Heating device and method for ultrathin glass production

Abstract

The invention relates to the technical field of glass processing, in particular to a heating device and method for ultra-thin glass production, and the heating device comprises a processing main frame and a top-blowing heating mechanism, and further comprises a processing assembly; the machining assembly comprises supporting partition plates, movable side wall plates, a position adjusting component and a transmission component, the two supporting partition plates are fixedly mounted on the front side and the rear side in the machining main frame correspondingly, the two movable side wall plates are slidably mounted on the left side and the right side in the machining main frame correspondingly, and the left side and the right side of each movable side wall plate are slidably connected with the two supporting partition plates correspondingly; the two sets of position adjusting components are arranged on the two sides of the machining main frame correspondingly, the transmission component is arranged in the machining main frame, and a heating area can be adjusted through the arranged components according to the actual size of glass to be machined, so that heat concentration of the glass to be machined of different sizes can be guaranteed as much as possible, and the machining efficiency is improved. And the heating efficiency is higher during actual machining.

Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of glass processing, in particular to a heating device and method for ultra-thin glass production. BACKGROUND

[0002] The existing heating device for ultra-thin glass production usually adopts a structure combining forced convection and radiation heating. Heat energy is generated by electric heating elements or gas combustion, and directional heating is realized by cooperating with high-temperature air injection pipes, hot air nozzles and other devices. The core function is to uniformly raise the glass temperature to the softening point (about 650 DEG C), eliminate internal stress, and ensure uniform heating of the glass during movement by combining dynamic transmission (such as roller conveying) with fixed heating area, to avoid deformation, and finally improve the flatness, strength and light transmittance of the glass, to meet the production needs of high-precision products such as display substrates and cover glasses. The existing heating device for glass production usually sets up a related material guiding mechanism when processing glass, which moves the glass to guide the glass entering the equipment. The existing material guiding mechanism mostly adopts ceramic roller and side guide wheel. The ceramic roller is made of high-purity alumina ceramic, which is smooth and resistant to high temperature. It is driven by a synchronous transmission system to move the glass horizontally, ensuring that the glass maintains a stable running track during heating and avoiding uneven heating caused by friction or deviation. The side guide wheel is installed on both sides of the furnace body and is made of low-friction coefficient heat-resistant material. The distance is adjusted by an elastic compression device to accurately constrain the edge position of the glass and prevent the glass from deviating laterally during the high-temperature softening stage. When the material guiding mechanism of the existing heating device for glass production guides the glass, although the corresponding mechanism is set to limit and guide the two sides of the glass of different sizes to be processed, the heating area of the entire heating device is mostly fixed, which leads to the fact that when heating some small-sized glass raw materials, the heating area is too large to quickly concentrate heat, so that the heating area cannot be adjusted according to the actual size of the glass to be processed during actual operation. SUMMARY

[0003] The purpose of the present application is to provide a heating device and method for ultra-thin glass production, which can adjust the heating area according to the actual size of the glass to be processed by the components provided, so as to concentrate heat as much as possible when processing glass of different sizes, so that the heating efficiency is higher during actual processing.

[0004] To achieve the above purpose, the present application provides a heating device and method for ultra-thin glass production, which comprises a processing main frame and a top blowing heating mechanism, the top blowing heating mechanism is fixedly installed on the inner side top wall of the processing main frame, and further comprises a processing assembly. The processing assembly includes a support partition, movable sidewalls, a position adjustment component, and a transmission component. The two support partitions are fixedly installed on the front and rear sides inside the main processing frame, respectively. The two movable sidewalls are slidably installed on the left and right sides inside the main processing frame, respectively. The left and right sides of the movable sidewalls are slidably connected to the two support partitions, respectively. The two sets of position adjustment components are respectively arranged on both sides of the main processing frame for driving the two support partitions. The transmission component is arranged inside the main processing frame for guiding and conveying the glass to be processed into the main processing frame.

[0005] The position adjustment component includes a guide bracket, sliding plates, a pusher, a dual-drive lead screw, and a lead screw drive mechanism. The guide bracket is fixedly connected to the main machining frame and is located on the side of the main machining frame closest to the movable side wall. Sliding plates are slidably mounted on both sides of the guide bracket. The sliding plates are connected to the movable side wall via the pusher, and both sides of the pusher are rotatably connected to the sliding plates and the movable side wall respectively. The dual-drive lead screw is rotatably mounted on the guide bracket, and both sides of the dual-drive lead screw are threadedly connected to the two sliding plates respectively. The lead screw drive mechanism is connected to the dual-drive lead screw and is disposed on the main machining frame for driving the dual-drive lead screw.

[0006] The transmission component includes a cross-shaped transmission rod, a slotted sleeve, transmission ceramic wheels, a rotating component, and an adjusting component. Multiple cross-shaped transmission rods are rotatably mounted within the main processing frame. Multiple slotted sleeves are rotatably mounted on the movable sidewall, penetrating the sidewall and corresponding to each cross-shaped transmission rod. Each cross-shaped transmission rod is fitted with four transmission ceramic wheels. The rotating component is located on one side of the main processing frame and is used to synchronously drive the multiple cross-shaped transmission rods. The adjusting component is connected to the main processing frame and is used to adjust the mating positions of the four transmission ceramic wheels mounted on the cross-shaped transmission rods.

