Wedge-shaped net filter with good cleaning effect and dynamic gap adjusting system and method thereof
By combining a magnetic sealing plate filter with shape memory alloy wedge blocks, along with an electromagnetic temperature control and dynamic gap adjustment system, the problem of cleaning dead angles and impurity residue in wedge mesh filters under different particle size impurity conditions is solved, achieving efficient and automated cleaning results.
Patent Information
- Application Number
- CN202511160731.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-19
- Publication Date
- 2025-12-09
AI Technical Summary
Existing wedge mesh filters cannot adapt to dynamic operating conditions with impurities of different particle sizes, and are prone to problems such as cleaning dead corners and impurity residues, especially when filtering oily sludge and pharmaceutical residues, making cleaning inconvenient.
It adopts magnetic sealing plate filters and wedge blocks made of shape memory alloy, combined with electromagnetic temperature control components and dynamic gap adjustment system. The filter gap is adjusted by heating, and automatic cleaning is achieved by backflushing components and scraping equipment. The magnetic sealing plate filters are sealed and connected by magnetic sealing components to adapt to the dynamic working conditions of impurities of different particle sizes.
It achieves efficient filtration of impurities of different particle sizes, avoids cleaning dead zones, improves cleaning effect, has strong adaptability, good sealing performance, excellent pressure resistance, and significant cleaning effect.
Smart Images

Figure CN121081990A_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of filtering, in particular to a wedge-shaped mesh filter with good cleaning effect and a dynamic gap adjusting system and method thereof. BACKGROUND
[0002] The wedge-shaped mesh is welded by a rib and a wire.
[0003] For example, a scraper type self-cleaning filter disclosed in Chinese patent CN219272319U relates to the technical field of filtering equipment and comprises a filter shell, a liquid inlet, a liquid outlet, a sewage outlet and a filter mesh cylinder arranged in the filter shell. The filter mesh cylinder is provided with a scraper type self-cleaning assembly. The scraper type self-cleaning assembly is driven by a driving member and is used to scrape the inner surface of the filter mesh cylinder. The scraper type self-cleaning assembly comprises a driving rod and a self-cleaning scraper. The driving member is connected to the driving rod, and the self-cleaning scraper is connected to the driving rod. The scraping end of the scraper faces the inner surface of the filter mesh cylinder. The self-cleaning scraper assembly arranged in the wedge-shaped mesh filter mesh cylinder can remove the material on the filter mesh cylinder, reduce the blockage of the filter mesh cylinder, ensure smooth flow and reduce the influence of material blockage on the filtering effect and filtering speed.
[0004] However, the gap between the wedge-shaped strips is fixed, which cannot adapt to the dynamic working conditions of different particle sizes of impurities. In addition, when the scraper is washed, the impurities are easily scraped into the gap between the wedge-shaped strips, which easily forms a cleaning dead angle. Furthermore, when filtering viscous organic waste such as oily sludge and pharmaceutical residues, the viscous organic waste such as oily sludge and pharmaceutical residues is easily left on the side wall of the wedge-shaped block, which is not convenient to clean.
[0005] Therefore, the present application provides a wedge-shaped mesh filter with good cleaning effect and a dynamic gap adjusting system and method thereof to solve the above problems. SUMMARY
[0006] In view of the above-mentioned shortcomings of the prior art, the present application provides a wedge-shaped mesh filter with good cleaning effect and a dynamic gap adjusting system and method thereof.
[0007] To achieve the above object, the present application realizes the following technical solutions:
[0008] A wedge-shaped mesh filter with good cleaning effect comprises a tank body.
[0009] A water inlet pipe for liquid inlet is fixedly connected to the upper end of the side wall of the tank body, and a water outlet pipe for liquid outlet is fixedly connected to the lower end of the side wall of the tank body.
[0010] The upper plate and the lower plate are respectively fixedly connected to the upper end and the lower end of the inner wall of the tank body, the water inlet pipe is located above the upper plate, the upper plate is provided with a second polygonal through hole, the inner wall of the lower plate is provided with a first polygonal through hole, the water outlet pipe is located between the upper plate and the lower plate, the top of the lower plate is provided with a polygonal insertion hole, a plurality of groups of same magnetic sealing plate filters are connected to the inner wall of the polygonal insertion hole, and the plurality of groups of magnetic sealing plate filters are in contact with each other to form a polygonal filtering assembly.
[0011] The magnetic sealing plate filter comprises a wedge-shaped block, a mounting frame and a magnetic sealing assembly, the mounting frame is inserted into the polygonal insertion hole, the wedge-shaped block is fixedly installed at equal intervals on the inner wall of the mounting frame, the inner wall of the wedge-shaped block is flush with the inner wall of the first polygonal through hole, the outer wall of the mounting frame is in contact with the inner wall of the second polygonal through hole, and the magnetic sealing assembly is installed on the side wall of the mounting frame.
