Municipal bridge prestressed concrete low-t beam assembly digital joint control construction device
By using a digital and intelligent control construction device for assembling prestressed concrete short T-beams for municipal bridges, and by combining hydraulic control devices and electric actuators, the problems of precise control and efficient deployment in the assembly of short T-beams have been solved, thereby improving construction efficiency and saving space.
Patent Information
- Application Number
- CN202511545017.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-28
- Publication Date
- 2026-01-23
- Estimated Expiration
- 2045-10-28
AI Technical Summary
In the existing process of assembling prestressed concrete short T-beams for municipal bridges, it is difficult to achieve precise control, efficient deployment of construction equipment, and saving space in the control system, resulting in large installation errors and low efficiency.
The prestressed concrete short T-beams of municipal bridges are assembled using a digitally controlled construction device, which includes a micro-movement device, a hoisting device, a hydraulic control device, a moving device, and a conversion component. Through the cooperation of the hydraulic control device and the electric actuator, precise control and rapid deployment of the short T-beams are achieved, saving the space occupied by the control system.
It enables precise control of the assembly and construction of short T-beams, improves construction efficiency and the ability to quickly deploy equipment, and reduces the space occupied by the control system.
Smart Images

Figure CN121023953B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of low T-beam assembly technology, and in particular to a digitally controlled construction device for assembling prestressed concrete low T-beams for municipal bridges. Background Technology
[0002] As the nation enters a new stage of development, the number of public welfare projects has increased, and the construction of municipal road networks has significantly improved travel convenience. However, traditional construction methods are insufficient to meet the demands of efficient and rapid development. To adapt to the trends of the times and intelligent transformation, it is urgent to upgrade construction technology towards intelligence, precision, and efficiency to achieve efficient and precise installation of low T-beams for municipal bridges, thereby enhancing the modernization level and technological content of bridge construction.
[0003] In the assembly and construction of prestressed concrete short T-beams for municipal bridges, a large number of construction equipment are used to save construction time and improve efficiency. However, while these equipment are diverse and widely used, precise control is difficult to achieve, especially during crane lifting, where controlling the movement distance of the short T-beams is challenging. This leads to significant errors between the installed short T-beams and their intended positions, affecting their service life. Furthermore, while existing mobile cranes offer high mobility and flexibility, they require precise location positioning each time, hindering efficient rapid deployment. Current technologies also cannot simultaneously control the precise assembly of the short T-beams and the rapid deployment of the construction equipment, failing to save space in the control system and further limiting control efficiency. Therefore, a method is needed that can precisely and efficiently control the assembly position of the short T-beams, save space in the control system, and achieve more efficient rapid deployment, thus addressing the shortcomings of existing short T-beam assembly and construction equipment. Summary of the Invention
[0004] The purpose of this invention is to provide a digital and intelligent control construction device for the assembly of prestressed concrete short T-beams for municipal bridges, aiming to solve the technical problems existing in the prior art, such as how to achieve precise control of the short T-beam assembly construction process, how to achieve faster and more efficient deployment of the construction device, and how to save the space occupied by the control system.
[0005] To address the aforementioned technical problems, the present invention adopts the following technical solution: a digitally controlled construction device for assembling prestressed concrete short T-beams for municipal bridges, comprising a micro-movement device, a hoisting device, a hydraulic control device, a moving device, and a conversion component. The micro-movement device is fixedly installed at the upper end of the hydraulic control device, which is also fixedly installed at the upper end of the moving device. The internal space of the hydraulic control device is connected to the internal space of the moving device. The hoisting device is fixedly installed vertically at the upper end of the micro-movement device, and its internal space is connected to the internal space of the micro-movement device. The conversion component is fixedly installed inside the hydraulic control device. The moving device includes a lifting cylinder, a lifting plunger, a retraction cylinder, a support frame, a forward moving component, a moving connecting rod, and a retraction plunger. The internal space of the lifting cylinder is connected to the internal space of the hydraulic control device. The lifting plunger is slidably installed vertically inside the lifting cylinder. The retraction cylinder's internal space... The internal space of the unit is connected to the internal space of the hydraulic control device. The retracting plunger is slidably installed inside the retracting cylinder in the vertical direction. The support frame is fixedly installed at the lower end of the lifting plunger. The upper surface of the support frame is provided with a rod, and the lower end of the forward moving component is provided with a hole. The rod on the support frame is also inserted into the hole of the forward moving component. The two ends of the moving connecting rod are rotatably connected to the lower end of the retracting plunger and the upper end of the forward moving component, respectively. The hydraulic control device drives the hydraulic oil in the retracting cylinder to flow back into the hydraulic control device, causing the retracting plunger to retract upward. Then, the retracting plunger drives the two forward moving components to retract inward through the two moving connecting rods. At the same time, the hydraulic control device also drives the hydraulic oil into the lifting cylinder, causing the lifting plunger to drive the support frame to slide down. At this time, the support frame briefly lifts the moving base to facilitate the inward retraction of the two forward moving components, thereby improving the conversion efficiency between the moving state and the fixed state.
[0006] Furthermore, the moving device also includes a moving base, a locking assembly, a moving sleeve, a moving bracket, and a moving slide plate. The lifting cylinder is fixedly installed vertically at the front and rear ends of the moving base, the retraction cylinder is fixedly installed vertically at the upper end of the moving base, the forward moving assembly is slidably installed horizontally at the bottom of the moving base, the locking assembly is slidably installed vertically inside the moving sleeve, the moving sleeve is fixedly installed vertically on both sides of the moving base, the moving bracket is fixedly installed on the side of the moving slide plate, the moving bracket is slidably installed vertically on the inner side of the moving base, the moving bracket and the moving base are also fixedly connected by a spring, and the moving slide plate is slidably installed vertically at the lower end of the moving base.
[0007] Furthermore, the forward moving assembly includes a forward moving roller, a limiting groove, a forward moving slide, and a locking hole. The forward moving roller is rotatably connected to the side of the forward moving slide. The limiting groove is fixedly installed on the periphery of the forward moving roller. The forward moving slide is slidably installed on the bottom of the movable base in the horizontal direction. The locking hole is fixedly installed on the inside of the forward moving slide in the horizontal direction. The insertion hole at the lower end of the forward moving assembly is located on the lower surface of the forward moving slide.
