Part quality detection equipment based on binocular stereoscopic vision
By using a binocular stereo vision-based parts quality inspection device, and utilizing a conveying mechanism and a positioning rotating component, all-around inspection of mechanical parts is achieved. This solves the problem that existing equipment cannot detect the bottom of the groove, thus improving inspection efficiency and accuracy.
Patent Information
- Application Number
- CN202511484766.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-17
- Publication Date
- 2025-11-18
- Estimated Expiration
- 2045-10-17
AI Technical Summary
Existing mechanical parts inspection equipment cannot perform all-round inspection of the bottom of the grooves on mechanical parts, which affects inspection efficiency.
The part quality inspection equipment based on binocular stereo vision is used to achieve all-round inspection of mechanical parts through a conveying mechanism, a positioning rotating part, and a cooperating inspection mechanism.
It enables comprehensive inspection of mechanical parts, improves inspection efficiency and accuracy, and ensures the comprehensiveness of mechanical parts quality inspection.
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Figure CN120971443A_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The application relates to the technical field of part quality detection, in particular to a part quality detection equipment based on binocular stereo vision. BACKGROUND
[0002] In modern mechanical manufacturing production, the size precision, surface quality and geometric shape of mechanical parts directly affect the overall performance and service life of products.
[0003] At present, the existing mechanical part detection equipment collects complete and effective target images of parts on a conveying belt through an industrial detection camera on the equipment, however, when the mechanical parts are detected, only the mechanical parts located on the conveying belt can be collected and detected, and the bottom of the mechanical parts containing the groove position to be detected cannot be detected in all directions due to the contact between the mechanical parts and the conveying belt, thereby affecting the detection efficiency of the parts, and therefore, the application provides a part quality detection equipment based on binocular stereo vision. SUMMARY
[0004] The application aims to provide a part quality detection equipment based on binocular stereo vision to solve the problems in the background.
[0005] To achieve the above-mentioned purpose, the application provides the following technical scheme: a part quality detection equipment based on binocular stereo vision, comprising a detection support, a first industrial camera arranged at the top end of the detection support and a conveying mechanism arranged in the inside of the detection support, the conveying mechanism is used for conveying mechanical parts, and the conveying mechanism comprises two groups of conveying chain plates and a conveying sprocket used for driving the two groups of conveying chain plates.
[0006] A plurality of trays are fixedly connected between the two groups of conveying chain plates, the tray is provided with a groove, and a supporting piece is clamped in the groove, a positioning rotating piece is arranged below the detection support, and the supporting piece is driven to the positioning rotating piece through the tray, and the positioning rotating piece is used for rotating the mechanical parts on the supporting piece.
[0007] A cooperation detection mechanism is arranged on the detection support, and the cooperation detection mechanism is used for detecting the mechanical parts in all directions.
[0008] Further, the supporting piece comprises a supporting ring, a rotating disc, a connecting piece and a clamping piece, the supporting ring is clamped in the groove, the rotating disc is rotatably connected with the supporting ring through a bearing, the connecting piece is arranged at the bottom of the rotating disc, the connecting piece is connected with the positioning rotating piece, the clamping piece is provided with two clamping pieces, the two clamping pieces are arranged at the bottom of the supporting ring, and the bottom of the rotating disc and the positions corresponding to the two clamping pieces are provided with clamping holes.
[0009] Further, the connecting piece comprises a connecting rod and a connecting block, the connecting rod is fixedly installed at the bottom of the rotating disc, and the connecting block is fixedly installed at the bottom of the connecting rod.
[0010] Further, the clamping piece comprises a bottom plate, a clamping rod, a contact rod and a buffer, the bottom plate is located below the supporting ring and the rotating disc, the clamping rod is fixedly installed on the bottom plate, and the clamping rod is clamped with the clamping hole, the buffer is provided with two, the two buffers are fixedly installed at the bottom of the supporting ring, and the bottom plate is connected with the two buffers, one end of the contact rod is fixedly connected with the bottom plate, and a pushing inclined surface is arranged on one side of the contact rod.
[0011] Further, the positioning rotating piece comprises a fixed table, a rotating motor, a rotating plate, an electric push rod, a pushing block and a locking piece, the fixed table is arranged below the two groups of conveying chain plates, the rotating motor is fixedly installed on the fixed table, and the output end of the rotating motor is fixedly connected with the rotating plate, the electric push rod is fixedly installed on the rotating plate, and the output end of the electric push rod is fixedly connected with the pushing block, the pushing block is provided with a connecting groove at the top and the position corresponding to the connecting block, and the locking piece is located outside the pushing block and connected with the detection support.
[0012] Further, the locking piece comprises two locking rods, the two locking rods are fixedly connected with the two sides of the inner wall of the detection support respectively, one end of the locking rod close to the pushing inclined surface is provided with a contact inclined surface, and when the contact rod moves to the locking rod, the contact inclined surface is in sliding connection with the pushing inclined surface.