[0012] The wedge-shaped block is vertically arranged and is made of memory alloy.
[0013] The top of the tank body is fixedly connected with a fixed cover.
[0014] The inner wall of the tank body is connected with an electromagnetic temperature control assembly for heating the wedge-shaped block, and the electromagnetic temperature control assembly is located outside the mounting frame.
[0015] Further, the magnetic sealing assembly comprises a permanent magnet and a sealing plug, the two side walls of the mounting frame are respectively provided with a first recess and a second recess, the top of the first recess is provided with a liquid injection hole, the sealing plug is threadedly connected in the liquid injection hole, the permanent magnet is fixedly installed in the second recess, and the first recess of the mounting frame is oppositely arranged with the second recess of the mounting frame adjacent thereto.
[0016] Further, the top of the upper plate is fixedly connected with locking assemblies for locking the mounting frames at equal intervals in the circumferential direction, the locking assemblies are arranged one by one corresponding to the magnetic sealing plate filters, and the locking assemblies are in contact with the top of the mounting frame.
[0017] Further, the locking assembly comprises a lock plate, a spring and a fixed block, the fixed block is fixedly installed on the top of the upper plate, the two ends of the spring are fixedly connected with the lock plate and the fixed block, the horizontal part of the lock plate is slidingly connected with the sliding hole of the fixed block, and the inner end of the fixed block is in contact with the top of the mounting frame.
[0018] Further, the top of the fixed cover is fixedly connected with a top cover, the top cover is connected with scraping equipment for cleaning impurities on the inner wall of the wedge-shaped block, and the cleaning end of the scraping equipment is in contact with the inner wall of the wedge-shaped block.
[0019] Further, the top cover is fixedly connected with a backflushing assembly for backflushing the wedge-shaped block, and the flushing end of the backflushing assembly is located outside the mounting frame.
[0020] Further, the backflushing assembly comprises a sleeve, a second cylinder, an inner tube, a cross plate, ultrasonic cavitation nozzles and a polygonal tube, the sleeve and the second cylinder are fixedly installed on the fixed cover, the bottom of the sleeve is fixedly connected with the top of the upper plate, the driving end of the second cylinder penetrates through the upper plate and is fixedly connected with the cross plate, the inner end of the cross plate is fixedly connected with the outer wall of the polygonal tube, the ultrasonic cavitation nozzles are fixedly connected with the polygonal tube at equal intervals and are communicated with the polygonal tube close to the side wall of the mounting frame, the liquid outlet end of the ultrasonic cavitation nozzle is arranged towards the outer wall of the mounting frame, the top of the polygonal tube is fixedly connected with the inner tube in a communicating manner, and the outer wall of the top of the inner tube is slidingly connected with the inner wall of the sleeve through a sealing ring.
[0021] Further, the electromagnetic temperature control assembly comprises a heater and a differential pressure sensor, the heater is fixedly connected with the tank body, all the wedge-shaped blocks are located on the inner side of the spiral part of the heater, the differential pressure sensor is fixedly installed in the tank body, one group of sensing ends of the differential pressure sensor is located on the outer side of the mounting frame, and the other group of sensing ends of the differential pressure sensor is located above the upper plate.
[0022] A dynamic gap adjusting system of a wedge-shaped net filter with good cleaning effect comprises a control module, the control module is electrically connected with a wireless transceiver module and a calculation module, a first cylinder, a second cylinder, ultrasonic cavitation nozzles, a differential pressure sensor and a heater are electrically connected, and the calculation module is connected with a control device outside the wireless communication device.
[0023] An adjusting method of a dynamic gap adjusting system comprises the following steps.
[0024] Step: the control module starts the electromagnetic temperature control assembly, the electromagnetic temperature control assembly heats the liquid in the tank body, the heated liquid heats the magnetic sealing plate filter, the heated magnetic sealing plate filter adjusts the filtering gap until the electromagnetic temperature control assembly monitors that the filtering differential pressure of the magnetic sealing plate filter meets the requirements, at this time, the control module controls the electromagnetic temperature control assembly to ensure that the current is constant.
[0025] Step: the device outside the system heats the temperature of the liquid to be filtered to be consistent with the temperature of the liquid in the tank body, the water inlet pipe adds the heated liquid to be filtered into the tank body, the magnetic sealing plate filter performs filtering treatment, and the filtered liquid is discharged to a subsequent processing program through the water outlet pipe.
[0026] Step: judge whether the filter pressure difference of the electromagnetic temperature control assembly monitoring the magnetic sealing plate filter exceeds the set value, if the judgment is no, continue to filter, if the judgment is yes, the magnetic sealing plate filter is blocked, stop filtering, the control module controls the electromagnetic temperature control assembly to control the current until the magnetic sealing plate filter returns to normal temperature state, the backflushing assembly moves downward to backflush the magnetic sealing plate filter, then the scraping device moves downward to scrape the impurities of the magnetic sealing plate filter, finally, the backflushing assembly moves upward to backflush the impurities of the magnetic sealing plate filter.