[0008] Furthermore, the locking assembly includes a movable slide column, a locking base, and a locking plate. The movable slide column is slidably installed inside the movable sleeve in a vertical direction. A spring is also fixedly installed between the movable slide column and the movable sleeve. The locking base is fixedly installed at the lower end of the movable slide column, and the locking plate is fixedly installed at the front and rear ends of the locking base in a horizontal direction.
[0009] Furthermore, the hydraulic control device includes a hydraulic control slide rod, a first electric actuator, a first connecting pipe, a second connecting pipe, a second electric actuator, a hydraulic control housing, a hydraulic control cylinder, a partition plate, a hydraulic control fan blade, a hydraulic control rotating shaft, and a hydraulic control sliding plate. The hydraulic control slide rod is fixedly installed horizontally on the side of the hydraulic control sliding plate and slidably installed horizontally inside the hydraulic control cylinder. The first electric actuator is fixedly installed horizontally inside the hydraulic control housing, and its output end is fixedly connected to the hydraulic control slide rod. The first connecting pipe is fixedly installed on the side of the hydraulic control cylinder and communicates with the retraction cylinder. The second connecting pipe... The hydraulic cylinder is fixedly installed on the side of the hydraulic control cylinder. The second connecting pipe is connected to the lifting cylinder. The second electric actuator is fixedly installed vertically on the side of the hydraulic control housing. The output end of the second electric actuator is fixedly connected to the conversion assembly. The hydraulic control housing is fixedly installed on the upper end of the movable base. The hydraulic control cylinder is fixedly installed inside the hydraulic control housing. The partition plate is fixedly installed inside the hydraulic control cylinder. The hydraulic control fan blade is fixedly installed on the outer cylindrical surface of the hydraulic control shaft in the radial direction. The hydraulic control shaft is rotatably connected to the inside of the hydraulic control cylinder in the vertical direction. The hydraulic control slide plate is slidably installed between the two partition plates in the horizontal direction.
[0010] Furthermore, the partition plate is provided with horizontal through holes and vertical through holes, which are perpendicularly connected.
[0011] Furthermore, the conversion assembly includes a first baffle, a rotating base, a conversion spring, a conversion lever, a conversion bracket, a conversion slider, and a second baffle. The first baffle is slidably installed inside the rotating base in a vertical direction. The side of the first baffle is fixedly connected to the output end of the second electric actuator. The rotating base is fixedly installed on the upper end of the hydraulic cylinder. The lower end of the conversion spring is fixedly installed on the upper end of the rotating base. The upper end of the conversion spring is fixedly connected to one end of the conversion lever. The conversion lever is rotatably connected to the side of the conversion bracket. The conversion bracket is fixedly installed on the upper end of the rotating base in a vertical direction. The second baffle is slidably installed inside the rotating base in a vertical direction. The conversion slider is slidably installed on the side of the conversion lever. The second baffle is rotatably connected to the side of the conversion slider.
[0012] Furthermore, the micro-movement device includes a micro-movement base, a micro-movement slider, a first gear, a conical seat, a motor, a second gear, a third gear, a micro-movement rack, and a positioning assembly. The micro-movement base is fixedly installed on the upper end of the hydraulic control housing. The micro-movement slider is slidably installed on the upper end of the micro-movement base in a horizontal direction. The first gear is rotatably connected to the upper end of the micro-movement slider. The conical seat is fixedly installed on the upper part of the first gear, and the conical seat stores hydraulic oil inside. The motor is fixedly installed on the upper end of the micro-movement slider in a vertical direction. The second gear is fixedly installed on the output end of the motor. The second gear and the first gear form a gear pair. The third gear is fixedly installed on the periphery of the positioning assembly. The micro-movement rack is slidably installed on the inside of the micro-movement base in a horizontal direction. The upper end of the micro-movement rack is fixedly connected to the lower end of the micro-movement slider. The micro-movement rack and the third gear form a gear rack pair. The positioning assembly is fixedly installed on the upper end of the hydraulic control shaft, and the lower end of the positioning assembly is rotatably connected to the upper end of the micro-movement base.
[0013] Furthermore, the positioning assembly includes a positioning turntable, an arc-shaped slide rail, a positioning pressure rod, and a positioning button. The positioning turntable is fixedly installed on the upper end of the hydraulic control shaft, and the lower end of the positioning turntable is rotatably connected to the upper end of the micro-movement base. The arc-shaped slide rail is fixedly installed on the upper end of the micro-movement base. The positioning pressure rod is fixedly installed on the outer cylindrical surface of the positioning turntable in the radial direction. The positioning pressure rod is also slidably installed on the upper end of the arc-shaped slide rail in the circumferential direction. The positioning button is fixedly installed on the upper surface of the arc-shaped slide rail in the vertical direction.
[0014] Furthermore, the lifting device includes a lifting plate, a three-way hole, a transverse plunger, a transverse hydraulic cylinder, an oil reservoir counterweight box, a longitudinal plunger, and a longitudinal hydraulic cylinder. The lifting plate is fixedly installed at the front end of the transverse plunger along the axial direction of the transverse plunger. A three-way hole is provided on the lifting plate for threading the lifting rope. The transverse plunger is slidably installed inside the transverse hydraulic cylinder in the horizontal direction. The transverse hydraulic cylinder is fixedly installed at the upper end of the longitudinal plunger. A hydraulic pump is installed inside the transverse hydraulic cylinder. The oil reservoir counterweight box is fixedly installed at the rear end of the transverse hydraulic cylinder. The longitudinal plunger is slidably installed inside the longitudinal hydraulic cylinder in the vertical direction. The longitudinal hydraulic cylinder is fixedly installed at the upper end of the conical seat in the vertical direction. A hydraulic pump is installed inside the longitudinal hydraulic cylinder.