[0007] The rotating component includes a transmission bevel gear, a rotating shaft, a rotating bevel gear, and a rotating shaft drive box. Each of the cross transmission rods has a transmission bevel gear fixedly mounted on its side. The rotating shaft is rotatably mounted on the side of the machining main frame near the transmission bevel gear. The rotating bevel gears are arranged in a one-to-one correspondence with the transmission bevel gears, and multiple rotating bevel gears are fixedly sleeved on the rotating shaft. The rotating shaft drive box is located on one side of the machining main frame and is used to drive the rotating shaft.

[0008] The adjustment components include a fixed truss, inner clamping wheel frames, and outer clamping wheel frames. The fixed truss is fixedly installed inside the main processing frame. Two movable sidewalls pass through the two sides of the fixed truss. The fixed truss corresponds one-to-one with the cross transmission rod and is located on one side of the cross transmission rod. Two inner clamping wheel frames and two outer clamping wheel frames are slidably arranged on each fixed truss. The two inner clamping wheel frames cooperate with two transmission ceramic wheels arranged inside the cross transmission rod, and the two outer clamping wheel frames cooperate with two transmission ceramic wheels arranged outside the cross transmission rod.

[0009] The adjustment component further includes an inner drive double-ended lead screw, an outer drive double-ended lead screw, and threaded hole sleeves. Each fixed truss has an inner drive double-ended lead screw and an outer drive double-ended lead screw rotatably mounted on it. The inner drive double-ended lead screw is threadedly connected to two inner clamping wheel frames on both sides and passes through two outer clamping wheel frames. The outer drive double-ended lead screw is threadedly connected to two outer clamping wheel frames on both sides and passes through two inner clamping wheel frames. Multiple threaded hole sleeves are rotatably disposed on the movable sidewall plate, passing through the movable sidewall plate. The number of threaded hole sleeves is the sum of the number of inner drive double-ended lead screws and outer drive double-ended lead screws. Each threaded hole sleeve is threadedly connected to one of the multiple inner drive double-ended lead screws and multiple outer drive double-ended lead screws in a one-to-one correspondence.

[0010] The adjustment components further include an outer worm gear, a linkage worm, and a worm drive box. An outer worm gear is fixedly mounted on one side of each of the inner drive double-ended lead screws and the outer drive double-ended lead screws. Two linkage worms are rotatably mounted on the machining main frame near the outer worm gears, and each linkage worm engages with the outer worm gears mounted on the multiple inner drive double-ended lead screws and the multiple outer drive double-ended lead screws. Two worm drive boxes are located on one side of the machining main frame, and each worm drive box is used to drive the two linkage worms to rotate.

[0011] The processing assembly further includes a top cover frame, a lifting cylinder, a side blowing frame, a lateral heating mechanism, and an auxiliary heating component. The top cover frame is slidably mounted on the top of the main processing frame. The output end of the lifting cylinder is connected to the top cover frame, and the lifting cylinder is fixedly mounted on the top of the main processing frame. Each of the movable side wall panels is equipped with a side blowing frame. Two lateral heating mechanisms are respectively installed on the left and right sides of the main processing frame, and the two lateral heating mechanisms are respectively connected to the two side blowing frames through heat conduction pipes. The auxiliary heating component is located at the bottom inner side of the main processing frame and is used to provide auxiliary heating to the bottom of the glass to be processed.

[0012] The auxiliary heating component includes a guide plate, a radiant heating frame, an adjusting screw, an adapter sleeve, and an adjusting motor. The guide plate is fixedly installed inside the main processing frame, and two movable sidewalls pass through both sides of the guide plate. The adjusting screw is threadedly connected to the radiant heating frame and rotatably installed inside the main processing frame. The adapter sleeve is rotatably installed on the movable sidewall, and the adapter sleeve is threadedly connected to the adjusting screw and passes through the movable sidewall. The output shaft of the adjusting motor is connected to the adjusting screw, and the adjusting motor rod is installed on one side of the main processing frame.

[0013] A heating method for producing ultra-thin glass, using the aforementioned heating device for ultra-thin glass production, includes the following steps. The width of the glass to be processed is measured and estimated, and then the size of the heating space inside the main processing frame is adjusted based on the measurement and estimation results; When adjusting the internal heating space of the main processing frame, the movable sidewalls on the left and right sides of the main processing frame are first driven by the position adjustment component, and the actual heating space size inside the main processing frame is changed by moving the movable sidewalls. Then, the corresponding transmission structure of the transmission component is adjusted by the corresponding station adjustment mechanism set inside the transmission component, so as to match the actual heating space size after adjustment. After the adjustment is completed, the glass to be processed is placed on the support partition at the feed port of the main processing frame, and then conveyed into the main processing frame through the transmission component set inside the main processing frame; The glass to be processed, once inside the main processing frame, is heated by a top-blowing heating mechanism in conjunction with a corresponding auxiliary heating mechanism.

