Ladle cleaning material smoke dust collecting and treating device
By designing a retractable shielding mechanism and a high-powered dust collection device, the problem of dust flying during the bag-lifting and cleaning process was solved, achieving safe and efficient dust collection and environmental protection.
Patent Information
- Application Number
- CN202511673370.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-14
- Publication Date
- 2025-12-23
AI Technical Summary
The existing dust generation process during bag lifting and cleaning affects the working environment and poses an explosion risk, and there is a lack of an effective containment and collection system.
A device comprising a shielding mechanism and a dust collection mechanism is designed. The shielding mechanism consists of a folding component and a lifting drive component, while the dust collection mechanism consists of an air guide hood, a dust collection hood, and a dust collection box. The retractable shielding mechanism forms a closed space, which, combined with the high-powered dust collection mechanism, quickly collects dust.
It effectively reduces the risk of dust diffusion, improves operational safety, protects the working environment, and avoids dust pollution.
Smart Images

Figure CN121178552A_ABST
Abstract
Description
Technical Field
[0001] This invention belongs to the field of bale cleaning operation technology, specifically referring to a bale cleaning material dust collection and treatment device. Background Technology
[0002] The vacuum ladle cleaning workshop is an important workshop in electrolytic production. It mainly cleans up various precipitates generated during the vacuum ladle aluminum suction process to ensure the volume of the vacuum ladle. The precipitates mainly contain aluminum oxide, nitrides, chlorides, fluorides, etc. These substances are very easy to disperse into the air and cause harm to personnel and the environment.
[0003] Existing cleaning methods involve using scrapers or cleaning discs to remove deposits from the inner walls during the cleaning process. However, the lack of an effective enclosure and collection system during cleaning results in dust flying around, which seriously affects the working environment. Furthermore, aluminum powder is a combustible dust, and it can accumulate to a high concentration in a short period of time during the cleaning process, posing an explosion risk.
[0004] Based on the above problems, there is an urgent need for a specialized device that can effectively collect and process the smoke and dust generated during the cleaning process of lifting bags. Summary of the Invention
[0005] In view of the above situation and to overcome the shortcomings of the prior art, the present invention provides a dust collection and treatment device for lifting and cleaning materials, which effectively solves the problem that the existing lifting and cleaning methods are prone to generating dust and affecting the working environment.
[0006] The technical solution adopted by this invention is as follows: This invention proposes a dust collection and treatment device for lifting and cleaning materials, comprising a base plate and self-locking casters fixed to the four corners of the bottom of the base plate. A dust collection mechanism is provided at the upper end of the base plate, and a mounting base is welded to one side of the base plate. A vertical pole perpendicular to the base plate is welded to the mounting base, and a shielding mechanism is provided on the vertical pole. The shielding mechanism consists of a folding assembly, a lifting drive assembly, and a folding baffle. Both the folding assembly and the lifting drive assembly are located on the vertical pole, and the lifting drive assembly is connected to the folding assembly. The folding baffle is located on the folding assembly. The dust collection mechanism includes an air guide hood fixed to the upper half of the vertical pole, and a dust collection hood is connected to the front end of the air guide hood. The dust collection hood extends through the vertical pole. A dust collection box is located below one side of the air guide hood, and a dust collection fan is installed inside the dust collection box. The dust collection box and the air guide hood are connected by a conveying hose.
[0007] Furthermore, the dust collection box is provided with a dust storage bin at the bottom and the dust storage bin is fixed to the base plate. A dust collection box is plugged into the side wall of the dust storage bin, and an air guide plate is provided at the front end of the dust collection hood.
[0008] Furthermore, the folding assembly consists of a scissor bar and a fixing bar, wherein the fixing bar is arranged parallel to both sides of the upright through the scissor bar, one end of the folding baffle is fixed to the upright, and the other end of the folding baffle is fixed to the fixing bar.
[0009] Furthermore, the lifting drive assembly includes a guide rail fixed to the inner wall of the upright and a lifting screw rotatably connected to the upright. Both the lifting screw and the guide rail are perpendicular to the base plate, and a lifting slider is slidably connected to the guide rail. At the same time, the lifting slider is threadedly connected to the lifting screw.