[0015] The advantages of this invention compared to the prior art are:
[0016] The moving device uses a hydraulic control device to drive the hydraulic oil in the retraction cylinder back to the hydraulic control device, causing the retraction plunger to retract upwards. Then, the retraction plunger drives the forward moving component and the locking component to combine and retract into the moving base via the moving connecting rod. At the same time, the hydraulic control device also drives hydraulic oil into the lifting cylinder, causing the lifting plunger to be squeezed downwards and drive the support frame to slide down. The support frame briefly lifts the moving base, realizing efficient switching of the moving mode.
[0017] When the second baffle on the conversion assembly is pulled out from the partition plate, the first electric actuator drives the hydraulic sliding plate to slide slowly between the two partition plates. Then, the hydraulic sliding plate drives the hydraulic shaft to rotate through hydraulic oil and hydraulic fan blades, realizing precise control of the micro-movement device. When the second baffle on the conversion assembly is inserted into the partition plate, the first electric actuator drives the hydraulic sliding plate to slide quickly between the two partition plates, causing the hydraulic oil in the retraction cylinder to be drawn back into the hydraulic cylinder, and pressing the hydraulic oil between the two partition plates into the lifting cylinder to control the moving device. This achieves step-by-step control of the micro-movement device and the moving device, thereby saving the space occupied by the hydraulic system.
[0018] When the second electric actuator drives the first baffle to slide down half its stroke, the first baffle drives the conversion lever to switch to a horizontal state. At this time, the first connecting pipe, the second connecting pipe, and the partition plate are all in a semi-open state. When the first electric actuator drives the hydraulic sliding plate to slide between the two partition plates, synchronous control of the support frame and the measuring component can be achieved. Attached Figure Description
[0019] Figure 1 This is a schematic diagram of the overall assembly structure of the present invention in its working state;
[0020] Figure 2 This is a schematic diagram of the micro-movement device in the present invention. Figure 1 ;
[0021] Figure 3 This is a schematic diagram of the micro-movement device in the present invention. Figure 2 ;
[0022] Figure 4 This is a schematic diagram of the positioning component in this invention;
[0023] Figure 5 This is a schematic diagram of the hoisting device in this invention;
[0024] Figure 6 This is a schematic diagram of the hydraulic control device in the present invention. Figure 1 ;
[0025] Figure 7 This is a schematic diagram of the hydraulic control device in the present invention. Figure 2 ;
[0026] Figure 8 This is a schematic diagram of the structure of the mobile device in this invention. Figure 1 ;
[0027] Figure 9 This is a schematic diagram of the structure of the mobile device in this invention. Figure 2 ;
[0028] Figure 10 This is a schematic diagram of the forward-moving component in this invention;
[0029] Figure 11 This is a schematic diagram of the locking assembly in this invention;
[0030] Figure 12 This is a schematic diagram of the conversion component in this invention.
[0031] In the diagram: 1. Micro-movement device; 2. Lifting device; 3. Hydraulic control device; 4. Moving device; 5. Conversion component; 101. Micro-movement base; 102. Micro-movement slider; 103. First gear; 104. Conical seat; 105. Motor; 106. Second gear; 107. Third gear; 108. Micro-movement rack; 109. Positioning component; 110. Positioning turntable; 111. Arc-shaped slide rail; 112. Positioning pressure rod; 113. Positioning button; 201. Lifting plate; 202. T-hole; 203. Transverse plunger; 204. Transverse hydraulic cylinder; 205. Oil storage counterweight box; 206. Longitudinal plunger; 207. Longitudinal hydraulic cylinder; 301. Hydraulic control slide rod; 302. First electric actuator; 303. First connecting pipe; 304. Second connecting pipe; 305. Second electric actuator; 306. Hydraulic control housing; 307. Hydraulic cylinder; 308. Divider plate; 309. Hydraulic fan blade; 310. Hydraulic rotating shaft; 311. Hydraulic sliding plate; 401. Lifting cylinder; 402. Lifting plunger; 403. Moving base; 404. Retracting cylinder; 405. Support frame; 406. Forward movement assembly; 407. Locking assembly; 408. Moving sleeve; 409. Moving bracket; 410. Moving sliding plate; 411. Moving... 412. Moving connecting rod; 413. Retracting plunger; 414. Forward moving roller; 415. Limiting groove; 416. Forward moving slide; 417. Locking hole; 418. Moving slide column; 419. Locking base; 501. Locking plate; 502. First baffle; 503. Rotating base; 504. Conversion spring; 505. Conversion lever; 506. Conversion bracket; 507. Second baffle. Detailed Implementation
[0032] The technical solution of the present invention will be further described below with reference to the accompanying drawings and specific embodiments.
[0033] The accompanying drawings are for illustrative purposes only and are schematic diagrams, not actual pictures. They should not be construed as limiting the invention. To better illustrate the embodiments of the invention, some parts in the drawings may be omitted, enlarged, or reduced, and do not represent the actual product dimensions. It is understandable to those skilled in the art that some well-known structures and their descriptions may be omitted in the drawings.
[0034] Figures 1 to 12 This is a preferred embodiment of the present invention.
[0035] like Figure 1As shown, the intelligent interconnected construction device for assembling prestressed concrete short T-beams for municipal bridges includes a micro-movement device 1, a hoisting device 2, a hydraulic control device 3, a moving device 4, and a conversion component 5. The lower end of the micro-movement device 1 is fixedly installed on the upper end of the hydraulic control device 3, and the lower end of the hydraulic control device 3 is fixedly installed on the upper end of the moving device 4. The internal space of the hydraulic control device 3 is connected to the internal space of the moving device 4. The hoisting device 2 is fixedly installed vertically on the upper end of the micro-movement device 1, and the internal space of the hoisting device 2 is also connected to the internal space of the micro-movement device 4. The internal space of the device 1 is connected. The conversion component 5 is fixedly installed inside the hydraulic control device 3. The moving device 4 includes a lifting cylinder 401, a lifting plunger 402, a retraction cylinder 404, a support frame 405, a forward moving component 406, a moving connecting rod 411, and a retraction plunger 412. The internal space of the lifting cylinder 401 is connected to the internal space of the hydraulic control device 3. The lifting plunger 402 is slidably installed inside the lifting cylinder 401 in the vertical direction. The internal space of the retraction cylinder 404 is connected to the internal space of the hydraulic control device 3. The space is interconnected. The retraction plunger 412 is slidably installed vertically inside the retraction cylinder 404. The support frame 405 is fixedly installed at the lower end of the lifting plunger 402. A rod is provided on the upper surface of the support frame 405. A hole is provided at the lower end of the forward moving component 406. The rod on the support frame 405 is also inserted into the hole of the forward moving component 406. The two ends of the moving connecting rod 411 are rotatably connected to the lower end of the retraction plunger 412 and the upper end of the forward moving component 406, respectively. The hydraulic control device 3 drives the retraction cylinder 404. The hydraulic oil in the hydraulic system flows back to the hydraulic control device 3, causing the retracting plunger 412 to retract upward. Subsequently, the retracting plunger 412 drives the two forward moving components 406 to retract inward through the two moving connecting rods 411. At the same time, the hydraulic control device 3 also drives the hydraulic oil into the lifting cylinder 401, causing the lifting plunger 402 to drive the support frame 405 to slide down. At this time, the support frame 405 briefly lifts the moving base 403, which facilitates the inward retraction of the two forward moving components 406 and improves the efficiency of the transition between the moving state and the fixed state.
