Tilting-type digester for producing toxic decoction pieces and cooking method
By designing a tilting cooking pot for the production of toxic medicinal materials and adopting innovative designs for separation and heating components, the problem of separating the medicinal liquid from the medicinal materials has been solved. This achieves rapid separation of the medicinal liquid from the medicinal materials and consistent cooking, thereby improving the safety and detoxification effect of toxic medicinal materials.
Patent Information
- Application Number
- CN202511646652.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-11
- Publication Date
- 2025-12-26
AI Technical Summary
In existing technologies, it is difficult to quickly separate toxic medicinal materials from the decoction after boiling. This causes toxic substances in the decoction to re-enter the medicinal materials as the temperature drops, reducing the detoxification effect of boiling and affecting the safety of medication.
A tilting cooking pot for the production of toxic medicinal materials was designed, comprising a separation component and a heat equalization component. Through the cooperation of the separation mesh plate and the rotating ring, the liquid medicine and the medicinal materials are rapidly separated. The setting of the heating component and the drain cylinder ensures the stable input of high-temperature steam and the timely discharge of condensate, thereby improving heating stability and detoxification effect.
It enables rapid separation of medicinal liquid and medicinal materials, preventing toxic substances from re-entering the medicinal materials, improving the safety of toxic medicinal slices and the consistency of decoction, and enhancing the reliability of the detoxification effect.
Smart Images
Figure CN121196918A_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of traditional Chinese medicine decoction pieces production, in particular to a tiltable cooking pot for toxic decoction piece production and a cooking method. BACKGROUND
[0002] The tiltable cooking pot is a sandwich type pressure vessel specially used for producing traditional Chinese medicine decoction pieces, which can be used for steaming, cooking, stewing and decocting of toxic decoction pieces, mainly composed of a pot body with a hollow sandwich layer, a pot cover with an observation window and a lighting lamp, a support for supporting the pot body and a tilting system for tilting the material in the pot body. When processing toxic decoction pieces, the toxicity of the toxic medicinal materials is reduced or eliminated by high temperature environment to meet the use requirements.
[0003] In the prior art, when processing toxic medicinal materials, the treated toxic medicinal materials are first weighed, then a specified amount of water is added to the pot, then the treated toxic medicinal materials are put into the pot, then the pot cover is closed and sealed, at this time the steam valve is opened, high temperature steam is introduced into the pot sandwich layer, the water and toxic medicinal materials in the pot are heated, until boiling, then the steam valve is adjusted to adjust the fire size, when the set processing time is reached, the toxic substances in the medicinal materials will enter the water, then the steam valve is closed and heating is stopped, then the pot cover is opened and the pot body is tilted by the tilting system, the medicinal liquid and medicinal materials are poured into the prepared container.
[0004] When collecting the cooked medicinal materials, the medicinal liquid and medicinal materials are usually poured into a special solid-liquid separation device, a common combination is to set a stainless steel screen on the upper part of the medicinal liquid collecting container, then the medicinal liquid and medicinal materials are separated by the stainless steel screen after being poured into the container. However, when the toxic medicinal materials are cooked for a long time, the cell structure inside the medicinal materials is destroyed by high temperature and water, the surface of the medicinal materials is full of pores, after the medicinal materials and medicinal liquid are poured out, the medicinal materials at the bottom of the stainless steel screen will be in contact with the medicinal liquid again due to the attachment of the medicinal liquid on the surface of the medicinal materials, and the toxic substances in the cooked medicinal liquid will enter the inside and surface of the medicinal materials again due to the temperature drop, which reduces the effect of detoxification and affects the safety of the medicinal materials. SUMMARY
[0005] In order to overcome the above defects, the present application provides a tiltable cooking pot for toxic decoction piece production and a cooking method, which solves the technical problem that the medicinal materials after cooking are difficult to separate from the medicinal liquid, the toxic substances in the medicinal liquid will enter the inside and surface of the medicinal materials again due to the temperature drop, which reduces the effect of detoxification and affects the safety of the medicinal materials.
[0006] The technical scheme of the present application is as follows: According to one aspect, at least one embodiment of the present application provides a tilting type decoction pot for producing toxic medicinal pieces, comprising a support frame, a control assembly is installed on the side of the support frame, and further comprising: A positioning column is symmetrically and rotatably installed on the support frame, and two positioning columns are coaxially arranged; A decoction pot body is fixedly installed between the two positioning columns, and a hollow sandwich is arranged inside the decoction pot body; A heating assembly is installed on one of the positioning columns, for sending high-temperature steam into the hollow sandwich inside the decoction pot body; A separation assembly is installed inside the decoction pot body, for separating medicinal liquid and medicinal materials when the medicinal materials and medicinal liquid are poured out after the decoction of medicinal materials is completed; A pot cover is rotatably installed on the support frame through a mounting bracket, and the pot cover is matched with the pot opening of the decoction pot body; An equalizing assembly is installed inside the decoction pot body, for stirring medicinal materials during the decoction process.
[0007] On the basis of the foregoing scheme, the heating assembly comprises: An exhaust cylinder and a steam pipe are arranged on one of the positioning columns, the steam pipe is fixedly installed on the corresponding positioning column, the exhaust cylinder is sealingly and rotatably installed at the end of the corresponding positioning column, and the exhaust cylinder is fixedly connected with the support frame; The output end of the steam pipe is in communication with the hollow sandwich of the decoction pot body, and the input end of the steam pipe is located inside the exhaust cylinder; A joint is in communication on the exhaust cylinder; A drainage portion is installed at the bottom of the decoction pot body, for draining water generated after the condensation of high-temperature steam.
