Nickel-chromium wire production and processing press breaking machine tool

By introducing a T-shaped mounting groove, a linkage assembly, and a guide pushing assembly into the crushing machine, the problem of low crushing efficiency caused by the non-fixed position of the raw material is solved, and stable crushing and efficient processing of the raw material are achieved.

CN121103971BActive Publication Date: 2026-02-06NANTONG FUGEN MASCH MFG CO LTD
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Patent Information

Application Number
CN202511651684.6
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-11-12
Publication Date
2026-02-06
Estimated Expiration
2045-11-12

AI Technical Summary

Technical Problem

Existing crushing machines cannot effectively restrict the position of raw materials during the crushing process, which leads to changes in the crushing point and affects the crushing efficiency.

Method used

Using a T-shaped mounting groove and linkage assembly, the raw material is fixed by the up-and-down moving upper pressure knife and extrusion assembly. The position of the pressure plate is adjusted by the threaded rod. Combined with the guide push assembly and the inverted V-shaped transmission assembly, it is ensured that the raw material does not deviate during the pressing process.

Benefits of technology

It effectively fixes the position of the raw material, prevents deflection during the crushing process, improves crushing efficiency, simplifies debris cleaning, protects the transmission belt, and improves processing speed and quality.

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Abstract

The application discloses a press-breaking machine for nickel-chromium wire production and processing, which comprises a press-breaking assembly, a linkage assembly and an extrusion assembly. The press-breaking assembly comprises a processing table and an upper press cutter. An installation groove is formed in the middle of the processing table, and a transmission groove is formed on one side of the processing table. The installation groove and the transmission groove are vertically arranged and in T shape. The linkage assembly comprises an installation rod, a rotating sleeve, a first piston rod, a second piston rod and installation blocks. The two installation blocks are L-shaped. The first piston rod is slidingly arranged in the vertical cavity of the installation block. The second piston rod is slidingly arranged in the horizontal cavity of the installation block. The installation rod is connected to the upper press cutter. The extrusion assembly comprises a threaded rod, a press plate and press blocks. The two press blocks are fixedly connected to the side edges of the transmission groove. The raw material can be fixed during the press-breaking process, so that the raw material deviation in the processing process is avoided, and the press-breaking efficiency is ensured.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of nickel-chromium production, and particularly relates to a nickel-chromium wire production and processing press-breaking machine. BACKGROUND

[0002] Nickel-chromium is two metal elements. Both can be alloyed with iron, aluminum, silicon, carbon, sulfur and other impurities to form nickel-chromium wire. The nickel-chromium wire has high resistivity and heat resistance. It is an electric heating element of electric stoves, electric irons, electric irons and the like. In the production process of nickel-chromium wire, the large raw material strip needs to be press broken into small pieces convenient for processing. In the press breaking process, a vertical press breaking machine is usually used. The press breaking machine generally uses a heavy cutter, and has high efficiency.

[0003] The existing press breaking machine directly presses the raw material from above. Such a device does not limit the position of the raw material during the press breaking process, causing the position of the raw material strip to deviate during the press breaking process, changing the position of the press breaking point, and thus reducing the efficiency of the press breaking. SUMMARY

[0004] The purpose of the present application is to solve the problem that the prior art directly presses the raw material from above. Such a device does not limit the position of the raw material during the press breaking process, causing the position of the raw material strip to deviate during the press breaking process, changing the position of the press breaking point, and thus reducing the efficiency of the press breaking. A nickel-chromium wire production and processing press-breaking machine is provided.