[0036] like Figure 2 and Figure 3As shown, the micro-movement device 1 includes a micro-movement base 101, a micro-movement slider 102, a first gear 103, a conical seat 104, a motor 105, a second gear 106, a third gear 107, a micro-movement rack 108, and a positioning assembly 109. The micro-movement base 101 is fixedly installed on the upper end of the hydraulic housing 306. The micro-movement slider 102 is slidably installed on the upper end of the micro-movement base 101 in the horizontal direction. The first gear 103 is rotatably connected to the upper end of the micro-movement slider 102. The conical seat 104 is fixedly installed on the upper end of the first gear 103. Hydraulic oil is stored inside the conical seat 104. The motor 105 is fixedly installed in the vertical direction. At the upper end of the micro-movement slider 102, the second gear 106 is fixedly installed at the output end of the motor 105. The second gear 106 and the first gear 103 form a gear pair. The third gear 107 is fixedly installed on the periphery of the positioning assembly 109. The micro-movement rack 108 is slidably installed in the horizontal direction inside the micro-movement base 101. The upper end of the micro-movement rack 108 is fixedly connected to the lower end of the micro-movement slider 102. The micro-movement rack 108 and the third gear 107 also form a gear rack pair. The positioning assembly 109 is fixedly installed at the upper end of the hydraulic control shaft 310. The lower end of the positioning assembly 109 is also rotatably connected to the upper end of the micro-movement base 101.
[0037] like Figure 4 As shown, the positioning assembly 109 includes a positioning turntable 110, an arc-shaped slide rail 111, a positioning pressure rod 112, and a positioning button 113. The positioning turntable 110 is fixedly installed on the upper end of the hydraulic control shaft 310, and the lower end of the positioning turntable 110 is rotatably connected to the upper end of the micro-movement base 101. The arc-shaped slide rail 111 is fixedly installed on the upper end of the micro-movement base 101. The positioning pressure rod 112 is fixedly installed on the outer cylindrical surface of the positioning turntable 110 in the radial direction. The positioning pressure rod 112 is also slidably installed on the upper end of the arc-shaped slide rail 111 in the circumferential direction. The positioning button 113 is fixedly installed on the upper surface of the arc-shaped slide rail 111 in the vertical direction.
[0038] like Figure 5 As shown, the lifting device 2 includes a lifting plate 201, a three-way hole 202, a transverse plunger 203, a transverse hydraulic cylinder 204, an oil storage counterweight box 205, a longitudinal plunger 206, and a longitudinal hydraulic cylinder 207. The lifting plate 201 is fixedly installed at the front end of the transverse plunger 203 along the axial direction of the transverse plunger 203. The lifting plate 201 has a three-way hole 202 for threading a lifting rope. The transverse plunger 203 is slidably installed inside the transverse hydraulic cylinder 204 in the horizontal direction. The transverse hydraulic cylinder 204 is fixedly installed at the upper end of the longitudinal plunger 206. A hydraulic pump is installed inside the transverse hydraulic cylinder 204. The oil storage counterweight box 205 is fixedly installed at the rear end of the transverse hydraulic cylinder 204. The longitudinal plunger 206 is slidably installed inside the longitudinal hydraulic cylinder 207 in the vertical direction. The longitudinal hydraulic cylinder 207 is fixedly installed at the upper end of the conical seat 104 in the vertical direction. A hydraulic pump is installed inside the longitudinal hydraulic cylinder 207.
[0039] like Figure 6 and Figure 7 As shown, the hydraulic control device 3 includes a hydraulic control slide rod 301, a first electric actuator 302, a first connecting pipe 303, a second connecting pipe 304, a second electric actuator 305, a hydraulic control housing 306, a hydraulic control cylinder 307, a partition plate 308, a hydraulic control fan blade 309, a hydraulic control rotating shaft 310, and a hydraulic control slide plate 311. The hydraulic control slide rod 301 is fixedly installed horizontally on the side of the hydraulic control slide plate 311. The hydraulic control slide rod 301 is slidably installed horizontally inside the hydraulic control cylinder 307. The first electric actuator 302 is fixedly installed horizontally inside the hydraulic control housing 306, and its output end is fixedly connected to the hydraulic control slide rod 301. The first connecting pipe 303 is fixedly installed on the side of the hydraulic control cylinder 307 and is also connected to a retraction cylinder 404. The second connecting pipe 304 is fixedly installed on the side of the hydraulic control cylinder 307. On the side, the second connecting pipe 304 is connected to the lifting cylinder 401. The second electric actuator 305 is fixedly installed on the side of the hydraulic control housing 306 in the vertical direction. The output end of the second electric actuator 305 is fixedly connected to the conversion component 5. The hydraulic control housing 306 is fixedly installed on the upper end of the movable base 403. The hydraulic control cylinder 307 is fixedly installed inside the hydraulic control housing 306. The partition plate 308 is fixedly installed inside the hydraulic control cylinder 307. The hydraulic control fan blade 309 is fixedly installed on the outer cylindrical surface of the hydraulic control shaft 310 in the radial direction. The hydraulic control shaft 310 is rotatably connected to the inside of the hydraulic control cylinder 307 in the vertical direction. The hydraulic control slide plate 311 is slidably installed between the two partition plates 308 in the horizontal direction. The partition plate 308 is provided with a horizontal through hole and a vertical through hole. The horizontal through hole and the vertical through hole are vertically intersecting and connected.