[0008] On the basis of the foregoing scheme, the drainage portion comprises: A drainage cylinder is fixedly installed at the bottom of the decoction pot body, the bottom of the drainage cylinder is provided in an inclined structure, and the drainage cylinder is in communication with the hollow sandwich of the decoction pot body; A control valve is in communication at the side of the drainage cylinder, and the output end of the control valve is in communication with a drainage pipe.
[0009] On the basis of the foregoing scheme, a mounting cylinder is further provided, which is fixedly installed between the drainage cylinder and the decoction pot body, the mounting cylinder is coaxially arranged with the drainage cylinder, and a gap is left between the outer wall of the mounting cylinder and the inner wall of the drainage cylinder.
[0010] On the basis of the foregoing scheme, the separation assembly comprises: An annular groove is formed in the inner side wall of the decoction pot body; A rotating ring is rotatably and sealingly installed inside the annular groove; A separation mesh plate is fixedly installed on the rotating ring, and a through groove is arranged on one side of the separation mesh plate; A driving part is installed on the decoction pot body for driving the rotating ring to rotate.
[0011] On the basis of the foregoing scheme, the driving part comprises: A first driving member is installed on the decoction pot body; A tooth ring is coaxially fixedly installed on the rotating ring; A gear is fixedly installed on the output end of the first driving member, and the gear is engaged with the tooth ring.
[0012] On the basis of the foregoing scheme, the uniform heating assembly comprises: A stirring frame is rotatably installed inside the decoction pot body; A second driving member is fixedly installed at the bottom of the mounting cylinder, and the output end of the second driving member is fixedly connected with the stirring frame; An exhaust valve is fixedly installed at the top of the pot cover.
[0013] On the basis of the foregoing scheme, a steaming assembly is further included, the decoction pot body is internally provided with the steaming assembly for steaming medicinal materials, and the steaming assembly comprises: A positioning groove is formed in the inner side of the decoction pot body, and the positioning groove is located at the top of the separation mesh plate; A steaming cage is arranged on the positioning groove, and the steaming cage is located inside the decoction pot body.
[0014] On the basis of the foregoing scheme, a pouring assembly is further included, the pouring assembly is installed inside the support rack for controlling the decoction pot body to pour, and the pouring assembly comprises: A third driving member is fixedly installed inside the support rack; Two pulleys are provided, one of the pulleys is fixedly installed on the output end of the third driving member, the other pulley is fixedly installed on the positioning column, and a transmission belt is tightly sleeved between the two pulleys.
[0015] A kind of cooking method for toxic decoction piece production, using the above-mentioned one kind of toxic decoction piece production tilting cooking pot, including the following steps: First, processing medicinal materials, cleaning medicinal materials, and removing medicinal parts of medicinal materials, then cutting medicinal materials, and grading according to the size, thickness of medicinal materials; Second, cook medicinal materials, open the lid, pour medicinal materials and appropriate amount of water into the cooking pot body, then close the lid; Third, steam delivery, high-temperature steam is sent into the hollow layer in the cooking pot body through the joint, exhaust pipe and steam pipe; Fourth, drain, the condensed water in the hollow layer in the cooking pot body will gather at the bottom of the hollow layer, then enter the drain cylinder from the gap between the drain cylinder and the installation cylinder, and then drain out; Fifth, stir medicinal materials, the second driving member drives the stirring frame to rotate, and stir the water and medicinal materials in the cooking pot body; Sixth, temperature control, control the flow of the delivery pipeline to control the amount of high-temperature steam entering the hollow layer in the cooking pot body, and control the cooking temperature until the cooking is completed, and stop delivering high-temperature steam to the hollow layer in the cooking pot body; Seventh, pour out the material, open the lid, then drive the positioning column at the corresponding position to rotate, thereby driving the cooking pot body to rotate, to realize the tilting of the cooking pot body; Eighth, separate medicinal liquid and medicinal materials, adjust the position of the rotating ring during pouring out medicinal liquid and medicinal materials, so that the through slot of the separation screen plate is away from the guide port position of the cooking pot body, and when pouring out medicinal liquid and medicinal materials, the separation screen plate is arranged to block medicinal materials and only collect medicinal liquid; Ninth, pour out medicinal materials, drive the rotating ring to rotate 180 degrees, so that the through slot is close to the guide port of the cooking pot body, thereby pouring out and collecting medicinal materials.
[0016] The embodiment of the present application has the following advantages: 1. In this invention, when the medicinal liquid and medicinal materials need to be separated after the herbs have been cooked, the rotating ring is first driven to rotate in the annular groove until the through groove of the separating mesh plate is far away from the guide port of the cooking pot body. When the medicinal liquid and medicinal materials are poured out, the setting of the separating mesh plate blocks the medicinal materials, allowing only the medicinal liquid to pass through the separating mesh plate, while keeping the medicinal materials in the pot, thus achieving the separation of the medicinal liquid and medicinal materials in the cooking pot. Then, the rotating ring is driven to rotate 180 degrees again, so that the through groove is close to the guide port of the cooking pot body, thereby pouring out the medicinal materials and collecting them. This allows the medicinal liquid and medicinal materials to be separated quickly after cooking, thereby preventing toxic substances in the medicinal liquid from being reabsorbed into the medicinal materials, thus improving the safety of manufacturing toxic medicinal slices.
