Angle-adjustable glass ball special-shaped cutting equipment

By designing an adjustable-angle glass ball cutting device, the problems of traditional equipment being unable to cut irregular shapes, being easily damaged when fixed, cracking at high temperatures during cutting, and scattering of debris have been solved, achieving high-precision, safe, and efficient glass ball cutting.

CN121156889APending Publication Date: 2025-12-19BANGTE MEDICAL TECHNOLOGY (QINGDAO) CO LTD
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Patent Information

Application Number
CN202511703222.4
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-11-19
Publication Date
2025-12-19

AI Technical Summary

Technical Problem

Traditional glass ball cutting equipment cannot adapt to irregular shape processing, the fixing method is prone to damaging the glass ball, the high temperature during the cutting process can easily cause it to explode, the flying debris poses a high safety risk, and the cut positioning is inaccurate and inefficient.

Method used

An adjustable-angle glass ball cutting device was designed, which combines an adjustable-angle grinding wheel base, a negative pressure suction rod, a handle support frame, a separator, a cooling system, and a lighting lamp to achieve stable fixation, cooling, chip removal, and high-brightness lighting of the glass ball.

Benefits of technology

It meets the needs of cutting different irregular shapes, avoids damage to glass spheres, reduces the risk of breakage, improves cutting accuracy and efficiency, simplifies the operation process, and reduces safety risks.

✦ Generated by Eureka AI based on patent content.

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    Figure CN121156889A_ABST
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Abstract

The invention belongs to the field of glass ball cutting equipment, and particularly relates to angle-adjustable glass ball special-shaped cutting equipment which comprises a cutting equipment body, a fixing frame is arranged below the cutting equipment body, a distribution box is fixedly arranged above the fixing frame, and a control switch is fixedly arranged on one side of the distribution box; the grinding wheel base is fixedly arranged above the fixing frame, a motor is further arranged above the fixing frame, and a grinding wheel machine head is fixedly arranged at the output end of the grinding wheel base and used for cutting glass balls. The angle of the grinding wheel base can be adjusted to meet different special-shaped cutting requirements of glass balls; the glass ball is doubly fixed through the silica gel adsorption rod and the handle supporting frame, two hands are liberated in cooperation with the foot brake switch, displacement during cutting is avoided, the problem of cutting deviation caused by unstable fixation and single angle of traditional equipment is solved, and the cutting face is smoother.
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Description

Technical Field

[0001] This invention belongs to the technical field of glass ball cutting equipment, specifically referring to an adjustable-angle glass ball irregular shape cutting device. Background Technology

[0002] In fields such as glass crafts processing and optical component manufacturing, the irregular cutting of glass spheres is one of the core processes, requiring precise control of the cutting angle and the flatness of the cut. However, traditional cutting equipment has many technical shortcomings and cannot meet the needs of fine processing. Traditional glass sphere cutting equipment is mostly designed with a fixed angle, which can only achieve single-plane cutting and cannot adapt to irregular processing needs such as oblique cutting and arc cutting. Special molds or equipment must be replaced, which is cumbersome and costly. Moreover, the glass spheres are mostly fixed by mechanical hard clamping, which can easily lead to surface scratches and breakage, especially for high-precision optical glass spheres.

[0003] Meanwhile, traditional equipment lacks an effective cooling and debris handling mechanism. High temperatures during the cutting process can easily cause the glass sphere to shatter, and the flying debris not only affects operational safety but may also cause secondary scratches to the workpiece. After cutting, the fragments are prone to sticking together and need to be separated manually, which is inefficient. In addition, the lighting in the work area is insufficient, making it difficult to accurately locate the cutting position, resulting in large cut deviations and low pass rates. Summary of the Invention

[0004] In response to the above situation and to overcome the shortcomings of the prior art, the present invention provides an adjustable-angle glass ball irregular shape cutting device, which effectively solves the problems of the fixed angle of the traditional glass ball cutting device on the market, which cannot be adapted to irregular shape processing, glass balls are easily damaged when fixed, the high temperature during the cutting process makes them prone to cracking, the high safety risk of flying debris, the low efficiency of fragment adhesion, and the inaccurate cutting edge positioning.

[0005] The technical solution adopted by the present invention is as follows: The present invention proposes an adjustable-angle glass ball irregular cutting device, including: a cutting device body, a fixed frame provided below the cutting device body, a power distribution box fixedly arranged above the fixed frame, and a control switch fixedly arranged on one side of the power distribution box; The grinding wheel base is fixedly arranged above the fixing frame, and a motor is also arranged above the fixing frame. The output end of the grinding wheel base is fixedly arranged with a grinding wheel head for cutting glass balls.

[0006] Furthermore, an air valve is fixedly arranged below the fixing frame, and an air pipe is connected to the end of the air valve away from the fixing frame. The air valve is connected to the adsorption rod through the air pipe for adsorbing glass balls.