[0013] Further, the cooperating detection mechanism comprises a lifting mechanism, a lifting frame, a detection piece, a linkage piece, a pushing plate and a second industrial camera, the lifting mechanism is arranged on the detection support, and the connecting end of the lifting mechanism is connected with the lifting frame, the detection piece is arranged at the bottom of the lifting frame, the linkage piece is arranged on one side of the lifting frame and connected with the pushing plate.
[0014] The detection support is provided with a sliding opening, and the pushing plate is in sliding connection at the sliding opening, the second industrial camera is fixedly installed at the top of one end of the pushing plate, and when the mechanical part moves to above the rotating disc with the detection piece, the second industrial camera moves to below the mechanical part with the pushing plate, and the cooperating detection piece is arranged, so as to realize the all-round cooperating detection of the mechanical part.
[0015] Further, the detection member comprises an arc-shaped rotating frame, a U-shaped rotating frame, a first rotating motor, a second rotating motor, a first rotating shaft, a second rotating shaft, a circular frame, a fixing member and a third industrial camera, the first rotating motor and the second rotating motor are fixedly installed on the two sides of the bottom of the lifting frame, and the output end of the first rotating motor is fixedly connected with the arc-shaped rotating frame, the output end of the second rotating motor is fixedly connected with the U-shaped rotating frame, one end of the first rotating shaft is rotatably connected with the arc-shaped rotating frame, and the other end of the first rotating shaft is fixedly connected with the circular frame, the second rotating shaft is provided with two ends, and one end of each of the two second rotating shafts is rotatably connected with the U-shaped rotating frame, and the other end of each of the two second rotating shafts is fixedly connected with the circular frame.
[0016] The circular frame is provided with an opening, and the third industrial camera is arranged outside the opening and fixedly installed on the U-shaped rotating frame.
[0017] The fixing member is installed on the circular frame, and the fixing member is used for fixing the mechanical parts, and the detection member is provided to realize the detection of the mechanical parts.
[0018] Further, the fixing member comprises a clamping plate, a moving rod, a rotating ring and a rotating member, the clamping plate is provided with a plurality of clamping plates, the clamping plates are L-shaped, and the clamping plates are clamped and fixed to each other to fix the mechanical parts, the clamping plate is slidably connected to the rotating ring, the moving rod is fixedly installed on the bottom of the clamping plate, the rotating ring is provided with an arc-shaped opening corresponding to the position of the moving rod, and the circular frame is provided with a vertical opening corresponding to the position of the moving rod, the moving rod is slidably connected to the arc-shaped opening and the vertical opening, the rotating ring is rotatably connected to the inner side of the circular frame, the rotating member is installed on the circular frame, and the rotating member is used to drive the rotating ring, and the fixing member is provided to realize the locking and fixing of the mechanical parts.
[0019] Further, the linkage member comprises a pushing air cylinder, a linkage frame, a pushing rack, a rotating gear, a positioning member, a lifting sleeve and a synchronization member, the pushing air cylinder is fixedly installed on the lifting frame, and the output end of the pushing air cylinder is fixedly connected with the linkage frame, and the other end of the linkage frame is fixedly connected with the pushing rack, the pushing rack is meshingly connected with the rotating gear, the positioning member is installed on the detection support, and the positioning member is used to drive the lifting sleeve, the lifting sleeve is provided with a lifting groove outside, one end of the synchronization member is connected with the lifting groove, and the other end of the synchronization member is connected with the pushing plate, and the linkage member is provided to realize the synchronous pushing of the pushing plate.
[0020] The present application has at least the following advantages:
[0021] 1、The present application in use, by being provided with the transmission mechanism is provided with two groups of conveying chain plate and conveying sprocket, while the two groups of conveying chain plate are equidistantly installed with a plurality of trays, so that when the mechanical parts are detected, the support containing the mechanical parts is placed on the tray, and the tray moves to the detection support, and through the first industrial camera, the positioning rotating part and the cooperation detection mechanism, the mechanical parts are further detected in all directions;
[0022] 2、The support of the present application can cooperate with the positioning rotating part, so that when the support moves to the detection support position together with the tray, the support can ensure the stability of the support, and further ensure the rotation detection of the mechanical parts;
[0023] 3、The cooperation detection mechanism of the present application not only realizes the function of detecting the mechanical parts in all directions, but also realizes the function of relocking and positioning the mechanical parts, and at the same time of positioning, the mechanical parts can be fixed and cooperated with the detection function, and after the detection is completed, the mechanical parts can be placed in the original position for stable transmission. BRIEF DESCRIPTION OF DRAWINGS
[0024] Figure 1 It is the overall structure schematic diagram of the present application;
[0025] Figure 2 It is the transmission mechanism structure schematic diagram of the present application;
[0026] Figure 3 It is the detection support front view structure schematic diagram of the present application;
[0027] Figure 4 It is the support structure schematic diagram of the present application;
[0028] Figure 5 It is the tray side view structure schematic diagram of the present application;
[0029] Figure 6 It is the connecting piece structure schematic diagram of the present application;
[0030] Figure 7 It is the lifting frame structure schematic diagram of the present application;
[0031] Figure 8 It is the linkage structure schematic diagram of the present application;
[0032] Figure 9 It is the push plate structure schematic diagram of the present application;
[0033] Figure 10 It is the lifting sleeve structure schematic diagram of the present application;
[0034] Figure 11It is a schematic diagram of U-shaped rotating frame structure of the present application;
[0035] Figure 12 It is a schematic diagram of bottom structure of circular frame of the present application;
[0036] Figure 13 It is a schematic diagram of rotating ring structure of the present application.