[0014] This invention discloses a heating device and method for producing ultra-thin glass. In actual operation, the width of the glass to be processed is measured and estimated. Based on the measurement and estimation results, the size of the heating space inside the main processing frame is adjusted. When adjusting the heating space inside the main processing frame, the movable sidewalls on the left and right sides of the main processing frame are first driven by the position adjustment component. The movement of the movable sidewalls changes the actual heating space size inside the main processing frame. Then, the corresponding transmission structure of the transmission component is adjusted by a corresponding station adjustment mechanism inside the transmission component. Adapted to the adjusted actual heating space size, after adjustment, the glass to be processed is placed on the support partition at the feed port of the main processing frame, and then conveyed into the main processing frame through the transmission component inside the main processing frame. The glass to be processed in the main processing frame is heated by the top-blowing heating mechanism in conjunction with the corresponding heating auxiliary mechanism. This allows the heating area to be adjusted according to the actual size of the glass to be processed by the provided components, so as to ensure the heat concentration as much as possible for glass of different sizes, resulting in higher heating efficiency during actual processing. Attached Figure Description

[0015] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the accompanying drawings used in the description of the embodiments or the prior art will be briefly introduced below.

[0016] Figure 1 This is a schematic diagram of the overall structure of the heating device for ultra-thin glass production according to the present invention.

[0017] Figure 2 This is a schematic diagram of the installation structure of the linkage worm gear of the present invention.

[0018] Figure 3 This is the invention Figure 2 Enlarged view of point A.

[0019] Figure 4 This is a schematic diagram of the installation structure of the transmission bevel gear of the present invention.

[0020] Figure 5 This is the invention Figure 4 Enlarged view of point B.

[0021] Figure 6 This is a schematic diagram of the structure of the processing main frame of the present invention cut open from the top.

[0022] Figure 7 This is the invention Figure 6 Enlarged view of point C.

[0023] Figure 8This is a schematic diagram of the structure of the processing main frame of the present invention cut out from the side.

[0024] Figure 9 This is the invention Figure 8 Enlarged view of point D.

[0025] Figure 10 This is a front view of the processing main frame of the present invention, cut open from the front.

[0026] Figure 11 This is a flowchart of the heating device and method for producing ultra-thin glass according to the present invention.

[0027] In the diagram: 101-Machining main frame, 102-Top blowing heating mechanism, 103-Support partition, 104-Modible side wall panel, 201-Guide bracket, 202-Sliding plate, 203-Pushing component, 204-Double drive screw, 205-Screw drive mechanism, 301-Cross transmission rod, 302-Slot sleeve, 303-Transmission ceramic wheel, 401-Transmission bevel gear, 402-Rotating shaft, 403-Rotating bevel gear, 404-Rotating shaft drive box, 501-Fixed truss. 502-Inner clamping wheel frame, 503-Outer clamping wheel frame, 504-Inner drive double-ended lead screw, 505-Outer drive double-ended lead screw, 506-Threaded hole swivel sleeve, 507-Outer worm gear, 508-Linkage worm, 509-Worm drive box, 601-Top cover frame, 602-Lifting cylinder, 603-Side blowing frame, 604-Side heating mechanism, 701-Guide support plate, 702-Radiant heating frame, 703-Adjusting lead screw, 704-Adaptive swivel sleeve, 705-Adjusting motor. Detailed Implementation

[0028] Embodiments of the present invention are described in detail below, examples of which are illustrated in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and intended to explain the present invention, and should not be construed as limiting the present invention.

[0029] In the description of this invention, it should be understood that "a plurality of" means two or more, unless otherwise explicitly specified.

[0030] Please see Figures 1 to 10This invention provides a heating device and method for ultra-thin glass production: It includes a processing main frame 101, a top-blowing heating mechanism 102, and processing components. The processing components include a supporting partition 103, a movable side wall plate 104, a position adjustment component, and a transmission component. The position adjustment component includes a guide bracket 201, a sliding plate 202, a pushing component 203, a double-drive lead screw 204, and a lead screw drive mechanism 205. The transmission component includes a cross transmission rod 301, a slotted sleeve 302, a transmission ceramic wheel 303, a rotating component, and an adjusting component. The rotating component includes a transmission bevel gear 401, a rotating shaft 402, a rotating bevel gear 403, and a rotating shaft drive box 404. The adjusting component includes a fixed truss 501, an inner clamping wheel frame 502, and an outer... The clamping wheel frame 503, the adjustment component further includes an inner drive double-ended lead screw 504, an outer drive double-ended lead screw 505 and a threaded hole rotating sleeve 506, the adjustment component also includes an outer worm gear 507, a linkage worm 508 and a worm drive box 509. The aforementioned solution solves the problem that when the guiding mechanism of the existing glass production heating device guides the glass, although it limits and guides the glass to be processed on both sides of different sizes through the corresponding mechanism, the heating area of ​​the entire heating device is mostly fixed. As a result, when heating some small-sized glass raw materials, the heating area is easily too large, and the heat cannot be concentrated quickly. Therefore, it is impossible to adjust the heating area according to the actual size of the glass to be processed in actual operation.

[0031] Furthermore, the top-blowing heating mechanism 102 is fixedly installed on the inner top wall of the main frame, the two supporting partitions 103 are respectively fixedly installed on the front and rear sides inside the processing main frame 101, the two movable side wall plates 104 are respectively slidably installed on the left and right sides inside the processing main frame 101, the left and right sides of the movable side wall plates 104 are respectively slidably connected to the two supporting partitions 103, the two sets of position adjustment components are respectively arranged on both sides of the processing main frame 101 for driving the two supporting partitions 103, and the transmission component is arranged inside the processing main frame 101 for guiding and conveying the glass to be processed into the processing main frame 101.