[0027] Beneficial effects: the locking assembly is opened, the mounting frames of multiple magnetic sealing plate filters are inserted into the polygonal jack, then the locking assembly locks the magnetic sealing plate filter, multiple magnetic sealing plate filters are assembled into a polygonal filter assembly, when one magnetic sealing plate filter needs to be replaced, only the locking assembly above it is opened and then it is taken out, which is convenient for replacing the magnetic sealing plate filter and is beneficial to actual use, meanwhile, adjacent magnetic sealing plate filters are sealed and connected through the magnetic sealing assembly, the sealing property of adjacent magnetic sealing plate filters is good and the pressure resistance is 2.5Mpa, in addition, the electromagnetic temperature control assembly controls the temperature of the wedge-shaped blocks made of memory alloy, the spacing between the inner ends of the wedge-shaped blocks can be adjusted according to the diameter of the filtered particles, the dynamic range of the filtering precision can be controlled in 50-500μm, which is suitable for different particle size impurities in dynamic working conditions; when cleaning the impurities in the inner wall, the control module controls the electromagnetic temperature control assembly to control the current until the magnetic sealing plate filter returns to normal temperature state, the gap between the wedge-shaped blocks returns to the maximum state, the control module controls the electromagnetic temperature control assembly to control the current until the magnetic sealing plate filter returns to normal temperature state, the backflushing assembly moves downward to backflush the magnetic sealing plate filter, then the scraping device moves downward to scrape the impurities of the wedge-shaped blocks, finally, the backflushing assembly moves upward to backflush the impurities of the wedge-shaped blocks twice, the wedge-shaped blocks have good cleaning effect and avoid dead angle, which is beneficial to actual use. BRIEF DESCRIPTION OF DRAWINGS
[0028] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, below will briefly introduce the drawings needed to be used in the embodiments or prior art description. Obviously, the drawings in the following description are only some embodiments of the present application, and for those skilled in the art, other drawings can also be obtained without creative labor based on these drawings.
[0029] Figure 1 A wedge-shaped net filter structure with good cleaning effect Figure One ;
[0030] Figure 2A front view of the wedge-shaped net filter structure with good cleaning effect of the present application;
[0031] Figure 3 A left view of the wedge-shaped net filter structure with good cleaning effect of the present application;
[0032] Figure 4 A perspective view of the wedge-shaped net filter structure with good cleaning effect of the present application Figure Two ;
[0033] Figure 5 A perspective view of the wedge-shaped net filter structure with good cleaning effect of the present application Figure Three ;
[0034] Figure 6 A sectional view along the A-A direction of the magnetic sealing plate filter structure Figure 3 ; Figure One
[0035] Figure 7 A sectional view along the A-A direction of the magnetic sealing plate filter structure Figure 3 ; Figure Two
[0036] Figure 8 A schematic view of the magnetic sealing plate filter structure Figure One ;
[0037] Figure 9 A schematic view of the magnetic sealing plate filter structure Figure Two ;
[0038] Figure 10 An enlarged view of B in Figure 8 ;
[0039] Figure 11 A block diagram of the dynamic gap adjustment system.
[0040] The reference numerals in the figures represent respectively:
[0041] 1, tank body; 2, water inlet pipe; 3, fixed cover; 4, top cover; 5, scraping device; 51, first air cylinder; 52, polygonal plate; 53, scraping block; 6, backflush assembly; 61, sleeve; 62, second air cylinder; 63, inner pipe; 64, cross plate; 65, ultrasonic cavitation nozzle; 66, polygonal pipe; 7, heater; 8, water outlet pipe; 9, blowdown pipe; 10, upper plate; 11, lower plate; 12, magnetic sealing plate filter; 121, wedge-shaped block; 122, mounting frame; 123, first groove; 124, permanent magnet; 125, sealing plug; 126, liquid injection hole; 127, second groove; 13, differential pressure sensor; 14, calculation module; 15, polygonal jack; 16, first polygonal through hole; 17, second polygonal through hole; 18, locking assembly; 181, locking plate; 182, spring; 183, fixed block; 19, control module; 20, wireless transceiver module. DETAILED DESCRIPTION
[0042] In order to make the objects, technical solutions and advantages of the embodiments of the present application clearer, the following will be combined with the accompanying drawings to make a clear and complete description of the technical solutions in the embodiments of the present application. Obviously, the described embodiments are some but not all of the embodiments of the present application. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present application.
[0043] The present application will be further described in conjunction with the embodiments.
