Gas turbine impeller cleaning equipment

Abstract

The invention relates to the technical field of gas turbine impeller cleaning, and discloses gas turbine impeller cleaning equipment which comprises a shell, a water storage tank is fixedly connected to the outer wall of one side of the shell, a water pumping assembly is arranged on the outer wall of one side of the water storage tank, and connecting blocks are fixedly connected to the outer walls of multiple sides of the shell; a connecting pipe is fixedly connected between the multiple connecting blocks, multiple mounting pipes are fixedly communicated to the connecting pipe, penetrate through the shell and are fixedly communicated with a first spray head and a second spray head, a filtering assembly communicated with the water storage tank is arranged at the bottom of the shell, and a fixing frame is fixedly connected to the outer wall of one side of the shell; according to the multi-stage ultrasonic cleaning device, the impeller can be more fully and uniformly cleaned through the cooperative use of the ultrasonic transducer and multi-directional spraying, the cleaning efficiency and effect are improved, the cyclic utilization of cleaning liquid can be achieved through multi-stage filtering, and the cleaning cost is reduced.

Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of gas turbine impeller cleaning, in particular to a gas turbine impeller cleaning device. BACKGROUND

[0002] As a kind of efficient power equipment, gas turbine is widely used in energy, power and other fields, and the performance of impeller, as the core component of gas turbine, directly affects the overall operation efficiency and stability of gas turbine. During the operation of gas turbine, a large amount of dust, oil stains and other impurities will be adsorbed on the surface of the impeller. These dirt not only increases the weight of the impeller, affecting its dynamic balance, but also reduces the surface finish of the impeller, increases the airflow resistance, and leads to the decrease of gas turbine efficiency and the increase of energy consumption.

[0003] At present, the existing gas turbine impeller cleaning methods mainly include manual cleaning and traditional equipment cleaning. Manual cleaning has high labor intensity and low efficiency, and it is not convenient to ensure the uniformity and thoroughness of cleaning, which is easy to leave dirt on the surface of the impeller. Traditional equipment cleaning usually adopts immersion method, which is not convenient for effective cleaning of the complex structure of the impeller, especially for the root, edge and other parts of the impeller blade. The cleaning effect is poor, and it takes a long time. At the same time, the existing cleaning equipment may cause damage to the surface of the impeller during the cleaning process, affecting the service life of the impeller. SUMMARY

[0004] (I) Technical problems solved

[0005] In view of the deficiencies of the prior art, the present application provides a gas turbine impeller cleaning device. The existing gas turbine impeller cleaning methods mainly include manual cleaning and traditional equipment cleaning. Manual cleaning has high labor intensity and low efficiency, and it is not convenient to ensure the uniformity and thoroughness of cleaning, which is easy to leave dirt on the surface of the impeller. Traditional equipment cleaning usually adopts simple spraying or immersion method, which is not convenient for effective cleaning of the complex structure of the impeller, especially for the root, edge and other parts of the impeller blade. The cleaning effect is poor, and it takes a long time. At the same time, the existing cleaning equipment may cause damage to the surface of the impeller during the cleaning process, affecting the service life of the impeller.

[0006] (II) Technical solutions

[0007] To achieve the above-mentioned purpose, the present application provides the following technical solutions:

[0008] A gas turbine impeller cleaning equipment, including a housing, one side of the housing outer wall is fixedly connected with a water storage tank, the outer wall of the water storage tank is provided with a water pump assembly, the outer wall of the housing is fixedly connected with a connecting block, a plurality of connecting blocks are fixedly connected with a connecting pipe, a plurality of installation pipes are fixedly connected with the connecting pipe, a plurality of installation pipes are fixedly connected with the first nozzle and the second nozzle, the bottom of the housing is provided with a filter assembly communicated with the water storage tank, the outer wall of the housing is fixedly connected with a fixed frame, the upper surface of the fixed frame is fixedly connected with a motor, the output shaft of the motor is fixedly connected with a lead screw, the lead screw is movably connected with a limiting plate, the inner wall of the housing is bonded with a rubber pad, and the rubber pad is sleeved on the outer side of the lead screw.