[0032] Specifically, the top of the processing main frame 101 is provided with a corresponding top-blowing heating mechanism 102. The top-blowing heating mechanism 102 consists of a hot air blowing structure and an internal temperature detection structure, so as to heat the surface of the glass to be processed that enters the processing main frame 101 and monitor the temperature inside the processing main frame 101.

[0033] The feed inlet and discharge outlet of the main processing frame 101 are both equipped with support partitions 103. The support partitions 103 are adapted to the sliding grooves on both sides of the two movable side wall plates 104. The two movable side wall plates 104 divide the internal area of ​​the main processing frame 101 into three sections. The area between the two movable side wall plates 104 is the heating working area, while the area between the two movable side wall plates 104 and the two side walls of the main processing frame 101 is the adjustment area. As the two movable side wall plates 104 slide, the adjustment area on both sides continuously increases, and the heating working area between the two movable side wall plates 104 becomes smaller, and vice versa. Thus, the size of the internal heating area of ​​the main processing frame 101 can be changed by driving the two movable side wall plates 104.

[0034] In actual operation, the width of the glass to be processed is measured and estimated. Based on the measurement and estimation results, the size of the heating space inside the processing main frame 101 is adjusted. When adjusting the heating space inside the processing main frame 101, the movable sidewalls 104 on the left and right sides of the processing main frame 101 are first driven by the position adjustment component. The movement of the movable sidewalls 104 changes the actual heating space size inside the processing main frame 101. Then, the corresponding transmission structure of the transmission component is adjusted by the corresponding station adjustment mechanism inside the transmission component, thereby adjusting the actual heating space size. After the dimensions are matched, the glass to be processed is placed on the support partition 103 at the feed port of the main processing frame 101 after adjustment. Then, it is conveyed into the main processing frame 101 by the transmission component inside the main processing frame 101. The glass to be processed into the main processing frame 101 is heated by the top blowing heating mechanism 102 in conjunction with the corresponding heating auxiliary mechanism. This allows the heating area to be adjusted according to the actual size of the glass to be processed by the provided components, so as to ensure the heat concentration as much as possible for glass of different sizes, resulting in higher heating efficiency during actual processing.

[0035] Furthermore, the guide bracket 201 is fixedly connected to the main processing frame 101 and is located on the side of the main processing frame 101 near the movable side wall plate 104; the sliding plates 202 are slidably installed on both sides of the guide bracket 201; the sliding plates 202 are connected to the movable side wall plate 104 through the pusher 203, and the pusher 203 is rotatably connected to the sliding plates 202 and the movable side wall plate 104 on both sides respectively; the dual-drive screw 204 is rotatably installed on the guide bracket 201, and the dual-drive screw 204 is threadedly connected to the two sliding plates 202 on both sides respectively; the screw drive mechanism 205 is connected to the dual-drive screw 204 and is disposed on the main processing frame 101 for driving the dual-drive screw 204.

[0036] In this embodiment, guide brackets 201 are fixedly installed on the left and right inner side walls of the processing main frame 101. Two sliding plates 202 are slidably arranged on the guide brackets 201. Each sliding plate 202 is connected to the adjacent movable side wall plate 104 through a pusher 203. The pusher 203 can rotate at the connection point. At the same time, the two sliding plates 202 are also driven by a dual-drive screw 204 arranged on the guide brackets 201. The threads on both sides of the dual-drive screw 204 have opposite directions.

[0037] When the dual-drive lead screw 204 rotates, the two sliding plates 202 connected to both sides of the dual-drive lead screw 204 will expand to both sides or move closer together under the action of the dual-drive lead screw 204. In this way, the pusher 203, which is slidably coupled to the guide bracket 201 by the two sliding plates 202, can drive the corresponding movable side wall plate 104.

[0038] As the two sliding plates 202 expand outwards, the pusher 203 connected to the sliding plates 202 continuously pushes out the movable sidewall 104, causing the movable sidewall 104 to move further away from the guide bracket 201. Conversely, as the two sliding plates 202 move closer together, the pusher 203 connected to the sliding plates 202 continuously pulls the movable sidewall 104 together, causing the movable sidewall 104 to move closer to the guide bracket 201, thereby achieving corresponding driving of the movable sidewall 104 on both sides.

[0039] Both sides of the dual-drive lead screw 204 are driven by the corresponding lead screw drive mechanism 205, which is composed of a corresponding gear set and a drive element. The drive element works in conjunction with the corresponding gear set to drive the corresponding rod.

[0040] Furthermore, multiple cross-shaped transmission rods 301 are rotatably mounted within the machining main frame 101; multiple slotted sleeves 302 are rotatably mounted on the movable side wall plate 104, the slotted sleeves 302 penetrating the movable side wall plate 104 and correspondingly engaging with each cross-shaped transmission rod 301; each cross-shaped transmission rod 301 is fitted with four transmission ceramic wheels 303; the rotating component is located on one side of the machining main frame 101 and is used to synchronously drive the multiple cross-shaped transmission rods 301; the adjusting component is connected to the machining main frame 101 and is used to adjust the engagement position of the four transmission ceramic wheels 303 mounted on the cross-shaped transmission rods 301.

