A blanking device for a tunnel furnace
By introducing buffer and transfer mechanisms into the tunnel furnace feeding device, the problem of easy damage to solar cells during the feeding process was solved, and safe transfer and efficient transportation of solar cells were achieved.
Patent Information
- Application Number
- CN202511649007.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-12
- Publication Date
- 2026-02-17
- Estimated Expiration
- 2045-11-12
Smart Images

Figure CN121089429B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of discharging equipment, in particular to a discharging device for a tunnel furnace. BACKGROUND
[0002] Battery pieces are the basic component units of solar cells, mainly used for converting light energy into electrical energy, and can be divided into solar cell pieces and hardware battery pieces. The tunnel furnace is a tunnel type mechanical equipment for continuous baking through heat conduction, convection and radiation, mainly applied to the food industry and ecological management field. The length of the furnace body is usually 6-80 meters, and the built-in conveying system works with electric heating elements or combustion rods. It has the characteristics of high production efficiency and stable baking quality. The equipment can be divided into electric heating, gas and other types according to the heat source, and the number of channels can be divided into single channel and multi-channel.
[0003] Among them, the processing of battery pieces in the tunnel furnace is the core link of photovoltaic cell manufacturing (mainly high-temperature diffusion and sintering process). Through the continuous temperature control heating of the tunnel furnace, the doping modification and electrode metallization of the battery piece are realized, which directly determines the photoelectric conversion efficiency and reliability of the battery piece. The processing process needs to accurately control the temperature curve, atmosphere environment and transmission speed. After the battery piece is processed in the tunnel furnace, it is usually transported through the discharging device of the tunnel furnace.
[0004] The Chinese patent document with publication number CN214371682U discloses a full-automatic tunnel furnace feeding and discharging machine, which comprises a tunnel furnace body, a feeding machine body, a discharging machine body and a driving motor. The left side of the tunnel furnace body is provided with the feeding machine body, and the right side of the tunnel furnace body is provided with the discharging machine body. The upper part of the feeding machine body is provided with a feeding port, the right lower part of the feeding port is connected with a limiting plate, and the left side of the feeding port is provided with a push rod. The upper right side of the tunnel furnace body is installed with a roller, the left side of the tunnel furnace body is fixed with the driving motor, and the surface of the driving motor is connected with a rotating gear. The right side of the discharging machine body is provided with a collecting plate. The surfaces of the feeding machine body and the discharging machine body are connected with a connecting rod through fixing screws, and the connecting rods are connected with threaded rods. The lower surface of the collecting plate is fixed with a connecting plate, and the right side of the feeding port is connected with a fastening bolt.
[0005] In use, the upper feeding body and the lower feeding body are clamped at the left and right ends of the tunnel furnace body, and the connecting rod and the threaded rod are installed on the two sides of the upper feeding body and the lower feeding body through the fixing screws, and the threaded rod is screwed with the connecting rod by rotating the threaded rod; during feeding, the workpiece is placed at the feeding opening, and the driving motor is turned on to make the driving motor move through the sawtooth engagement of the rotating gear and the sawtooth below the push rod, so that the push rod is conveniently moved to the right side, the teeth on the surface of the rotating gear are symmetrically arranged about the outer diameter, which can cooperate with the use of the spring to conveniently drive the push rod to move left and right, and the workpiece is conveniently fed in sequence; the inner end of the upper feeding body and the lower feeding body is arranged in an inclined manner, and the feeding and discharging of the workpiece can be facilitated by the rollers arranged on the surface.
[0006] In the above technology, when the battery piece is discharged, the battery piece slides along the slope of the discharging body and falls onto the receiving plate after passing through the slope of the discharging body. Since the battery piece is thin and brittle, it is easy to be damaged during discharging, thereby resulting in poor discharging operation effect of the battery piece. SUMMARY
[0007] The present application provides a kind of for the discharging device of tunnel furnace, it aims at solving the technical problem that the battery piece is discharged in prior art, battery piece slides along the slope of the discharging body, and falls onto the receiving plate after passing through the slope of the discharging body. Since the battery piece is thin and brittle, it is easy to be damaged during discharging, thereby resulting in poor discharging operation effect of the battery piece.
[0008] The present application provides a kind of for the discharging device of tunnel furnace, it aims at solving the technical problem that the battery piece is discharged in prior art, battery piece slides along the slope of the discharging body, and falls onto the receiving plate after passing through the slope of the discharging body. Since the battery piece is thin and brittle, it is easy to be damaged during discharging, thereby resulting in poor discharging operation effect of the battery piece.
[0009] Beneficial effects: through the setting of the buffer device, when the battery piece needs to be discharged, the battery piece reaches the buffer plate along the discharge inclined plate after being output from the tunnel furnace, the battery piece is supported by the buffer plate, then the sliding frame drives the transfer claw and the rotating assembly to slide to the discharge inclined plate, the extrusion assembly extrudes the rotating assembly, the transfer claw rotates to the horizontal position and continues to move to the discharge inclined plate, at the same time, the lifting mechanism drives the buffer plate to descend, the buffer plate drives the battery piece to descend, when the buffer plate is at the transfer claw, then the buffer plate and the transfer claw move away from each other, the transfer claw resets, the battery piece can abut on the transfer claw along the width direction of the tunnel furnace, and the battery piece is conveyed, which can reduce the phenomenon that the battery piece is easily damaged, thereby improving the discharging operation effect of the battery piece.