[0005] In order to achieve the above purpose, the present application adopts the following technical scheme:

[0006] A nickel-chromium wire production and processing press-breaking machine, comprising:

[0007] A press breaking assembly, the press breaking assembly comprises a processing table and an upper press cutter, a mounting groove is formed in the middle of the processing table, and a transmission groove is formed on one side, the mounting groove and the transmission groove are vertically arranged and form a T shape, two transmission assemblies are symmetrically arranged inside the mounting groove, and the upper press cutter is arranged directly above the mounting groove;

[0008] A linkage assembly, the linkage assembly comprises a mounting rod, a rotating sleeve, a first piston rod, a second piston rod and a mounting block, the two mounting blocks are L-shaped and are fixedly connected symmetrically on both sides of the press breaking assembly, an L-shaped cavity is formed in the mounting block, the first piston rod is slidingly arranged in the vertical cavity of the mounting block, the second piston rod is slidingly arranged in the horizontal cavity of the mounting block, the mounting rod is connected to the upper press cutter, the two rotating sleeves are symmetrically arranged on both sides of the mounting rod, and the bottom is fixedly connected to the upper end of the first piston rod;

[0009] The extrusion assembly comprises a threaded rod, a pressing plate and pressing blocks, the two pressing blocks are fixedly connected to the side edges of the transmission groove and symmetrically arranged with the mounting groove as the axis, a threaded groove is formed in the end of the second piston rod, the threaded rod is threadedly arranged in the threaded groove, and the pressing plate is fixedly connected to the end of the threaded rod.

[0010] Preferably, the pressing assembly further comprises a first air cylinder, side frames, an upper pressing knife, a second air cylinder and a lower pressing knife, the first air cylinder is vertically fixedly connected to the inside of the mounting groove and located at one end of the mounting groove, the two side frames are symmetrically fixedly connected to the two sides of the mounting groove, the upper pressing knife is rotatably connected to the upper end of the first air cylinder at one side and rotatably connected to the two side frames through a rotating shaft at the middle part, the second air cylinder is connected to the first air cylinder through an adjusting assembly, the moving end is downwardly arranged, and the first air cylinder moves upward while the second air cylinder moves downward, and the lower pressing knife is rotatably connected to the second air cylinder at one end and rotatably connected to the inner walls of the mounting groove at the middle part.

[0011] Preferably, the adjusting assembly comprises a fixed ring, an adjusting plate and a middle shaft, the fixed ring is fixedly sleeved on the moving end of the first air cylinder, the adjusting plate is rotatably connected to the end of the fixed ring and the end of the second air cylinder at the two ends respectively, and the middle shaft is arranged at the middle part of the adjusting plate and rotatably connected to the two side frames.

[0012] Preferably, the transmission assembly comprises drive shafts and a transmission belt, the two drive shafts are symmetrically rotatably arranged in the transmission groove respectively, and the transmission belt is sleeved between the two drive shafts.

[0013] Preferably, the pressing plate is fixedly connected with a guiding and pushing assembly, and the guiding and pushing assembly is used for separating the pressed and broken raw materials.

[0014] Preferably, the guiding and pushing assembly comprises a vertical shaft, a pushing plate and an elastic pad, the vertical shaft is vertically rotatably connected to the side, away from each other, of the two pressing plates, the pushing plate is fixedly connected to the vertical shaft at one end, and the elastic pad is fixedly connected between the pushing plate and the pressing plate.

[0015] Preferably, the pushing plate is made of a non-hard material and forms an angle of 20°-45° with the pressing plate, and the elastic pad is made of a low-deformation elastic material.

[0016] Preferably, a plurality of extrusion strips are fixedly connected to the pressing block, the plurality of extrusion strips are parallelly arranged on the pressing block and made of an elastic material.

[0017] Preferably, the two transmission assemblies are arranged in an inverted V shape with a spacing at the middle part, and the end of the lower pressing knife is located between the spacing.

[0018] Compared with the prior art, the present application has the following beneficial effects:

[0019] The raw material is placed between the two transmission assemblies to transfer the element, and the raw material is broken by the upper pressing knife moving up and down. The upper pressing knife moving down drives the mounting rod and the rotating sleeve to move down, so that the first piston rod slides in the vertical cavity to push the hydraulic liquid in the cavity and push the second piston rod to change the position of the second piston rod. The upper pressing knife moving up and down drives the linkage assembly, and when the second piston rod moves out, it drives the pressing plate to move, so that the raw material to be broken is fixed between the pressing plate and the pressing block. The upper pressing knife moving up and down adjusts the position of the second piston rod to fix the pressing plate and the pressing block, and releases the fixing effect of the raw material after breaking to ensure normal transfer of the raw material. The raw material can be fixed during breaking to avoid deviation of the raw material during processing and ensure the breaking efficiency.