[0040] like Figure 8 and Figure 9 As shown, the mobile device 4 also includes a mobile base 403, a locking assembly 407, a mobile sleeve 408, a mobile bracket 409, and a mobile slide plate 410. The lifting cylinder 401 is fixedly installed vertically at the front and rear ends of the mobile base 403. The retraction cylinder 404 is fixedly installed vertically at the upper end of the mobile base 403. The forward moving assembly 406 is slidably installed horizontally at the bottom of the mobile base 403. The locking assembly 407 is slidably installed vertically inside the mobile sleeve 408. The mobile sleeve 408 is fixedly installed vertically on both sides of the mobile base 403. The mobile bracket 409 is fixedly installed on the side of the mobile slide plate 410. The mobile bracket 409 is slidably installed vertically on the inner side of the mobile base 403. The mobile bracket 409 and the mobile base 403 are also fixedly connected by a spring. The mobile slide plate 410 is slidably installed vertically at the lower end of the mobile base 403.
[0041] like Figure 10As shown, the forward moving assembly 406 includes a forward moving roller 413, a limiting groove 414, a forward moving slide 415, and a locking hole 416. The forward moving roller 413 is rotatably connected to the side of the forward moving slide 415. The limiting groove 414 is fixedly installed on the periphery of the forward moving roller 413. The forward moving slide 415 is slidably installed on the bottom of the movable base 403 in the horizontal direction. The locking hole 416 is fixedly installed in the interior of the forward moving slide 415 in the horizontal direction. The insertion hole at the lower end of the forward moving assembly 406 is provided on the lower surface of the forward moving slide 415.
[0042] like Figure 11 As shown, the locking assembly 407 includes a movable slide column 417, a locking base 418, and a locking plate 419. The movable slide column 417 is slidably installed inside the movable sleeve 408 in the vertical direction. A spring is also fixedly installed between the movable slide column 417 and the movable sleeve 408. The locking base 418 is fixedly installed at the lower end of the movable slide column 417. The locking plate 419 is fixedly installed at the front end and rear end of the locking base 418 in the horizontal direction.
[0043] like Figure 12 As shown, the conversion assembly 5 includes a first baffle 501, a rotating base 502, a conversion spring 503, a conversion lever 504, a conversion bracket 505, a conversion slider 506, and a second baffle 507. The first baffle 501 is slidably installed inside the rotating base 502 in a vertical direction. The side of the first baffle 501 is also fixedly connected to the output end of the second electric actuator 305. The rotating base 502 is fixedly installed on the upper end of the hydraulic cylinder 307. The lower end of the conversion spring 503 is fixedly installed on the upper end of the rotating base 502. The upper end of the conversion spring 503 is fixedly installed on one end of the conversion lever 504. The conversion lever 504 is rotatably connected to the side of the conversion bracket 505. The conversion bracket 505 is fixedly installed on the upper end of the rotating base 502 in a vertical direction. The second baffle 507 is slidably installed inside the rotating base 502 in a vertical direction. The conversion slider 506 is slidably installed on the side of the conversion lever 504. The second baffle 507 is rotatably connected to the side of the conversion slider 506.
[0044] Working principle of the invention:
[0045] Figure 1 The invention provides its usage and corresponding scenarios. The attitude control during the assembly and construction of the short T-beam is determined by the micro-movement device 1, the hydraulic control device 3, and the moving device 4. The attitude of the moving device 4 is determined by the hydraulic control device 3, and the attitude of the micro-movement device 1 is determined by the hydraulic control device 3. The hydraulic control device 3 is the core of the assembly and construction process of the short T-beam.
[0046] Taking the preferred embodiment as an example, firstly, a ground track is laid next to the bridge pier. Then, the limiting groove 414 on the forward moving roller 413 is engaged into the ground track, causing the forward moving roller 413 to move along the ground track. Subsequently, the forward moving roller 413 on the forward moving assembly 406 drives the moving device 4 to move to the designated position. When the second baffle 507 on the conversion assembly 5 is inserted into the partition plate 308, the first electric push rod 302 drives the hydraulic control slide plate 311 to slide rapidly between the two partition plates 308. The hydraulic control slide plate 311 drives the hydraulic oil in the retraction cylinder 404 to flow back between the two partition plates 308, causing the retraction plunger 412 to retract upward. Subsequently, the retraction plunger 412 drives the two forward moving assemblies through the two moving connecting rods 411 respectively. When component 406 retracts inward, the locking plate 419 on the locking base 418 inserts into the locking hole 416 on the forward sliding block 415, realizing the locking function of the locking component 407 for the forward moving component 406. At the same time, the other side of the hydraulic sliding plate 311 drives the hydraulic oil between the two partition plates 308 into the lifting cylinder 401, causing the lifting plunger 402 to be squeezed downward and drive the support frame 405 to slide down. The support frame 405 briefly lifts the moving base 403, thereby helping the two forward moving components 406 to retract inward and improving the conversion efficiency between the moving state and the fixed state. After the forward moving component 406 retracts, the second electric push rod 305 on the hydraulic control device 3 drives the first baffle 501 to slide down half a stroke. At this time, the first baffle 501 drives the conversion lever 504 to rotate horizontally on the conversion bracket 505. Then, the conversion lever 504 on the conversion assembly 5 drives the second baffle 507 to rise halfway through the conversion slider 506, causing the transverse through holes on the first connecting pipe 303, the second connecting pipe 304, and the partition plate 308 to be in a semi-open state. When the first electric actuator 302 drives the hydraulic sliding plate 311 to slide between the two partition plates 308, synchronous control of the support frame 405 and the hydraulic rotating shaft 310 is achieved. This synchronously achieves the support frame 405 driving the overall lifting of the moving device 4 and the hydraulic rotating shaft 310 driving the micro-moving rack 108 to move laterally through the third gear 107. When the conversion lever 504 drives the second baffle 507 from the partition plate 308... When the partition 308 is pulled out, the first baffle 501 closes the first connecting pipe 303 and the second connecting pipe 304. Then, the first electric actuator 302 drives the hydraulic sliding plate 311 to slide slowly between the two partition plates 308. The hydraulic sliding plate 311 drives the hydraulic rotating shaft 310 to rotate through hydraulic oil and hydraulic fan blades 309. The hydraulic rotating shaft 310 drives the measuring turntable 110 on the measuring component 109 to rotate slowly at the upper end of the micro-movement base 101. The measuring turntable 110 rotates slowly through the third gear 107. The third gear 107 drives the micro-movement slider 102 to slide laterally on the micro-movement base 101 through the micro-movement rack 108. The micro-movement slider 102 drives the hoisting device 2 to make lateral fine adjustments, thereby realizing the individual and precise control of the micro-movement device 1.The switching component 5 switches the control mode of the hydraulic control device 3, saving space occupied by the hydraulic control device 3 and improving its control efficiency.