[0017] 2. In this invention, the second driving component drives the stirring frame to rotate, thereby stirring the water and medicinal materials in the cooking pot, which facilitates the cooking of the medicinal materials, reduces uneven heating and local adhesion and clumping during the cooking process, and improves the consistency of the cooked medicinal materials.
[0018] 3. In this invention, during the pouring of liquid medicine and medicinal materials, as the positioning column rotates, the positioning column and the corresponding exhaust pipe rotate relative to each other, which does not affect the delivery of high-temperature steam, thereby ensuring the reliability of long-term operation of the equipment. At the same time, the design of the installation cylinder facilitates the discharge of condensate.
[0019] 4. In this invention, the heating component not only allows for a stable and continuous supply of high-temperature steam into the hollow sandwich layer, but also facilitates the discharge of condensate through the drain pipe and control valve, thereby improving heating stability. Furthermore, the combination of the separation component and the homogenizing component not only enhances the uniformity of the medicinal materials during the cooking process, but also allows for two separate pours of the medicinal materials and liquid – first the liquid, then the cooked medicinal materials – preventing the re-entry of toxic substances into the medicinal materials due to cooling, thus improving the reliability of the detoxification effect. Attached Figure Description
[0020] To more clearly illustrate the technical solutions in the embodiments of the present invention, the accompanying drawings used in the description of the embodiments of the present invention will be briefly introduced below. Obviously, the drawings described below are merely some exemplary embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on the content of the exemplary embodiments of the present invention and these drawings without any creative effort.
[0021] Figure 1 This is a three-dimensional structural diagram of a tilting cooking pot used for producing toxic medicinal slices in one embodiment of the present invention; Figure 2It is a cross-sectional view of the stereoscopic structure schematic diagram of the tilting type decoction pot for producing toxic decoction pieces in one embodiment of the present application; Figure 3 It is a cross-sectional view of the stereoscopic structure schematic diagram of the tilting type decoction pot for producing toxic decoction pieces in one embodiment of the present application from another angle; Figure 4 It is a cross-sectional view of the stereoscopic structure schematic diagram of the tilting type decoction pot for producing toxic decoction pieces in one embodiment of the present application; Figure 1 It is a cross-sectional view of the structure schematic diagram of the cooperation of the heating assembly, the separation assembly and the uniform heating assembly; Figure 5 It is a cross-sectional view of the structure schematic diagram of the cooperation of the separation assembly and the uniform heating assembly; Figure 1 It is a cross-sectional view of the structure schematic diagram of the cooperation of the separation assembly and the uniform heating assembly; Figure 6 It is a cross-sectional view of the structure schematic diagram of the cooperation of the separation assembly and the uniform heating assembly; Figure 5 It is a cross-sectional view of the structure schematic diagram of the cooperation of the separation assembly and the uniform heating assembly; Figure 7 It is a cross-sectional view of the structure schematic diagram of the cooperation of the separation assembly and the uniform heating assembly; Figure 5 It is a cross-sectional view of the structure schematic diagram of the cooperation of the separation assembly and the uniform heating assembly; Figure 8 It is a cross-sectional view of the structure schematic diagram of the cooperation of the separation assembly and the uniform heating assembly; Figure 5 It is a cross-sectional view of the structure schematic diagram of the cooperation of the separation assembly and the uniform heating assembly; Figure 9 It is a cross-sectional view of the structure schematic diagram of the cooperation of the separation assembly and the uniform heating assembly; Figure 5 It is a cross-sectional view of the structure schematic diagram of the cooperation of the separation assembly and the uniform heating assembly; In the figure: 1, support frame; 2, control assembly; 3, positioning column; 4, decoction pot body; 5, pot cover; 6, mounting frame; 7, exhaust cylinder; 8, steam pipe; 9, joint; 10, drainage cylinder; 11, control valve; 12, drainage pipe; 13, mounting cylinder; 14, annular groove; 15, rotating ring; 16, separation mesh plate; 17, through groove; 18, first driving member; 19, gear ring; 20, gear; 21, stirring frame; 22, second driving member; 23, exhaust valve; 24, positioning groove; 25, steamer; 26, third driving member; 27, pulley; 28, transmission belt. DETAILED DESCRIPTION
[0022] The present application will be further described below in conjunction with the drawings and embodiments. It can be understood that the specific embodiments described herein are only used to explain the present application, but not to limit the present application.
[0023] In order to make the drawing simple, only the parts related to the present application are shown in each drawing, which does not represent the actual structure of the product. In addition, in order to make the drawing simple and easy to understand, only one of the parts with the same structure or function is shown in some drawings, or only one of them is marked. In this paper, "one" not only means "only one", but also means "more than one", and "several" includes "two" and "more than two".
[0024] In this document, unless otherwise indicated and limited, the terms "mount", "connect", "connection" should be construed broadlyly, for example, can be fixed connection, can also be detachable connection, or integrally connected; can be mechanical connection, can also be electrical connection; can be directly connected, can also be indirectly connected through intermediate medium, can be internal communication of two elements. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.