[0037] In the figure: 1-detection support; 2-first industrial camera; 3-conveying mechanism; 31-conveying chain plate; 32-conveying chain wheel; 4-tray; 41-groove; 5-supporting piece; 51-supporting ring; 52-rotating disc; 521-clamping hole; 53-connecting piece; 531-connecting rod; 532-connecting block; 54-clamping piece; 541-bottom plate; 542-clamping rod; 543-contact rod; 5431-pushing inclined surface; 544-buffering piece; 5441-supporting rod; 5442-supporting block; 5443-buffering spring; 6-positioning rotating piece; 61-fixing table; 62-rotating motor; 63-rotating plate; 64-electric push rod; 65-pushing block; 66-locking piece; 661-locking rod; 6611-contact inclined surface; 7-matching detection mechanism; 71-lifting mechanism; 711-lifting lead screw; 712-lifting motor; 713-lifting block; 72-lifting frame; 73-detection piece; 731-arc-shaped rotating frame; 732-U-shaped rotating frame; 733-first rotating motor; 734-second rotating motor; 735-first rotating shaft; 736-second rotating shaft; 737-circular frame; 7371-opening; 7372-vertical opening; 74-linkage piece; 741-pushing air cylinder; 742-linkage frame; 743-pushing rack; 744-rotating gear; 745-positioning piece; 7451-damping rotating shaft; 7452-first helical gear; 7453-second helical gear; 7454-synchronous shaft; 746-lifting sleeve; 7461-lifting groove; 747-synchronous piece; 7471-guiding shaft; 7472-synchronous block; 7473-pushing supporting rod; 75-pushing plate; 76-second industrial camera; 8-fixing piece; 81-clamping plate; 82-moving rod; 83-rotating ring; 831-arc-shaped opening; 84-rotating piece; 841-micro motor; 842-micro gear; 9-third industrial camera. DETAILED DESCRIPTION
[0038] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the present application.
[0039] Embodiment one
[0040] Please refer to Figures 1 to 2 A part quality detection device based on binocular stereo vision, comprising a detection support 1, a first industrial camera 2 arranged at the top end inside the detection support 1, and a conveying mechanism 3 arranged inside the detection support 1, and the industrial camera in the application is an existing industrial camera capable of realizing high-precision, non-contact automatic detection of mechanical parts;
[0041] The conveying mechanism 3 is used for conveying mechanical parts, and the conveying mechanism 3 comprises two groups of conveying chain plates 31 and conveying sprockets 32 for driving the two groups of conveying chain plates 31, and the conveying mechanism 3 is an existing conveying mechanism 3, and a support frame is further arranged, a driving assembly is arranged on the support frame, and the two conveying sprockets 32 are rotatably connected to the two ends of the support frame, respectively, and the driving assembly is used for driving the conveying sprockets 32. The driving assembly in the application is a motor and a gear set assembly;
[0042] The two groups of conveying chain plates 31 are fixedly connected with a plurality of trays 4, the tray 4 in the application is a circular tray 4, and the outer side of the tray 4 is provided with two protrusions, so that the tray 4 is further connected with the two conveying sprockets 32 through the two protrusions thereon;
[0043] The tray 4 is provided with a groove 41, and a support 5 is clamped at the groove 41, and a positioning rotating piece 6 is arranged below the detection support 1, and the support 5 is driven to the positioning rotating piece 6 through the tray 4, and the positioning rotating piece 6 is used for rotating the mechanical part on the support 5;
[0044] Please refer to Figures 2 to 6 The support 5 comprises a support ring 51, a rotating disc 52, a connecting piece 53 and a clamping piece 54, the support ring 51 is clamped at the groove 41, and the outer side of the support ring 51 is provided with two positioning blocks, and the support ring 51 is clamped at the groove 41 through the two positioning blocks, and the rotating disc 52 is rotatably connected with the support ring 51 through a bearing, and the mechanical part is placed on the rotating disc 52, and a limiting ring can be further arranged on the rotating disc 52, which is used for limiting the mechanical part from deviating from the center of the rotating disc 52;
[0045] The connecting piece 53 is installed at the bottom of the rotating disc 52, and the connecting piece 53 is connected with the positioning rotating piece 6, and the clamping piece 54 is provided with two, and the two clamping pieces 54 are arranged at the bottom of the support ring 51, and the bottom of the rotating disc 52 is provided with clamping holes 521 corresponding to the positions of the two clamping pieces 54;
[0046] The connecting piece 53 comprises a connecting rod 531 and a connecting block 532, the connecting rod 531 is fixedly installed at the bottom of the rotating disc 52, and the connecting block 532 is fixedly installed at the bottom of the connecting rod 531;
[0047] Please refer to Figures 4 to 6The clamping piece 54 comprises a bottom plate 541, a clamping rod 542, a contact rod 543 and a buffer piece 544. The bottom plate 541 is located below the supporting ring 51 and the rotating disc 52. The clamping rod 542 is fixedly installed on the bottom plate 541 and clamped at the clamping hole 521. The buffer piece 544 is provided with two buffer pieces 544, which are fixedly installed at the bottom of the supporting ring 51. The bottom plate 541 is connected with the two buffer pieces 544. One end of the contact rod 543 is fixedly connected with the bottom plate 541. The contact rod 543 is provided with a pushing inclined surface 5431 on one side.