[0010] Preferably, the extrusion assembly comprises an adjusting frame slidingly fitted on the discharging machine body along the length direction of the tunnel furnace and an extrusion rod mounted on the adjusting frame and used for driving the rotating assembly to rotate.
[0011] Beneficial effects: through the setting of the extrusion rod, when the rotating assembly moves to the extrusion rod, the extrusion rod can extrude the rotating assembly, thereby realizing the rotation adjustment of the transfer claw.
[0012] Preferably, the rotating assembly comprises a rotating plate mounted on the bottom end of the transfer claw and used for driving the transfer claw to rotate and a torsional spring used for driving the transfer claw to reset, one end of the torsional spring is connected with the sliding frame, the other end is connected with the transfer claw, the rotating plate is matched with the extrusion rod, and the extrusion rod is used for driving the rotating plate to rotate.
[0013] Beneficial effects: through the setting of the rotating plate and the torsional spring, when the extrusion assembly extrudes the rotating plate, the rotating plate can compress the torsional spring and rotate, thereby driving the transfer claw to rotate, when the extrusion assembly no longer extrudes the rotating plate, the torsional spring releases the elastic restoring force, drives the rotating plate to reset, thereby driving the transfer claw to reset, realizing the convenient adjustment of the state of the transfer claw.
[0014] Preferably, the lifting mechanism comprises a lifting assembly used for driving the buffer plate to lift and a driving assembly used for driving the lifting assembly to move.
[0015] Beneficial effects: through the driving assembly, the lifting assembly can move, through the lifting assembly, the buffer plate can lift, when the buffer plate lifts, the battery piece on the buffer plate can lift, thereby realizing the discharging of the battery piece.
[0016] Preferably, the lifting assembly comprises a plurality of rotating rollers rotatingly fitted on the discharge inclined plate and a rotating belt wound on the rotating rollers, the rotating belt is connected with the buffer plate.
[0017] Beneficial effects: through the setting of the rotating roller and the rotating belt, when the rotating roller rotates, the rotating belt can drive the buffer plate to move, thereby realizing the lifting adjustment of the battery piece on the buffer plate.
[0018] Preferably, the driving assembly comprises a rack I mounted on the sliding frame and a gear I mounted on the rotating roller and used to drive the rotating roller to rotate, and the rack I is engaged with the gear I.
[0019] Beneficial effects: through the setting of the rack I and the gear I, when the rack I moves towards the gear I, the rack I can engage with the gear I, and when the rack I continues to move, it can drive the gear I to rotate; when the rack I moves away from the gear I, the rack I drives the gear I to rotate in the opposite direction, thereby realizing the rotation adjustment of the gear I.
[0020] Preferably, the discharging machine body is provided with a giving device, the giving device comprises a driver I mounted on the discharging machine body and used to drive the discharging inclined plate to slide along the length direction of the tunnel furnace, and an elastic element I arranged between the discharging inclined plate and the adjusting frame.
[0021] Beneficial effects: through the setting of the giving device, the driver I can drive the discharging inclined plate to move, thereby driving the discharging inclined plate, the buffer plate and the extrusion rod to move away from the transfer claw, the extrusion rod no longer extrudes the rotating plate, at this time the rotating plate drives the transfer claw to slowly reset, and the battery piece is transferred to the transfer claw, the battery piece can be conveniently transferred from the buffer plate to the transfer claw.
[0022] Preferably, the discharging machine body is provided with a plurality of conveying devices, the conveying device comprises a conveying assembly used to convey the battery piece on the transfer claw and a driver II mounted on the discharging machine body and used to drive the conveying assembly to adjust the lifting.
[0023] Beneficial effects: through the setting of the plurality of conveying devices, when the battery piece is taken off from the transfer claw for subsequent transfer, the battery piece is first placed in a conveying device for conveying, then the transfer claw continues to transfer the battery piece, and the next batch of battery piece is placed in another conveying device for conveying, thereby realizing the continuous transfer of the battery piece and improving the transfer efficiency of the battery piece.
[0024] Preferably, the sliding frame comprises a sliding part slidably connected to the discharging machine body along the length direction of the tunnel furnace, an adjusting part slidably connected to the sliding part along the length direction of the tunnel furnace and used to drive the transfer claw to rotate, and an elastic element II arranged between the sliding part and the adjusting part, and the transfer claw is rotatably connected to the sliding part.
[0025] Beneficial effects: through the setting of the adjusting part and the elastic piece two, when the adjusting part slides to the transfer claw, the elastic piece two can be stretched, and the transfer claw can be driven to rotate, the rotation adjustment of the transfer claw is realized, the battery piece on the transfer claw is discharged, when the adjusting part no longer slides to the transfer claw, the elastic piece two releases the elastic restoring force, the transfer claw can be driven to rotate and reset.
[0026] Preferably, a stop block corresponding to the adjusting part and used for pushing the adjusting part to slide is arranged on the conveying assembly, and a rotating device used for driving the transfer claw to rotate is arranged on the adjusting part.