[0025] In the present application, unless otherwise specified and limited, the first feature "on" or "under" the second feature can include that the first and second features are in direct contact, or that the first and second features are not in direct contact but are in contact through another feature between them. Moreover, the first feature "on", "above" and "above" the second feature includes that the first feature is directly above and obliquely above the second feature, or only indicates that the horizontal height of the first feature is higher than that of the second feature. The first feature "under", "below" and "below" the second feature includes that the first feature is directly below and obliquely below the second feature, or only indicates that the horizontal height of the first feature is less than that of the second feature.
[0026] In the description of the present embodiment, the terms "up", "down", "left", "right" and other orientation or position relationship are based on the orientation or position relationship shown in the drawings, and are only for the convenience of description and simplification of operation, and do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the present application.
[0027] In addition, in the description of the present application, the terms "first", "second" and the like are only used to distinguish the description, and cannot be understood as indicating or implying relative importance.
[0028] Embodiment one As Figures 1 to 9As shown in the figure, it shows a tilting type decoction pot for producing toxic decoction pieces in an embodiment of the application, which comprises a supporting frame 1, a control assembly 2 installed on the side of the supporting frame 1, a positioning column 3, a decoction pot body 4, a heating assembly, a separation assembly, a pot cover 5 and a heat uniformizing assembly, two positioning columns 3 are symmetrically and rotatably installed on the supporting frame 1, the two positioning columns 3 are coaxially arranged, the decoction pot body 4 is fixedly installed between the two positioning columns 3, the decoction pot body 4 is internally provided with a hollow sandwich, the heating assembly is installed on one of the positioning columns 3 and is used for sending high-temperature steam into the hollow sandwich in the decoction pot body 4, the heating assembly comprises an exhaust cylinder 7, a steam pipe 8, a joint 9 and a drainage part, the steam pipe 8 and the exhaust cylinder 7 are both arranged on one of the positioning columns 3, the steam pipe 8 is fixedly installed on the corresponding positioning column 3, the exhaust cylinder 7 is sealingly and rotatably installed at the end of the corresponding positioning column 3, and the exhaust cylinder 7 is fixedly connected with the supporting frame 1, wherein the output end of the steam pipe 8 is in communication with the hollow sandwich of the decoction pot body 4, the input end of the steam pipe 8 is located inside the exhaust cylinder 7, the joint 9 is communicated on the exhaust cylinder 7, and the decoction pot body 4 is provided with the drainage part at the bottom for draining away the water produced after the high-temperature steam is condensed.
[0029] Specifically, in the production of toxic decoction pieces, the medicinal materials are first treated, the medicinal materials are first cleaned, and the medicinal parts of the medicinal materials are taken off, then the medicinal materials are cut and graded according to the size and thickness of the medicinal materials, in the decoction of the medicinal materials, the pot cover 5 is first opened, the graded medicinal materials are poured into the decoction pot body 4, then a certain proportion of water is added in the decoction pot body 4 according to the quality of the medicinal materials, then the pot cover 5 is closed, and heating is started.
[0030] At this time, the corresponding conveying pipeline is communicated with the joint 9, and the high-temperature steam is sent into the exhaust cylinder 7 through the joint 9 by the setting of the conveying pipeline. The high-temperature steam entering the exhaust cylinder 7 will enter the hollow layer in the cooking pot body 4 through the steam pipe 8, that is, the water in the cooking pot body 4 and the medicinal materials can be heated by the high-temperature steam. The water condensed after the high-temperature steam is discharged through the drainage part in a timely manner. In the cooking process, the water and the medicinal materials are stirred by the setting of the heat uniforming assembly, which facilitates uniform heating of the medicinal materials and reduces the adhesion between the medicinal materials and the inner wall of the cooking pot body 4. At the same time, in order to facilitate the control of the temperature in the cooking process, the temperature detector is arranged in the cooking pot body 4. The temperature detector monitors the temperature in the cooking pot body 4 in real time, and controls the amount of high-temperature steam entering the hollow layer in the cooking pot body 4 by controlling the flow of the conveying pipeline, so as to control the temperature of the cooking process and keep the temperature in the cooking process in the set range (for example, some medicinal materials need to be watered at about 100 degrees Celsius to quickly hydrolyze toxic substances in the medicinal materials, so the water temperature needs to be kept at about 100 degrees Celsius). Then, the medicinal materials are cooked for a period of time (that is, to ensure that the medicinal materials are cooked thoroughly, but the time cannot be too long to cause loss of effective components). When the medicinal materials are cooked, it is necessary to determine whether the medicinal materials are cooked. When the cooking is completed, the high-temperature steam is stopped from being conveyed into the hollow layer in the cooking pot body 4, and then the cooking pot body 4 is poured out to pour out the medicinal liquid. Through the setting of the separation assembly, the medicinal materials are ensured to remain in the cooking pot body 4, so that the medicinal materials and the medicinal liquid are completely separated.
[0031] Among them, since the water cooked with toxic medicinal materials is toxic, it needs to be treated by relevant agencies.