[0048] As a supplement, the buffer piece 544 comprises a supporting rod 5441, a supporting block 5442 and a buffer spring 5443. The supporting rod 5441 is fixedly installed at the bottom of the supporting ring 51. The bottom plate 541 is slidingly sleeved outside the supporting rod 5441. The supporting block 5442 is fixedly installed at the bottom of the supporting rod 5441. The buffer spring 5443 is sleeved outside the supporting rod 5441. The two ends of the buffer spring 5443 are fixedly connected with the bottom plate 541 and the supporting block 5442 respectively.
[0049] Please refer to Figure 7 The positioning rotating piece 6 comprises a fixed table 61, a rotating motor 62, a rotating plate 63, an electric push rod 64, a pushing block 65 and a locking piece 66. The fixed table 61 is arranged below the two groups of conveying chain plates 31. The rotating motor 62 is fixedly installed on the fixed table 61. The output end of the rotating motor 62 is fixedly connected with the rotating plate 63. The electric push rod 64 is fixedly installed on the rotating plate 63. The output end of the electric push rod 64 is fixedly connected with the pushing block 65. The pushing block 65 is provided with a connecting groove at the top and the position corresponding to the connecting block 532. The locking piece 66 is located outside the pushing block 65 and connected with the detection support 1.
[0050] The locking piece 66 comprises two locking rods 661, which are fixedly connected with the two sides of the inner wall of the detection support 1. The end of the locking rod 661 close to the pushing inclined surface 5431 is provided with a contact inclined surface 6611. When the contact rod 543 moves to the position of the locking rod 661, the contact inclined surface 6611 is slidingly connected with the pushing inclined surface 5431.
[0051] Specific implementation process: when the mechanical parts are detected, the mechanical parts are placed on the rotating disc 52, the supporting ring 51 outside the rotating disc 52 is aligned with the position of the groove 41 of the tray 4, the rotating disc 52 is stably placed at the groove 41 of the tray 4, and then the mechanical parts are conveyed along with the two conveying chain plates 31 at the detection support 1 until the contact rods 543 of the two bottom plates 541 below the supporting ring 51 respectively contact the contact inclined surface 6611 of the locking rod 661 through the pushing inclined surface 5431, and then the locking rod 661 pushes down the contact rod 543 as the supporting ring 51 continues to move, until the supporting ring 51 moves directly below the detection support 1, and then the two bottom plates 541 respectively vertically move downward along the supporting rods 5441 thereon, and the clamping rods 542 on the bottom plates 541 are disengaged from the clamping holes 521 at the bottom of the rotating disc 52, at this time, the bottom plates 541 no longer limit the rotating disc 52, and at the same time the locking rod 661 pushes down the contact rod 543, further locking the tray 4 and the supporting ring 51 relative to the detection support 1.
[0052] Then, the connecting groove of the pushing block 65 is sleeved outside the connecting block 532 by operating the electric push rod 64, and the rotating motor 62 is operated to rotate the pushing block 65, the connecting block 532 and the connecting rod 531, so as to further rotate the rotating disc 52 relative to the supporting ring 51.
[0053] When the rotating disc 52 rotates, the mechanical parts on the rotating disc 52 rotate relative to the first industrial camera 2 below, so that the first industrial camera 2 performs vertical downward omnibearing detection on the rotating disc 52.