[0007] Furthermore, a baffle is fixedly arranged above the fixing frame, and a handle support frame is fixedly arranged inside the baffle for clamping the glass ball.

[0008] Furthermore, a separator is fixedly arranged on the upper part of the handle support frame for cutting glass balls.

[0009] Furthermore, a water tank is arranged below the fixed frame, and a water pump is fixedly arranged above the water tank. The water pump is connected to an air valve through an air pipe.

[0010] Furthermore, two sets of foot brake switches are fixedly arranged on one side of the water tank. The foot brake switches are connected to the air valve and the adsorption rod through an air pipe connected to one side, and are used to control the opening and closing of the adsorption rod.

[0011] Furthermore, a lighting lamp is fixedly arranged on one side of the mounting bracket.

[0012] Furthermore, the adsorption head on the adsorption rod is made of silicone.

[0013] The beneficial effects achieved by the present invention using the above structure are as follows: 1. The grinding wheel base is angle-adjustable to meet the cutting needs of different irregular shapes of glass balls; the glass ball is double-fixed by a silicone suction rod and a handle support frame, and the foot brake switch frees up the hands, preventing displacement during cutting. This solves the problem of unstable fixation and single angle caused by traditional equipment, resulting in cutting deviation and a smoother cutting surface.

[0014] 2. Real-time cooling during cutting prevents the glass ball from cracking due to high temperature and extends the life of the grinding wheel head; the separator helps separate cutting fragments and reduces adhesion; the lighting provides sufficient illumination, and the baffle blocks flying debris; all functional modules work together to simplify the operation process, reduce operational risks, and adapt to glass ball cutting scenarios of different sizes and curvatures. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the overall device of the adjustable-angle glass ball irregular cutting equipment proposed in this invention; Figure 2 This is a schematic diagram of the foot switch of an adjustable-angle glass ball irregular shape cutting device proposed in this invention.

[0016] The components include: 1. Cutting equipment body; 2. Fixing frame; 3. Distribution box; 4. Air valve; 5. Control switch; 6. Adsorption rod; 7. Air pipe one; 71. Air pipe two; 8. Motor; 9. Grinding wheel base; 10. Grinding wheel head; 11. Handle support frame; 12. Separator; 13. Foot brake switch; 14. Water tank; 15. Water pump; 16. Lighting lamp; 17. Baffle.

[0017] The accompanying drawings are provided to further illustrate the invention and form part of the specification. They are used together with the embodiments of the invention to explain the invention and do not constitute a limitation thereof. Detailed Implementation

[0018] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without creative effort are within the scope of protection of the present invention.

[0019] In the description of this invention, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this invention.

[0020] like Figures 1-2 As shown, the present invention proposes an adjustable-angle glass ball irregular cutting device, comprising: a cutting device body 1, a fixed frame 2 provided below the cutting device body 1, a power distribution box 3 fixedly arranged above the fixed frame 2, and a control switch 5 fixedly arranged on one side of the power distribution box 3; a grinding wheel base 9 fixedly arranged above the fixed frame 2, a motor 8 also arranged above the fixed frame 2, and a grinding wheel head 10 fixedly arranged at the output end of the grinding wheel base 9 for cutting glass balls.

[0021] In practical use, motor 8 drives grinding wheel base 9 to rotate grinding wheel head 10 at high speed. The angle of grinding wheel base 9 can be adjusted to adapt to the cutting requirements of irregular glass spheres. The power distribution box 3 supplies power to the equipment, and the control switch 5 controls the start and stop of motor 8. The adjustable angle design adapts to different irregular cutting requirements, the diamond grinding wheel head 10 has high cutting efficiency, and the metal frame structure ensures the stability of equipment operation.

[0022] Among them, an air valve 4 is fixedly arranged below the fixed frame 2. The end of the air valve 4 away from the fixed frame 2 is connected to an air pipe 7. The air valve 4 is connected to the adsorption rod 6 through the air pipe 7 for adsorbing glass balls.

[0023] In practical use, the gas valve 4 controls the gas flow through the gas pipe 7, and the suction rod 6 uses negative pressure to temporarily fix the glass ball during the cutting process. Negative pressure suction fixes the glass ball, preventing breakage caused by mechanical clamping, and is suitable for fixing glass balls of different sizes.

[0024] Among them, a baffle 17 is fixedly arranged above the fixed frame 2, and a handle support frame 11 is fixedly arranged inside the baffle 17 for clamping the glass ball.

[0025] In practical use, the glass ball is placed behind the suction head of the suction rod 6, and the arc-shaped clamping opening of the handle support frame 11 helps to clamp the glass ball, ensuring that the glass ball does not shift during cutting. The transparent baffle 17 protects against flying debris, and the auxiliary clamping structure improves the stability of the glass ball, preventing displacement during cutting and affecting cutting accuracy.

[0026] The handle support frame 11 is fixedly equipped with a separator 12 for cutting glass balls.