[0032] It should be noted that when determining whether the medicinal materials are cooked, sampling inspection is generally not performed during the cooking process, but a set of repeatable process flows are determined through experiments. In specific operation, specific varieties of medicinal materials are generally cooked at different temperatures and for different times. After each experiment, the sample is detected to finally determine a process flow that can ensure that the toxic components are reduced to below the safety standard and the effective components are retained. Then, the medicinal materials are cooked according to the process flow.
[0033] That is, the pot cover 5 does not need to be frequently opened to take medicine and detect whether the medicinal materials are cooked during the cooking process. At the same time, the observation window is arranged on the pot cover 5 to facilitate observation of the cooking state of the medicinal materials. After the cooking is completed, the medicinal materials are still detected to ensure that the finished product meets the relevant requirements of the pharmacopoeia. If it is unqualified, the medicinal materials need to be cooked continuously.
[0034] The above, such as Figure 4 , Figure 5As shown, the drain part includes a drain cylinder 10 and a control valve 11, the drain cylinder 10 is fixedly installed at the bottom of the cooking pot body 4, the bottom of the drain cylinder 10 is provided as an inclined structure, the drain cylinder 10 is communicated with the hollow sandwich layer of the cooking pot body 4, the control valve 11 is communicated at the side of the drain cylinder 10, the output end of the control valve 11 is communicated with a drain pipe 12, further including a mounting cylinder 13, the mounting cylinder 13 is fixedly installed between the drain cylinder 10 and the cooking pot body 4, the mounting cylinder 13 is coaxially arranged with the drain cylinder 10, and a gap is left between the outer wall of the mounting cylinder 13 and the inner wall of the drain cylinder 10.
[0035] Specifically, in the process of cooking medicinal materials, when high-temperature steam condenses in the hollow sandwich layer in the cooking pot body 4, it can be gathered at the bottom of the hollow sandwich layer, and then enters the inside of the drain cylinder 10 from the gap between the drain cylinder 10 and the mounting cylinder 13. At this time, the control valve 11 is opened, and the condensed water is discharged into the drain pipe 12, which can be discharged into the corresponding collection link for treatment.
[0036] As shown, Figures 4 to 7 The separation assembly is installed inside the cooking pot body 4, which is used to separate the medicinal liquid and the medicinal materials when the medicinal materials are poured out after the cooking is completed. The separation assembly includes an annular groove 14, a rotating ring 15, a separation mesh plate 16, and a driving part. The inner side wall of the cooking pot body 4 is provided with the annular groove 14, the rotating ring 15 is rotatably and sealingly installed inside the annular groove 14, the separation mesh plate 16 is fixedly installed on the rotating ring 15, one side of the separation mesh plate 16 is provided with a through slot 17, and the driving part is installed on the cooking pot body 4 to drive the rotating ring 15 to rotate.
[0037] Specifically, when the medicinal materials are cooked and the medicinal liquid and the medicinal materials need to be separated, the driving part is started to drive the rotating ring 15 to rotate in the annular groove 14 until the through slot 17 of the separation mesh plate 16 is away from the position of the flow guide opening (which is the discharge opening of the cooking pot body 4 when the material is poured out, located at the upper part of the side wall of the pot body) of the cooking pot body 4. When the medicinal liquid and the medicinal materials are poured out, the separation mesh plate 16 is arranged to block the medicinal materials, and only the medicinal liquid passes through the separation mesh plate 16. The medicinal liquid is poured into the corresponding collection device, and then the collection device is removed for treatment of the medicinal liquid. Then the driving part is started again to drive the rotating ring 15 to rotate by 180 degrees, so that the through slot 17 is located close to the position of the flow guide opening of the cooking pot body 4, thereby pouring out the medicinal materials. Then the medicinal materials are collected and sent to the next process.
[0038] As mentioned above, Figure 5 , Figure 6As shown, the driving part includes the first driving member 18, the gear ring 19 and the gear 20, the first driving member 18 is installed on the cooking pot body 4, the gear ring 19 is coaxially fixedly installed on the rotating ring 15, and the gear 20 is fixedly installed on the output end of the first driving member 18, and the gear 20 is engaged with the gear ring 19.
[0039] Specifically, when the rotating ring 15 needs to be driven to rotate, the first driving member 18 is started, the first driving member 18 drives the gear 20 to rotate, thereby driving the gear ring 19 to rotate through the gear 20, and the rotating ring 15 can be driven to rotate by the gear ring 19.
[0040] As shown, Figure 8 , Figure 9 As shown, the pot cover 5 is rotatably installed on the support rack 1 through the mounting frame 6, the pot cover 5 can be opened and closed manually, or a corresponding driving device can be installed on the support rack 1, the output end of the driving device is connected with the rotation center of the mounting frame 6, thereby the opening and closing of the pot cover 5 is controlled through the driving device, the pot cover 5 is matched with the pot opening of the cooking pot body 4, the heat uniforming assembly is installed inside the cooking pot body 4, for stirring medicinal materials during the cooking process, the heat uniforming assembly includes the stirring frame 21, the second driving member 22 and the exhaust valve 23, the stirring frame 21 is rotatably installed inside the cooking pot body 4, the second driving member 22 is fixedly installed at the bottom of the mounting cylinder 13, the output end of the second driving member 22 is fixedly connected with the stirring frame 21, and the exhaust valve 23 is fixedly installed at the top of the pot cover 5.