[0044] Embodiment 1: please refer to Figures 1-10 A wedge-shaped mesh filter with good cleaning effect, comprising a tank body 1;
[0045] The upper end of the side wall of the tank body 1 is fixedly connected with a water inlet pipe 2 for liquid inlet, and the lower end of the side wall of the tank body 1 is fixedly connected with a water outlet pipe 8 for liquid outlet;
[0046] The upper and lower ends of the inner wall of the tank body 1 are fixedly connected with an upper plate 10 and a lower plate 11 respectively, the water inlet pipe 2 is located above the upper plate 10, the upper plate 10 is provided with a second polygonal through hole 17, the inner wall of the lower plate 11 is provided with a first polygonal through hole 16, the water outlet pipe 8 is located between the upper plate 10 and the lower plate 11, the top of the lower plate 11 is provided with a polygonal jack 15, a plurality of groups of identical magnetic sealing plate filters 12 are connected to the inner wall of the polygonal jack 15, and the plurality of groups of magnetic sealing plate filters 12 are in contact with each other to form a polygonal filtering assembly;
[0047] The magnetic sealing plate filter 12 comprises a wedge-shaped block 121, a mounting frame 122 and a magnetic sealing assembly, the bottom of the mounting frame 122 is inserted into the polygonal jack 15, the wedge-shaped blocks 121 are fixedly installed at equal intervals on the inner wall of the mounting frame 122, the inner wall of the wedge-shaped block 121 is flush with the inner wall of the first polygonal through hole 16, the outer wall of the mounting frame 122 is in contact with the inner wall of the second polygonal through hole 17, and the magnetic sealing assembly is installed on the side wall of the mounting frame 122; the mounting frames 122 of adjacent magnetic sealing plate filters 12 are connected through the magnetic sealing assembly;
[0048] The wedge-shaped block 121 is vertically arranged, and the wedge-shaped block 121 is made of memory alloy;
[0049] The top of the upper plate 10 is fixedly connected with a locking assembly 18 for locking the mounting frame 122 at equal intervals along the circumference, the locking assembly 18 is arranged one by one corresponding to the magnetic sealing plate filter 12, and the locking assembly 18 is in contact with the top of the mounting frame 122;
[0050] The top of the tank body 1 is fixedly connected with a fixed cover 3, the top of the fixed cover 3 is fixedly connected with a top cover 4, the top cover 4 is connected with a scraping device 5 for cleaning impurities on the inner wall of the wedge-shaped block 121, and the cleaning end of the scraping device 5 is in contact with the inner wall of the wedge-shaped block 121;
[0051] The outer dimension of the top cover 4 is greater than the size of the second polygonal through hole 17;
[0052] The top cover 4 is fixedly connected with a backflushing assembly 6 for backflushing the wedge-shaped block 121, and the flushing end of the backflushing assembly 6 is located outside the mounting frame 122;
[0053] The inner wall of the tank body 1 is connected with an electromagnetic temperature control assembly for heating the wedge-shaped block 121, and the electromagnetic temperature control assembly is located outside the mounting frame 122.
[0054] The locking assembly 18 is opened, the mounting frames 122 of the plurality of magnetic sealing plate filters 12 are inserted into the polygonal insertion hole 15, and then the locking assembly 18 locks the magnetic sealing plate filter 12, and the plurality of magnetic sealing plate filters 12 are assembled into a polygonal filter assembly. When a group of magnetic sealing plate filters 12 needs to be replaced, only the locking assembly 18 above it needs to be opened and then taken out, which is convenient for replacing the magnetic sealing plate filter 12 and is beneficial to actual use. At the same time, adjacent magnetic sealing plate filters 12 are sealed and connected through the magnetic sealing assembly, the sealing property of adjacent magnetic sealing plate filters 12 is good, and the pressure resistance is 2.5Mpa. In addition, the electromagnetic temperature control assembly controls the temperature of the wedge-shaped block 121 made of memory alloy, the spacing between the inner ends of the wedge-shaped blocks 121 can be adjusted according to the diameter of the filtered particles, and the dynamic range of the filtering precision can be controlled within 50-500μm, which is suitable for different particle size impurities under dynamic working conditions. The control module 19 controls the current of the electromagnetic temperature control assembly until the magnetic sealing plate filter 12 returns to the normal temperature state, the gap between the wedge-shaped blocks 121 returns to the maximum state, the control module 19 controls the current of the electromagnetic temperature control assembly until the magnetic sealing plate filter 12 returns to the normal temperature state, the backflushing assembly 6 moves downward to backflush the magnetic sealing plate filter 12, then the scraping device 5 moves downward to scrape the impurities on the wedge-shaped block 121, and finally the backflushing assembly 6 moves upward to backflush the wedge-shaped block 121 again to clean the impurities. The cleaning effect of the wedge-shaped block 121 is good, avoiding dead angles in cleaning, which is beneficial to actual use;
[0055] The bottom of the tank body 1 is fixedly connected with a blowdown pipe 9 for blowdown.