[0027] In practical use, during the cutting process, the separator 12 is inserted into the cutting slit of the glass ball and advances synchronously with the cutting progress, assisting in separating the cut glass ball fragments and preventing the fragments from sticking together. The auxiliary separation function improves cutting efficiency, reduces secondary processing caused by fragment adhesion, and ensures a smooth cut surface.

[0028] A water tank 14 is arranged below the fixed frame 2, and a water pump 15 is fixedly arranged above the water tank 14. The water pump 15 is connected to the air valve 4 through the air pipe 7.

[0029] In practical use, water pump 15 draws cooling water from water tank 14 and delivers it to the cutting area through air pipe 7 to cool the grinding wheel head 10 and the glass ball. The cooling system reduces the cutting temperature, preventing the glass ball from cracking due to high temperature, and also extends the service life of the grinding wheel head 10.

[0030] Two sets of foot brake switches 13 are fixedly arranged on one side of the water tank 14. The foot brake switches 13 are connected to the air valve 4 and the adsorption rod 6 through an air pipe 71 connected to one side, and are used to control the opening and closing of the adsorption rod 6.

[0031] In practical use, stepping on the foot brake switch 13 controls the air passage of the second air pipe 71, thereby controlling the adsorption and release of the adsorption rod 6, freeing up both hands to focus on the cutting operation. Foot control improves ease of use, and both hands can simultaneously adjust the position of the glass ball and the cutting angle, improving work efficiency.

[0032] A lighting lamp 16 is fixedly arranged on one side of the fixing frame 2.

[0033] In practical use, the lighting lamp 16 provides ample illumination to the cutting area. The flexible hose can be adjusted to adjust the illumination angle, ensuring that the cutting part is clearly visible. The high brightness of the lighting improves the cutting accuracy, and the adjustable angle can be adapted to different cutting postures to avoid shadows affecting observation.

[0034] The adsorption head on the adsorption rod 6 is made of silicone.

[0035] In practical use, the silicone suction head conforms to the surface of the glass ball through elastic deformation, enhancing the suction seal. The anti-slip texture increases friction to prevent slippage after suction. The soft silicone material does not damage the surface of the glass ball, has strong suction seal, and is adaptable to glass ball surfaces with different curvatures, improving the reliability of fixation.

[0036] The above is the overall workflow of this invention. Simply repeat this process the next time you use it.

[0037] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0038] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.

[0039] The present invention and its embodiments have been described above. This description is not restrictive, and the accompanying drawings are only one embodiment of the present invention; the actual structure is not limited thereto. In conclusion, if those skilled in the art are inspired by this description and design similar structures and embodiments without departing from the spirit of the invention, such designs should fall within the protection scope of the present invention.

Claims

1. An adjustable-angle glass sphere cutting device, characterized in that: include: The cutting equipment body (1) is provided with a fixed frame (2) below the cutting equipment body (1), and a power distribution box (3) is fixedly arranged above the fixed frame (2), and a control switch (5) is fixedly arranged on one side of the power distribution box (3). The grinding wheel base (9) is fixedly arranged above the fixed frame (2), and the motor (8) is also arranged above the fixed frame (2). The output end of the grinding wheel base (9) is fixedly arranged with a grinding wheel head (10) for cutting glass balls.

2. The adjustable-angle glass sphere cutting device according to claim 1, characterized in that: An air valve (4) is fixedly arranged below the fixed frame (2). An air pipe (7) is connected to one end of the air valve (4) away from the fixed frame (2). The air valve (4) is connected to the adsorption rod (6) through the air pipe (7) for adsorbing glass balls.

3. The adjustable-angle glass sphere cutting device according to claim 2, characterized in that: A baffle (17) is fixedly arranged above the fixing frame (2), and a handle support frame (11) is fixedly arranged inside the baffle (17) for clamping the glass ball.

4. The adjustable-angle glass sphere cutting device according to claim 3, characterized in that: A separator (12) is fixedly arranged on the upper part of the handle support frame (11) for cutting glass balls.

5. The adjustable-angle glass sphere cutting device according to claim 4, characterized in that: A water tank (14) is arranged below the fixed frame (2), and a water pump (15) is fixedly arranged above the water tank (14). The water pump (15) is connected to the air valve (4) through an air pipe (7).

6. The adjustable-angle glass sphere cutting device according to claim 5, characterized in that: Two sets of foot brake switches (13) are fixedly arranged on one side of the water tank (14). The foot brake switches (13) are connected to the air valve (4) and the adsorption rod (6) through the air pipe (71) connected on one side, and are used to control the opening and closing of the adsorption rod (6).

7. The adjustable-angle glass sphere cutting device according to claim 6, characterized in that: A lighting lamp (16) is fixedly arranged on one side of the fixing frame (2).

8. The adjustable-angle glass sphere cutting device according to claim 7, characterized in that: The adsorption head on the adsorption rod (6) is made of silicone.