[0041] Specifically, in order to make the medicinal materials be heated more uniformly during the cooking process, the second driving member 22 is started at this time, the second driving member 22 drives the stirring frame 21 to rotate, thereby the water and medicinal materials in the cooking pot body 4 are stirred, which is convenient for the cooking of the medicinal materials, through the setting of the exhaust valve 23, the excess steam in the cooking pot body 4 can be discharged during the cooking process, thereby the stability of the internal pressure is maintained.
[0042] As shown above, Figure 9 Further including the steaming assembly, the cooking pot body 4 is internally provided with the steaming assembly for steaming medicinal materials, the steaming assembly includes the positioning groove 24 and the steaming cage 25, the inside of the cooking pot body 4 is provided with the positioning groove 24, the positioning groove 24 is located at the top of the separation mesh plate 16, the steaming cage 25 is arranged on the positioning groove 24, and the steaming cage 25 is located inside the cooking pot body 4.
[0043] Specifically, when the medicinal materials need to be steamed, after a proper amount of water is poured into the inside of the cooking pot body 4, the medicinal materials are put into the steaming cage 25 and evenly laid on the steaming cage 25, then the steaming cage 25 filled with the medicinal materials is put into the inside of the cooking pot, the bottom of the steaming cage 25 abuts against the positioning groove 24, then the pot cover 5 is closed, the water in the cooking pot body 4 is heated, thereby the medicinal materials in the steaming cage 25 are steamed.
[0044] The above, such as Figure 3 As shown, it also includes a tilting assembly, which is installed inside the support frame 1 and is used to control the tilting of the cooking pot body 4. The tilting assembly includes a third drive component 26 and a pulley 27. The third drive component 26 is fixedly installed inside the support frame 1. There are two pulleys 27. One pulley 27 is fixedly installed at the output end of the third drive component 26, and the other pulley 27 is fixedly installed on one of the positioning columns 3. A transmission belt 28 is tensioned and fitted between the two pulleys 27.
[0045] Specifically, when the cooking pot body 4 is tilted, the third drive component 26 is activated. The third drive component 26 drives one of the pulleys 27 to rotate. Through the cooperation of the two pulleys 27 and the transmission belt 28, the positioning column 3 at the corresponding position is driven to rotate, thereby driving the cooking pot body 4 to rotate, thus realizing the tilting of the cooking pot body 4.
[0046] The working principle or usage process of this application is as follows: When producing toxic medicinal slices, the medicinal materials are first processed. First, the medicinal materials are cleaned and the medicinal parts are removed. Then, the medicinal materials are cut and sorted according to their size and thickness. When cooking the medicinal materials, the pot lid 5 is opened first, and the sorted medicinal materials are poured into the cooking pot body 4. Then, a certain proportion of water is added to the cooking pot body 4 according to the quality of the medicinal materials. Then, the pot lid 5 is closed and heating begins.
[0047] Connect the corresponding delivery pipeline to the connector 9. Through the delivery pipeline, high-temperature steam is sent into the exhaust stack 7 through the connector 9. The high-temperature steam entering the exhaust stack 7 will enter the hollow jacket inside the cooking pot body 4 through the steam pipe 8. The high-temperature steam can heat the water and medicinal materials inside the cooking pot body 4. When the high-temperature steam condenses in the hollow jacket inside the cooking pot body 4, it will gather at the bottom of the hollow jacket and then enter the interior of the drain cylinder 10 through the gap between the drain cylinder 10 and the mounting cylinder 13. At this time, the control valve 11 is opened to discharge the condensate into the drain pipe 12. The drain pipe 12 discharges the condensate into the corresponding collection stage for treatment.
[0048] During the cooking process, the second drive unit 22 is activated, which drives the stirring rack 21 to rotate, thereby stirring the water and medicinal materials in the cooking pot body 4, making the medicinal materials heat more evenly, facilitating the cooking of the medicinal materials, and reducing the adhesion between the medicinal materials and between the medicinal materials and the inner wall of the cooking pot body 4. Through the setting of the exhaust valve 23, excess steam in the cooking pot body 4 can be discharged during the cooking process, thereby maintaining the stability of the internal pressure.
[0049] The amount of high-temperature steam into the hollow sandwich of the decocting pot body 4 is controlled by controlling the flow of the conveying pipeline, so as to control the temperature of the decocting, so that the temperature during the decocting is always kept in the set range, and then the decocting is carried out for a period of time until the medicinal materials are cooked, whether the medicinal materials are cooked is judged, and when the decocting is completed, the high-temperature steam into the hollow sandwich of the decocting pot body 4 is stopped, then the decocting pot body 4 is poured, the medicinal liquid is poured out, at this time the pot cover 5 is opened, then the third driving part 26 is opened, the third driving part 26 drives one of the pulleys 27 to rotate, and through the cooperation of the two pulleys 27 and the transmission belt 28, the positioning column 3 at the corresponding position is driven to rotate, so as to drive the decocting pot body 4 to rotate, that is, the pouring of the decocting pot body 4 is realized.