[0027] Beneficial effects: through the setting of the rotating device and the stop block, when the sliding frame moves to the stop block, the stop block can block and extrude the adjusting part, so that the adjusting part moves away from the sliding part, the adjusting part drives the rotating device to move, and then drives the transfer claw to rotate, the battery piece rotates with the transfer claw, and falls from the transfer claw, so that the battery piece on the transfer claw is conveniently discharged.
[0028] The beneficial effects of the present application are:
[0029] 1、In the present application, through the setting of the buffer device, when the battery piece needs to be discharged, the battery piece is output from the tunnel furnace, reaches the buffer plate along the discharge inclined plate, is received by the buffer plate, then the sliding frame drives the transfer claw and the rotating assembly to slide to the discharge inclined plate, the extrusion assembly extrudes the rotating assembly, so that the transfer claw rotates to the horizontal position and continues to move to the discharge inclined plate, at the same time, the lifting mechanism drives the buffer plate to descend, the buffer plate drives the battery piece to descend, when the buffer plate is at the transfer claw, then the buffer plate and the transfer claw move away from each other, the transfer claw resets, the battery piece can abut on the transfer claw along the width direction of the tunnel furnace, and the battery piece is conveyed, so that the phenomenon that the battery piece is easily damaged is reduced, thereby improving the discharging work effect of the battery piece.
[0030] 2、In the present application, through the setting of the rotating plate and the torsional spring, when the extrusion assembly extrudes the rotating plate, the rotating plate can compress the torsional spring and rotate, thereby driving the transfer claw to rotate, when the extrusion assembly no longer extrudes the rotating plate, the torsional spring releases the elastic restoring force, drives the rotating plate to reset, thereby driving the transfer claw to reset, so that the state of the transfer claw is conveniently adjusted.
[0031] 3、In the present application, through the setting of the yielding device, the driver one is started, the driver one drives the discharge inclined plate to move, thereby driving the discharge inclined plate, the buffer plate and the extrusion rod to rotate away from the transfer claw, the extrusion rod no longer extrudes the rotating plate, at this time, the rotating plate drives the transfer claw to slowly reset, and the battery piece is transferred to the transfer claw, so that the battery piece can be conveniently transferred from the buffer plate to the transfer claw.
[0032] 4. In this invention, by setting up multiple sets of conveying devices, when the battery cells are removed from the transfer claws for subsequent transfer, the battery cells are first placed in one set of conveying devices for transport, and then the transfer claws continue to transport the battery cells, and the next batch of battery cells is placed in another set of conveying devices for transport, thereby realizing continuous transfer of battery cells and improving the transfer efficiency of battery cells.
[0033] 5. In this invention, by setting up a rotating device and a stop, when the sliding frame moves to the stop, the stop can block the adjustment part and squeeze the adjustment part, so that the adjustment part moves away from the sliding part. The adjustment part can drive the rotating device to move, and then drive the transfer claw to rotate. The battery cell rotates with the transfer claw and slides off the transfer claw, realizing convenient unloading of the battery cell on the transfer claw. Attached Figure Description
[0034] Figure 1 This is a schematic diagram of the overall structure of the present invention.
[0035] Figure 2 This is a partial cross-sectional view of the present invention, showing the connection relationship between the feeding ramp and the buffer device.
[0036] Figure 3 yes Figure 2 A magnified view of a portion of point A in the middle.
[0037] Figure 4 This is a structural schematic diagram illustrating the connection relationship between the feeding machine body and the sliding frame of the present invention.
[0038] Figure 5 yes Figure 4 A magnified view of a section at point B in the middle.
[0039] Figure 6 yes Figure 4 A magnified view of a section at point C.
[0040] Figure 7 This is a structural schematic diagram illustrating the connection relationship between the sliding frame and the transfer claw of the present invention.
[0041] Figure 8 yes Figure 7 A magnified view of a section at point D.
[0042] Figure 9 This is a partial cross-sectional view of the present invention showing the connection relationship between the conveying component and the second driver.
[0043] Figure 10 This is a structural schematic diagram illustrating the connection relationship between the adsorption device and the feeding machine body according to the present invention.
[0044] Figure label:
[0045] 1, tunnel furnace; 2, blanking machine body; 3, blanking inclined plate; 4, buffer device; 41, buffer plate; 42, extrusion assembly; 421, adjusting frame; 422, extrusion rod; 43, lifting assembly; 431, rotating roller; 432, rotating belt; 44, driving assembly; 441, rack one; 442, gear one; 5, transfer device; 51, sliding frame; 511, sliding part; 512, adjusting part; 513, elastic member two; 52, transfer claw; 53, rotating assembly; 531, rotating plate; 532, torsional spring; 6, giving way device; 61, driver one; 62, elastic member one; 7, conveying device; 71, conveying assembly; 72, driver two; 8, stop block; 9, rotating device; 91, rack two; 92, gear two; 10, adsorption device; 101, driver three; 102, adsorption disc. DETAILED DESCRIPTION
[0046] Embodiments of the present application are described in detail below with reference to examples illustrated in the accompanying drawings. The embodiments described below by reference to the drawings are exemplary and are intended to explain the present application, and cannot be understood as a limitation of the present application.