[0020] The width of each raw material strip may be different, and the position of the pressing plate can be adjusted by rotating the threaded rod to ensure the fixing effect of the raw material.

[0021] After breaking, the pressing plates on both sides are separated from the raw material, and the push plate is deflected under the elastic force of the elastic pad to separate the raw material blocks on both sides, avoiding the position of the two raw material blocks being broken, improving the feeding and limiting the position of the raw material.

[0022] Since the position of the raw material strip is relatively random when placed, and there is a position deviation after breaking, in order to ensure the limitation of the position of the raw material, the position is limited by the guide pushing assembly.

[0023] The two transmission assemblies are arranged in an inverted V shape, and the middle part has a spacing, and the end of the lower pressing knife is located between the spacing to avoid the falling of the crushed material on the transmission belt, thereby reducing the wear of the transmission belt, and the crushed material is guided into the mounting groove to facilitate the cleaning of the crushed material. BRIEF DESCRIPTION OF DRAWINGS

[0024] Figure 1 A structure diagram of a breaking machine for nickel-chromium wire production and processing is provided.

[0025] Figure 2 A front structure diagram of a breaking machine for nickel-chromium wire production and processing is provided.

[0026] Figure 3 A processing table structure diagram of a breaking machine for nickel-chromium wire production and processing is provided.

[0027] Figure 4 A breaking assembly front structure diagram of a breaking machine for nickel-chromium wire production and processing is provided.

[0028] Figure 5 An extrusion assembly structure schematic view of a press breaking machine for nickel-chromium wire production and processing is provided in the present application;

[0029] Figure 6 A linkage assembly structure schematic view of a press breaking machine for nickel-chromium wire production and processing is provided in the present application.

[0030] In the figure: 1, the press breaking assembly, 11, the processing table, 12, the first cylinder, 13, the side frame, 14, the upper pressing knife, 15, the second cylinder, 16, the lower pressing knife, 2, the linkage assembly, 21, the mounting rod, 22, the rotating sleeve, 23, the first piston rod, 24, the second piston rod, 25, the mounting block, 3, the extrusion assembly, 31, the threaded rod, 32, the pressing plate, 33, the pressing block, 4, the adjusting assembly, 41, the fixed ring, 42, the adjusting plate, 43, the middle shaft, 5, the transmission assembly, 51, the drive shaft, 52, the transmission belt, 6, the guiding and pushing assembly, 61, the vertical shaft, 62, the pushing plate, 63, the elastic pad, 7, the extrusion strip. DETAILED DESCRIPTION

[0031] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all the embodiments.

[0032] The terms such as "upper", "lower", "left", "right", "middle" and "one" cited in the present application are only for the convenience of clear description, not to limit the scope of the present application, and the change or adjustment of the relative relationship is also regarded as the implementable scope of the present application without substantial change of the technical content.

[0033] Reference Figures 1-6 A press breaking machine for nickel-chromium wire production and processing, comprising:

[0034] The press breaking assembly 1 comprises a processing table 11 and an upper pressing knife 14, a mounting groove is formed in the middle of the processing table 11, and a transmission groove is formed on one side, the mounting groove and the transmission groove are vertically arranged in a T shape, two transmission assemblies 5 are symmetrically arranged inside the mounting groove, the upper pressing knife 14 is arranged directly above the mounting groove, the raw material is placed between the two transmission assemblies 5, so as to transfer the element, and the raw material is subjected to press breaking treatment by the upper and lower moving upper pressing knife 14;