[0009] Further, the filter assembly includes a second filter plate, which is detachably connected to the inner wall of the housing by bolts, the inside of the housing is connected with a collection box through a guide assembly, the inner wall of the housing is fixedly connected with a first filter plate, the inner wall of the housing is fixedly connected with a water guide shell, and the bottom of the collection box is in contact with the top of the water guide shell, the bottom inner wall of the housing is fixedly connected with two filters, and the filters are fixedly connected in communication with the water guide shell, and the side of the water storage tank is fixedly connected with two water guide pipes in communication, and the two water guide pipes are fixedly connected in communication with the filters through the housing.

[0010] On the basis of the foregoing scheme, the guide assembly includes two chutes, which are formed in the inner walls of the two sides of the housing, the outer walls of the two sides of the collection box are fixedly connected with guide rails, and the guide rails are slidably connected with the corresponding chutes.

[0011] As a further scheme of the application, the water pump assembly includes a support plate, which is fixed to the outer wall of one side of the water storage tank by bolts, the support plate is fixedly connected with a water pump, and the water inlet of the water pump is fixedly connected in communication with the water storage tank, and one end of the connecting pipe is fixedly connected in communication with the water outlet of the water pump.

[0012] Further, the housing is provided with an air vent on one side, and a sealing plate is slidably connected in the air vent, the outer wall of one side of the housing is fixedly connected with a plurality of fixed rods, the fixed rods are fixedly connected with a fixed plate, a threaded rod is movably connected to the fixed plate, and the threaded rod is rotatably connected with the sealing plate.

[0013] On the basis of the foregoing scheme, the top inner walls of the two sides of the housing are fixedly connected with industrial heating pipes.

[0014] As a further scheme of the application, two door plates are movably connected to one side of the housing through spring hinges, and observation openings are formed in the two door plates, and observation windows are fixedly connected in the observation openings.

[0015] Further, the side inner wall of the shell is fixedly connected with an ultrasonic transducer, and the mounting pipe is located at the top and two sides of the shell.

[0016] On the basis of the foregoing scheme, the side surface of the limiting plate is fixedly connected with an anti-skid pad, and the top of the water storage tank is provided with a charging port, and the charging port is provided with a plug.

[0017] (Three) beneficial effects

[0018] Compared with the prior art, the present application provides a gas turbine impeller cleaning device, which has the following

[0019] Beneficial effects:

[0020] 1、The first nozzle and the second nozzle in the present application are distributed at multiple angles and spray cleaning liquid at high pressure, which, in cooperation with the rotation of the clamped impeller, allows the impeller to be uniformly sprayed and cleaned from multiple directions, thereby effectively removing dirt on the surface of the impeller and improving the cleaning effect of the device.

[0021] 2、In the present application, the shell is heated by the industrial heating pipe, and the ultrasonic transducer generates high-frequency ultrasonic waves, which form micro-bubbles in the cleaning liquid through cavitation, and the bubbles break to generate a strong impact force, which shakes off dirt from the fine gaps and holes of the impeller, and cooperates with the spraying to further improve the cleaning efficiency and effect.

[0022] 3、In the present application, the limiting plate on the lead screw cooperates with the rubber pad on the side inner wall of the shell to position the impeller, which facilitates omnidirectional cleaning, and the rubber pad and the anti-skid pad on the limiting plate can further prevent the impeller from shifting during rotation.

[0023] 4、The present application sets a filtering assembly, so that the waste liquid after cleaning is filtered through the first filter plate, the second filter plate and the filter, and finally flows back to the water storage tank for recycling, thereby realizing recycling of the cleaning liquid through multi-stage filtration and reducing the cleaning cost.

[0024] 5、The present application controls the sealing plate to move out and block the air vent through the threaded rod, which can timely discharge gas when the air pressure in the shell is high, thereby ensuring normal operation of the equipment. BRIEF DESCRIPTION OF DRAWINGS

[0025] Figure 1 It is a front side perspective structural schematic diagram of a gas turbine impeller cleaning device proposed in the present application;

[0026] Figure 2 It is a rear side perspective structural schematic diagram of a gas turbine impeller cleaning device proposed in the present application;

[0027] Figure 3 It is a local expanded structural schematic diagram of a gas turbine impeller cleaning device proposed in the present application;

[0028] Figure 4 A partial cross-sectional structural schematic diagram of a gas turbine impeller cleaning device is provided for the present application;

[0029] Figure 5 A bottom view structural schematic diagram of a gas turbine impeller cleaning device is provided for the present application.

