Machining and assembling equipment for electric reactor coil and iron core
The use of automated processing and assembly equipment has solved the problems of angular deviation and uneven distribution during the winding of reactor coils and iron cores, achieving symmetrical distribution of coils and flatness of iron cores, thereby improving winding quality and magnetic field balance.
Patent Information
- Application Number
- CN202511077096.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-01
- Publication Date
- 2025-11-21
- Estimated Expiration
- 2045-08-01
AI Technical Summary
In the existing technology, when manually winding reactor coils, the coils are prone to crossing, overlapping or loosening due to angle deviation or uneven tension. In addition, the untreated iron core edges lead to uneven winding distribution, and there are problems such as wire slippage and insulation layer scratches.
The processing and assembly equipment, consisting of a CNC slide table, a gripping robot, a rotating base, a wire feeding structure, a wire pulling assembly, and a transverse cutting assembly, enables automated positioning, chamfering, double-strand winding, and real-time monitoring, ensuring symmetrical coil distribution and a flat core surface.
It achieves a strictly symmetrical distribution of the three-phase coils, eliminates phase deviation caused by manual winding, avoids scratches on the wire insulation layer, improves magnetic field balance and winding quality, and reduces downtime and manual intervention.
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Figure CN120998679A_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the field of electronic component manufacturing, in particular to a processing and assembling device for reactor coil and core. BACKGROUND
[0002] The reactor is also called inductor, which is widely used in circuit. Because of the existence of electromagnetic induction effect in the circuit, there is certain inductance, which can play a role in preventing current change. When a conductor is energized, a magnetic field will be generated in a certain space range occupied by the conductor. Therefore, all current-carrying conductors have inductance in general sense. The existing device needs to fix the core at a specified position and then sleeve the coil outside the top end of the core during the assembly of the coil and the core.
[0003] Three-phase ring reactor requires 120-degree winding to symmetrical magnetic field distribution, and the core is a closed ring. If manual winding is used without positioning tool, the coil may be crossed, overlapped or loose due to angle deviation or uneven tension. Too small tension during winding will cause the coil to be loose, and the wire cannot be pressed tightly during layer changing, which may cause winding crossing accident. Too large tension may damage the wire or destroy the insulation. On the other hand, the edge of the core column is not chamfered, the wire may slip and be incorrectly clamped during winding, and the concave-convex surface may cause uneven winding distribution, resulting in local accumulation and looseness. SUMMARY
[0004] The present application aims to solve the problems in the prior art, such as manual winding without positioning tool, which may cause the coil to be crossed, overlapped or loose due to angle deviation or uneven tension, too small tension during winding may cause the coil to be loose, and the wire cannot be pressed tightly during layer changing, which may cause winding crossing accident. Too large tension may damage the wire or destroy the insulation. On the other hand, the edge of the core column is not chamfered, the wire may slip and be incorrectly clamped during winding, and the concave-convex surface may cause uneven winding distribution, resulting in local accumulation and looseness. The present application provides a processing and assembling device for reactor coil and core.
[0005] In order to achieve the above-mentioned purpose, the present application adopts the following technical scheme:
[0006] The processing and assembling device for reactor coil and core comprises a core body, and further comprises:
[0007] A numerical control sliding table is arranged outside the core body, and a grabbing manipulator is further arranged on the top of the numerical control sliding table. An assembling table is arranged outside the grabbing manipulator, and a rotating base is rotatably connected to the bottom of the assembling table. An insert tray is connected to the top of the rotating base.
[0008] A wire conveying structure is arranged outside the insert tray, which is used for stably conveying the wire group to the outside of the core column of the core body.
[0009] The iron core column chamfer structure is arranged at the top of the wire conveying structure, and is used for flexibly adjusting a chamfering station and chamfering the sharp edges of the yoke of the iron core body and the connecting edges of the iron core columns at the same time of conveying the wire group;
[0010] The wire pushing assembly is arranged on the other side of the assembly table away from the wire conveying structure, and is used for double-stranded and parallel-wound coils on the outside of the iron core columns of the iron core body.