[0035] The linkage assembly 2 comprises a mounting rod 21, a rotating sleeve 22, a first piston rod 23, a second piston rod 24 and a mounting block 25. The two mounting blocks 25 are L-shaped and symmetrically fixedly connected on the two sides of the breaking assembly 1. The mounting block 25 is internally provided with an L-shaped cavity. The first piston rod 23 is slidingly arranged in the vertical cavity of the mounting block 25. The second piston rod 24 is slidingly arranged in the horizontal cavity of the mounting block 25. The mounting rod 21 is connected to the upper pressing knife 14. The two rotating sleeves 22 are symmetrically and rotatably arranged on the two sides of the mounting rod 21 and fixedly connected with the upper end of the first piston rod 23. The downward movement of the upper pressing knife 14 drives the downward movement of the mounting rod 21 and the rotating sleeve 22, so that the first piston rod 23 slides in the vertical cavity, pushes the hydraulic liquid in the cavity, and drives the second piston rod 24 to change the position of the second piston rod 24. The upper pressing knife 14 drives the linkage assembly 2.

[0036] The extrusion assembly 3 comprises a threaded rod 31, a pressing plate 32 and a pressing block 33. The two pressing blocks 33 are fixedly connected to the side edges of the transmission groove and symmetrically arranged with the mounting groove as the axis. The second piston rod 24 is provided with a threaded groove at the end. The threaded rod 31 is threadedly arranged in the threaded groove. The pressing plate 32 is fixedly connected to the end of the threaded rod 31. When the second piston rod 24 moves outward, the pressing plate 32 moves, so that the raw material to be broken is fixed between the pressing plate 32 and the pressing block 33, and the position of the raw material is limited and fixed during the breaking process. At the same time, since the width of each raw material strip may be different, the position of the pressing plate 32 can be adjusted by rotating the threaded rod 31, so as to ensure the fixing effect of the raw material. The upper pressing knife 14 moves up and down to adjust the position of the second piston rod 24, so as to fix the raw material by the pressing plate 32 and the pressing block 33. After the breaking is completed, the fixing effect of the raw material is released, so as to ensure the normal transfer of the raw material.

[0037] In the embodiment of the application, the raw material is placed between the two transmission assemblies 5, so that the element is transferred, and the raw material is broken by the upper presser 14 moving up and down. When the upper presser 14 moves down, the mounting rod 21 and the rotating sleeve 22 move down, so that the first piston rod 23 slides in the vertical cavity, thereby pushing the hydraulic liquid in the cavity and pushing the second piston rod 24 to change the position of the second piston rod 24. The upper presser 14 moving up and down drives the linkage assembly 2. When the second piston rod 24 moves out, the pressing plate 32 moves, so that the raw material to be broken is fixed between the pressing plate 32 and the pressing block 33. The upper presser 14 moving up and down adjusts the position of the second piston rod 24, so that the pressing plate 32 and the pressing block 33 fix the raw material. After the breaking is completed, the fixing effect on the raw material is released, so that the raw material is normally transferred. The raw material can be fixed during the breaking process, so that the raw material is prevented from deviating during the processing, and the breaking efficiency is ensured.

[0038] In the preferred technical solution of the embodiment, the breaking assembly 1 further comprises a first cylinder 12, side frames 13, an upper presser 14, a second cylinder 15 and a lower presser 16. The first cylinder 12 is vertically fixedly connected in the mounting groove and located at one end of the mounting groove. The two side frames 13 are fixedly connected on both sides of the mounting groove. The upper presser 14 is rotatably connected to the upper end of the first cylinder 12 and rotatably connected to the two side frames 13 through a rotating shaft at the middle part. The second cylinder 15 is connected to the first cylinder 12 through the adjusting assembly 4 and downwardly arranged at the moving end. When the first cylinder 12 moves up, the second cylinder 15 moves down. The lower presser 16 is rotatably connected to the second cylinder 15 at one end and rotatably connected to the inner wall of the mounting groove at the middle part. In the existing breaking machine, the breaking is usually performed from the upper side, which may cause damage to the lower processing surface. In order to ensure the breaking effect, the upper and lower pressers are used for breaking, so that the damage to the bottom side of the processing table 11 is avoided, and the breaking efficiency is improved and the processing speed is increased.