[0030] In the figure: 1, connecting pipe; 2, connecting block; 3, shell; 4, water storage tank; 5, plug; 6, water pump; 7, door plate; 8, observation window; 9, sealing plate; 10, fixed rod; 11, water guide pipe; 12, fixing frame; 13, motor; 14, fixed plate; 15, threaded rod; 16, first spray head; 17, mounting pipe; 18, screw rod; 19, rubber pad; 20, limiting plate; 21, water guide shell; 22, first filter plate; 23, second spray head; 24, ultrasonic transducer; 25, industrial heating pipe; 26, non-slip pad; 27, chute; 28, second filter plate; 29, collection box; 30, filter. DETAILED DESCRIPTION

[0031] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of the present application.

[0032] REFERENCE Figures 1-5 A gas turbine impeller cleaning device, comprising a shell 3, one side outer wall of the shell 3 is fixed with a water storage tank 4 through bolts, one side outer wall of the water storage tank 4 is provided with a water pumping assembly, the water pumping assembly comprises a support plate, the support plate is fixed on one side outer wall of the water storage tank 4 through bolts, a water pump 6 is fixed on the support plate through bolts, and the water pumping port of the water pump 6 is in communication and fixation with the water storage tank 4. One end of a connecting pipe 1 is in communication and fixation with the water outlet of the water pump 6, a plurality of connecting blocks 2 are fixed on the outer walls of the shell 3 through bolts, the connecting pipe 1 is fixed between the plurality of connecting blocks 2 through bolts, a plurality of mounting pipes 17 are in communication and fixation on the connecting pipe 1, the mounting pipes 17 are located at the top and both sides of the shell 3. The water pump 6 pumps the cleaning liquid in the water storage tank 4, so that the cleaning liquid enters the plurality of mounting pipes 17 through the connecting pipe 1. The plurality of mounting pipes 17 all pass through the shell 3 and are in communication and fixation with first spray heads 16 and second spray heads 23. The first spray heads 16 are straight spray heads, and the second spray heads 23 are inclined spray heads. The water pump 6 pressurizes the cleaning liquid in the cleaning liquid storage tank and sprays it out through the first spray heads 16 and the second spray heads 23, forming a strong water flow impact force, which effectively removes dirt on the surface of the impeller. Since the first spray heads 16 and the second spray heads 23 are installed at the top and both sides of the shell 3, they are distributed at multiple angles, which can spray and clean the impeller from different directions.

[0033] It should be noted that the bottom of the shell 3 is provided with a filter assembly communicated with the water storage tank 4, the filter assembly comprises a second filter plate 28, the second filter plate 28 is detachably connected on the inner wall of the shell 3 by bolts, the inside of the shell 3 is connected with a collection box 29 through a guide assembly, the guide assembly can guide the collection box 29, and the collection box 29 is convenient to disassemble and assemble, the guide assembly comprises two sliding grooves 27, the two sliding grooves 27 are arranged on the inner walls of the two sides of the shell 3, the outer walls of the two sides of the collection box 29 are both welded with guide rails, and the guide rails are slidably connected with the sliding grooves 27 in the corresponding positions, the inner wall of the shell 3 is fixed with the first filter plate 22 through bolts, the inner wall of the shell 3 is fixed with the water guide shell 21 through bolts, and the bottom of the collection box 29 is in contact with the top of the water guide shell 21, the bottom of the water guide shell 21 is fixed with a sealing gasket in contact with the bottom of the collection box 29, and the bottom inner wall of the shell 3 is fixed with two filters 30 through bolts, the model of the filter 30 is UF-593, and the filter 30 is fixedly communicated with the water guide shell 21, one side of the water storage tank 4 is fixedly communicated with two water guide pipes 11, and the two water guide pipes 11 are fixedly communicated with the filters 30 through the shell 3, the waste liquid after cleaning is filtered into the water guide shell 21 through the first filter plate 22 and the second filter plate 28, and then is filtered through the filter 30 and flows back to the water storage tank 4 through the water guide pipe 11, so that the waste liquid is recycled after multi-stage filtration and is used in the water storage tank 4, and the cleaning cost is reduced.