[0011] The boss is fixedly connected to the outside of the assembly table, and the top of the boss is further provided with a pushing cylinder, the output end of the pushing cylinder is provided with a pushing frame in sliding connection with the boss, the outside of the pushing frame is provided with a transverse pushing plate, the outside of the transverse pushing plate is fixedly connected with a polishing light sheet, and the inside of the pushing frame is provided with a transverse cutting assembly for flattening the sharp edges of the iron core.
[0012] As a preferred technical solution of the present application, the wire conveying structure comprises a winding column mounted on one side of the assembly table, a square lifting plate sleeved on the outside of the winding column, a Z-axis guide plate mounted on one end of the square lifting plate, a linear motor mounted on the inside of the Z-axis guide plate, a fixed frame mounted on the outside of the linear motor and connected with the assembly table, and an anti-loose wire assembly mounted on the outside of the Z-axis guide plate and connected with the bottom of the square lifting plate.
[0013] As a preferred technical solution of the present application, the anti-loose wire assembly comprises a support plate mounted on the outside of the Z-axis guide plate, a U-shaped support mounted on the middle of the outside of the support plate, an electric push rod mounted on the inside of the U-shaped support, and a guide piece mounted on the outside of the electric push rod and used for limiting the wire group on the surface of the winding column.
[0014] As a preferred technical solution of the present application, the iron core column chamfer structure comprises a high-raising plate mounted on the outside of the square lifting plate, a stepping motor mounted on the top of the high-raising plate, an L-shaped rotating plate mounted on the output end of the stepping motor, and an embedded polishing sheet mounted on the bottom of the L-shaped rotating plate and used for polishing the sharp edges of the inner groove of the yoke of the iron core body.
[0015] As a preferred technical solution of the present application, the wire pushing assembly comprises a positioning frame mounted on the outside of the assembly table, a power cylinder mounted on the outside of the positioning frame, a connecting plate mounted on the outside of the power cylinder, a driving motor mounted in the middle of the connecting plate, a connecting shaft mounted on the output end of the driving motor and in rotary connection with the connecting plate, a rotating square plate mounted on the outside of the connecting shaft, and a grooved hooking needle mounted on both ends of the rotating square plate and used for lifting the wire group and double-stranded and parallel-wound on the inside of the iron core body.
[0016] As a preferred technical scheme of the present application, the transverse cutting assembly comprises a DC motor mounted outside the pushing frame, a rotating shaft mounted outside the output end of the DC motor, a double-direction screw thread sleeved outside the rotating shaft, a movable plate mounted outside the double-direction screw thread, a rack seat sleeved at the top of the movable plate, a transmission gear engaged above the rack seat, a locking wheel mounted outside the transmission gear, a transverse tooth seat engaged at the tooth groove of the two sets of locking wheels and connected with the transverse pushing plate, and a limiting assembly mounted at the other side of the transmission gear.
[0017] As a preferred technical scheme of the present application, the limiting assembly comprises a limiting plate mounted at the side of the transmission gear away from the locking wheel, and a tension spring mounted at the gap between the two sets of limiting plates.
[0018] As a preferred technical scheme of the present application, the slotted thread hooking needle is symmetrically arranged at both ends of the rotating square plate, and the straight line distance between the slotted thread hooking needles is greater than the overall length of the iron core body.
[0019] As a preferred technical scheme of the present application, the movable plates are symmetrically arranged outside the double-direction screw thread, and the movable plates and the transmission gear constitute a meshing transmission structure through the rack seat.
[0020] As a preferred technical scheme of the present application, the polishing light sheet is composed of the L-shaped rotating plate and the stepping motor
[0021] Compared with the prior art, the present application provides a processing and assembling equipment for the coil and iron core of a reactor, which has the following beneficial effects:
[0022] 1. The processing and assembling equipment for the coil and iron core of a reactor ensures the strict symmetrical distribution of three-phase coils, eliminates the phase deviation of manual winding, improves the magnetic field uniformity, realizes continuous layered winding, reduces downtime and manual intervention, through the 120° indexing positioning of the rotating base and the double-strand parallel winding of the thread shifting assembly.