[0047] Reference Figures 1-10 , a blanking device for a tunnel furnace, comprising a blanking machine body 2 arranged on one side of the tunnel furnace 1, a blanking inclined plate 3 arranged on the blanking machine body 2, a buffer device 4 arranged on the blanking inclined plate 3, and a transfer device 5 arranged on the blanking machine body 2, the tunnel furnace 1 is used for heating battery pieces, and the tunnel furnace 1 is provided with a conveying mechanism for conveying the battery pieces, the blanking inclined plate 3 is arranged inclined along the vertical direction, the top end of the blanking inclined plate 3 corresponds to the outlet of the tunnel furnace 1, and the bottom end of the blanking inclined plate 3 corresponds to the blanking machine body 2, the buffer device 4 is used for buffering the battery pieces blanked along the blanking inclined plate 3, and the transfer device 5 is used for transferring the battery pieces on the buffer device 4. When the battery pieces are processed, they first enter the tunnel furnace 1 from one end of the tunnel furnace 1 for heating, and are conveyed by the conveying mechanism, then the battery pieces are conveyed out through the outlet of the tunnel furnace 1 and slide along the blanking inclined plate 3, the battery pieces are buffered by the buffer device 4, and then transferred and conveyed by the transfer device 5, completing the processing of the battery pieces.
[0048] Among them, referring to Figure 2 , Figure 4 and Figure 6, the buffer device 4 comprises a plurality of buffer plates 41 arranged on the discharging inclined plate 3 and used for receiving the battery piece, a lifting mechanism used for driving the buffer plates 41 to move along the vertical direction, and a pressing assembly 42, the buffer plates 41 are arranged at intervals along the length direction of the discharging inclined plate 3, the buffer plates 41 are slidingly fitted to the discharging inclined plate 3 along the vertical direction, the buffer plates 41 are arranged in an L-shaped structure, and the buffer plates 41 are made of elastic rubber material, when the battery piece is placed on the buffer plates 41, both ends of the battery piece along the length direction of the discharging inclined plate 3 are located outside the buffer plates 41; the lifting mechanism comprises a lifting assembly 43 used for driving the buffer plates 41 to lift and a driving assembly 44 used for driving the lifting assembly 43 to move.
[0049] Wherein, referring to Figure 2 、 Figure 4 and Figure 6 , the lifting assembly 43 comprises a plurality of rotating rollers 431 rotatingly fitted to the discharging inclined plate 3 and a rotating belt 432 wound on the rotating rollers 431, the rotating rollers 431 are arranged at intervals along the vertical direction and are horizontally arranged, both ends of the rotating belt 432 are wound on two rotating rollers 431 respectively, the rotating belt 432 is tensioned by the two rotating rollers 431, and an outer circumferential surface of the rotating belt 432 is fixedly connected with one end of the buffer plate 41.
[0050] Referring to Figure 2 、 Figure 4 and Figure 6 , the driving assembly 44 comprises a rack one 441 and a gear one 442 fixedly installed on the rotating roller 431 and used for driving the rotating roller 431 to rotate, the discharging inclined plate 3 is provided with a gap slot through which the rack one 441 passes, the rack one 441 is engaged with the gear one 442, the rack one 441 is horizontally arranged and is arranged at a plurality of positions along the length direction of the discharging inclined plate 3. When the rack one 441 slides towards the gear one 442 and moves to the gear one 442, the gear one 442 and the rack one 441 are engaged, at this time, the rack one 441 continues to slide and can drive the gear one 442 to rotate, the gear one 442 drives the rotating roller 431 to rotate, further drives the rotating belt 432 to rotate, and the rotating belt 432 drives the buffer plate 41 to descend, when the rack one 441 slides away from the gear one 442, the rack one 441 drives the gear one 442 to rotate, the gear one 442 drives the rotating roller 431 to rotate, further drives the rotating belt 432 to rotate, and the rotating belt 432 drives the buffer plate 41 to ascend, so as to realize the lifting adjustment of the buffer plate 41; when the rack one 441 is driven to slide away from the discharging inclined plate 3, the rack one 441 drives the gear one 442 to rotate, the gear one 442 drives the rotating roller 431 to rotate, further drives the rotating belt 432 to rotate, and the rotating belt 432 drives the buffer plate 41 to ascend and reset.
[0051] Referring toFigure 2 , Figure 4 and Figure 6 The extrusion assembly 42 includes an adjustment frame 421 that slides along the length of the tunnel furnace 1 on the feeding machine body 2 and an extrusion rod 422 that is fixedly installed on the adjustment frame 421 and is used to drive the rotating assembly 53 to rotate. The adjustment frame 421 has a U-shaped structure and the extrusion rod 422 is a rectangular rod. The extrusion rod 422 is horizontally arranged and multiple extrusion rods 422 are spaced apart along the length of the feeding inclined plate 3. The extrusion rods 422 are located between two adjacent rotating belts 432.
