Glove manufacturing method, system and equipment based on fine rubbing and glove

Abstract

The invention relates to the technical field of glove manufacturing, in particular to a glove manufacturing method, system and equipment based on fine rubbing and a glove. The method comprises the steps that a finished product mold used for glove manufacturing is generated based on ceramic or metal materials; image-text content used for glove manufacturing is obtained, and the image-text content is converted into a processing instruction capable of being recognized by the engraving equipment; controlling an engraving device to engrave on the surface of the finished mold based on the processing instruction to obtain the finished mold with images and texts; and glove manufacturing is conducted based on the finished product mold with the image-text. Thus, the high-precision engraving equipment is adopted to directly engrave on the mold according to the unified digital file, errors caused by manual operation and mold overturning abrasion are fundamentally eliminated, images and texts of each mold are accurate and unified, and the overall quality can be greatly improved.

Description

Technical Field

[0001] This invention relates to the field of glove manufacturing technology, and specifically to a glove manufacturing method, system, equipment, and gloves based on fine printing. Background Technology

[0002] In the production of protective gloves such as latex gloves, it is often necessary to create intricate graphics and designs on the glove surface, such as the palm or back of the hand. In existing technologies, this is typically achieved by pre-forming the corresponding graphic structure on a glove mold. Specifically, a metal relief plate is first created based on the designed graphics and designs. This plate is then used to press a rubber sheet with the graphics and designs onto it. The rubber sheet is then manually attached to the "seed mold" of the glove, and a "master mold" is created using a casting process. Finally, materials such as ceramic slurry are poured into the master mold, and after shaping, demolding, and firing, the finished glove mold with the graphics and designs is obtained.

[0003] The aforementioned traditional process has several drawbacks. First, its lengthy process involves multiple steps, including pattern making, pressing, gluing, and mold making, resulting in complex processes, long production cycles, and high costs. Second, many steps heavily rely on manual operation, such as the placement of the rubber pattern and the quality of mold making, making it difficult to guarantee the accuracy of the graphics and the consistency between different molds. Finally, the master mold inevitably wears down during repeated use, leading to dimensional and shape deviations in subsequent finished molds. Therefore, existing technologies struggle to stably and efficiently produce glove molds with clear, regular graphics and high batch consistency, directly impacting the overall quality and appearance consistency of the final glove products. Summary of the Invention

[0004] In view of this, the purpose of the present invention is to provide a glove manufacturing method, system equipment and gloves based on fine imprinting, so as to overcome the technical problems of the current glove mold pattern making process being complicated, relying on manual labor, resulting in poor consistency of batch molds, and thus making the final glove products have unclear, irregular patterns and unstable quality.

[0005] To achieve the above objectives, the present invention adopts the following technical solution:

[0006] In a first aspect, this application provides a glove manufacturing method based on fine imprinting, comprising the following steps:

[0007] Molds for making gloves are generated based on ceramic or metal materials;

[0008] The graphic content for glove manufacturing is acquired and converted into processing instructions that can be recognized by the engraving equipment.

[0009] control the engraving equipment to engrave on the surface of the finished mold based on the machining instruction, to obtain a finished mold with graphics;

[0010] manufacture gloves based on the finished mold with graphics.

[0011] Further, in some embodiments of the present application, the engraving equipment is a numerical control mechanical engraving equipment or a laser engraving equipment.

[0012] Further, in some embodiments of the present application, the graphic content for glove manufacturing is obtained, and the graphic content is converted into machining instructions recognizable by the engraving equipment, including:

[0013] In a preset engraving drawing software, the raised and hollowed areas in the graphic content are vectorized by a vectorization tool;

[0014] Based on the result of the vectorization processing, the engraving path is determined.

[0015] Further, in some embodiments of the present application, the engraving path is determined based on the result of the vectorization processing, including:

[0016] The depth of the raised and hollowed areas is determined, and the shape, angle, and material of the drill bit used are determined, as well as the movement distance, frequency, and number of passes of the drill bit used.