[0010] Furthermore, the scissor lift is provided in two sets, which are composed of a first rod and a second rod that are rotatably connected to each other. One end of the first rod is rotatably connected to the side wall of the lifting slider, and the other end is rotatably connected to the upper end of the fixed rod. The fixed rod is provided with a sliding groove. One end of the second rod is rotatably connected to the upright, and the other end is slidably connected to the sliding groove and can rotate relative to the sliding groove.
[0011] Furthermore, a fixed frame is fixed to the bottom of the base plate below the upright, and a reduction motor is provided on the base plate at the connection between the upright and the base plate. The bottom of the lifting screw is rotatably connected to the base plate and passes through the base plate and is located in the fixed frame. At the same time, the output shaft of the reduction motor also passes through the base plate and is located in the blocking mechanism. A driven gear is fixed on the lifting screw in the fixed frame, and a driving gear that meshes with the driven gear is provided on the output shaft of the reduction motor.
[0012] Furthermore, a handle is fixed to one side of the base plate symmetrical to the upright, and a storage battery is installed on the handle. The beneficial effects achieved by the present invention using the above structure are as follows: 1. Equipped with a retractable and foldable shielding mechanism, and a movable structural design, it can flexibly select an appropriate number of treatment devices to form a relatively enclosed working space according to the working area, thereby reducing the risk of dust spread; 2. By setting up a high-powered dust collection mechanism, dust generated during cleaning in enclosed spaces can be quickly collected and concentrated, reducing dust concentration, improving safety during operation, and effectively protecting the working environment and avoiding dust pollution. Attached Figure Description
[0013] Figure 1 This is a first-view schematic diagram of the overall structure of a dust collection and treatment device for lifting and cleaning materials proposed in this invention. Figure 2 This is a schematic diagram of the overall structure of a dust collection and treatment device for lifting and cleaning materials proposed in this invention from a second perspective. Figure 3 This is a cross-sectional view of a dust collection and treatment device for lifting and cleaning materials according to the present invention; Figure 4 Figure 3 A magnified view of part A in the middle; Figure 5 This is a partial structural schematic diagram of a dust collection and treatment device for lifting and cleaning materials proposed in this invention.
[0014] The components include: 1. Base plate; 2. Self-locking casters; 3. Vacuuming mechanism; 4. Card holder; 5. Upright pole; 6. Shielding mechanism; 7. Folding assembly; 8. Lifting drive assembly; 9. Folding cover; 10. Air guide hood; 11. Dust collection hood; 12. Vacuum box; 13. Vacuum fan; 14. Dust collection bin; 15. Dust collection box; 16. Conveyor hose; 17. Air guide plate; 18. Scissor lift; 19. Fixed rod; 20. Guide rail; 21. Lifting screw; 22. Lifting slider; 23. Rod 1; 24. Rod 2; 25. Slide groove; 26. Fixed frame; 27. Driven gear; 28. Gear motor; 29. Drive gear; 30. Handle; 31. Battery.
[0015] The accompanying drawings are provided to further illustrate the invention and form part of the specification. They are used together with the embodiments of the invention to explain the invention and do not constitute a limitation thereof. Detailed Implementation
[0016] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without creative effort are within the scope of protection of the present invention.
[0017] like Figure 1 , Figure 2 and Figure 4 As shown, the present invention proposes a dust collection and treatment device for lifting and cleaning materials, including a base plate 1 and self-locking casters 2 fixed to the four corners of the bottom of the base plate 1. A dust suction mechanism 3 is provided at the upper end of the base plate 1, and a card seat 4 is welded on one side of the base plate 1. A vertical pole 5 perpendicular to the base plate 1 is welded on the card seat 4, and a shielding mechanism 6 is provided on the vertical pole 5. To prevent dust from spreading, the shielding mechanism 6 consists of a folding component 7, a lifting drive component 8, and a folding baffle 9. The folding component 7 and the lifting drive component 8 are both mounted on the upright 5 and are connected to each other. The folding baffle 9 is mounted on the folding component 7. In order to collect dust, the dust collection mechanism 3 includes an air guide hood 10 fixed to the upper half of the upright 5, and a dust collection hood 11 is connected to the front end of the air guide hood 10. The dust collection hood 11 is installed through the upright 5. A dust collection box 12 is provided below one side of the air guide hood 10, and a dust collection fan 13 is provided inside the dust collection box 12. The dust collection box 12 and the air guide hood 10 are connected by a delivery hose 16.