[0052] Reference Figure 2 , Figure 3 and Figure 7 The transfer device 5 includes a sliding frame 51 slidably fitted to the unloading machine body 2 along the length of the tunnel furnace 1, multiple transfer claws 52 rotatably fitted to the sliding frame 51 for clamping the battery cells on the buffer plate 41, and a rotating assembly 53. The unloading machine body 2 is equipped with a drive device for driving the sliding frame 51 to slide. The drive device includes a drive motor fixedly mounted on the unloading machine body 2 and a screw fixedly mounted on the drive motor. The screw is threadedly fitted to the sliding frame 51. Starting the drive motor drives the screw to rotate, and when the screw rotates, it drives the sliding frame 51 to reciprocate. The sliding frame 51 includes multiple transfer claws 52 rotatably fitted to the sliding frame 51 along the length of the tunnel furnace 1 for clamping the battery cells on the buffer plate 41. The furnace 1 has a sliding part 511 that slides along the length of the material feeding machine body 2, an adjusting part 512 that slides along the length of the tunnel furnace 1 and is used to drive the transfer claw 52 to rotate, and an elastic element 513 that is disposed between the sliding part 511 and the adjusting part 512. The sliding part 511 is threaded with a screw. The adjusting part 512 is set with an "L" shaped structure. The rack 441 is fixedly installed on the sliding part 511. The elastic element 513 is directly made of a spring. The elastic element 513 is set horizontally. One end of the elastic element 513 is fixedly connected to the sliding part 511 and the other end is fixedly connected to the adjusting part 512.
[0053] Reference Figure 2 , Figure 3 and Figure 7 The transfer claw 52 is designed with an "L" shaped structure, combined with Figure 5, the rotating claw 52 is rotationally fitted in the sliding part 511, the rotating assembly 53 is adapted to the extruding assembly 42, in the initial state, the rotating claw 52 is arranged in an inclined manner along the vertical direction, the battery piece slides along the discharging inclined plate 3 to the buffer plate 41, the sliding frame 51 drives the rotating claw 52 and the rotating assembly 53 to slide to the discharging inclined plate 3, the extruding assembly 42 extrudes the rotating assembly 53, the rotating claw 52 rotates to the horizontal position, at the same time, the lifting mechanism drives the buffer plate 41 and the battery piece thereon to descend and gradually approach the rotating claw 52, the battery piece abuts on the rotating claw 52 along the two ends of the width direction of the tunnel furnace 1, the discharging inclined plate 3 is away from the sliding frame 51, the buffer plate 41 and the rotating claw 52 are away from each other, the rotating claw 52 resets and transports the battery piece.
[0054] With reference to Figure 3 , Figure 7 and Figure 8 , the rotating assembly 53 comprises a rotating plate 531 fixedly installed at the bottom end of the rotating claw 52 and used for driving the rotating claw 52 to rotate and a torsion spring 532 used for driving the rotating claw 52 to reset, the rotating plate 531 is a rectangular plate, a rotating shaft is fixedly arranged in the rotating claw 52, the rotating shaft is rotationally fitted in the sliding part 511, the torsion spring 532 is sleeved on the rotating shaft, one end of the torsion spring 532 is fixedly connected with the rotating shaft, and the other end is fixedly connected with the sliding part 511, the rotating plate 531 is arranged at an angle with the rotating claw 52 (the state is shown in Figure 8 ), the rotating plate 531 is adapted to the extruding rod 422, when the rotating plate 531 continues to move after moving to the extruding rod 422, the extruding rod 422 can drive the rotating plate 531 to rotate, the rotating plate 531 drives the top end of the rotating claw 52 to rotate to close to the rack one 441 and compresses the torsion spring 532; when the extruding rod 422 no longer extrudes the rotating plate 531, at this moment, the torsion spring 532 releases the elastic restoring force, can drive the rotating plate 531 to rotate, and further drive the rotating claw 52 to rotate and reset.
[0055] With reference to Figure 2 , Figure 4 and Figure 6The blanking machine body 2 is provided with a positioning device 6, the positioning device 6 comprises a driver I 61 fixedly installed on the blanking machine body 2 and used for driving the blanking inclined plate 3 to slide along the length direction of the tunnel furnace 1, and an elastic element I 62 arranged between the blanking inclined plate 3 and the adjusting frame 421, the driver I 61 directly adopts a cylinder, one end of the driver I 61 is fixedly connected with the blanking machine body 2, and the other end is fixedly connected with the blanking inclined plate 3, the elastic element I 62 directly adopts a spring, the elastic element I 62 is horizontally arranged, one end of the elastic element I 62 is fixedly connected with the blanking inclined plate 3, and the other end is fixedly connected with the adjusting frame 421; the driver I 61 is started, the driver I 61 can drive the blanking inclined plate 3 to slide along the length direction of the tunnel furnace 1, the blanking inclined plate 3 can drive the elastic element I 62 to slide, and then drive the adjusting frame 421 to slide, and the adjusting frame 421 drives the extrusion rod 422 to slide.
[0056] With reference to Figure 1 , Figure 9 and Figure 10 , the blanking machine body 2 is provided with two groups of conveying devices 7, the two groups of conveying devices 7 are arranged at intervals along the length direction of the tunnel furnace 1, the conveying device 7 comprises a conveying assembly 71 used for conveying the battery piece on the transfer claw 52 and a driver II 72 fixedly installed on the blanking machine body 2 and used for driving the conveying assembly 71 to adjust the height, the conveying assembly 71 comprises a mounting frame, two conveying rollers rotatably arranged in the mounting frame, a conveying belt wound on the two conveying rollers and a motor, the shell of the motor is fixedly installed on the mounting frame, and the output shaft of the motor is fixedly connected with the conveying roller; the motor is started, the conveying roller is driven to rotate, the conveying belt is driven to rotate when the conveying roller rotates, and the conveying belt can convey the battery piece thereon; the driver II 72 is vertically arranged, the driver II 72 directly adopts a cylinder, the shell of the driver II 72 is fixedly connected with the blanking machine body 2, and the piston rod of the driver II 72 is fixedly connected with the mounting frame; the driver II 72 is started, and the driver II 72 can drive the mounting frame to adjust the height.