[0047] Specifically, such as Figure 2 , Figure 3 , Figure 4 , Figure 5 , Figure 6 , Figure 7 and Figure 12As shown, when the moving device 4 is in a fixed state, the lifting rope is passed through and wound around the three-way hole 202 of the lifting plate 201, and then the lifting rope is fixed to both ends of the short T-beam. At this time, the hydraulic pump in the longitudinal hydraulic cylinder 207 drives the hydraulic oil in the conical seat 104 into the longitudinal hydraulic cylinder 207, causing the longitudinal plunger 206 to drive the transverse plunger 203 and the transverse hydraulic cylinder 204 to lift upward. The transverse plunger 203 drives the short T-beam to lift through the lifting plate 201 and the lifting rope. Then, the motor 105 on the micro-moving slider 102 drives the second gear 106 to rotate. The second gear 106 drives the conical seat 104 to rotate through the first gear 103. The conical seat 104 drives the short T-beam to move through the lifting device 2. Then, the transverse hydraulic cylinder 20... The hydraulic pump in section 4 drives the hydraulic oil in the oil storage counterweight box 205 into the transverse hydraulic cylinder 204, causing the transverse plunger 203 to extend the lifting plate 201 forward. The lifting plate 201 then moves the short T-beam to the top of the pier, realizing the lifting and transfer function of the short T-beam. When the conversion lever 504 pulls the second baffle 507 out of the partition plate 308, the first baffle 501 closes the first connecting pipe 303 and the second connecting pipe 304. Subsequently, the first electric actuator 302 drives the hydraulic control slide plate 311 to slide slowly between the two partition plates 308. The hydraulic control slide plate 311 drives the hydraulic control shaft 310 to rotate through the hydraulic oil and the hydraulic control fan blade 309. The hydraulic control shaft 310 drives the measuring turntable 110 on the measuring component 109 to move slightly. The upper end of the base 101 rotates slowly, and the measuring turntable 110 rotates slowly through the third gear 107. The third gear 107 drives the micro-movement slider 102 to slide laterally on the micro-movement base 101 through the micro-movement rack 108. The micro-movement slider 102 drives the hoisting device 2 to make lateral micro-adjustments, realizing individual and precise control of the micro-movement device 1, thereby allowing the short T-beam to accurately reach the preset position above the pier. Then, the longitudinal hydraulic cylinder 207 drives the short T-beam to descend through the longitudinal plunger 206, so that the short T-beam is close to the preset marked position on the upper surface of the pier. Then, the second electric push rod 305 on the hydraulic control device 3 first drives the first baffle 501 to slide down half a stroke. At this time, the first baffle 501 drives the conversion lever 504 to rotate on the conversion bracket 505. The movement is in a horizontal state. Then, the conversion lever 504 on the conversion component 5 drives the second baffle 507 to rise halfway through the conversion slider 506, so that the transverse through holes on the first connecting pipe 303, the second connecting pipe 304 and the partition plate 308 are all in a semi-open state. When the first electric push rod 302 drives the hydraulic sliding plate 311 to slide between the two partition plates 308, the support frame 405 and the hydraulic rotating shaft 310 are synchronously controlled. Then, the support frame 405 drives the moving device 4 to be lifted as a whole, and the hydraulic rotating shaft 310 drives the micro-moving rack 108 to move laterally through the third gear 107, so that the hoisting device 2 and the short T-beam move obliquely downward, and further align the short T-beam with the pre-marked position on the upper end face of the pier.During the rotation of the positioning turntable 110, the positioning turntable 110 drives the positioning pressure rod 112 to slide on the upper surface of the arc-shaped slide rail 111. When the positioning pressure rod 112 slides to both ends of the arc-shaped slide rail 111, the positioning pressure rod 112 contacts the positioning button 113. At this time, the positioning button 113 sends a position signal to the remote control system, prompting the operator to move the slider 102 to its limit position. The conversion spring 503 on the rotating base 502 is used to convert the rebound of the lever 504. While the support frame 405 drives the moving device 4 to lift as a whole, the insertion rod on the support frame 405 will be pulled out from the insertion hole under the forward moving component 406, so that the forward moving component 406 can slide in the horizontal direction.