[0018] like Figure 3 As shown, the bottom of the dust collection box 12 is provided with a dust collection bin 14, and the dust collection bin 14 is fixed on the base plate 1. A dust collection box 15 is plugged into the side wall of the dust collection bin 14, and a guide plate 17 is provided at the front end of the dust collection hood 11.
[0019] In order to store the folding cloth 9, the folding assembly 7 consists of a scissor bar 18 and a fixing bar 19. The fixing bar 19 is arranged parallel to both sides of the upright 5 through the scissor bar 18. One end of the folding cloth 9 is fixed to the upright 5, and the other end of the folding cloth 9 is fixed to the fixing bar 19.
[0020] In order to drive the folding cloth 9 to be stored, the lifting drive assembly 8 includes a guide rail 20 fixed on the inner wall of the upright 5 and a lifting screw 21 rotatably connected to the upright 5. The lifting screw 21 and the guide rail 20 are both set perpendicular to the base plate 1, and a lifting slider 22 is slidably connected to the guide rail 20. At the same time, the lifting slider 22 is threadedly connected to the lifting screw 21.
[0021] like Figure 4 The scissor lift 18 is provided in two sets, and it consists of a first rod 23 and a second rod 24 that are rotatably connected to each other. One end of the first rod 23 is rotatably connected to the side wall of the lifting slider 22, and the other end is rotatably connected to the upper end of the fixed rod 19. The fixed rod 19 is provided with a sliding groove 25. One end of the second rod 24 is rotatably connected to the upright 5, and the other end is slidably connected to the sliding groove 25, and can rotate relative to the sliding groove 25.
[0022] like Figure 5 As shown, a fixed frame 26 is fixed to the bottom of the base plate 1 below the upright 5, and a reduction motor 28 is provided on the base plate 1 at the connection between the upright 5 and the base plate 1. The bottom of the lifting screw 21 is rotatably connected to the base plate 1 and passes through the base plate 1 and is located in the fixed frame 26. At the same time, the output shaft of the reduction motor 28 also passes through the base plate 1 and is located in the blocking mechanism 6. A driven gear 27 is fixed on the lifting screw 21 in the fixed frame 26, and a driving gear 29 that meshes with the driven gear 27 is provided on the output shaft of the reduction motor 28.
[0023] A handle 30 is fixed on one side of the base plate 1 that is symmetrical to the upright 5, and a storage battery 31 is provided on the handle 30.
[0024] In practical use, the entire device is moved to the cleaning area using the self-locking casters 2. Based on the work area, an appropriate number of dust collection and treatment devices are selected. During the unfolding of the folded baffle 9, the reduction motor 28 drives the drive gear 29 to rotate, causing the driven gear 27 meshing with it to drive the lifting screw 21 to rotate. The lifting slider 22, threaded onto the lifting screw 21, slides upward along the guide rail 20, causing the first rod 23 on both sides to move upward. Under the action of the second rod 24 and the sliding groove 25, the first rod 23 and the second rod 24 are rotatably connected. The fixed rod 19 on the top is extended outward parallel to the upright 5. After the folding baffle 9 is fully extended, the dust collection and treatment devices of each group are spliced and sealed around the work area and the self-locking casters 2 are locked. Then, during the cleaning process, the dust suction fan 13 is turned on so that it sucks in the dust outside the dust collection hood 11 and the air guide plate 17 through the conveying hose 16 and the air guide hood 10 and sends it into the dust collection box 15 in the dust storage bucket 14. After the cleaning is completed, the dust collection box 15 is pulled out and cleaned. The above is the entire process of using the dust collection and treatment device for lifting and cleaning materials.