[0050] In the process of pouring out the medicinal liquid and medicinal materials, the first driving part 18 is first opened, the first driving part 18 drives the gear 20 to rotate, so as to drive the gear ring 19 to rotate through the gear 20, and the gear ring 19 can drive the rotating ring 15 to rotate in the annular groove 14 until the through groove 17 of the separation mesh plate 16 is away from the position of the flow guide port of the decocting pot body 4. When the medicinal liquid and medicinal materials are poured out, the separation mesh plate 16 is arranged to block the medicinal materials and only allow the medicinal liquid to pass through the separation mesh plate 16. The medicinal liquid is poured into the corresponding collecting device, then the collecting device is removed, the medicinal liquid is treated, then the rotating ring 15 is driven to rotate by 180 degrees, so that the through groove 17 is located at the position close to the flow guide port of the decocting pot body 4, so as to pour out the medicinal materials, then the medicinal materials are collected, and then the medicinal materials are sent to the next process.
[0051] Embodiment two, the embodiment two is based on a tilting type decocting pot for toxic decoction piece production, and a decocting method for toxic decoction piece production is also proposed, which includes the following steps: Firstly, the medicinal materials are treated, the medicinal materials are cleaned, and the medicinal parts of the medicinal materials are taken off, then the medicinal materials are cut, and are graded according to the size and thickness of the medicinal materials.
[0052] Secondly, the medicinal materials are decocted, the pot cover 5 is opened, the graded medicinal materials are poured into the decocting pot body 4, then a certain proportion of water is added into the decocting pot body 4 according to the quality of the medicinal materials, and then the pot cover 5 is closed.
[0053] Thirdly, the steam is conveyed, the high-temperature steam is sent into the exhaust cylinder 7 through the joint 9 by the setting of the conveying pipeline, the high-temperature steam in the exhaust cylinder 7 enters the hollow sandwich of the decocting pot body 4 through the steam pipe 8, and the water and medicinal materials in the decocting pot body 4 are heated by the high-temperature steam.
[0054] Fourth step, drainage, when the high temperature steam condenses in the hollow layer in the body 4 of the decocting pot, it gathers at the bottom of the hollow layer, and then enters the inside of the drainage cylinder 10 from the gap between the drainage cylinder 10 and the installation cylinder 13. At this time, the control valve 11 is opened, and the condensed water is drained into the drainage pipe 12, which drains the condensed water into the corresponding collection link for treatment.
[0055] Fifth step, stirring medicinal materials, in the process of cooking, the second driving member 22 is opened, and the stirring frame 21 is driven to rotate by the second driving member 22, so as to stir the water and medicinal materials in the body 4 of the decocting pot, so that the medicinal materials are heated more uniformly, which is convenient for the cooking of the medicinal materials, and reduces the adhesion between the medicinal materials and between the medicinal materials and the inner wall of the body 4 of the decocting pot. Through the setting of the exhaust valve 23, the excess steam in the body 4 of the decocting pot can be discharged during the cooking process, so as to maintain the stability of the internal pressure.
[0056] Sixth step, temperature control, the amount of high temperature steam entering the hollow layer in the body 4 of the decocting pot is controlled by controlling the flow of the conveying pipeline, so as to control the temperature of the cooking, so that the temperature in the cooking process is always maintained in the set range, and then the cooking is carried out for a period of time until the medicinal materials are cooked. When the cooking is completed, the high temperature steam is stopped from being conveyed into the hollow layer in the body 4 of the decocting pot.
[0057] Seventh step, pouring the material, the pot cover 5 is opened, and then the third driving member 26 is opened, and one of the pulleys 27 is driven to rotate by the third driving member 26. Through the cooperation of the two pulleys 27 and the transmission belt 28, the positioning column 3 at the corresponding position is driven to rotate, so as to drive the body 4 of the decocting pot to rotate, so as to realize the pouring of the body 4 of the decocting pot.
[0058] Eighth step, separating medicinal liquid, in the process of pouring the medicinal liquid and medicinal materials, the first driving member 18 is opened first, and the gear 20 is driven to rotate by the first driving member 18, so as to drive the gear ring 19 to rotate through the gear 20. The gear ring 19 can drive the rotating ring 15 to rotate in the annular groove 14 until the through slot 17 of the separating mesh plate 16 is away from the position of the flow guide opening of the body 4 of the decocting pot. In the process of pouring the medicinal liquid and medicinal materials, the separating mesh plate 16 is arranged to block the medicinal materials, and only the medicinal liquid passes through the separating mesh plate 16. The medicinal liquid is poured into the corresponding collection device, and then the collection device is removed for treatment of the medicinal liquid.
[0059] Ninth step, pouring out the medicinal materials, the rotating ring 15 is driven to rotate by 180 degrees, so that the through slot 17 is located close to the position of the flow guide opening of the body 4 of the decocting pot, so as to pour out the medicinal materials. Then the medicinal materials are collected, and then the medicinal materials are sent to the next process.
[0060] It should be noted that the above examples are only used to illustrate the technical solutions of the present application but not limit the present application. Although the present application is described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solutions of the present application can be modified or equivalently replaced, without departing from the spirit and scope of the technical solutions of the present application, which should be covered in the scope of the claims of the present application.