[0023] 2. The processing and assembling equipment for the coil and iron core of a reactor avoids scratching the wire insulation layer during the winding process by setting the embedded polishing piece to real-time grind the edge of the iron core; the transverse cutting assembly further flattens the surface of the iron core to eliminate local magnetic field distortion; the electric push rod of the loose wire preventing assembly automatically adjusts the pressure according to the number of winding layers, which prevents loosening and avoids over-tightening to damage the wire.
[0024] 3. The processing and assembling equipment for the coil and iron core of a reactor can accurately hook the wire through the slotted thread hooking needle of the thread shifting assembly, and realizes double-strand parallel winding by cooperating with the rotating square plate; the linear motor and the stepping motor are equipped with an encoder feedback to real-time monitor the number of winding turns, tension and chamfer depth, and automatically stop and alarm when abnormal.
[0025] 4. The processing and assembling device for the reactor coil and core, through the pushing cylinder drives the transverse push plate to pull out the polishing light piece, makes the L-shaped rotating plate not be hindered in the descending process, the stepping motor adjusts the embedded polishing piece station flexibly, cooperates the Z-axis guide plate driven by the linear motor, so that the device can reach the double effects of wire feeding and core surface flattening through single linear motor. BRIEF DESCRIPTION OF DRAWINGS
[0026] Figure 1 A structure diagram of a processing and assembling device for the reactor coil and core is provided for the present application;
[0027] Figure 2 A structure diagram of a wire feeding structure of a processing and assembling device for the reactor coil and core is provided for the present application;
[0028] Figure 3 A structure diagram of an insertion type tray of a processing and assembling device for the reactor coil and core is provided for the present application;
[0029] Figure 4 A structure diagram of an anti-loose wire assembly of a processing and assembling device for the reactor coil and core is provided for the present application;
[0030] Figure 5 A structure diagram of a wire pushing assembly of a processing and assembling device for the reactor coil and core is provided for the present application;
[0031] Figure 6 A structure diagram of a limiting assembly of a processing and assembling device for the reactor coil and core is provided for the present application;
[0032] Figure 7 A structure diagram of a processing and assembling device for the reactor coil and core is provided for the present application Figure 3 A structure diagram of part A of the processing and assembling device for the reactor coil and core is provided for the present application;
[0033] Figure 8 A structure diagram of part B of the processing and assembling device for the reactor coil and core is provided for the present application; Figure 4 A structure diagram of part B of the processing and assembling device for the reactor coil and core is provided for the present application;
[0034] Figure 9 A structure diagram of part C of the processing and assembling device for the reactor coil and core is provided for the present application; Figure 5 A structure diagram of part C of the processing and assembling device for the reactor coil and core is provided for the present application.
[0035] In the figure:
[0036] 1, iron core body; 2, numerical control sliding table; 21, grabbing manipulator; 22, assembly table; 23, rotating base; 24, plug-in tray; 3, wire conveying structure; 301, winding column; 302, square lifting plate; 303, Z-axis guide plate; 304, linear motor; 305, fixing frame; 306, anti-loose wire assembly; 3061, support plate; 3062, U-shaped support; 3063, electric push rod; 3064, guide piece; 4, iron core column chamfer structure; 41, high lifting plate; 42, stepping motor; 43, L-shaped rotating plate; 44, embedded polishing piece; 5, wire pulling assembly; 51, positioning frame; 52, power cylinder; 53, connecting plate; 54, driving motor; 55, connecting shaft; 56, rotating square plate; 57, slotted wire hook needle; 6, boss; 61, push cylinder; 62, push frame; 63, transverse push plate; 64, polishing light piece; 65, transverse cutting assembly; 651, DC motor; 652, rotating shaft; 653, bidirectional screw; 654, movable plate; 655, rack seat; 656, transmission gear; 657, locking wheel; 658, transverse tooth seat; 7, limiting assembly; 71, limiting plate; 72, tension spring; 100, straight line shaft; 101, small wire roller. DETAILED DESCRIPTION
[0037] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, and not all embodiments. Based on the embodiments in the present application, all other embodiments obtained by a person of ordinary skill in the art without creative labor fall within the scope of protection of the present application.