[0017] Further, in some embodiments of the present application, before the engraving equipment is controlled to engrave on the surface of the finished mold based on the machining instruction, it further includes:

[0018] The curved surface of the area to be engraved of the finished mold is scanned to establish a three-dimensional coordinate system;

[0019] The three-dimensional coordinate system is used to determine the engraving position of the engraving equipment during the engraving process.

[0020] Further, in some embodiments of the present application, it further includes:

[0021] During the process of controlling the engraving equipment to engrave on the surface of the finished mold based on the machining instruction, the engraving result is cleaned.

[0022] Further, in some embodiments of the present application, it further includes: after the engraving equipment is controlled to engrave on the surface of the finished mold based on the machining instruction, the finished mold with graphics is cleaned and polished.

[0023] In a second aspect, the present application provides a glove manufacturing system based on fine transfer printing, which is used to execute the above-mentioned method, including:

[0024] a finished product mold generating module configured to generate a finished product mold for glove manufacturing based on ceramic or metal material;

[0025] an instruction generating module configured to obtain graphic content for glove manufacturing and convert the graphic content into processing instructions recognizable by the engraving device;

[0026] an engraving module configured to control the engraving device to engrave on the surface of the finished product mold based on the processing instructions, to obtain a graphic finished product mold;

[0027] a glove manufacturing module configured to manufacture gloves based on the graphic finished product mold.

[0028] In a third aspect, the present application provides a graphic direct engraving device for a glove mold, comprising a processor and a memory, wherein the processor is connected to the memory.

[0029] The processor is configured to call and execute a program stored in the memory.

[0030] The memory is configured to store the program, and the program is used to execute the graphic direct engraving method for a glove mold.

[0031] In a fourth aspect, the present application provides a glove, which is manufactured by the glove manufacturing method based on fine transfer printing.

[0032] The present application relates to the technical field of glove manufacturing, in particular to a glove manufacturing method, system, device and glove based on fine transfer printing, which comprises the following steps: generating a finished product mold for glove manufacturing based on ceramic or metal material; obtaining graphic content for glove manufacturing and converting the graphic content into processing instructions recognizable by an engraving device; controlling the engraving device to engrave on the surface of the finished product mold based on the processing instructions, to obtain a graphic finished product mold; and manufacturing gloves based on the graphic finished product mold.

[0033] 1. Improving product quality and consistency. By using high-precision engraving equipment to engrave on the mold according to a unified digital file, the errors caused by manual operation and mold wear are fundamentally eliminated, so that the graphic content of each mold is accurate and unified, the graphic content of the finally produced gloves is clear and has strong stereoscopic effect, the appearance of batch products is highly consistent, and the overall quality is significantly improved.

[0034] 2. Simplifying production process and improving efficiency. The method of the present application eliminates multiple intermediate links such as metal plate making, rubber plate making, pasting and master mold making in the traditional process, greatly simplifies the process flow, shortens the mold manufacturing cycle and improves the production efficiency.

[0035] 3. Reduce production cost. The simplification of the process and the improvement of the automation level reduce the artificial dependence and material waste, and the finished product rate is also greatly improved, which effectively saves the comprehensive production cost. BRIEF DESCRIPTION OF DRAWINGS

[0036] In order to more clearly illustrate the technical solutions of the embodiments of the present application or the prior art, the drawings needed to be used in the embodiments or the prior art description will be briefly introduced. Obviously, the drawings in the following description are only some embodiments of the present application, and other drawings can be obtained by those skilled in the art without creative labor.

[0037] Figure 1 is a flowchart of the glove manufacturing method in the prior art;

[0038] Figure 2 is a flowchart of the glove manufacturing method based on fine transfer printing provided by the embodiment of the present application;

[0039] Figure 3 is a principle diagram of the glove manufacturing method based on fine transfer printing provided by the embodiment of the present application;

[0040] Figure 4 is a structure diagram of the glove manufacturing system based on fine transfer printing provided by the embodiment of the present application;

[0041] Figure 5 is a structure diagram of the glove manufacturing device based on fine transfer printing provided by the embodiment of the present application. DETAILED DESCRIPTION

[0042] In order to make the purpose, technical solutions and advantages of the present application more clear, the technical solutions of the present application will be described in detail below. Obviously, the described embodiments are only some of the embodiments of the present application, not all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor are within the scope of the present application.