[0025] The present invention and its embodiments have been described above. This description is not restrictive, and the accompanying drawings are only one embodiment of the present invention; the actual structure is not limited thereto. In conclusion, if those skilled in the art are inspired by this description and design similar structures and embodiments without departing from the spirit of the invention, such designs should fall within the protection scope of the present invention.
Claims
1. A dust collection and treatment device for lifting and cleaning materials, comprising a base plate (1) and self-locking casters (2) fixed to the four corners of the bottom of the base plate (1), characterized in that: The upper end of the base plate (1) is provided with a dust suction mechanism (3), and a card seat (4) is welded on one side of the base plate (1). A vertical rod (5) perpendicular to the base plate (1) is welded on the card seat (4), and a shielding mechanism (6) is provided on the vertical rod (5). The shielding mechanism (6) consists of a folding assembly (7), a lifting drive assembly (8), and a folding baffle (9). The folding assembly (7) and the lifting drive assembly (8) are both mounted on the upright (5) and are connected to each other. The folding baffle (9) is mounted on the folding assembly (7). The dust collection mechanism (3) includes an air guide hood (10) fixed to the upper half of the upright (5), and a dust collection hood (11) is connected to the front end of the air guide hood (10). The dust collection hood (11) is installed through the upright (5). A dust collection box (12) is provided below one side of the air guide hood (10), and a dust collection fan (13) is provided inside the dust collection box (12). The dust collection box (12) and the air guide hood (10) are connected by a delivery hose (16).
2. The dust collection and treatment device for lifting and cleaning materials according to claim 1, characterized in that: The dust collection box (12) is provided with a dust storage bin (14) at the bottom, and the dust storage bin (14) is fixed on the base plate (1). A dust storage box (15) is plugged into the side wall of the dust storage bin (14), and a guide plate (17) is provided at the front end of the dust collection cover (11).
3. A dust collection and treatment device for lifting and cleaning materials according to claim 1 or 2, characterized in that: The folding assembly (7) consists of a scissor bar (18) and a fixing bar (19). The fixing bar (19) is parallel to the two sides of the upright (5) via the scissor bar (18). One end of the folding baffle (9) is fixed to the upright (5), and the other end of the folding baffle (9) is fixed to the fixing bar (19).
4. The dust collection and treatment device for lifting and cleaning materials according to claim 3, characterized in that: The lifting drive assembly (8) includes a guide rail (20) fixed on the inner wall of the upright (5) and a lifting screw (21) rotatably connected in the upright (5). The lifting screw (21) and the guide rail (20) are both set perpendicular to the base plate (1), and a lifting slider (22) is slidably connected on the guide rail (20). At the same time, the lifting slider (22) is threadedly connected to the lifting screw (21).
5. The dust collection and treatment device for lifting and cleaning materials according to claim 4, characterized in that: The scissor bar (18) is provided in two sets, and it consists of a first rod (23) and a second rod (24) that are rotatably connected to each other. One end of the first rod (23) is rotatably connected to the side wall of the lifting slider (22), and the other end is rotatably connected to the upper end of the fixed rod (19). The fixed rod (19) is provided with a sliding groove (25). One end of the second rod (24) is rotatably connected to the upright (5), and the other end is slidably connected to the sliding groove (25) and can rotate relative to the sliding groove (25).
6. The dust collection and treatment device for lifting and cleaning materials according to claim 5, characterized in that: A fixed frame (26) is fixed at the bottom of the base plate (1) below the upright (5), and a reduction motor (28) is provided on the base plate (1) at the connection between the upright (5) and the base plate (1). The bottom of the lifting screw (21) is rotatably connected to the base plate (1) and passes through the base plate (1) and is located in the fixed frame (26). At the same time, the output shaft of the reduction motor (28) also passes through the base plate (1) and is located in the shielding mechanism (6). A driven gear (27) is fixed on the lifting screw (21) in the fixed frame (26), and a driving gear (29) that meshes with the driven gear (27) is provided on the output shaft of the reduction motor (28).
7. The dust collection and treatment device for lifting and cleaning materials according to claim 1, characterized in that: A handle (30) is fixed on one side of the base plate (1) symmetrical to the upright (5), and a battery (31) is provided on the handle (30).