[0056] The magnetic sealing assembly comprises a permanent magnet 124 and a sealing plug 125, the side wall of the mounting frame 122 is provided with a first recess 123 and a second recess 127 respectively, the top of the first recess 123 is provided with a liquid injection hole 126, the sealing plug 125 is threadedly connected in the liquid injection hole 126, the permanent magnet 124 is fixedly installed in the second recess 127, and the first recess 123 of the mounting frame 122 is oppositely arranged with the second recess 127 of the mounting frame 122 adjacent thereto;
[0057] The mounting frames 122 of the plurality of magnetic sealing plate filters 12 are inserted into the polygonal insertion hole 15, the side walls of the adjacent mounting frames 122 are in contact, the first recess 123 of the mounting frame 122 is oppositely arranged with the second recess 127 of the mounting frame 122 adjacent thereto, the sealing plug 125 is taken out of the liquid injection hole 126, the magnetic liquid is injected into a group of the first recesses 123 of the mounting frames 122, and the permanent magnets 124 in another group of the first recesses 123 of the adjacent mounting frames 122 cooperate with the magnetic liquid to block the gap between the adjacent mounting frames 122, the sealing of the adjacent magnetic sealing plate filters 12 is good, and the pressure resistance is 2.5 MPa, and compared with the protruding sealing ring, the magnetic sealing plate filter is more convenient to install.
[0058] The locking assembly 18 comprises a locking plate 181, a spring 182 and a fixed block 183, the fixed block 183 is fixedly installed at the top of the upper plate 10, the spring 182 is fixedly connected with the locking plate 181 and the fixed block 183 at two ends respectively, the locking plate 181 is slidably connected with the sliding hole of the fixed block 183 at the transverse part, and the inner end of the fixed block 183 is in contact with the top of the mounting frame 122;
[0059] The top cover 4 is separated from the fixed cover 3, the top cover 4 drives the scraping equipment 5 to be taken out of the fixed cover 3, the locking plate 181 of the locking assembly 18 at the top of the magnetic sealing plate filter 12 to be replaced is pulled outwards, the locking plate 181 is separated from the mounting frame 122, then the mounting frame 122 is taken out of the upper plate 10, then the new magnetic sealing plate filter 12 is inserted into the corresponding position, then the spring 182 drives the locking plate 181 to move towards the mounting frame 122, and the locking plate 181 locks the mounting frame 122, a plurality of magnetic sealing plate filters 12 are assembled into a polygonal filter assembly, when a group of magnetic sealing plate filters 12 need to be replaced, only the locking assembly 18 above the magnetic sealing plate filter 12 needs to be opened and then taken out, so that the magnetic sealing plate filter 12 is convenient to replace and is beneficial to actual use;
[0060] The scraping equipment 5 comprises a first air cylinder 51, a polygonal plate 52 and a scraping block 53, the first air cylinder 51 is fixedly installed at the top of the top cover 4, the polygonal plate 52 is fixedly installed at the bottom of the driving end of the first air cylinder 51, and the scraping block 53 is fixedly installed at the top of the polygonal plate 52; all the scraping blocks 53 are combined into a polygonal scraping plate, and the outer wall of the scraping block 53 is slidably connected with the inner wall of the wedge-shaped block 121 in the normal temperature state.
[0061] All the scraping blocks 53 are combined into a polygonal scraper, all the mounting frames 122 are combined into a polygonal filter assembly, the number of sides of the polygonal insertion hole 15, the first polygonal through hole 16 and the second polygonal through hole 17 are the same;
[0062] When the wedge-shaped block 121 is in a normal temperature state, the outer wall of the scraping block 53 is in sliding connection with the inner wall of the wedge-shaped block 121;
[0063] The electromagnetic temperature control assembly adjusts the wedge-shaped block 121 to a normal temperature state, the backflushing assembly 6 moves downward to perform a backflushing treatment on the wedge-shaped block 121, then the first cylinder 51 of the scraping device 5 drives the polygonal plate 52 to move downward, the polygonal plate 52 drives the scraping block 53 to move upward, the scraping block 53 moves along the inner wall of the wedge-shaped block 121, and the scraping block 53 scrapes the impurities on the inner wall of the wedge-shaped block 121, then the backflushing assembly 6 moves upward to perform a second backflushing treatment on the wedge-shaped block 121, the wedge-shaped block 121 has good cleaning effect and avoids dead angles, which is beneficial to actual use;
[0064] The backflushing assembly 6 comprises a sleeve 61, a second cylinder 62, an inner tube 63, a cross plate 64, an ultrasonic cavitation nozzle 65 and a polygonal tube 66, the sleeve 61 and the second cylinder 62 are fixedly installed on the fixed cover 3, the bottom of the sleeve 61 is fixedly connected with the top of the upper plate 10, the driving end of the second cylinder 62 penetrates through the upper plate 10 and is fixedly connected with the cross plate 64, the inner end of the cross plate 64 is fixedly connected with the outer wall of the polygonal tube 66, the ultrasonic cavitation nozzles 65 are fixedly connected with the outer wall of the polygonal tube 66 at equal intervals near the side wall of the mounting frame 122, the liquid outlet end of the ultrasonic cavitation nozzle 65 is arranged to face the outer wall of the mounting frame 122, the top of the polygonal tube 66 is fixedly connected with the inner tube 63, and the outer wall of the top of the inner tube 63 is in sliding connection with the inner wall of the sleeve 61 through a sealing ring;