[0054] Please refer to Figures 7 to 13 The detection support 1 is provided with a cooperation detection mechanism 7, which performs omnibearing detection on the mechanical parts. The cooperation detection mechanism 7 comprises a lifting mechanism 71, a lifting frame 72, a detection piece 73, a linkage piece 74, a pushing plate 75 and a second industrial camera 76. The lifting mechanism 71 is arranged on the detection support 1, and the lifting mechanism 71 is connected with the lifting frame 72. The detection piece 73 is arranged at the bottom of the lifting frame 72. The linkage piece 74 is arranged on one side of the lifting frame 72, and the linkage piece 74 is connected with the pushing plate 75.
[0055] The detection support 1 is provided with a sliding hole, and the pushing plate 75 is slidingly connected in the sliding hole. The second industrial camera 76 is fixedly installed at the top of one end of the pushing plate 75, and when the mechanical parts move to above the rotating disc 52 with the detection piece 73, the second industrial camera 76 moves to below the mechanical parts with the pushing plate 75.
[0056] The detection piece 73 comprises an arc-shaped rotating frame 731, a U-shaped rotating frame 732, a first rotating motor 733, a second rotating motor 734, a first rotating shaft 735, a second rotating shaft 736, a circular frame 737, a fixing piece 8 and a third industrial camera 9. The first rotating motor 733 and the second rotating motor 734 are both fixedly installed on the two sides of the bottom of the lifting frame 72, and the output end of the first rotating motor 733 is fixedly connected with the arc-shaped rotating frame 731. The output end of the second rotating motor 734 is fixedly connected with the U-shaped rotating frame 732. One end of the first rotating shaft 735 is rotatably connected with the arc-shaped rotating frame 731, and the other end of the first rotating shaft 735 is fixedly connected with the circular frame 737. The second rotating shaft 736 is provided with two ends, and one end of each of the two second rotating shafts 736 is rotatably connected with the U-shaped rotating frame 732. The other ends of the two second rotating shafts 736 are fixedly connected with the circular frame 737.
[0057] An opening 7371 is arranged on the circular frame 737, and the third industrial camera 9 is arranged outside the opening 7371 and is fixedly installed on the U-shaped rotating frame 732.
[0058] The fixing piece 8 is installed on the circular frame 737, and is used for fixing the mechanical parts.
[0059] The fixing piece 8 comprises a clamping plate 81, a moving rod 82, a rotating ring 83 and a rotating piece 84. The clamping plate 81 is provided with a plurality of L-shaped clamping plates 81, and the plurality of clamping plates 81 are clamped and fixed to each other to fix the mechanical parts. The clamping plate 81 is slidably connected to the rotating ring 83 at the horizontal end. The moving rod 82 is fixedly installed at the bottom of the clamping plate 81. The rotating ring 83 is provided with an arc-shaped opening 831 corresponding to the position of the moving rod 82. The circular frame 737 is provided with a vertical opening 7372 corresponding to the position of the moving rod 82. The moving rod 82 is slidably penetrated through the arc-shaped opening 831 and the vertical opening 7372, respectively. The rotating ring 83 is rotatably connected to the inner side of the circular frame 737. The rotating piece 84 is installed on the circular frame 737, and is used for driving the rotating ring 83.
[0060] As a further supplement, the rotating piece 84 comprises a micro motor 841 and a micro gear 842. The micro motor 841 is arranged on the circular frame 737, and the output end of the micro motor 841 is fixedly connected with the micro gear 842. A plurality of gear grooves are arranged on the outer side of the rotating ring 83, and the micro gear 842 is meshingly connected with the gear grooves. When the micro motor 841 operates, the micro gear 842 is further rotated. When the micro gear 842 rotates, the rotating ring 83 is rotated relative to the circular frame 737 through the gear grooves.
[0061] Specific implementation process: in this embodiment, when the mechanical parts rotate with the rotating disc 52, the lifting frame 72 moves vertically relative to the outside of the mechanical parts. At the same time, the third industrial camera 9 at the U-shaped frame is located outside the mechanical parts, and rotates with the mechanical parts. The third industrial camera 9 fully photographs and identifies the outside of the mechanical parts;
[0062] When the outside and top of the mechanical parts are detected, the rotating part 84 is operated to rotate the rotating ring 83 relative to the circular frame 737, which drives the multiple arc-shaped openings 831 to rotate relative to the clamping plate 81. The clamping plate 81 is limited between the moving rod 82 and the vertical opening 7372, and then the multiple clamping plates 81 move along the outside of the mechanical parts until they are clamped and fixed to the mechanical parts.