[0043] Figure 1 is a flowchart of the glove manufacturing method in the prior art, such as Figure 1As shown, in the prior art glove production process, when processing graphics, the graphics content is generally engraved on a metal plate to realize the production of a metal plate, and then the rubber sheet is pressed out of the rubber plate to produce a rubber plate, and then the rubber plate is pasted on a mold, and a master mold is made, and finally the slurry is introduced into the master mold, and after shaping and demolding, the product is heated and fired to produce a product mold with graphics. Since each of the above steps needs to be completed manually, uniformity is difficult to achieve, and a master mold will also be damaged when pouring slurry, resulting in gradual changes in batch molds, so the graphics part of the mold is inconsistent. Finally, a large number of ceramic molds produced in this way are put into the glove production line to produce gloves, which will result in uneven quality of gloves, which cannot be unified and cannot be high quality.

[0044] Figure 2 is a flowchart of a glove manufacturing method based on fine transfer printing provided by an embodiment of the present application, Figure 3 is a principle diagram of a glove manufacturing method based on fine transfer printing provided by an embodiment of the present application, please refer to Figure 1 and Figure 2 The embodiment can include the following steps:

[0045] S101, generating a finished mold for glove manufacturing based on ceramic or metal materials.

[0046] S102, obtaining graphics content for glove manufacturing, and converting the graphics content into processing instructions recognizable by an engraving device.

[0047] S103, controlling the engraving device to engrave on the surface of the finished mold based on the processing instructions, to obtain a finished mold with graphics.

[0048] S104, glove manufacturing based on the finished mold with graphics.

[0049] In this application, after the finished mold of ceramic or metal material is made, a high-precision machine device, i.e. an engraving device, is used to engrave the graphics content on the hard ceramic or metal surface with a drill bit that can be used for ceramic or metal engraving. After completion, a slight cleaning and polishing can be performed to successfully produce gloves. By using high-precision machine equipment to uniformly process the graphics part of the glove mold, the graphics part can be clear, three-dimensional and regular, and batch molds can be consistent, thereby greatly improving the quality of the produced gloves, and each glove is identical.

[0050] Further, in some embodiments of the present application, the engraving device mentioned in the above embodiment can be a numerical control mechanical engraving device or a laser engraving device.

[0051] Further, in some embodiments of the present application, the above-mentioned obtaining the graphic content for glove manufacturing and converting the graphic content into processing instructions recognizable by the engraving equipment can specifically include: in the preset engraving drawing software, performing vectorization processing on the raised and hollowed areas in the graphic content through a vectorization tool; and determining the engraving path based on the result of the vectorization processing. Specifically, based on the result of the vectorization processing, the engraving path can be determined by determining the depth of the raised and hollowed areas, and determining the shape, angle, and material of the drill bit, as well as the movement distance, frequency, and number of passes of the drill bit.

[0052] Specifically, the graphic content is converted into machine-recognizable data by performing a drawing operation in the preset engraving drawing software according to the target graphic, and the raised and hollowed areas in the graphic content are also vectorized using a vectorization tool, so that the processed data is more conducive to machine understanding and execution.

[0053] On this basis, the machine path is determined, including setting the specific depth of the raised or hollowed areas, and setting the shape, angle, and material of the drill bit, as well as the movement distance, frequency, and number of passes of the drill bit.

[0054] In this way, after the above operations are set, the engraving equipment is controlled based on the processing instructions to perform engraving on the surface of the finished mold. Before the specific engraving, the curved surface of the area to be engraved of the finished mold can also be scanned to establish a three-dimensional coordinate system, so that the subsequent engraving equipment determines the engraving position in the engraving process based on the specific data of the obtained three-dimensional coordinate system. Then, after the scanning is completed, the starting point of the start of engraving is confirmed and the speed of the equipment is set to start engraving on the finished mold to obtain a graphic finished mold. It should be noted that real-time cleaning can also be performed during actual engraving to further ensure engraving accuracy. In addition, the graphic finished mold can also be cleaned and polished after engraving to obtain a mold that can be directly used for glove production.