[0039] The adjusting assembly 4 comprises a fixed ring 41, an adjusting plate 42 and a middle shaft 43. The fixed ring 41 is fixedly sleeved on the moving end of the first cylinder 12. The adjusting plate 42 is rotatably connected to the fixed ring 41 and the end of the second cylinder 15 at both ends. The middle shaft 43 is arranged at the middle part of the adjusting plate 42 and rotatably connected between the two side frames 13. When the first cylinder 12 drives the upper presser 14 to move up at one end, the adjusting plate 42 moves up at one end, so that the lower presser 16 moves down at one end through the other end, and the upper presser 14 and the lower presser 16 can move simultaneously.

[0040] The transmission assembly 5 comprises a driving shaft 51 and a transmission belt 52, the two driving shafts 51 are symmetrically arranged in the transmission groove, and the transmission belt 52 is sleeved between the two driving shafts 51, and the two transmission assemblies 5 can quickly separate the raw material body and the broken raw material;

[0041] The pressing plate 32 is fixedly connected with a guide pushing assembly 6, and the guide pushing assembly 6 is used for separating the broken raw material. Since the positions of the raw material strips are relatively random when they are placed, and the positions will be offset after the pressing is completed, in order to ensure the limitation of the position of the raw material, the guide pushing assembly 6 is used for position limitation;

[0042] The guide pushing assembly 6 comprises a vertical shaft 61, a pushing plate 62 and an elastic pad 63, the vertical shaft 61 is vertically connected to the side of the two pressing plates 32 away from each other, one end of the pushing plate 62 is fixedly connected to the vertical shaft 61, and the elastic pad 63 is fixedly connected between the pushing plate 62 and the pressing plate 32. When the raw material strip is fixed, the pushing plate 62 will extrude the elastic pad 63, so that the elastic pad 63 is deformed, and the position of the raw material strip is fixed. When the pressing is completed, the pressing plates 32 on both sides are separated from the raw material, and the pushing plate 62 is deflected under the elastic force of the elastic pad 63, so as to separate the raw material blocks on both sides, avoid the position of the two raw material blocks being disconnected, and improve the feeding and the effect of limiting the position of the raw material;

[0043] The pushing plate 62 is made of a non-hard material, and forms an angle of 20°-45° with the pressing plate 32, and the elastic pad 63 is made of a low-deformation elastic material;

[0044] The pressing block 33 is fixedly connected with a plurality of extrusion strips 7, the plurality of extrusion strips 7 are arranged in parallel on the pressing block 33, and are made of an elastic material, so as to ensure the protection effect of the pressing block 33;

[0045] The two transmission assemblies 5 are arranged in an inverted V shape, and have a spacing in the middle, and the end of the pressing knife 16 is located between the spacing, so as to avoid that the broken material falls on the transmission belt 52 when the material is pressed, thereby causing greater wear of the transmission belt 52, and at the same time, the broken material is guided into the installation groove, so as to facilitate the cleaning effect of the broken material.

[0046] The above is only the preferred specific embodiment of the present application, but the protection scope of the present application is not limited to this. Any person skilled in the art can make equivalent replacement or change according to the technical scheme and the inventive concept of the present application within the technical range disclosed by the present application, which should be covered in the protection scope of the present application.

Claims

1. A press breaking machine for processing of nickel-chromium wire, characterized in that, Include: The pressure fracture assembly (1) includes a processing platform (11) and an upper pressure knife (14), the middle of the processing platform (11) is provided with a mounting groove, and one side is provided with a transmission groove, the mounting groove and the transmission groove are vertically arranged, T-shaped, the inside of the mounting groove is provided with two transmission assemblies (5) symmetrically, the upper pressure knife (14) is arranged above the mounting groove; The linkage assembly (2) includes a mounting rod (21), a rotating sleeve (22), a first piston rod (23), a second piston rod (24) and a mounting block (25), two L-shaped mounting blocks (25) are fixedly connected on both sides of the pressure fracture assembly (1) symmetrically, an L-shaped cavity is formed in the inside of the mounting block (25), the first piston rod (23) is slidably arranged in the vertical cavity of the mounting block (25), the second piston rod (24) is slidably arranged in the horizontal cavity of the mounting block (25), the mounting rod (21) penetrates the upper pressure knife (14), and two rotating sleeves (22) are symmetrically arranged on both sides of the mounting rod (21) and are fixedly connected with the upper ends of the first piston rods (23); The extrusion assembly (3) includes a threaded rod (31), a pressing plate (32) and a pressing block (33), two pressing blocks (33) are fixedly connected on the side edges of the transmission groove and are symmetrically arranged with the mounting groove as the axis, a threaded groove is formed in the end of the second piston rod (24), the threaded rod (31) is threadedly arranged in the threaded groove, and the pressing plate (32) is fixedly connected with the end of the threaded rod (31).