[0057] With reference to Figure 1 , Figure 9 and Figure 10 , the mounting frame of the conveying assembly 71 is fixedly provided with a stop block 8 corresponding to the adjusting part 512 and used for sliding the adjusting part 512, the stop block 8 is vertically arranged, when the adjusting part 512 slides to the stop block 8, and the adjusting part 512 moves to the stop block 8, the stop block 8 can pass through the sliding part 511 and block the adjusting part 512, when the adjusting part 512 continues to move, the stop block 8 pushes the adjusting part 512, so that the sliding part 511 and the adjusting part 512 are away from each other, and the elastic element II 513 is stretched.
[0058] With reference to Figure 2 , Figure 3 and Figure 4The adjusting part 512 is provided with a rotating device 9 for driving the transfer claw 52 to rotate, and the rotating device 9 is combined with the adjusting part 512 Figure 9 The rotating device 9 comprises a rack two 91 fixedly installed on the adjusting part 512 and a gear two 92 fixedly installed on the rotating shaft of the transfer claw 52, and the rack two 91 and the gear two 92 are in engagement; when the adjusting part 512 drives the rack two 91 to slide towards the tunnel furnace 1, the sliding part 511 drives the gear two 92 to slide away from the tunnel furnace 1, the rack two 91 and the gear two 92 are in engagement, the rack two 91 can drive the gear two 92 to rotate, when the gear two 92 rotates, the rotating shaft of the transfer claw 52 rotates, and the top end of the transfer claw 52 rotates towards the rack one 441; when the stop block 8 no longer blocks the adjusting part 512, and the sliding frame 51 moves away from the stop block 8, the elastic member two 513 releases the elastic restoring force, the adjusting part 512 drives the rack two 91 to reset, the rack two 91 can drive the gear two 92 to rotate, when the gear two 92 rotates, the rotating shaft of the transfer claw 52 rotates, and the top end of the transfer claw 52 rotates away from the rack one 441, the transfer claw 52 rotates to be obliquely arranged, and the rack two 91 and the gear two 92 are no longer in engagement (as shown in Figure 3 ).
[0059] Referring to Figure 1 , Figure 9 and Figure 10 , the blanking machine body 2 is provided with a suction device 10, the suction device 10 is used for sucking the battery piece on the conveying belt of the conveying device 7, and the suction device 10 can slide along the width direction of the tunnel furnace 1, the suction device 10 comprises a driver three 101 fixedly installed on the blanking machine body 2 and a suction disc 102 used for sucking the battery piece, the driver three 101 directly adopts a cylinder, the housing of the driver three 101 is fixedly connected with the blanking machine body 2, the piston rod of the driver three 101 is fixedly connected with the suction disc 102, the suction disc 102 is arranged in the vertical direction corresponding to the conveying belt of the conveying device 7, the driver three 101 is started to drive the suction disc 102 to descend, the suction disc 102 descends to the conveying belt and sucks the battery piece on the conveying belt, and then the driver three 101 and the suction disc 102 move along the width direction of the tunnel furnace 1 to convey the battery piece.
[0060] The implementation principle of the blanking device for the tunnel furnace is as follows: when the battery piece is processed, the battery piece enters the tunnel furnace 1 from one end of the tunnel furnace 1 to be heated, then is conveyed out through the outlet of the tunnel furnace 1 and slides along the blanking inclined plate 3, and the battery piece slides onto the buffer plate 41;
[0061] Then the driving motor is started, which can drive the screw to rotate. When the screw rotates, the sliding frame 51 slides to the position close to the discharging inclined plate 3, and the sliding frame 51 drives the transfer claw 52 to slide to the position close to the discharging inclined plate 3. When the rotating plate 531 moves to the position of the extrusion rod 422, the end face of the extrusion rod 422 away from the tunnel furnace 1 can extrude the rotating plate 531. When the rotating plate 531 continues to slide to the position of the extrusion rod 422, the extrusion rod 422 can extrude the rotating plate 531 and drive the rotating plate 531 to rotate. The rotating plate 531 drives the top end of the transfer claw 52 to rotate to the position close to the rack one 441, and compresses the torsional spring 532. The transfer claw 52 rotates to the horizontal position. At this time, the transfer claw 52 is overlapped on the upper surface of the extrusion rod 422, and the transfer claw 52 is located between the adjacent two buffer plates 41.
[0062] When the sliding frame 51 slides to the position close to the discharging inclined plate 3, the rack one 441 slides to the position close to the discharging inclined plate 3. The rack one 441 can be inserted into the gap groove of the discharging inclined plate 3 and engaged with the gear one 442. When the rack one 441 continues to slide to the position close to the discharging inclined plate 3, the rack one 441 drives the gear one 442 to rotate. The gear one 442 drives the rotating roller 431 to rotate, and further drives the rotating belt 432 to rotate. The rotating belt 432 drives the buffer plate 41 to descend, and the buffer plate 41 conveys the battery piece on it downward.