[0034] In the application, the outer wall of one side of the shell 3 is fixed with a fixing frame 12 through bolts, the upper surface of the fixing frame 12 is fixed with a motor 13 through bolts, one end of the output shaft of the motor 13 penetrates through the shell 3 and is fixed with a lead screw 18 through bolts, the motor 13 drives the lead screw 18 to rotate, the impeller clamped is rotated, a limiting plate 20 is threadedly connected on the lead screw 18, the inner wall of one side of the shell 3 is bonded with a rubber pad 19, and the rubber pad 19 is sleeved on the outer side of the lead screw 18, the side surface of the limiting plate 20 is bonded with an anti-skid pad 26, the impeller is sleeved on the outer side of the lead screw 18, one side of the impeller is in contact with the rubber pad 19, the limiting plate 20 is screwed on the lead screw 18, and the anti-skid pad 26 on the limiting plate 20 is in contact with the other side of the impeller, so that the impeller is positioned, the top inner walls of the two sides of the shell 3 are both fixed with an industrial heating pipe 25 through bolts, the model of the industrial heating pipe 25 is Jin 220V, the inner wall of one side of the shell 3 is fixed with an ultrasonic transducer 24 through bolts, the model of the ultrasonic transducer 24 is SinapTec 20kHz, the ultrasonic transducer 24 can generate high-frequency ultrasonic waves, a large number of micro bubbles are formed in the cleaning liquid through the cavitation effect of the ultrasonic waves, a strong impact force is generated in the moment of the bubble breaking, the dirt difficult to clean can be shaken off into the fine gap and hole of the impeller, and the cleaning efficiency and effect are significantly improved in cooperation with the spraying system.

[0035] Especially, the top of the water storage tank 4 is provided with a filling port, the filling port is provided with a plug 5, the plug 5 blocks the filling port, the plug 5 is convenient for workers to take down and install, and then the cleaning liquid can be added into the water storage tank 4, a vent is formed in one side of the shell 3, a sealing plate 9 is slidably connected in the vent, a plurality of fixing rods 10 are fixed on the outer wall of one side of the shell 3 through bolts, a fixing plate 14 is fixed between the fixing rods 10 through bolts, a threaded rod 15 is threadedly connected to the fixing plate 14, and the threaded rod 15 is rotatably connected with the sealing plate 9, when the air pressure in the shell 3 is relatively high, the workers rotate the threaded rod 15, the sealing plate 9 gradually moves out of the vent, and then the gas in the shell 3 is discharged, two door plates 7 are rotatably connected to one side of the shell 3 through spring hinges, observation holes are formed in the two door plates 7, and observation windows 8 are fixed in the observation holes.

[0036] The working principle of the embodiment is as follows: in use, the door plate 7 is opened, the impeller is put in, the impeller is sleeved outside the lead screw 18, one side of the impeller is in contact with the rubber pad 19, the limiting plate 20 is screwed on the lead screw 18, and the anti-skid pad 26 on the limiting plate 20 is in contact with the other side of the impeller, so that the impeller is positioned; then the door plate 7 is closed.

[0037] The motor 13 is started, the motor 13 drives the lead screw 18 to rotate, and the clamped impeller rotates.

[0038] The water pump 6 is started, the water pump 6 pumps the cleaning liquid in the water storage tank 4, the cleaning liquid enters the plurality of installation pipes 17 through the connecting pipe 1, and is sprayed out at high pressure through the first spray head 16 and the second spray head 23, so that the impeller is uniformly washed.

[0039] The industrial heating pipe 25 is started, the shell 3 is heated, the ultrasonic transducer 24 is started, a large number of micro bubbles are formed in the cleaning liquid through the cavitation effect of ultrasonic waves, the bubbles produce strong impact force in the moment of breaking, can deeply enter the fine gap and hole of the impeller, and shake off the difficult-to-clean dirt, in cooperation with the multi-directional washing, the cleaning efficiency and effect are further improved.

[0040] The waste liquid after cleaning is filtered into the water guide shell 21 through the first filter plate 22 and the second filter plate 28, and then flows back to the water storage tank 4 through the water guide pipe 11 after being filtered by the filter 30, and then is recycled to the water storage tank 4 after being filtered by multiple stages.

[0041] The electrical components appearing in the text are all connected with the main controller and 220V mains electricity, and the main controller can be a conventional known device such as a computer.

[0042] In the description in this document, it is necessary to point out that unless explicitly specified and limited, the terms "connected", "connected" should be understood broadly, for example, can be fixed connection; can be mechanical connection, can also be electrical connection, can be directly connected. For those of ordinary skill in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.

[0043] In the description in this document, it is necessary to point out that the terms "include", "contain" or any other variant thereof are intended to cover non-exclusive inclusion, so that the process, method, article or equipment including a series of elements not only includes those elements, but also includes other elements not explicitly listed, or also includes the elements inherent in such process, method, article or equipment.