[0038] Embodiment:
[0039] Reference Figures 1-3 A processing and assembling equipment for electric reactor coil and iron core, comprising an iron core body 1, further comprising:
[0040] A numerical control sliding table 2 is arranged outside the iron core body 1, and the top of the numerical control sliding table 2 is further provided with a grabbing manipulator 21, the outside of the grabbing manipulator 21 is provided with an assembly table 22, the bottom of the assembly table 22 is rotationally connected with a rotating base 23, and the top of the rotating base 23 is connected with a plug-in tray 24; the numerical control sliding table 2 cooperates with the grabbing manipulator 21 to accurately position the iron core position, realizes automatic material taking and placing; and the rotating base 23 cooperates with the plug-in tray 24 to provide 120° indexing rotation function and fix and support the iron core body 1;
[0041] A wire conveying structure 3 is arranged outside the plug-in tray 24, used for stably conveying the wire group to the outside of the iron core column of the iron core body 1;
[0042] The iron core column chamfering structure 4 is set on the top of the transmission structure 3, which is used to flexibly adjust the chamfering position and chamfer the sharp edges of the iron core body 1 and the iron core column connection while the transmission line group is being conveyed.
[0043] The wire-pulling assembly 5 is located on the other side of the assembly table 22 away from the wire transmission structure 3, and is used to wind the double-strand coil to the outside of the core column of the core body 1.
[0044] A boss 6 is fixedly connected to the outside of the assembly table 22. A push cylinder 61 is also provided on the top of the boss 6. A push frame 62 that is slidably connected to the boss 6 is provided on the outside of the output end of the push cylinder 61. A transverse push plate 63 is provided on the outside of the push frame 62. A polishing disc 64 is fixedly connected to the outside of the transverse push plate 63. A transverse cutting component 65 for leveling the sharp outer edge of the iron core is provided on the inside of the push frame 62. The push cylinder 61 drives the transverse push plate 63 to pull the polishing disc 64 outward, so that the L-shaped rotating plate 43 is not obstructed during the descent. The stepper motor 42 flexibly adjusts the position of the embedded polishing disc 44. With the Z-axis guide plate 303 driven by the linear motor 304, this device can achieve the dual effects of wire feeding and leveling the surface of the iron core with a single linear motor 304.
[0045] like Figure 3 and Figure 4 As shown, in one embodiment: the wire transmission structure 3 includes a winding post 301 installed on one side of the assembly table 22, a square lifting plate 302 sleeved on the outside of the winding post 301, a Z-axis guide plate 303 installed at one end of the square lifting plate 302, a linear motor 304 installed on the inside of the Z-axis guide plate 303, a fixing frame 305 installed on the outside of the linear motor 304 and connected to the assembly table 22, and an anti-loosening wire assembly 306 installed on the outside of the Z-axis guide plate 303 and connected to the bottom of the square lifting plate 302; the winding post 301 is used for wire storage and release, the square lifting plate 302 is used for height adjustment of the Z-axis guide plate 303, and the Z-axis guide plate 303 is used for wire path guidance.
[0046] like Figure 4 and Figure 8 As shown, in one embodiment, the anti-loosening wire assembly 306 includes a support plate 3061 mounted on the outside of the Z-axis guide plate 303, a U-shaped bracket 3062 mounted on the middle of the outer side of the support plate 3061, an electric push rod 3063 mounted on the inner side of the U-shaped bracket 3062, and a guide plate 3064 mounted on the outside of the electric push rod 3063 and used to restrict the wire routing on the surface of the winding post 301. The tension of the wire is dynamically adjusted by the electric push rod 3063 in conjunction with the guide plate 3064 to prevent the winding from being too loose or too tight.