[0063] When the buffer plate 41 drives the battery piece to descend to the position of the transfer claw 52, the sliding frame 51 stops sliding. At this time, the driver one 61 is started, which can drive the discharging inclined plate 3 to slide away from the sliding frame 51. The discharging inclined plate 3 can drive the elastic member one 62 to slide, and further drive the adjusting frame 421 to slide. The adjusting frame 421 drives the extrusion rod 422 to slide. At this time, the extrusion rod 422 no longer extrudes the rotating plate 531. The torsional spring 532 releases the elastic restoring force, which can drive the rotating plate 531 to rotate, and further drive the transfer claw 52 to rotate and reset. During the rotation of the transfer claw 52, the adjacent two transfer claws 52 clamp the two ends of the battery piece on the buffer plate 41, and transfer the battery piece from the buffer plate 41 to the transfer claw 52. The side surface of the battery piece is attached to the side surface of the transfer claw 52 away from the discharging inclined plate 3.
[0064] Then the driving motor is started, which can drive the screw to rotate. When the screw rotates, the sliding frame 51 slides to the position close to the discharging inclined plate 3, and the sliding frame 51 drives the transfer claw 52 to slide to the position close to the discharging inclined plate 3. When the rotating plate 531 moves to the position of the extrusion rod 422, the end face of the extrusion rod 422 away from the tunnel furnace 1 can extrude the rotating plate 531. When the rotating plate 531 continues to slide to the position of the extrusion rod 422, the extrusion rod 422 can extrude the rotating plate 531 and drive the rotating plate 531 to rotate. The rotating plate 531 drives the top end of the transfer claw 52 to rotate to the position close to the rack one 441, and compresses the torsional spring 532. The transfer claw 52 rotates to the horizontal position. At this time, the transfer claw 52 is overlapped on the upper surface of the extrusion rod 422, and the transfer claw 52 is located between the adjacent two buffer plates 41.
[0065] The driving device one 61 can drive the blanking inclined plate 3 to slide towards the sliding frame 51, the blanking inclined plate 3 can drive the elastic member one 62 to slide, and then drive the adjusting frame 421 to slide, the adjusting frame 421 drives the extrusion rod 422 to slide, and the extrusion rod 422 and the blanking inclined plate 3 are reset;
[0066] The sliding frame 51 drives the transfer claw 52 and the battery piece to slide towards the conveying device 7, when it is needed to convey the battery piece to the conveying belt of one conveying device 7, the driving device two 72 is started first, the driving device two 72 can drive the mounting frame to be adjusted in height, so that one set of conveying devices 7 correspond to the sliding frame 51, and the other set of conveying devices 7 do not block the normal sliding of the sliding frame 51, when the adjusting part 512 slides towards the stop block 8, and the adjusting part 512 moves to the stop block 8, the stop block 8 can pass through the sliding part 511, and block the adjusting part 512, when the adjusting part 512 continues to move, the stop block 8 pushes the adjusting part 512, so that the sliding part 511 and the adjusting part 512 are away from each other, and the elastic member two 513 is stretched, the adjusting part 512 drives the rack two 91 to slide towards the tunnel furnace 1, the sliding part 511 drives the gear two 92 to slide away from the tunnel furnace 1, the rack two 91 can drive the gear two 92 to rotate, when the gear two 92 rotates, the rotating shaft of the transfer claw 52 can be driven to rotate, and the top end of the transfer claw 52 rotates towards the rack one 441, in the rotating process of the transfer claw 52, the battery piece rotates with the transfer claw 52, when the transfer claw 52 rotates to the inclined setting, the battery piece can slide along the transfer claw 52, and falls on the conveying belt of the conveying device 7;
[0067] After a plurality of battery pieces are conveyed to the conveying belt of the conveying device 7, the sliding frame 51 moves away from the conveying device 7, when the stop block 8 no longer blocks the adjusting part 512, the elastic member two 513 releases the elastic restoring force, the adjusting part 512 drives the rack two 91 to reset, the rack two 91 can drive the gear two 92 to rotate, when the gear two 92 rotates, the rotating shaft of the transfer claw 52 can be driven to rotate, and the top end of the transfer claw 52 rotates away from the rack one 441, the transfer claw 52 rotates to the inclined setting, the rack two 91 and the gear two 92 are no longer engaged (the state is shown in Figure 3 The sliding frame 51 continues to slide towards the blanking inclined plate 3, and another group of battery pieces are transferred;
[0068] Meanwhile, the motor is started to drive the conveying roller to rotate, and the conveying roller drives the conveying belt to rotate, and the conveying belt can convey the battery piece thereon. When the battery piece moves to the lower side of the suction disc 102, the driver three 101 is started to drive the suction disc 102 to descend, and the suction disc 102 descends to the conveying belt and sucks the battery piece on the conveying belt. Then, the driver three 101 and the suction disc 102 move along the width direction of the tunnel furnace 1 to convey the battery piece. Through the circulation of the driver three 101 and the suction disc 102, the continuous feeding operation of the battery piece is realized.
[0069] Through the setting of the buffer device 4, the transfer device 5, the let-in device 6 and the conveying device 7, the continuous feeding and conveying of the battery piece can be realized, and the phenomenon that the battery piece is easily damaged can be reduced, thereby improving the feeding operation effect of the battery piece.