[0065] The top of the sleeve 61 is connected with a high-pressure water source outside;
[0066] The electromagnetic temperature control assembly adjusts the wedge-shaped block 121 to normal temperature, an external high-pressure water source adds water into the sleeve pipe 61, then into the inner pipe 63, then into the polygonal pipe 66, and finally cooperates with the ultrasonic cavitation nozzle 65, the second cylinder 62 drives the horizontal plate 64 to move downward, the horizontal plate 64 drives the polygonal pipe 66 to move downward, the polygonal pipe 66 drives the ultrasonic cavitation nozzle 65 to move downward for flushing, the backflushing assembly 6 performs one-time backflushing treatment on the wedge-shaped block 121, then the first cylinder 51 of the scraping device 5 drives the polygonal plate 52 to move downward, the polygonal plate 52 drives the scraping block 53 to move upward, the scraping block 53 moves along the inner wall of the wedge-shaped block 121, and the scraping block 53 scrapes off impurities on the inner wall of the wedge-shaped block 121, then the external high-pressure water source adds water into the sleeve pipe 61, then into the inner pipe 63, then into the polygonal pipe 66, and finally cooperates with the ultrasonic cavitation nozzle 65, the second cylinder 62 drives the horizontal plate 64 to move upward, the horizontal plate 64 drives the polygonal pipe 66 to move upward, the polygonal pipe 66 drives the ultrasonic cavitation nozzle 65 to move downward for flushing, the backflushing assembly 6 performs twice backflushing treatment on the wedge-shaped block 121, the wedge-shaped block 121 is backflushed first, then scraped, and finally backflushed again, the wedge-shaped block 121 has good cleaning effect and avoids dead angles, which is beneficial to actual use.
[0067] The electromagnetic temperature control assembly comprises a heater 7 and a differential pressure sensor 13, the heater 7 is fixedly connected with the tank body 1, all the wedge-shaped blocks 121 are located inside the spiral part of the heater 7, and the differential pressure sensor 13 is fixedly installed in the tank body 1.
[0068] When the gap needs to be adjusted, the heater 7 is powered on, the heater 7 performs electromagnetic heating on the wedge-shaped block 121, pure water is added into the tank body 1 through the water inlet pipe 2, the calculation module 14 senses the pressure difference between the two ends of the wedge-shaped block 121 through the two groups of sensing ends, calculates the filter gap of the wedge-shaped block 121, and when the calculated filter gap meets the requirement, the heater 7 keeps the current convection, so that the wedge-shaped block 121 is in the set filter gap for filtering.
[0069] When the pressure difference between the two ends of the wedge-shaped block 121 sensed by the calculation module 14 exceeds a set value, it indicates that the wedge-shaped block 121 needs to be cleaned, the current of the heater 7 is controlled, the wedge-shaped block 121 is adjusted to normal temperature, and then the scraping device 5 performs cleaning again.
[0070] Embodiment 2: based on embodiment 1, please refer to Figure 11The application discloses a dynamic gap adjusting system of a wedge-shaped net filter with good cleaning effect, which comprises a control module 19, wherein a wireless transceiving module 20 and a calculation module 14 are electrically connected to the control module 19, a first air cylinder 51, a second air cylinder 62, an ultrasonic cavitation nozzle 65, a differential pressure sensor 13 and a heater 7 are electrically connected, and the calculation module 14 is connected with a control device outside a wireless communication device.
[0071] The control device outside the wireless communication device transmits control information to the control module 19 through the wireless transceiving module 20, the control module 19 transmits the received information to the control device outside the wireless communication device through the wireless transceiving module 20, the differential pressure sensor 13 sends monitoring data monitored by the differential pressure sensor 13 to the control module 19 and then to the calculation module 14, the calculation module 14 compares the monitoring data with a set value, and when the comparison result exceeds the set value, the calculation module 14 sends a cleaning instruction of the wedge-shaped block 121 to the control module 19, the control module 19 controls the scraping device 5 and the backflushing assembly 6 to clean the wedge-shaped block 121, and the control module 19 controls the current of the heater 7 according to needs.
[0072] Embodiment 3: on the basis of embodiment 2, a regulating method of the dynamic gap adjusting system comprises the following steps.
[0073] Step 1: the control module 19 starts an electromagnetic temperature control assembly, the electromagnetic temperature control assembly heats the liquid in the tank body 1, the heated liquid heats the magnetic sealing plate filter 12, the heated magnetic sealing plate filter 12 adjusts the filtering gap until the electromagnetic temperature control assembly monitors that the filtering differential pressure of the magnetic sealing plate filter 12 meets the requirements, at this time, the control module 19 controls the electromagnetic temperature control assembly to ensure that the current is constant.