[0063] Then, the lifting part is operated to vertically move the mechanical parts along the rotating disc 52;
[0064] When the lifting frame 72 vertically moves, it contacts the linkage 74, which drives the second industrial camera 76 to move towards the bottom of the mechanical parts. When the second industrial camera 76 moves completely to the bottom of the mechanical parts, the first rotating motor 733 is operated to rotate the arc-shaped rotating frame 731 relative to the U-shaped rotating frame 732, which drives the circular frame 737 to rotate relative to the U-shaped frame through the two second rotating shafts 736, and further drives the mechanical parts to rotate and swing synchronously. At this time, the first industrial camera 2, the second industrial camera 76 and the third industrial camera 9 all photograph and identify the mechanical parts.
[0065] Then, the second rotating motor 734 is operated to rotate the U-shaped rotating frame 732 relative to the arc-shaped rotating frame 731, which drives the circular frame 737 to rotate relative to the arc-shaped rotating frame 731 through the first rotating shaft 735, and further drives the mechanical parts to rotate and swing synchronously. At this time, the first industrial camera 2, the second industrial camera 76 and the third industrial camera 9 all photograph and identify the mechanical parts, thereby achieving the effect of fully detecting the bottom and inside of the mechanical parts.
[0066] The linkage 74 comprises a pushing cylinder 741, a linkage frame 742, a pushing rack 743, a rotating gear 744, a positioning member 745, a lifting sleeve 746 and a synchronizing member 747, the pushing cylinder 741 is fixedly installed on the lifting frame 72, and the output end of the pushing cylinder 741 is fixedly connected with the linkage frame 742, and the other end of the linkage frame 742 is fixedly connected with the pushing rack 743, the pushing rack 743 is in meshing connection with the rotating gear 744, the positioning member 745 is installed on the detection support 1, and the positioning member 745 is used for driving the lifting sleeve 746, the outer side of the lifting sleeve 746 is provided with a lifting groove 7461, one end of the synchronizing member 747 is connected with the lifting groove 7461, and the other end of the synchronizing member 747 is connected with the pushing plate 75;
[0067] As a supplementary description, the positioning member 745 comprises a damping rotating shaft 7451, a first bevel gear 7452, a second bevel gear 7453 and a synchronizing shaft 7454, one end of the damping rotating shaft 7451 is fixedly connected with the rotating gear 744, and the other end of the damping rotating shaft 7451 is fixedly connected with the first bevel gear 7452, and the damping rotating shaft 7451 is arranged in such a manner that only when the damping rotating shaft 7451 is subjected to a certain driving force, the damping rotating shaft 7451 can rotate, the first bevel gear 7452 is in meshing connection with the second bevel gear 7453, the second bevel gear 7453 is fixedly installed on the synchronizing shaft 7454, and the bottom of the synchronizing shaft 7454 is fixedly connected with the lifting sleeve 746, and the synchronizing shaft 7454 is in rotating connection with the detection support 1;
[0068] The synchronizing member 747 comprises a guide shaft 7471, a synchronizing block 7472 and a pushing support rod 7473, the detection support 1 is provided with a limiting groove, the synchronizing block 7472 is in sliding connection at the limiting groove, one end of the guide shaft 7471 is fixedly connected with the synchronizing block 7472, and the other end of the guide shaft 7471 is in sliding connection with the lifting groove 7461, one end of the pushing support rod 7473 is in rotating connection with the synchronizing block 7472, and the other end of the pushing support rod 7473 is in rotating connection with the pushing plate 75 through a hinge support;
[0069] Specific implementation process: when the plurality of clamping plates 81 clamp and fix the mechanical parts, the pushing cylinder 741 operates, so that the linkage frame 742 drives the pushing rack 743 to move towards the rotating gear 744, until the lifting frame 72 vertically moves up, at the same time, the pushing rack 743 is in contact with the rotating gear 744, and with the continuous movement of the pushing rack 743, the rotating gear 744 is synchronously rotated relative to the detection support 1 through the damping rotating shaft 7451, and with the rotation of the damping rotating shaft 7451, the second bevel gear 7453 is driven to rotate through the first bevel gear 7452, and the second bevel gear 7453 drives the lifting sleeve 746 to rotate through the synchronizing shaft 7454;
[0070] When the rotating sleeve rotates, the lifting groove 7461 on the rotating sleeve rotates synchronously relative to the guide shaft 7471, and the guide shaft 7471 is vertically upwardly moved along the limiting groove together with the synchronous block 7472 under the limiting action of the limiting groove and the synchronous block 7472. When the synchronous block 7472 is vertically upwardly moved, the pushing plate 75 is pushed by the pushing rod 7473, and the second industrial camera 76 is moved toward the lower side of the mechanical part under the limiting action of the sliding hole of the pushing plate 75.
[0071] Until the lifting frame 72 stops upward movement, the second industrial camera 76 moves to the lower side of the mechanical part, and the mechanical part is detected.
[0072] When the mechanical part is detected, the plurality of clamping plates 81 place the mechanical part on the rotating disc 52, the pushing cylinder 741 is operated to deviate the pushing rack 743 from the vertical direction of the rotating gear 744, so that when the lifting frame 72 is upwardly moved again, the pushing plate 75 does not move toward the mechanical part. At this time, the detected mechanical part can be separated from the detection support 1 with the operation of the conveying mechanism 3.