[0041] Furthermore, each of the cross transmission rods 301 is fixedly mounted with a transmission bevel gear 401 on its side; the rotating shaft 402 is rotatably mounted on the side of the machining main frame 101 near the transmission bevel gear 401; the rotating bevel gear 403 is arranged in a one-to-one correspondence with the transmission bevel gear 401, and multiple rotating bevel gears 403 are fixedly sleeved on the rotating shaft 402; the rotating shaft drive box 404 is arranged on one side of the machining main frame 101 and is used to drive the rotating shaft 402.

[0042] In this embodiment, when in use, the processing main frame 101 is provided with a plurality of cross transmission rods 301. Each cross transmission rod 301 mainly consists of a cross rod body and cylindrical components connecting both ends. Each cross transmission rod 301 is fitted with a transmission ceramic wheel 303. The cross groove in the middle of the transmission ceramic wheel 303 is adapted to the cross rod body of the cross transmission rod 301.

[0043] Multiple slots 302 are provided on the two movable sidewalls 104 for cooperating with the cross transmission rod 301. The slots 302 are provided with corresponding cross through holes to cooperate with the cross transmission rod 301, so that the rotation of the cross transmission rod 301 and the movement of the movable sidewalls 104 will not interfere with each other.

[0044] Each of the cross transmission rods 301 has a transmission bevel gear 401 fixed to its outer side. The transmission bevel gear 401 meshes with the rotating bevel gear 403 set on the rotating shaft 402. All the rotating bevel gears 403 are fixed on the same rotating shaft 402. The rotating shaft 402 is driven by the rotating shaft drive box 404. The rotating shaft drive box 404 consists of a gear set and a drive element. The drive element cooperates with the gear set to drive the rotating shaft 402. When the rotating shaft 402 rotates, the multiple rotating bevel gears 403 set on the rotating shaft 402 will drive the corresponding transmission bevel gears 401 and the cross transmission rods 301 to rotate synchronously. In turn, the cross transmission rods 301 drive the multiple corresponding transmission ceramic wheels 303 to rotate synchronously, so as to convey the glass to be processed into the processing main frame 101 through the rotation of the transmission ceramic wheels 303.

[0045] Furthermore, the fixed truss 501 is fixedly installed inside the processing main frame 101. Two movable sidewalls 104 pass through both sides of the fixed truss 501. The fixed truss 501 corresponds one-to-one with the cross transmission rod 301. The fixed truss 501 is located on one side of the cross transmission rod 301. Two inner clamping wheel frames 502 and two outer clamping wheel frames 503 are slidably arranged on each fixed truss 501. The two inner clamping wheel frames 502 cooperate with the two transmission ceramic wheels 303 arranged inside the cross transmission rod 301. The two outer clamping wheel frames 503 cooperate with the two transmission ceramic wheels 303 arranged outside the cross transmission rod 301.

[0046] Furthermore, each of the fixed trusses 501 is rotatably mounted with an inner drive double-ended lead screw 504 and an outer drive double-ended lead screw 505. The inner drive double-ended lead screw 504 is threadedly connected to two inner clamping wheel frames 502 on both sides and passes through two outer clamping wheel frames 503. The outer drive double-ended lead screw 505 is threadedly connected to two outer clamping wheel frames 503 on both sides and passes through two inner clamping wheel frames 502. A plurality of threaded hole rotating sleeves 506 are rotatably provided on the movable side wall plate 104. The threaded hole rotating sleeves 506 pass through the movable side wall plate 104. The number of threaded hole rotating sleeves 506 is the sum of the number of inner drive double-ended lead screws 504 and outer drive double-ended lead screws 505. The threaded hole rotating sleeves 506 are threadedly connected to the plurality of inner drive double-ended lead screws 504 and the plurality of outer drive double-ended lead screws 505 in a one-to-one correspondence.

[0047] Furthermore, an outer worm gear 507 is fixedly installed on one side of each of the internal drive double-ended lead screws 504 and the external drive double-ended lead screws 505; two linkage worm gears 508 are rotatably installed on the side of the machining main frame 101 near the outer worm gears 507, and the two linkage worm gears 508 respectively cooperate with the outer worm gears 507 installed on the multiple internal drive double-ended lead screws 504 and the multiple outer worm gears 507 installed on the multiple external drive double-ended lead screws 505; two worm drive boxes 509 are respectively disposed on one side of the machining main frame 101, and the two worm drive boxes 509 are respectively used to drive the two linkage worm gears 508 to rotate.

[0048] In this embodiment, the inner clamping wheel frame 502 and the outer clamping wheel frame 503 provided on the fixed truss 501 are respectively adapted to the four transmission ceramic wheels 303 provided on the cross transmission rod 301. The two inner clamping wheel frames 502 on each fixed truss 501 cooperate with the two transmission ceramic wheels 303 located in the middle of the cross transmission rod 301, while the two outer clamping wheel frames 503 cooperate with the two transmission ceramic wheels 303 located on the outside of the cross transmission rod 301.

[0049] The movement of the inner clamping wheel frame 502 and the outer clamping wheel frame 503 on both sides of the fixed truss 501 drives the corresponding transmission ceramic wheel 303 to move on the cross transmission rod 301, thereby adjusting the specific mating position of the four transmission ceramic wheels 303. For example, by sliding the inner clamping wheel frame 502 on both sides, the mating distance of the two inner transmission ceramic wheels 303 can be adjusted, and by sliding the outer clamping wheel frame 503 on both sides, the mating distance of the two outer transmission ceramic wheels 303 can be adjusted. This allows the operator to adjust the mating position of the corresponding conveying mechanism according to the actual size of the glass to be processed after adjusting the size of the entire heating area, so that glass of different sizes can be conveyed stably and quickly.