[0074] Step 2: the device outside the wireless communication device heats the temperature of the liquid to be filtered to be consistent with the temperature of the liquid in the tank body 1, the inlet pipe 2 adds the heated liquid to be filtered into the tank body 1, the magnetic sealing plate filter 12 performs filtering treatment, and the filtered liquid is discharged to a subsequent processing program magnetic sealing plate filter through the outlet pipe 8.
[0075] Step 3: The differential pressure sensor 13 sends the monitored monitoring data to the control module 19 periodically, and then to the wireless transceiver module 20. The control module 19 determines whether the differential pressure of the electromagnetic temperature control assembly monitoring the magnetic sealing plate filter 12 exceeds the set value. If the answer is no, the filtering continues. If the answer is yes, the wedge-shaped block 121 is blocked, the filtering is stopped, and the wedge-shaped block 121 cleaning instruction is sent to the control module 19. The control module 19 controls the electromagnetic temperature control assembly, the scraping device 5 and the backflushing assembly 6. The control module 19 controls the electromagnetic temperature control assembly to control the current until the magnetic sealing plate filter 12 returns to the normal temperature state. The backflushing assembly 6 moves downward to backflush the magnetic sealing plate filter 12 once. Then the scraping device 5 moves downward to scrape the impurities of the wedge-shaped block 121. Finally, the backflushing assembly 6 moves upward to backflush the impurities of the wedge-shaped block 121 twice.
[0076] The above embodiments are only used to illustrate the technical solutions of the present application, but not limit the present application. Although the present application has been described in detail with reference to the foregoing embodiments, it should be understood by those skilled in the art that the technical solutions recorded in the foregoing embodiments can be modified, or some technical features can be replaced by equivalent features. Such modifications or replacements do not change the essence of the corresponding technical solutions, and are within the spirit and scope of the technical solutions of the embodiments of the present application.
Claims
1. A wedge-shaped mesh filter with good cleaning effect, comprising a tank (1), characterized in that: A water inlet pipe (2) for liquid inlet is fixedly connected to the upper end of the side wall of the tank (1), and a water outlet pipe (8) for liquid outlet is fixedly connected to the lower end of the side wall of the tank (1). The tank (1) has an upper plate (10) and a lower plate (11) fixedly connected to the upper and lower ends of its inner wall, respectively. The water inlet pipe (2) is located above the upper plate (10). The upper plate (10) has a second polygonal through hole (17). The lower plate (11) has a first polygonal through hole (16) on its inner wall. The water outlet pipe (8) is located between the upper plate (10) and the lower plate (11). The lower plate (11) has a polygonal insertion hole (15) on its top. The inner wall of the polygonal insertion hole (15) is connected to multiple sets of identical magnetic sealing plate filters (12). The multiple sets of magnetic sealing plate filters (12) contact each other to form a polygonal filter assembly. The magnetic sealing plate filter (12) includes wedge blocks (121), mounting frame (122) and magnetic sealing assembly. The bottom of the mounting frame (122) is inserted into the polygonal insertion hole (15). The wedge blocks (121) are fixedly installed on the inner wall of the mounting frame (122) at equal intervals. The inner wall of the wedge blocks (121) is flush with the inner wall of the first polygonal through hole (16). The outer wall of the mounting frame (122) is in close contact with the inner wall of the second polygonal through hole (17). The magnetic sealing assembly is installed on the side wall of the mounting frame (122). The mounting frames (122) of adjacent magnetic sealing plate filters (12) are connected through the magnetic sealing assembly. The wedge (121) is set vertically and is made of shape memory alloy; The top of the tank (1) is fixedly connected to a fixed cover (3); The inner wall of the tank (1) is connected to an electromagnetic temperature control assembly for heating the wedge block (121), and the electromagnetic temperature control assembly is located on the outside of the mounting frame (122).
2. The wedge-shaped mesh filter with good cleaning effect according to claim 1, characterized in that, The magnetic sealing assembly includes a permanent magnet (124) and a sealing plug (125). The two side walls of the mounting frame (122) are respectively provided with a first groove (123) and a second groove (127). The top of the first groove (123) is provided with an injection hole (126). The sealing plug (125) is threaded into the injection hole (126). The permanent magnet (124) is fixedly installed in the second groove (127). The first groove (123) of the mounting frame (122) is set opposite to the second groove (127) of its adjacent mounting frame (122).
3. The wedge-shaped mesh filter with good cleaning effect according to claim 2, characterized in that, The top of the upper plate (10) is fixedly connected with locking components (18) for locking the mounting frame (122) at equal intervals along the circumference. The locking components (18) are set one-to-one with the magnetic sealing plate filter (12), and the locking components (18) are in close contact with the top of the mounting frame (122).