[0044] Although the embodiments of the present application have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, replacements and variations can be made to these embodiments without departing from the principles and spirits of the present application, and the scope of the present application is defined by the appended claims and their equivalents.

Claims

1. A gas turbine wheel washing apparatus comprising a housing (3), characterised in that, One side outer wall of the shell (3) is fixedly connected with a water storage tank (4), one side outer wall of the water storage tank (4) is provided with a water pumping assembly, a plurality of side outer walls of the shell (3) are fixedly connected with a connecting block (2), a connecting pipe (1) is fixedly connected between the plurality of connecting blocks (2), a plurality of installation pipes (17) are fixedly and communicatively connected on the connecting pipe (1), the plurality of installation pipes (17) all pass through the shell (3) and are fixedly and communicatively connected with a first spray head (16) and a second spray head (23), a bottom of the shell (3) is provided with a filtering assembly which is in communication with the water storage tank (4), one side outer wall of the shell (3) is fixedly connected with a fixing frame (12), an upper surface of the fixing frame (12) is fixedly connected with a motor (13), one end of an output shaft of the motor (13) passes through the shell (3) and is fixedly connected with a lead screw (18), a limiting plate (20) is movably connected on the lead screw (18), one side inner wall of the shell (3) is bonded with a rubber pad (19), and the rubber pad (19) is sleeved on the outer side of the lead screw (18).

2. A gas turbine bucket washing apparatus according to claim 1, wherein The filtering assembly comprises a second filter plate (28), the second filter plate (28) is detachably connected on the inner wall of the shell (3) through bolts, the inside of the shell (3) is connected with a collecting box (29) through a guide assembly, the inner wall of the shell (3) is fixedly connected with a first filter plate (22), the inner wall of the shell (3) is fixedly connected with a water guide shell (21), and the bottom of the collecting box (29) is in contact with the top of the water guide shell (21), the bottom inner wall of the shell (3) is fixedly connected with two filters (30), and the filters (30) are fixedly and communicatively connected with the water guide shell (21), one side of the water storage tank (4) is fixedly and communicatively connected with two water guide pipes (11), and the two water guide pipes (11) pass through the shell (3) and are fixedly and communicatively connected with the filters (30).

3. A gas turbine bucket washing apparatus according to claim 2, wherein The guide assembly comprises two sliding grooves (27), the two sliding grooves (27) are formed on the two side inner walls of the shell (3), the two side outer walls of the collecting box (29) are fixedly connected with guide rails, and the guide rails are slidingly connected with the corresponding sliding grooves (27).

4. A gas turbine bucket washing apparatus according to claim 1, wherein The water pumping assembly comprises a supporting plate, the supporting plate is fixed on one side outer wall of the water storage tank (4) through bolts, the supporting plate is fixedly connected with a water pump (6), and the water pumping port of the water pump (6) is fixedly and communicatively connected with the water storage tank (4), one end of the connecting pipe (1) is fixedly and communicatively connected with the water outlet of the water pump (6).

5. A gas turbine bucket washing apparatus according to claim 1, wherein One side of the shell (3) is provided with an air vent, a sealing plate (9) is slidingly connected in the air vent, one side outer wall of the shell (3) is fixedly connected with a plurality of fixing rods (10), the plurality of fixing rods (10) are fixedly connected with a fixing plate (14), the fixing plate (14) is movably connected with a threaded rod (15), and the threaded rod (15) is rotatably connected with the sealing plate (9).

6. A gas turbine bucket washing apparatus according to claim 1, wherein Industrial heating pipes (25) are fixedly connected on the top inner walls of the two sides of the shell (3).

7. A gas turbine bucket washing apparatus according to claim 1, wherein One side of the shell (3) is movably connected with two door plates (7) through spring hinges, the two door plates (7) are both provided with observation openings, and observation windows (8) are fixed in the observation openings.

8. A gas turbine bucket washing apparatus according to claim 1, wherein One side inner wall of the shell (3) is fixedly connected with an ultrasonic transducer (24), and the mounting pipe (17) is located at the top and both sides of the shell (3).

9. A gas turbine bucket washing apparatus according to claim 1, wherein The side of the limiting plate (20) is fixedly connected with a non-slip pad (26), and the top of the water storage tank (4) is provided with a filling port, and the filling port is provided with a plug (5).

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