[0050] Each of the fixed trusses 501 is equipped with an inner drive double-ended lead screw 504 and an outer drive double-ended lead screw 505. The driving principle of the inner drive double-ended lead screw 504 and the outer drive double-ended lead screw 505 is the same as that of the double drive lead screw 204. The threads on both sides of the inner drive double-ended lead screw 504 and the outer drive double-ended lead screw 505 are arranged in opposite directions. The inner drive double-ended lead screw 504 is used to cooperate with the inner clamping wheel frame 502 arranged on both sides of the fixed truss 501. The external drive double-ended lead screw 505 is used to cooperate with the external clamping wheel frame 503 set on both sides of the fixed truss 501. The internal clamping wheel frame 502 and the external clamping wheel frame 503 are both provided with corresponding through holes. The through hole provided in the internal clamping wheel frame 502 is used for the external drive double-ended lead screw 505 to pass through directly, and the external clamping wheel frame 503 is used for the internal drive double-ended lead screw 504 to pass through directly, so as to avoid the uncooperative screws affecting the automatic movement of the frame.

[0051] The movable sidewall plate 104 is provided with a plurality of threaded hole sleeves 506 to cooperate with the internal drive double-ended lead screw 504 and the external drive double-ended lead screw 505. The threaded hole sleeves 506 are provided with corresponding threaded holes to cooperate with the internal drive double-ended lead screw 504 and the external drive double-ended lead screw 505. The threaded hole sleeves 506 themselves can rotate on the movable sidewall plate 104, thus avoiding the normal rotation of the lead screw being affected by the movable sidewall plate 104.

[0052] Each of the internal drive double-ended lead screws 504 and the external drive double-ended lead screws 505 is fixedly provided with an outer worm gear 507. The outer worm gear 507 is in one-to-one correspondence with the thread on the linkage worm 508. All the outer worm gears 507 on the outer side of the internal drive double-ended lead screws 504 are driven by the same linkage worm 508, and all the outer worm gears 507 on the outer side of the external drive double-ended lead screws 505 are driven by another identical linkage worm 508. The two linkage worm worms 508 are driven by two worm gears. The drive box 509 is driven by corresponding drive elements and transmission structures to drive the corresponding linkage worm 508. Then, the rotation of the linkage worm 508 drives the corresponding outer worm wheel 507, ultimately achieving unified driving of all the inner drive double-ended lead screws 504 and all the outer drive double-ended lead screws 505, so that the rotation of the inner drive double-ended lead screws 504 and the outer drive double-ended lead screws 505 can drive the inner clamping wheel frame 502 and the outer clamping wheel frame 503 respectively.

[0053] Preferably, the processing assembly provided by the present invention further includes a top cover frame 601, a lifting cylinder 602, a side blowing frame 603, a side heating mechanism 604, and an auxiliary heating component. The auxiliary heating component includes a guide support plate 701, a radiant heating frame 702, an adjusting screw 703, an adapter sleeve 704, and an adjusting motor 705.

[0054] Furthermore, the top cover frame 601 is slidably mounted on the top of the main processing frame 101; the output end of the lifting cylinder 602 is connected to the top cover frame 601, and the lifting cylinder 602 is fixedly mounted on the top of the main processing frame 101; each of the movable side wall panels 104 is equipped with a side blowing frame 603; two lateral heating mechanisms 604 are respectively installed on the left and right sides of the main processing frame 101, and the two lateral heating mechanisms 604 are respectively connected to the two side blowing frames 603 through heat conduction pipes; the auxiliary heating component is disposed at the bottom inner side of the main processing frame 101, and is used to provide auxiliary heating to the bottom of the glass to be processed.

[0055] In this embodiment, the top of the processing main frame 101 is provided with the top cover frame 601. The top cover frame 601 is driven by the lifting cylinder 602. The top cover frame 601 is provided with corresponding shielding cover plates on both sides. The shielding cover plates on both sides can shield the feeding channel and the discharging channel of the processing main frame 101, so that the heat of the processing main frame 101 can be kept in the processing main frame 101 as much as possible during the actual heating process.

[0056] The side-blowing frame 603 is also provided inside the movable side wall panel 104. The side-blowing frame 603 is connected to the hot air outlet of the lateral heating mechanism 604 through a corresponding connecting pipe. The heated airflow can be introduced into the processing main frame 101 through the side-blowing frame 603 by the lateral heating mechanism 604. The hot air is introduced through both sides by the side-blowing frames 603 provided on the two movable side wall panels 104. The top-blowing heating mechanism 102 provided on the inner top wall of the processing main frame 101 can fully and evenly heat the glass to be processed that enters the processing main frame 101.

[0057] Furthermore, the guide support plate 701 is fixedly installed inside the processing main frame 101, and two movable side wall plates 104 respectively penetrate both sides of the guide support plate 701; the adjusting screw 703 is threadedly connected to the radiant heating frame 702 and rotatably installed inside the processing main frame 101; the adapter sleeve 704 is rotatably installed on the movable side wall plate 104, the adapter sleeve 704 is threadedly connected to the adjusting screw 703 and penetrates the movable side wall plate 104; the output shaft of the adjusting motor 705 is connected to the adjusting screw 703, and the adjusting motor 705 is installed on one side of the processing main frame 101.