4. The wedge-shaped mesh filter with good cleaning effect according to claim 3, characterized in that, The locking assembly (18) includes a locking plate (181), a spring (182), and a fixing block (183). The fixing block (183) is fixedly installed on the top of the upper plate (10). The two ends of the spring (182) are fixedly connected to the locking plate (181) and the fixing block (183) respectively. The horizontal part of the locking plate (181) is in contact with the sliding hole opened in the fixing block (183). The inner end of the fixing block (183) is in contact with the top of the mounting frame (122).
5. The wedge-shaped mesh filter with good cleaning effect according to claim 4, characterized in that, The top of the fixed cover (3) is fixedly connected to the top cover (4), and the top cover (4) is connected to the scraping device (5) for cleaning impurities on the inner wall of the wedge block (121), and the cleaning end of the scraping device (5) is in close contact with the inner wall of the wedge block (121).
6. The wedge-shaped mesh filter with good cleaning effect according to claim 5, characterized in that, A backflush assembly (6) for backflushing the wedge block (121) is fixedly connected to the top cover (4), and the flushing end of the backflush assembly (6) is located outside the mounting frame (122).
7. The wedge-shaped mesh filter with good cleaning effect according to claim 6, characterized in that, The backflushing assembly (6) includes a sleeve (61), a second cylinder (62), an inner tube (63), a horizontal plate (64), an ultrasonic cavitation nozzle (65), and a polygonal tube (66). The sleeve (61) and the second cylinder (62) are fixedly installed on the fixed cover (3). The bottom of the sleeve (61) is fixedly connected to the top of the upper plate (10). The driving end of the second cylinder (62) passes through the upper plate (10) and is fixedly connected to the horizontal plate (64). The inner end of the horizontal plate (64) is fixedly connected to the outer wall of the polygonal tube (66). The polygonal tube (66) is fixedly connected to the ultrasonic cavitation nozzle (65) at equal intervals near the side wall of the mounting frame (122). The liquid outlet end of the ultrasonic cavitation nozzle (65) is set towards the outer wall of the mounting frame (122). The top of the polygonal tube (66) is fixedly connected to the inner tube (63). The outer wall of the top of the inner tube (63) is slidably connected to the inner wall of the sleeve (61) through a sealing ring.
8. The wedge-shaped mesh filter with good cleaning effect according to claim 7, characterized in that, The electromagnetic temperature control assembly includes a heater (7) and a differential pressure sensor (13). The heater (7) is fixedly connected to the tank (1). All the wedges (121) are located inside the spiral part of the heater (7). The differential pressure sensor (13) is fixedly installed inside the tank (1). One set of sensing ends of the differential pressure sensor (13) is located outside the mounting frame (122), and the other set of sensing ends of the differential pressure sensor (13) is located above the upper plate (10).
9. A dynamic gap adjustment system for a wedge-shaped mesh filter with good cleaning effect as described in claim 8, comprising a control module (19), characterized in that: The control module (19) is electrically connected to the wireless transceiver module (20) and the computing module (14). The first cylinder (51), the second cylinder (62), the ultrasonic cavitation nozzle (65), the differential pressure sensor (13) and the heater (7) are electrically connected. The computing module (14) is connected to the external control device through the wireless communication device.
10. An adjustment method comprising the dynamic gap adjustment system of claim 9, characterized in that: Includes the following steps: Step 1: The control module (19) starts the electromagnetic temperature control component, which heats the liquid in the tank (1). The heated liquid heats the magnetic sealing plate filter (12). The heated magnetic sealing plate filter (12) adjusts the filter gap until the electromagnetic temperature control component monitors the filter pressure difference of the magnetic sealing plate filter (12) and the magnetic sealing plate filter meets the requirements. At this time, the control module (19) controls the electromagnetic temperature control component to ensure that the current remains constant. Step 2: External equipment heats the liquid to be filtered to the same temperature as the liquid in the tank (1). The inlet pipe (2) adds the heated liquid to be filtered into the moving tank (1). The magnetic sealing plate filter (12) performs filtration. The filtered liquid is discharged to the subsequent processing procedure through the outlet pipe (8). Step 3: Determine whether the filtration pressure difference of the magnetic sealing plate filter (12) monitored by the electromagnetic temperature control component exceeds the set value. If the determination is no, continue filtration. If the determination is yes, the magnetic sealing plate filter (12) is blocked and filtration stops. The control module (19) controls the electromagnetic temperature control component to control the current until the magnetic sealing plate filter (12) returns to normal temperature. The backflushing component (6) moves downward to backflush the magnetic sealing plate filter (12) once. Then the scraping device (5) moves downward to scrape the impurities from the magnetic sealing plate filter (12). Finally, the backflushing component (6) moves upward to backflush the impurities from the magnetic sealing plate filter (12).
Citation Information
Patent Citations
Scraper type self-cleaning filter
CN219272319U