[0070] Although the embodiments of the present application have been shown and described above, it should be understood by those skilled in the art that the above embodiments are exemplary and cannot be construed as limiting the present application, and those skilled in the art can make changes, modifications, replacements and variations to the above embodiments within the scope of the present application.
Claims
1. A discharging device for a tunnel furnace, comprising a discharging body (2) arranged at one side of the tunnel furnace (1) and a discharging inclined plate (3) arranged on the discharging body (2), characterized in that, The buffer device (4) is arranged on the discharging inclined plate (3) and includes a plurality of buffer plates (41) arranged on the discharging inclined plate (3) and used for receiving the battery piece, a lifting mechanism used for driving the buffer plate (41) to move along the vertical direction, and a pressing assembly (42), the buffer plate (41) is slidingly fitted on the discharging inclined plate (3) along the vertical direction, the discharging machine body (2) is provided with a transfer device (5), the transfer device (5) includes a sliding frame (51) slidingly fitted on the discharging machine body (2) along the length direction of the tunnel furnace (1), a plurality of transfer claws (52) rotationally fitted on the sliding frame (51) and used for clamping the battery piece on the buffer plate (41), and a rotating assembly (53), the rotating assembly (53) is matched with the pressing assembly (42), in the initial state, the transfer claw (52) is arranged in an inclined manner along the vertical direction, the battery piece is slid along the discharging inclined plate (3) to the buffer plate (41), the sliding frame (51) drives the transfer claw (52) and the rotating assembly (53) to slide to the discharging inclined plate (3), the pressing assembly (42) presses the rotating assembly (53), the transfer claw (52) is rotated to the horizontal position, and meanwhile the lifting mechanism drives the buffer plate (41) and the battery piece thereon to descend and gradually approach the transfer claw (52); after the battery piece is positioned, the discharging inclined plate (3) is away from the sliding frame (51), the transfer claw (52) is reset, and the battery piece is abutted on the transfer claw (52) along the two ends of the width direction of the tunnel furnace (1) and is conveyed.
2. The unloading device for a tunnel furnace according to claim 1, wherein The pressing assembly (42) includes an adjusting frame (421) slidingly fitted on the discharging machine body (2) along the length direction of the tunnel furnace (1) and a pressing rod (422) installed on the adjusting frame (421) and used for driving the rotating assembly (53) to rotate.
3. The unloading device for a tunnel furnace according to claim 2, wherein The rotating assembly (53) includes a rotating plate (531) installed at the bottom end of the transfer claw (52) and used for driving the transfer claw (52) to rotate, and a torsion spring (532) used for driving the transfer claw (52) to reset, one end of the torsion spring (532) is connected with the sliding frame (51), the other end is connected with the transfer claw (52), the rotating plate (531) is matched with the pressing rod (422), and the pressing rod (422) is used for driving the rotating plate (531) to rotate.
4. The unloading device for a tunnel furnace according to claim 1, wherein The lifting mechanism includes a lifting assembly (43) used for driving the buffer plate (41) to lift and a driving assembly (44) used for driving the lifting assembly (43) to move.
5. A material feeding device for a tunnel furnace according to claim 4, characterized in that The lifting assembly (43) includes a plurality of rotating rollers (431) rotationally fitted on the discharging inclined plate (3) and a rotating belt (432) wound on the rotating rollers (431), the rotating belt (432) is connected with the buffer plate (41).
6. A material feeding device for a tunnel furnace according to claim 5, characterized in that The driving assembly (44) includes a rack one (441) installed on the sliding frame (51) and a gear one (442) installed on the rotating roller (431) and used for driving the rotating roller (431) to rotate, the rack one (441) is engaged with the gear one (442).
7. The unloader for a tunnel furnace of claim 2, wherein The blanking machine body (2) is provided with a let go device (6), the let go device (6) includes the driver one (61) for driving blanking inclined plate (3) along the length direction of tunnel furnace (1) sliding and is installed on blanking machine body (2) and the elastic element one (62) between blanking inclined plate (3) and adjusting frame (421).
8. The unloader for a tunnel furnace of claim 1 wherein, The blanking machine body (2) is provided with a plurality of conveying devices (7), the conveying device (7) includes the conveying assembly (71) for conveying battery piece on transfer claw (52) and the driver two (72) for driving conveying assembly (71) to adjust the lifting and is installed on blanking machine body (2).
9. The unloading device for a tunnel furnace according to claim 8, characterized in that, The sliding frame (51) includes the sliding part (511) along the length direction of tunnel furnace (1) slidingly fitted to blanking machine body (2), the adjusting part (512) along the length direction of tunnel furnace (1) slidingly fitted to sliding part (511) and for driving transfer claw (52) to rotate and the elastic element two (513) between sliding part (511) and adjusting part (512), the transfer claw (52) is rotatably fitted to sliding part (511).
10. The unloader for a tunnel furnace according to claim 9, wherein The conveying assembly (71) is provided with the stop block (8) corresponding with adjusting part (512) and for pushing adjusting part (512) to slide, the adjusting part (512) is provided with the rotating device (9) for driving transfer claw (52) to rotate.
Citation Information
Patent Citations
Full-automatic tunnel furnace feeding and discharging machine
CN214371682U
Mesh belt furnace
CN116878269A
Heating furnace
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