[0047] like Figure 3 and Figure 7As shown, in one embodiment: the core column chamfering structure 4 includes a raised plate 41 installed on the outside of the square lifting plate 302, a stepper motor 42 installed on the top of the raised plate 41, an L-shaped rotating plate 43 installed on the outside of the output end of the stepper motor 42, and an embedded grinding disc 44 installed on the bottom of the L-shaped rotating plate 43 and grinding against the sharp edge of the inner groove of the yoke of the core body 1. The stepper motor 42 is used to precisely control the grinding position, and the L-shaped rotating plate 43, in conjunction with the embedded grinding disc 44, is used to automatically chamfer the edges and eliminate burrs on the core edge.
[0048] The embedded grinding disc 44 grinds the edge of the iron core in real time during the winding process to avoid scratching the insulation layer of the wire; the transverse cutting component 65 further flattens the surface of the iron core to eliminate local magnetic field distortion; the electric push rod 3063 of the anti-loosening component 306 automatically adjusts the pressure according to the number of winding layers to prevent loosening and avoid excessive tightness that could damage the wire.
[0049] like Figure 5 and Figure 9 As shown, in one embodiment: the wire-picking assembly 5 includes a positioning frame 51 mounted on the outside of the assembly table 22, a power cylinder 52 mounted on the outside of the positioning frame 51, a connecting plate 53 mounted on the outside of the power cylinder 52, a drive motor 54 mounted in the middle of the connecting plate 53, a connecting shaft 55 mounted on the outside of the output end of the drive motor 54 and rotatably connected to the connecting plate 53, a rotating square plate 56 mounted on the outside of the connecting shaft 55, and grooved hook needles 57 mounted at both ends of the rotating square plate 56 for picking up the wire group and the double strands wound around the inside of the iron core body 1. The grooved hook needles 57 are used for separating and guiding the double strands of wire to ensure uniform distribution of the winding.
[0050] The slotted hook 57 of the wire-picking assembly 5 can accurately hook the wire, and together with the rotating square plate 56, the device can achieve the effect of double strand winding. The linear motor 304 and the stepper motor 42 are equipped with encoder feedback to monitor the number of winding turns, tension and chamfer depth in real time, and automatically stop and alarm when abnormal.
[0051] like Figure 4 and Figure 6As shown in the figure, in one embodiment: the transverse cutting assembly 65 includes a DC motor 651 mounted outside the pushing frame 62, a rotating shaft 652 mounted outside the output end of the DC motor 651, a bidirectional screw 653 sleeved outside the rotating shaft 652, a movable plate 654 mounted outside the bidirectional screw 653, a rack seat 655 sleeved on the top of the movable plate 654, a transmission gear 656 engaged above the rack seat 655, a locking wheel 657 mounted outside the transmission gear 656, a transverse tooth seat 658 engaged at the tooth groove of the two sets of locking wheels 657 and connected with the transverse pushing plate 63, and a limiting assembly 7 mounted on the other side of the transmission gear 656. The polishing light sheet 64 of the transverse cutting assembly 65 is used for finishing the surface of the iron core, and the bidirectional screw 653 mechanism symmetrically adjusts the polishing pressure to ensure the flatness of the surface of the iron core.
[0052] As shown in the figure, Figure 6 In one embodiment: the limiting assembly 7 includes a limiting plate 71 mounted on the side of the transmission gear 656 away from the locking wheel 657, and a tension spring 72 mounted in the gap between the two sets of limiting plates 71. The limiting plate 71 cooperates with the tension spring 72 to provide overload protection and prevent the mechanism from moving beyond the range.
[0053] As shown in the figure, Figure 9 In one embodiment: the slotted thread hooking needle 57 is symmetrically arranged at both ends of the rotating square plate 56, and the straight line distance between the slotted thread hooking needles 57 is greater than the overall length of the iron core body 1.