[0073] Embodiment Two
[0074] Please refer to Figures 7 to 8 Embodiment Two is a further supplement to the lifting mechanism 71 in Embodiment One, specifically: the lifting mechanism 71 comprises a lifting screw 711, a lifting motor 712 and a lifting block 713. The inside of the detection support 1 is provided with a moving groove, the lifting screw 711 is rotatably connected to the moving groove, the lifting motor 712 is installed on the detection support 1 and is used to drive the lifting screw, the lifting block 713 is slidably penetrated through the moving groove, and the lifting block 713 is threadedly sleeved on the outside of the lifting screw 711. The lifting frame 72 is fixedly connected with the lifting block 713.
[0075] Further, when the position of the lifting frame 72 relative to the detection support 1 is adjusted, the lifting motor 712 is operated to further rotate the lifting screw 711 relative to the inside of the moving groove. When the lifting screw 711 rotates, the lifting block 713 is driven, so that the lifting block 713 drives the lifting frame 72 to move upwardly or downwardly relative to the detection support 1 under the limiting action of the moving groove.
[0076] It is to be understood that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting; it is not intended to exclude myriad other embodiments of the present application that other inventors can develop based on the same general inventive concepts embodied by the described embodiments. That is, although the present application is described in terms of particular embodiments and illustrative figures, it should be apparent that the scope of the present application is not limited to these specific embodiments.
[0077] While the embodiments of the application have been shown and described herein, it will be understood by those skilled in the art that many changes, modifications, substitutions and alterations to these embodiments can be made without departing from the principles and spirits of the application, and it is intended that the scope of the application be limited solely by the scope of the appended claims and the equivalents thereof.
Claims
1. A part quality inspection device based on binocular stereo vision, comprising an inspection bracket (1), a first industrial camera (2) disposed at the top of the inside of the inspection bracket (1), and a conveying mechanism (3) disposed on the inner side of the inspection bracket (1), wherein the conveying mechanism (3) is used to convey mechanical parts, characterized in that: The conveying mechanism (3) includes two sets of conveyor chain plates (31) and a conveyor sprocket (32) for driving the two sets of conveyor chain plates (31). The two sets of conveyor chain plates (31) are fixedly connected to each other with multiple trays (4). The trays (4) are provided with grooves (41), and support members (5) are snapped into the grooves (41). The detection bracket (1) is provided with a positioning rotating member (6), and the support member (5) is transmitted to the positioning rotating member (6) through the trays (4). The positioning rotating member (6) is used to rotate the mechanical parts on the support member (5). The testing bracket (1) is equipped with a cooperating testing mechanism (7), which performs all-round testing on the mechanical parts.
2. The part quality inspection device based on binocular stereo vision according to claim 1, characterized in that: The support member (5) includes a support ring (51), a rotating disk (52), a connector (53), and a snap-fit member (54). The support ring (51) is snapped into the groove (41), and the rotating disk (52) is rotatably connected to the support ring (51) through a bearing. The connector (53) is installed at the bottom of the rotating disk (52) and is connected to the positioning rotating member (6). There are two snap-fit members (54), which are located at the bottom of the support ring (51). The bottom of the rotating disk (52) and the position corresponding to the two snap-fit members (54) are provided with snap-fit holes (521).
3. The part quality inspection device based on binocular stereo vision according to claim 2, characterized in that: The connector (53) includes a connecting rod (531) and a connecting block (532). The connecting rod (531) is fixedly installed at the bottom of the rotating disk (52), and the connecting block (532) is fixedly installed at the bottom of the connecting rod (531).
4. The part quality inspection device based on binocular stereo vision according to claim 3, characterized in that: The snap-fit component (54) includes a base plate (541), a snap-fit rod (542), a contact rod (543), and a buffer component (544). The base plate (541) is located below the support ring (51) and the rotating disk (52). The snap-fit rod (542) is fixedly installed on the base plate (541) and snaps into the snap-fit hole (521). There are two buffer components (544). Both buffer components (544) are fixedly installed at the bottom of the support ring (51), and the base plate (541) is connected to the two buffer components (544). One end of the contact rod (543) is fixedly connected to the base plate (541), and a pushing inclined surface (5431) is provided on one side of the contact rod (543).
5. A parts quality inspection device based on binocular stereo vision according to claim 4, characterized in that: The positioning rotating component (6) includes a fixed platform (61), a rotary motor (62), a rotating plate (63), an electric push rod (64), a push block (65), and a locking component (66). The fixed platform (61) is located below the two sets of conveyor chain plates (31). The rotary motor (62) is fixedly installed on the fixed platform (61), and the output end of the rotary motor (62) is fixedly connected to the rotating plate (63). The electric push rod (64) is fixedly installed on the rotating plate (63), and the output end of the electric push rod (64) is fixedly connected to the push block (65). The top of the push block (65) and the position corresponding to the connecting block (532) are provided with a connecting groove. The locking component (66) is located outside the push block (65), and the locking component (66) is connected to the detection bracket (1).