[0055] The glove manufacturing method based on fine transfer printing provided in the application fundamentally eliminates the errors caused by manual operation and mold turning and grinding by adopting high-precision engraving equipment to engrave on the mold according to a unified digital file, so that the graphics and texts of each mold are accurate and unified, the produced gloves have clear graphics and texts and strong three-dimensionality, the appearance of batch products is highly consistent, the overall quality is significantly improved, and the product quality and consistency are improved; meanwhile, the method of the application eliminates multiple intermediate links such as metal plate manufacturing, rubber plate manufacturing, pasting and master mold manufacturing in the traditional process, greatly simplifies the process flow, shortens the mold manufacturing cycle and improves the production efficiency; the simplification of the process flow and the improvement of the automation level reduce the dependence on manual operation and material waste, and at the same time, the yield is greatly improved, and the comprehensive production cost is effectively saved.

[0056] Based on the same inventive concept, the application further provides a glove manufacturing system based on fine transfer printing, for realizing the above method embodiments, Figure 4 is a structural schematic diagram of the glove manufacturing system based on fine transfer printing provided by the embodiment of the application, as Figure 4 shown, the system comprises:

[0057] A finished mold generation module 11 is configured to generate a finished mold for glove manufacturing based on ceramic or metal materials.

[0058] An instruction generation module 12 is configured to obtain graphic and text content for glove manufacturing and convert the graphic and text content into processing instructions recognizable by the engraving equipment.

[0059] An engraving module 13 is configured to control the engraving equipment to engrave on the surface of the finished mold based on the processing instructions, to obtain a graphic and text finished mold.

[0060] A glove manufacturing module 14 is configured to manufacture gloves based on the graphic and text finished mold.

[0061] Regarding the device in the above embodiments, the specific manner in which each module performs operations has been described in detail in the embodiments related to the method, and will not be described in detail here.

[0062] The application further provides a graphic and text direct engraving equipment for glove mold, for realizing the above method embodiments, Figure 5 is a structural schematic diagram of the glove manufacturing equipment based on fine transfer printing provided by the embodiment of the application, as Figure 5 shown, the graphic and text direct engraving equipment for glove mold of the embodiment comprises a processor 21 and a memory 22, and the processor 21 is connected with the memory 22. Among them, the processor 21 is used to call and execute the program stored in the memory 22; the memory 22 is used to store the program, which is at least used to execute the graphic and text direct engraving method for glove mold in the above embodiments.

[0063] The specific implementation of the glove mold graphic direct printing equipment provided by the embodiments of the present application can refer to the implementation of the glove mold graphic direct printing method of any of the above embodiments, which will not be repeated here.

[0064] The present application also provides a glove produced based on the above method, system or equipment embodiments.

[0065] It can be understood that the same or similar parts in the above embodiments can be mutually referred to, and the content not described in detail in some embodiments can refer to the same or similar content in other embodiments.

[0066] It should be noted that in the description of the present application, the terms "first", "second", etc. are only for the purpose of description, and cannot be understood as indicating or implying relative importance. In addition, in the description of the present application, unless otherwise specified, the meaning of "a plurality of" is at least two.

[0067] Any process or method descriptions in flow charts or described elsewhere herein can be understood as representing code modules, segments, or portions of code that include one or more executable instructions for implementing specific logic functions or other processes, and the various embodiments of the present application can include additional or fewer steps, or can combine two or more steps, or divide a step into several sub-steps, and the order of the steps can be changed, and the functions of the steps can be performed in an order different from that shown or discussed, and the scope of the present application includes other implementations, which should be understood by those skilled in the art to which the embodiments of the present application belong.

[0068] It should be understood that each part of the present application can be realized by hardware, software, firmware or their combination. In the above implementation, a plurality of steps or methods can be realized by software or firmware stored in a memory and executed by a suitable instruction execution system. For example, if realized by hardware, and as in another implementation, it can be realized by any one or their combination of the following technologies known in the art: discrete logic circuit with logic gate circuit for implementing logic function on data signal, application specific integrated circuit with suitable combination logic gate circuit, programmable gate array (PGA), field programmable gate array (FPGA) and the like.