[0054] As shown in the figure, Figure 6 In one embodiment: the movable plate 654 is symmetrically arranged outside the bidirectional screw 653, and the movable plate 654 and the transmission gear 656 form a meshing transmission structure through the rack seat 655.
[0055] As shown in the figure, Figure 3 In one embodiment: the polishing light sheet 64 and the stepping motor 42 form a rotating structure through the L-shaped rotating plate 43, and the outer wall surface of the polishing light sheet 64 is in close contact with the inner groove of the iron core body 1.
[0056] Specifically, a kind of processing assembly equipment for reactor coil and core is in use: core body 1 is fixed on rotating base 23 by insertion tray 24, is positioned by grabbing manipulator 21, grabbing manipulator 21 is moved by numerical control sliding table 2, ensure that core and winding mechanism are centered, rotating base 23 resets, so that the starting winding position of core is aligned with wire conveying structure 3.Wire is conveyed, winding column 301 releases wire, square lifting plate 302 adjusts height along Z axis, wire is stabilized and matched core winding layer position by small wire roller 101, linear motor 304 drives Z axis guide plate 303 to send wire at uniform speed, ensure that wire feeding is stable.Meanwhile, electric push rod 3063 can be started, electric push rod 3063 dynamically adjusts the pressure of guide piece 3064, to prevent wire slack or too tight, after wire passes through guide piece 3064, enter the area of wire shifting assembly 5.When chamfering, stepper motor 42 drives L-shaped rotating plate 43 to move down, so that embedded polishing piece 44 contacts the edge of core inner groove, polishing piece high-speed rotation chamfers the connection between iron yoke and iron core column.Wire shifting assembly 5 works, power cylinder 52 pushes connecting plate 53 in the direction of linear shaft 100, so that slotted wire hook needle 57 is close to core, driving motor 54 rotates connecting shaft 55, drives rotating square plate 56 to move symmetrically, double-strand wire is picked up by wire hook needle and wound on core, the distance between wire hook needle is greater than the length of core body 1, to ensure that winding is fully covered without dead angle.After winding each layer, push cylinder 61 acts, horizontal push plate 63 moves out, polishing light piece 64 exits to avoid, rotating base 23 rotates 120 ° and enters the next phase winding, until complete all winding layers.Before winding, direct current motor 651 can be started, direct current motor 651 drives bidirectional screw 653, so that movable plate 654 symmetrically arranged along rack seat 655 moves, transmission gear 656 drives horizontal rack 658 to press down, locking wheel 657 fixes wire position, polishing light piece 64 resets, and the outer surface of core is trimmed to eliminate concave-convex.
[0057] The above is only the preferred embodiment of the present application, but the protection scope of the present application is not limited to this, any skilled person in the art can make equivalent replacement or change according to the technical scheme and the inventive concept of the present application within the technical range disclosed by the present application, which should be covered in the protection scope of the present application.
Claims
1. A processing assembly for an electric reactor coil and a core, comprising a core body, characterized in that, Also includes: Numerical control sliding table, set in the outer side of the core body, and the top of the numerical control sliding table is also provided with a grabbing manipulator, the outer side of the grabbing manipulator is provided with an assembly table, the bottom of the assembly table is rotatably connected with a rotary base, and the top of the rotary base is connected with a plug-in tray; Wire structure, provided on the outer side of the plug-in tray, for stabilizing the wire group to the outside of the core column of the core body; Core column chamfer structure, provided on the top of the wire structure, for flexible adjustment of the chamfer station and chamfering of the sharp edges of the iron yoke and the core column connecting edge of the core body while conveying the wire group; Wire assembly, provided on the other side of the assembly table away from the wire structure, for double-stranded and wound coil to the outside of the core column of the core body; The boss is fixedly connected to the outer side of the assembly table, and the top of the boss is also provided with a push cylinder, and the output end of the push cylinder is provided with a push frame which is slidingly connected with the boss, and the outer side of the push frame is provided with a transverse push plate, and the outer side of the transverse push plate is fixedly connected with a polishing light piece, and the inner side of the push frame is provided with a transverse cutting assembly for flattening the sharp edges of the core.