[0048] like Figure 8 , Figure 9 , Figure 10 and Figure 11 As shown, a ground track is first laid next to the bridge pier. Then, the limiting groove 414 on the forward moving roller 413 is engaged with the ground track, causing the forward moving roller 413 to move along the ground track. Subsequently, the forward moving roller 413 on the forward moving assembly 406 drives the moving device 4 to move to the designated position. When the second baffle 507 on the conversion assembly 5 is inserted into the partition plate 308, the first electric push rod 302 inside the hydraulic control housing 306 drives the hydraulic control slide plate 311 to move between the two... The partition plates 308 slide rapidly between each other, and the hydraulic sliding plate 311 drives the hydraulic oil in the retraction cylinder 404 to flow back between the two partition plates 308, causing the retraction plunger 412 to retract upwards. Subsequently, the retraction plunger 412 drives the two forward moving components 406 to retract inwards through the two moving connecting rods 411, so that the locking plate 419 on the locking base 418 is inserted into the locking hole 416 on the forward moving slide 415, realizing the locking function of the locking component 407 for the forward moving component 406. On the other side of the hydraulic sliding plate 311, hydraulic oil between the two partition plates 308 enters the lifting cylinder 401, causing the lifting plunger 402 to be squeezed downwards and driving the support frame 405 to slide down. The support frame 405 briefly lifts the movable base 403, thereby facilitating the inward retraction of the two forward moving components 406 and improving the efficiency of the transition between the moving and fixed states. After the locking component 407 locks the forward moving component 406, the first electric actuator 302 continues to pass through the hydraulic sliding rod 301. The hydraulic control slide plate 311 slides in the hydraulic control cylinder 307. The hydraulic control slide plate 311 drives the lifting plunger 402 to slide upward through the hydraulic oil. The lifting plunger 402 drives the forward moving component 406 and the locking component 407 to slide upward synchronously through the moving connecting rod 411. The forward moving component 406 drives the moving bracket 409 and the moving slide plate 410 to slide upward synchronously, so that the forward moving component 406 is completely retracted into the matching moving base 403. At the same time, the moving slide column 417 also slides upward in the moving sleeve 408.
[0049] This invention is not limited to the specific embodiments described above. Any modifications made by those skilled in the art based on the above concept without creative effort are within the protection scope of this invention.
Claims
1. A digitally controlled construction device for assembling prestressed concrete short T-beams for municipal bridges, comprising a micro-movement device (1), a hoisting device (2), a hydraulic control device (3), a moving device (4), and a conversion component (5), characterized in that: The micro-movement device (1) is fixedly installed on the upper end of the hydraulic control device (3), which is also fixedly installed on the upper end of the moving device (4). The internal space of the hydraulic control device (3) is connected to the internal space of the moving device (4). The hoisting device (2) is fixedly installed vertically on the upper end of the micro-movement device (1), and its internal space is connected to the internal space of the micro-movement device (1). The conversion component (5) is fixedly installed inside the hydraulic control device (3). The moving device (4) includes a lifting cylinder (401), a lifting plunger (402), a retraction cylinder (404), a support frame (405), a forward moving component (406), a moving connecting rod (411), and a retraction plunger (412). The internal space of the lifting cylinder (401) is connected to the internal space of the moving device (4). The internal space of the hydraulic control device (3) is connected. The lifting plunger (402) is slidably installed in the lifting cylinder (401) in the vertical direction. The internal space of the retraction cylinder (404) is connected to the internal space of the hydraulic control device (3). The retraction plunger (412) is slidably installed in the retraction cylinder (404) in the vertical direction. The support frame (405) is fixedly installed at the lower end of the lifting plunger (402). The upper surface of the support frame (405) is provided with a rod. The lower end of the forward moving component (406) is provided with a hole. The rod on the support frame (405) is also inserted into the hole of the forward moving component (406). The two ends of the moving connecting rod (411) are rotatably connected to the lower end of the retraction plunger (412) and the upper end of the forward moving component (406), respectively. The hydraulic control device (3) includes a hydraulic control slide rod (301), a first electric actuator (302), a first connecting pipe (303), a second connecting pipe (304), a second electric actuator (305), a hydraulic control housing (306), a hydraulic control cylinder (307), a partition plate (308), a hydraulic control fan blade (309), a hydraulic control rotating shaft (310), and a hydraulic control slide plate (311). The hydraulic control slide rod (301) is fixedly installed on the side of the hydraulic control slide plate (311) in the horizontal direction. The hydraulic control slide rod (301) is slidably installed inside the hydraulic control cylinder (307) in the horizontal direction. The first electric actuator (302) is fixedly installed inside the hydraulic control housing (306) in the horizontal direction. The output end of the first electric actuator (302) is fixedly connected to the hydraulic control slide rod (301). The first connecting pipe (303) is fixedly installed on the side of the hydraulic control cylinder (307) and is connected to the retraction cylinder (404). The second connecting pipe (304) is fixedly installed on the side of the hydraulic cylinder (307). The second connecting pipe (304) is connected to the lifting cylinder (401). The second electric actuator (305) is fixedly installed on the side of the hydraulic housing (306) in the vertical direction. The output end of the second electric actuator (305) is fixedly connected to the conversion assembly (5). The hydraulic housing (306) is fixedly installed on the upper end of the movable base (403). The hydraulic cylinder (307) is fixedly installed inside the hydraulic housing (306). The partition plate (308) is fixedly installed inside the hydraulic cylinder (307). The hydraulic fan blade (309) is fixedly installed on the outer cylindrical surface of the hydraulic shaft (310) in the radial direction. The hydraulic shaft (310) is rotatably connected to the inside of the hydraulic cylinder (307) in the vertical direction. The hydraulic slide plate (311) is slidably installed between the two partition plates (308) in the horizontal direction. The partition plate (308) is provided with a horizontal through hole and a vertical through hole, and the horizontal through hole and the vertical through hole are perpendicularly connected. The conversion assembly (5) includes a first baffle (501), a rotating base (502), a conversion spring (503), a conversion lever (504), a conversion bracket (505), a conversion slider (506), and a second baffle (507). The first baffle (501) is slidably installed inside the rotating base (502) in the vertical direction. The first baffle (501) closes the first connecting pipe (303) and the second connecting pipe (304). The side of the first baffle (501) is fixedly connected to the output end of the second electric actuator (305). The rotating base (502) is fixedly installed on the upper end of the hydraulic cylinder (307), and the lower end of the conversion spring (503) is fixedly installed on the lower end of the hydraulic cylinder (307). The upper end of the conversion spring (503) is fixedly installed on the upper end of the rotating base (502), and the upper end of the conversion spring (503) is fixedly connected to one end of the conversion lever (504). The conversion lever (504) is rotatably connected to the side of the conversion bracket (505). The conversion bracket (505) is fixedly installed on the upper end of the rotating base (502) in the vertical direction. The second baffle (507) is slidably installed inside the rotating base (502) in the vertical direction. The second baffle (507) is inserted into the partition plate (308). The conversion slider (506) is slidably installed on the side of the conversion lever (504). The second baffle (507) is rotatably connected to the side of the conversion slider (506). The micro-movement device (1) is fixedly installed on the hydraulic control shaft (310).