6. A parts quality inspection device based on binocular stereo vision according to claim 5, characterized in that: The locking member (66) includes two locking rods (661), which are fixedly connected to both sides of the inner wall of the detection bracket (1). The locking rod (661) has a contact slope (6611) at one end near the pushing slope (5431). When the contact rod (543) moves to the locking rod (661), the contact slope (6611) is slidably connected to the pushing slope (5431).
7. A parts quality inspection device based on binocular stereo vision according to claim 2, characterized in that: The cooperative testing mechanism (7) includes a lifting mechanism (71), a lifting frame (72), a testing component (73), a linkage component (74), a push plate (75), and a second industrial camera (76). The lifting mechanism (71) is mounted on the testing bracket (1), and the connecting end of the lifting mechanism (71) is connected to the lifting frame (72). The testing component (73) is mounted at the bottom of the lifting frame (72). The linkage component (74) is mounted on one side of the lifting frame (72), and the linkage component (74) is connected to the push plate (75). The detection bracket (1) is provided with a sliding port, and the push plate (75) is slidably connected to the sliding port. The second industrial camera (76) is fixedly installed on the top of one end of the push plate (75). When the mechanical part moves above the rotating disk (52) along with the detection piece (73), the second industrial camera (76) moves below the mechanical part along with the push plate (75).
8. A parts quality inspection device based on binocular stereo vision according to claim 7, characterized in that: The detection component (73) includes an arc-shaped rotating frame (731), a U-shaped rotating frame (732), a first rotating motor (733), a second rotating motor (734), a first rotating shaft (735), a second rotating shaft (736), a circular frame (737), a fixing component (8), and a third industrial camera (9). The first rotating motor (733) and the second rotating motor (734) are both fixedly installed on both sides of the bottom of the lifting frame (72), and the output end of the first rotating motor (733) is fixedly connected to the arc-shaped rotating frame (731). Then, the output end of the second rotating motor (734) is fixedly connected to the U-shaped rotating frame (732), one end of the first rotating shaft (735) is rotatably connected to the arc-shaped rotating frame (731), and the other end of the first rotating shaft (735) is fixedly connected to the circular frame (737). There are two second rotating shafts (736), one end of each of the two second rotating shafts (736) is rotatably connected to the U-shaped rotating frame (732), and the ends of the two second rotating shafts (736) that are close to each other are fixedly connected to the circular frame (737). The circular frame (737) has an opening (7371), the third industrial camera (9) is located outside the opening (7371), and the third industrial camera (9) is fixedly installed on the U-shaped rotating frame (732); The fastener (8) is mounted on the circular frame (737) and is used to fix the mechanical parts.
9. A parts quality inspection device based on binocular stereo vision according to claim 8, characterized in that: The fixing component (8) includes a snap-fit plate (81), a moving rod (82), a rotating ring (83), and a rotating component (84). Multiple snap-fit plates (81) are provided, each L-shaped, and they snap together to fix the mechanical parts. The transverse end of each snap-fit plate (81) is slidably connected to the rotating ring (83). The moving rod (82) is fixedly installed at the bottom of the snap-fit plate (81). The rotating ring (83) is positioned opposite to the rotating component. An arc-shaped opening (831) is provided at the position of the movable rod (82), and a vertical opening (7372) is provided at the position of the circular frame (737) corresponding to the position of the movable rod (82). The movable rod (82) slides through the arc-shaped opening (831) and the vertical opening (7372) respectively. The rotating ring (83) is rotatably connected to the inside of the circular frame (737). The rotating component (84) is installed on the circular frame (737), and the rotating component (84) is used to drive the rotating ring (83).
10. A parts quality inspection device based on binocular stereo vision according to claim 7, characterized in that: The linkage component (74) includes a push cylinder (741), a linkage frame (742), a push rack (743), a rotating gear (744), a positioning component (745), a lifting sleeve (746), and a synchronizing component (747). The push cylinder (741) is fixedly installed on the lifting frame (72), and the output end of the push cylinder (741) is fixedly connected to the linkage frame (742), and the other end of the linkage frame (742) is fixedly connected to the push rack (743). The push rack (743) is meshed with the rotating gear (744). The positioning component (745) is installed on the detection bracket (1), and the positioning component (745) is used to drive the lifting sleeve (746). The lifting sleeve (746) is surrounded by a lifting groove (7461). One end of the synchronizing component (747) is connected to the lifting groove (7461), and the other end of the synchronizing component (747) is connected to the push plate (75).
Citation Information
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