[0058] In this embodiment, during use, the guide bracket 201 is fixed to the inner bottom of the processing main frame 101. Both movable sidewalls 104 are provided with corresponding slots to cooperate with the guide bracket 201. The radiant heating frame 702 is slidably mounted on the guide support plate 701. The bottom mating plate of the radiant heating frame 702 has threaded holes. The adjusting screw 703 is adapted to the threaded holes at the bottom of the radiant heating frame 702. The adjusting screw 703 is driven by the adjusting motor 705. When the adjusting motor 705 drives the... When the adjusting screw 703 rotates, the radiant heating frame 702 moves under the action of the adjusting screw 703, thereby adjusting the irradiation heating range of the radiant heating frame 702. When adjusting the range of the radiant heating frame 702, it is necessary to first determine the size of the heating space separated by the two movable side wall plates 104 to avoid collision between the radiant heating frame 702 and the two movable side wall plates 104, so as to adopt the synchronous heating method of top, bottom and sides, and to complete the heating of the glass to be processed more comprehensively and evenly.

[0059] The adapter sleeve 704 has a similar structure and function to the threaded hole sleeve 506. The threaded hole of the adapter sleeve 704 is adapted to the adjusting screw 703. The adapter sleeve 704 ensures that the movement of the movable side wall plate 104 and the rotation of the adjusting screw 703 will not interfere with each other.

[0060] Please see Figure 11 A heating method for producing ultra-thin glass, using the aforementioned heating device for producing ultra-thin glass, includes the following steps: S1: Measure and estimate the width of the glass to be processed, and then adjust the size of the heating space inside the main processing frame 101 based on the measurement and estimation results; S2: When adjusting the internal heating space of the main processing frame 101, the movable side wall plates 104 on the left and right sides of the main processing frame 101 are first driven by the position adjustment component, and the actual heating space size inside the main processing frame 101 is changed by moving the movable side wall plates 104. S3: Then, the corresponding transmission structure of the transmission component is adjusted by the corresponding station adjustment mechanism set inside the transmission component, so as to match the actual heating space size after adjustment. S4: After the adjustment is completed, the glass to be processed is placed on the support partition 103 at the feed port of the main processing frame 101, and then conveyed into the main processing frame 101 through the transmission component provided inside the main processing frame 101. S5: The glass to be processed, which enters the main processing frame 101, is heated by the top-blowing heating mechanism 102 in conjunction with the corresponding heating auxiliary mechanism.

[0061] The above-disclosed embodiments are merely one or more preferred embodiments of this application and should not be construed as limiting the scope of this application. Those skilled in the art can understand that all or part of the processes for implementing the above embodiments and equivalent changes made in accordance with the claims of this application still fall within the scope of this application.

Claims

1. A heating device for ultra-thin glass production, comprising a processing main frame and a top-blowing heating mechanism, wherein the top-blowing heating mechanism is fixedly installed on the inner top wall of the processing main frame, characterized in that, It also includes processing components; The processing assembly includes a support partition, movable sidewalls, a position adjustment component, and a transmission component. The two support partitions are fixedly installed on the front and rear sides inside the main processing frame, respectively. The two movable sidewalls are slidably installed on the left and right sides inside the main processing frame, respectively. The left and right sides of the movable sidewalls are slidably connected to the two support partitions, respectively. The two sets of position adjustment components are respectively arranged on both sides of the main processing frame for driving the two support partitions. The transmission component is arranged inside the main processing frame for guiding and conveying the glass to be processed into the main processing frame.

2. The heating device for ultra-thin glass production as described in claim 1, characterized in that, The position adjustment component includes a guide bracket, sliding plates, a pusher, a dual-drive lead screw, and a lead screw drive mechanism. The guide bracket is fixedly connected to the machining main frame and is located on the side of the machining main frame near the movable side wall. The sliding plates are slidably mounted on both sides of the guide bracket. The sliding plates are connected to the movable side wall via the pusher, and both sides of the pusher are rotatably connected to the sliding plates and the movable side wall respectively. The dual-drive lead screw is rotatably mounted on the guide bracket, and both sides of the dual-drive lead screw are threadedly connected to the two sliding plates respectively. The lead screw drive mechanism is connected to the dual-drive lead screw and is disposed on the machining main frame for driving the dual-drive lead screw.

3. The heating device for ultra-thin glass production as described in claim 1, characterized in that, The transmission component includes a cross-shaped transmission rod, a slotted sleeve, transmission ceramic wheels, a rotating component, and an adjusting component. Multiple cross-shaped transmission rods are rotatably mounted within the main processing frame. Multiple slotted sleeves are rotatably mounted on the movable sidewall, penetrating the sidewall and corresponding to each cross-shaped transmission rod. Each cross-shaped transmission rod is fitted with four transmission ceramic wheels. The rotating component is located on one side of the main processing frame and is used to synchronously drive the multiple cross-shaped transmission rods. The adjusting component is connected to the main processing frame and is used to adjust the mating positions of the four transmission ceramic wheels mounted on the cross-shaped transmission rods.