2. The press breaking machine for producing and processing nickel-chromium wire according to claim 1, characterized in that, The pressure fracture assembly (1) further comprises a first air cylinder (12), a side frame (13), an upper pressure knife (14), a second air cylinder (15) and a lower pressure knife (16), the first air cylinder (12) is fixedly connected vertically in the inside of the mounting groove and located at one end of the mounting groove, two side frames (13) are fixedly connected symmetrically on both sides of the mounting groove, the upper pressure knife (14) is rotatably connected with the upper end of the first air cylinder (12) on one side and rotatably connected with the two side frames (13) through a rotating shaft in the middle, the second air cylinder (15) is connected with the first air cylinder (12) through the adjusting assembly (4), the moving end is arranged downward, and when the first air cylinder (12) moves upward, the second air cylinder (15) moves downward, and the lower pressure knife (16) is rotatably connected with the second air cylinder (15) at one end and rotatably connected with the inner walls of the mounting groove through a rotating shaft in the middle.

3. The press breaking machine for producing and processing nickel-chromium wire according to claim 2, characterized in that, The adjusting assembly (4) includes a fixed ring (41), an adjusting plate (42) and a central shaft (43), the fixed ring (41) is fixedly sleeved on the moving end of the first air cylinder (12), the adjusting plate (42) is rotatably connected with the end of the second air cylinder (15) and the fixed ring (41) at both ends, and the central shaft (43) is arranged in the middle of the adjusting plate (42) and rotatably connected between the two side frames (13).

4. The press breaking machine for nickel-chromium wire production and processing according to claim 1, characterized in that, The transmission assembly (5) includes a drive shaft (51) and a transmission belt (52), two drive shafts (51) are symmetrically arranged in the inside of the transmission groove, and the transmission belt (52) is sleeved between the two drive shafts (51).

5. The press breaking machine for Ni-Cr wire production and processing according to claim 1, characterized in that, The pressing plate (32) is fixedly connected with a guiding and pushing assembly (6) for separating and pressing off raw materials.

6. The press breaking machine for nickel-chromium wire production and processing according to claim 5, characterized in that, The guiding and pushing assembly (6) comprises a vertical shaft (61), a pushing plate (62) and an elastic pad (63), the vertical shaft (61) is vertically rotatably connected to the side of the two pressing plates (32) away from each other, one end of the pushing plate (62) is fixedly connected to the vertical shaft (61), and the elastic pad (63) is fixedly connected between the pushing plate (62) and the pressing plate (32).

7. The press breaking machine for nickel-chromium wire production and processing according to claim 6, characterized in that, The pushing plate (62) is made of non-hard material and forms an angle of 20-45° with the pressing plate (32), and the elastic pad (63) is made of low-deformation elastic material.

8. The press breaking machine for nickel-chromium wire production and processing according to claim 1, characterized in that, The pressing block (33) is fixedly connected with a plurality of extrusion strips (7), the plurality of extrusion strips (7) are arranged in parallel on the pressing block (33) and are made of elastic material.

9. The press breaking machine for Ni-Cr wire production and processing according to claim 2, characterized in that, The two transmission assemblies (5) are arranged in an inverted V shape and have a spacing in the middle, and the end of the pressing knife (16) is located between the spacing.

Citation Information

Patent Citations

  • A disconnected device of raw materials pressure for producing nickel -chrome wire

    CN208696178U

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    CN211248097U