2. The intelligent control construction device for assembling prestressed concrete short T-beams for municipal bridges as described in claim 1, characterized in that: The moving device (4) also includes a moving base (403), a locking assembly (407), a moving sleeve (408), a moving bracket (409), and a moving slide plate (410). A lifting cylinder (401) is fixedly installed vertically at the front and rear ends of the moving base (403). A retraction cylinder (404) is fixedly installed vertically at the upper end of the moving base (403). A forward moving assembly (406) is slidably installed horizontally at the bottom of the moving base (403). The locking assembly (407) is fixed vertically... The movable sleeve (408) is slidably installed inside the movable sleeve (408). The movable sleeve (408) is fixedly installed on both sides of the movable base (403) in the vertical direction. The movable bracket (409) is fixedly installed on the side of the movable slide plate (410). The movable bracket (409) is slidably installed on the inner side of the movable base (403) in the vertical direction. The movable bracket (409) and the movable base (403) are also fixedly connected by a spring. The movable slide plate (410) is slidably installed on the lower end of the movable base (403) in the vertical direction.
3. The intelligent interconnected control construction device for assembling prestressed concrete short T-beams for municipal bridges as described in claim 2, characterized in that: The forward moving assembly (406) includes a forward moving roller (413), a limiting groove (414), a forward moving slide (415), and a locking hole (416). The forward moving roller (413) is rotatably connected to the side of the forward moving slide (415). The limiting groove (414) is fixedly installed on the periphery of the forward moving roller (413). The forward moving slide (415) is slidably installed on the bottom of the movable base (403) in the horizontal direction. The locking hole (416) is fixedly installed in the interior of the forward moving slide (415) in the horizontal direction. The insertion hole at the lower end of the forward moving assembly (406) is provided on the lower surface of the forward moving slide (415).
4. The intelligent interconnected control construction device for assembling prestressed concrete short T-beams for municipal bridges as described in claim 3, characterized in that: The locking assembly (407) includes a movable slide column (417), a locking base (418), and a locking plate (419). The movable slide column (417) is slidably installed inside the movable sleeve (408) in the vertical direction. A spring is also fixedly installed between the movable slide column (417) and the movable sleeve (408). The locking base (418) is fixedly installed at the lower end of the movable slide column (417). The locking plate (419) is fixedly installed at the front end and rear end of the locking base (418) in the horizontal direction.
5. The intelligent interconnected control construction device for assembling prestressed concrete short T-beams for municipal bridges as described in claim 4, characterized in that: The micro-movement device (1) includes a micro-movement base (101), a micro-movement slider (102), a first gear (103), a conical seat (104), a motor (105), a second gear (106), a third gear (107), a micro-movement rack (108), and a positioning assembly (109). The micro-movement base (101) is fixedly installed on the upper end of the hydraulic housing (306). The micro-movement slider (102) is slidably installed on the upper end of the micro-movement base (101) in the horizontal direction. The first gear (103) is rotatably connected to the upper end of the micro-movement slider (102). The conical seat (104) is fixedly installed on the upper part of the first gear (103). The conical seat (104) stores hydraulic oil inside. The motor (105) is fixed in the vertical direction. The second gear (106) is fixedly installed on the upper end of the micro-movement slider (102), the second gear (106) and the first gear (103) form a gear pair, the third gear (107) is fixedly installed on the periphery of the positioning assembly (109), the micro-movement rack (108) is slidably installed in the horizontal direction inside the micro-movement base (101), the upper end of the micro-movement rack (108) is fixedly connected to the lower end of the micro-movement slider (102), the micro-movement rack (108) and the third gear (107) form a gear rack pair, the positioning assembly (109) is fixedly installed on the upper end of the hydraulic control shaft (310), and the lower end of the positioning assembly (109) is rotatably connected to the upper end of the micro-movement base (101).
6. The intelligent interconnected control construction device for assembling prestressed concrete short T-beams for municipal bridges as described in claim 5, characterized in that: The positioning assembly (109) includes a positioning turntable (110), an arc-shaped slide rail (111), a positioning pressure rod (112), and a positioning button (113). The positioning turntable (110) is fixedly installed on the upper end of the hydraulic control shaft (310). The lower end of the positioning turntable (110) is rotatably connected to the upper end of the micro-movement base (101). The arc-shaped slide rail (111) is fixedly installed on the upper end of the micro-movement base (101). The positioning pressure rod (112) is fixedly installed on the outer cylindrical surface of the positioning turntable (110) in the radial direction. The positioning pressure rod (112) is also slidably installed on the upper end of the arc-shaped slide rail (111) in the circumferential direction. The positioning button (113) is fixedly installed on the upper surface of the arc-shaped slide rail (111) in the vertical direction.
7. The intelligent interconnected control construction device for assembling prestressed concrete short T-beams for municipal bridges as described in claim 6, characterized in that: The lifting device (2) includes a lifting plate (201), a three-way hole (202), a transverse plunger (203), a transverse hydraulic cylinder (204), an oil storage counterweight box (205), a longitudinal plunger (206), and a longitudinal hydraulic cylinder (207). The lifting plate (201) is fixedly installed at the front end of the transverse plunger (203) along the axial direction of the transverse plunger (203). A three-way hole (202) is provided on the lifting plate (201) for threading the lifting rope. The transverse plunger (203) is slidably installed in the horizontal direction. Inside the transverse hydraulic cylinder (204), the transverse hydraulic cylinder (204) is fixedly installed at the upper end of the longitudinal plunger (206). A hydraulic pump is installed inside the transverse hydraulic cylinder (204). An oil storage counterweight box (205) is fixedly installed at the rear end of the transverse hydraulic cylinder (204). The longitudinal plunger (206) is slidably installed inside the longitudinal hydraulic cylinder (207) in the vertical direction. The longitudinal hydraulic cylinder (207) is fixedly installed at the upper end of the conical seat (104) in the vertical direction. A hydraulic pump is installed inside the longitudinal hydraulic cylinder (207).
Citation Information
Patent Citations
Aluminum pipe flanging equipment and technological method
CN119319153A
Sliding plate slag stopping hydraulic control device for oversize converter
CN214572086U