4. The heating device for ultra-thin glass production as described in claim 3, characterized in that, The rotating component includes a transmission bevel gear, a rotating shaft, a rotating bevel gear, and a rotating shaft drive box. The transmission bevel gear is fixedly installed on the side of each cross transmission rod. The rotating shaft is rotatably installed on the side of the machining main frame near the transmission bevel gear. The rotating bevel gear is arranged in a one-to-one correspondence with the transmission bevel gear, and multiple rotating bevel gears are fixedly sleeved on the rotating shaft. The rotating shaft drive box is located on one side of the machining main frame and is used to drive the rotating shaft.

5. The heating device for ultra-thin glass production as described in claim 3, characterized in that, The adjustment components include a fixed truss, inner clamping wheel frames, and outer clamping wheel frames. The fixed truss is fixedly installed inside the main processing frame. Two movable sidewalls pass through the two sides of the fixed truss. The fixed truss corresponds one-to-one with the cross transmission rod and is located on one side of the cross transmission rod. Two inner clamping wheel frames and two outer clamping wheel frames are slidably arranged on each fixed truss. The two inner clamping wheel frames cooperate with two transmission ceramic wheels arranged inside the cross transmission rod, and the two outer clamping wheel frames cooperate with two transmission ceramic wheels arranged outside the cross transmission rod.

6. The heating device for ultra-thin glass production as described in claim 5, characterized in that, The adjustment component also includes an inner drive double-ended lead screw, an outer drive double-ended lead screw, and a threaded hole swivel. Each of the fixed trusses is rotatably mounted with the inner drive double-ended lead screw and the outer drive double-ended lead screw. The inner drive double-ended lead screw is threaded to two inner clamping wheel frames on both sides and passes through two outer clamping wheel frames. The external drive double-ended lead screw is threaded to two external clamping wheel frames on both sides and passes through two internal clamping wheel frames; a plurality of threaded hole sleeves are rotatably provided on the movable side wall plate, the threaded hole sleeves pass through the movable side wall plate, the number of threaded hole sleeves is the sum of the number of internal drive double-ended lead screws and external drive double-ended lead screws, and the threaded hole sleeves are threaded to the plurality of internal drive double-ended lead screws and the plurality of external drive double-ended lead screws in a one-to-one correspondence.

7. The heating device for ultra-thin glass production as described in claim 6, characterized in that, The adjustment components also include an outer worm gear, a linkage worm, and a worm drive box. An outer worm gear is fixedly mounted on one side of each of the inner drive double-ended lead screws and the outer drive double-ended lead screws. Two linkage worms are rotatably mounted on the machining main frame near the outer worm gears, and each linkage worm engages with the outer worm gears mounted on the multiple inner drive double-ended lead screws and the multiple outer drive double-ended lead screws. Two worm drive boxes are located on one side of the machining main frame, and each worm drive box is used to drive the two linkage worms to rotate.

8. The heating device for ultra-thin glass production as described in claim 1, characterized in that, The processing assembly also includes a top cover frame, a lifting cylinder, a side blowing frame, a lateral heating mechanism, and an auxiliary heating component. The top cover frame is slidably mounted on the top of the main processing frame. The output end of the lifting cylinder is connected to the top cover frame, and the lifting cylinder is fixedly mounted on the top of the main processing frame. Each of the movable side wall panels is equipped with a side blowing frame. Two lateral heating mechanisms are respectively installed on the left and right sides of the main processing frame, and the two lateral heating mechanisms are respectively connected to the two side blowing frames through heat conduction pipes. The auxiliary heating component is located at the bottom inner side of the main processing frame and is used to provide auxiliary heating to the bottom of the glass to be processed.

9. The heating device for ultra-thin glass production as described in claim 8, characterized in that, The auxiliary heating component includes a guide plate, a radiant heating frame, an adjusting screw, an adapter sleeve, and an adjusting motor. The guide plate is fixedly installed inside the main processing frame, and two movable sidewalls pass through both sides of the guide plate. The adjusting screw is threadedly connected to the radiant heating frame and rotatably installed inside the main processing frame. The adapter sleeve is rotatably installed on the movable sidewall, and the adapter sleeve is threadedly connected to the adjusting screw and passes through the movable sidewall. The output shaft of the adjusting motor is connected to the adjusting screw, and the adjusting motor rod is installed on one side of the main processing frame.

10. A heating method for producing ultra-thin glass, employing the heating device for producing ultra-thin glass as described in claim 1, characterized in that, Includes the following steps, The width of the glass to be processed is measured and estimated, and then the size of the heating space inside the main processing frame is adjusted based on the measurement and estimation results; When adjusting the internal heating space of the main processing frame, the movable sidewalls on the left and right sides of the main processing frame are first driven by the position adjustment component, and the actual heating space size inside the main processing frame is changed by moving the movable sidewalls. Then, the corresponding transmission structure of the transmission component is adjusted by the corresponding station adjustment mechanism set inside the transmission component, so as to match the actual heating space size after adjustment. After the adjustment is completed, the glass to be processed is placed on the support partition at the feed port of the main processing frame, and then conveyed into the main processing frame through the transmission component set inside the main processing frame; The glass to be processed, once inside the main processing frame, is heated by a top-blowing heating mechanism in conjunction with a corresponding auxiliary heating mechanism.

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