2. A processing and assembling apparatus for a reactor coil and a core according to claim 1, wherein The wire structure includes a winding column mounted on one side of the assembly table, a square lifting plate sleeved on the outer side of the winding column, a Z-axis guide plate mounted on one end of the square lifting plate, a linear motor mounted on the inner side of the Z-axis guide plate, a fixed frame mounted on the outer side of the linear motor and connected with the assembly table, and a anti-loose wire assembly mounted on the outer side of the Z-axis guide plate and connected with the bottom of the square lifting plate.
3. A processing and assembling apparatus for a reactor coil and a core according to claim 2, wherein The anti-loose wire assembly includes a support plate mounted on the outer side of the Z-axis guide plate, a U-shaped support mounted on the middle of the outer side of the support plate, an electric push rod mounted on the inner side of the U-shaped support, and a guide piece mounted on the outer side of the electric push rod and used for limiting the wire group on the surface of the winding column.
4. A processing and assembling apparatus for a reactor coil and a core according to claim 3, wherein The core column chamfer structure includes a high-raising plate mounted on the outer side of the square lifting plate, a stepping motor mounted on the top of the high-raising plate, an L-shaped rotating plate mounted on the output end of the stepping motor, and an embedded polishing piece mounted on the bottom of the L-shaped rotating plate and used for polishing the sharp edges of the inner groove edge of the iron yoke of the core body.
5. The apparatus for processing and assembling a reactor coil and a core according to claim 1, wherein The wire assembly includes a positioning frame mounted on the outer side of the assembly table, a power cylinder mounted on the outer side of the positioning frame, a connecting plate mounted on the outer side of the power cylinder, a drive motor mounted in the middle of the connecting plate, a connecting shaft rotatably connected with the connecting plate and mounted on the output end of the drive motor, a rotating square plate mounted on the outer side of the connecting shaft, and a grooved wire hook mounted on both ends of the rotating square plate and used for picking up the wire group and double-stranded and winding in the inner side of the core body.
6. A processing and assembling apparatus for a reactor coil and a core according to claim 1, wherein The transverse cutting assembly includes a DC motor mounted on the outer side of the push frame, a rotating shaft mounted on the outer side of the output end of the DC motor, a double-direction screw mounted on the outer side of the rotating shaft, a movable plate mounted on the outer side of the double-direction screw, a rack seat sleeved on the top of the movable plate, a transmission gear meshed above the rack seat, a locking wheel mounted on the outer side of the transmission gear, a transverse tooth seat meshed at the tooth groove of the two sets of locking wheels and connected with the transverse push plate, and a limiting assembly mounted on the other side of the transmission gear.
7. A processing and assembling apparatus for a reactor coil and a core according to claim 6, wherein The limiting assembly includes a limiting plate mounted on the side of the transmission gear away from the locking wheel, and a stretching spring mounted at the gap between the two sets of limiting plates.
8. A processing and assembling apparatus for a reactor coil and a core according to claim 7, wherein The groove crochet needle is symmetrically arranged at both ends of the rotating square plate, and the straight line distance between the groove crochet needles is greater than the overall length of the iron core body.
9. A processing and assembling apparatus for a reactor coil and a core according to claim 6, wherein The movable plates are symmetrically arranged outside the bidirectional screw teeth, and the movable plates and the transmission gears constitute a meshing transmission structure through the rack seats.
10. A processing and assembling apparatus for a reactor coil and a core according to claim 4, wherein The polishing light sheet constitutes a rotating structure with the stepping motor through the L-shaped rotating plate, and the outer wall surface of the polishing light sheet is in close contact with the inner groove of the iron core body.
Citation Information
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