[0069] Those skilled in the art of the present technology can understand that all or part of the steps carried out by the above-mentioned embodiment method can be completed by program instructions to the relevant hardware, and the program can be stored in a computer readable storage medium, which includes one or a combination of steps of the method embodiments when executed.

[0070] In addition, each function unit in each embodiment of the present application can be integrated in one processing module, or each unit can be physically present separately, or two or more units can be integrated in one module. The integrated module can be realized in the form of hardware, or in the form of a software function module. When the integrated module is realized in the form of a software function module and sold or used as an independent product, it can also be stored in a computer readable storage medium.

[0071] The storage medium mentioned above can be a read-only memory, a magnetic disk or an optical disk, etc.

[0072] In the description of the present specification, the description referring to the terms "one embodiment", "some embodiments", "an example", "a specific example" or "some examples" etc. means that the specific features, structures, materials or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the present application. In the present specification, the illustrative description of the above terms does not necessarily mean the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.

[0073] Although the embodiments of the present application have been shown and described above, it should be understood that the above embodiments are exemplary and should not be construed as limiting the present application, and those skilled in the art can make changes, modifications, replacements and variations to the above embodiments within the scope of the present application.

Claims

1. A fine pad printing based method of manufacturing a glove, characterized in that, The method comprises the following steps: generating a finished mold for glove manufacturing based on ceramic or metal materials; obtaining graphic content for glove manufacturing and converting the graphic content into processing instructions recognizable by a marking device; controlling the marking device to mark on the surface of the finished mold based on the processing instructions to obtain a graphic finished mold; manufacturing gloves based on the graphic finished mold.

2. The fine pad printing based glove manufacturing method according to claim 1, characterized by, The marking device is a numerical control mechanical marking device or a laser marking device.

3. The fine pad printing based glove manufacturing method according to claim 1, characterized by, The step of obtaining graphic content for glove manufacturing and converting the graphic content into processing instructions recognizable by a marking device comprises: performing vectorization processing on raised and hollowed areas in the graphic content by a vectorization tool in a preset marking drawing software; determining a marking path based on the result of the vectorization processing.

4. The fine pad printing based glove manufacturing method according to claim 3, characterized by, The step of determining a marking path based on the result of the vectorization processing comprises: determining the depth of the raised and hollowed areas, and determining the shape, angle and material of a drill bit to be used, and determining the movement distance, frequency and number of passes of the drill bit.

5. The fine pad printing based glove manufacturing method according to claim 1, wherein, Before the step of controlling the marking device to mark on the surface of the finished mold based on the processing instructions, the method further comprises: scanning a curved surface of a region to be marked on the finished mold to establish a three-dimensional coordinate system; The three-dimensional coordinate system is used to determine the marking position of the marking device in the marking process.

6. The fine pad printing based glove manufacturing method according to claim 1, wherein, The method further comprises: cleaning the marking result during the step of controlling the marking device to mark on the surface of the finished mold based on the processing instructions.

7. The fine pad printing based glove manufacturing method according to claim 1, characterized by, The method further comprises: cleaning and polishing the graphic finished mold after the step of controlling the marking device to mark on the surface of the finished mold based on the processing instructions is completed.

8. A fine pad printing based glove manufacturing system for carrying out the method of any one of claims 1 to 7, characterized in that, The method comprises: a finished mold generation module configured to generate a finished mold for glove manufacturing based on ceramic or metal materials; an instruction generation module configured to obtain graphic content for glove manufacturing and convert the graphic content into processing instructions recognizable by a marking device; a marking module configured to control the marking device to mark on the surface of the finished mold based on the processing instructions to obtain a graphic finished mold; a glove manufacturing module configured to manufacture gloves based on the graphic finished mold.

9. A direct engraving apparatus for glove molds, characterized by, The method comprises a processor and a memory, and the processor is connected with the memory. The processor is configured to call and execute a program stored in the memory. The memory is configured to store the program, and the program is used to execute the glove mold graphic direct marking method in any one of claims 1-7.

10. A glove characterized in that, The gloves are manufactured by the glove manufacturing method based on fine transfer printing in any one of claims 1-7.

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