Claims
1. A tilting type decoction pot for producing toxic decoction pieces, comprising a supporting frame (1), a control assembly (2) is installed on the side of the supporting frame (1), characterized in that, Also include: Positioning column (3), the support frame (1) is symmetrically and rotatably installed with two positioning columns (3), two positioning columns (3) are coaxially arranged; The cooking pot body (4) is fixedly installed between the two positioning columns (3), and the hollow sandwich is arranged in the cooking pot body (4); The heating assembly is installed on one of the positioning columns (3), which is used for sending high-temperature steam into the hollow sandwich in the cooking pot body (4); The separation assembly is installed inside the cooking pot body (4), which is used for separating the medicinal liquid and the medicinal material when the medicinal material and the medicinal liquid are poured out after the decoction of medicinal material is completed; The pot cover (5) is rotatably installed on the support frame (1) through the mounting bracket (6), and the pot cover (5) is matched with the pot opening of the cooking pot body (4); The heat equalizing assembly is installed inside the cooking pot body (4), which is used for stirring the medicinal material during the decoction process.
2. The tilting type decoction kettle for producing toxic medicinal slices according to claim 1, characterized in that, The heating assembly comprises: The exhaust cylinder (7) and the steam pipe (8) are arranged on one of the positioning columns (3), the steam pipe (8) is fixedly installed on the corresponding positioning column (3), the exhaust cylinder (7) is sealingly rotatably installed on the end of the corresponding positioning column (3), and the exhaust cylinder (7) is fixedly connected with the support frame (1); The output end of the steam pipe (8) is communicated with the hollow sandwich of the cooking pot body (4), and the input end of the steam pipe (8) is located in the exhaust cylinder (7); The joint (9) is communicated on the exhaust cylinder (7); The drain part is installed at the bottom of the cooking pot body (4), which is used for draining the water generated after the high-temperature steam is condensed.
3. The tilting type decoction kettle for producing toxic medicinal slices according to claim 2, characterized in that, The drain part comprises: The drain cylinder (10) is fixedly installed at the bottom of the cooking pot body (4), the bottom of the drain cylinder (10) is provided in an inclined structure, and the drain cylinder (10) is communicated with the hollow sandwich of the cooking pot body (4); The control valve (11) is communicated on the side of the drain cylinder (10), and the output end of the control valve (11) is communicated with the drain pipe (12).
4. The tilting type decoction kettle for producing toxic medicinal slices according to claim 3, characterized in that, The mounting cylinder (13) is fixedly installed between the drain cylinder (10) and the cooking pot body (4), the mounting cylinder (13) is coaxially arranged with the drain cylinder (10), and the gap is left between the outer wall of the mounting cylinder (13) and the inner wall of the drain cylinder (10).
5. The tilting type decoction kettle for producing toxic medicinal slices according to claim 4, characterized in that, The separation assembly comprises: The annular groove (14) is arranged on the inner side wall of the cooking pot body (4); The rotating ring (15) is rotatably and sealingly installed in the annular groove (14); The separation net plate (16) is fixedly installed on the rotating ring (15), and the through groove (17) is arranged on one side of the separation net plate (16); The driving part is installed on the cooking pot body (4) and used for driving the rotating ring (15) to rotate.
6. The tilting type decoction kettle for producing toxic medicinal slices according to claim 5, characterized in that, The driving part comprises: A first driving member (18) is installed on the cooking pot body (4); A gear ring (19) is coaxially fixedly installed on the rotating ring (15); A gear (20) is fixedly installed on the output end of the first driving member (18), and the gear (20) is engaged with the gear ring (19).
7. The tilting type decoction kettle for producing toxic medicinal slices according to claim 6, characterized in that, The uniform heating assembly comprises: A stirring frame (21) is rotatably installed inside the cooking pot body (4); A second driving member (22) is fixedly installed at the bottom of the mounting cylinder (13), and the output end of the second driving member (22) is fixedly connected with the stirring frame (21); An exhaust valve (23) is fixedly installed at the top of the pot cover (5).
8. The tilting decoction kettle for producing toxic medicinal slices according to claim 7, further comprising a steaming assembly, wherein the steaming assembly for steaming medicinal materials is installed inside the kettle body (4). The steaming assembly comprises: A positioning groove (24) is formed in the inner side of the cooking pot body (4), and the positioning groove (24) is located at the top of the separation mesh plate (16); A steaming cage (25) is arranged on the positioning groove (24), and the steaming cage (25) is located inside the cooking pot body (4).
9. The tilting type decoction kettle for producing toxic medicinal slices according to claim 8, further comprising a tilting assembly installed inside the support frame (1) for controlling the decoction kettle body (4) to tilt, characterized in that, The pouring assembly comprises: A third driving member (26) is fixedly installed inside the support rack (1); Two pulleys (27) are arranged, one of the pulleys (27) is fixedly installed at the output end of the third driving member (26), and the other pulley (27) is fixedly installed on one of the positioning columns (3), and a transmission belt (28) is tightly sleeved between the two pulleys (27).
10. A cooking method for producing toxic decoction pieces, using the tilting type cooking pot for producing toxic decoction pieces according to any one of claims 1-9, characterized in that, The method comprises the following steps: In the first step, the medicinal materials are processed, cleaned and cut, and then graded according to the size and thickness of the medicinal materials; In the second step, the medicinal materials are cooked, the pot cover (5) is opened, the medicinal materials and an appropriate amount of water are poured into the cooking pot body (4), and then the pot cover (5) is closed; In the third step, steam is delivered, the high-temperature steam is sent into the hollow interlayer in the cooking pot body (4) through the joint (9), the exhaust cylinder (7) and the steam pipe (8); In the fourth step, water is drained, the condensed water in the hollow interlayer in the cooking pot body (4) is gathered at the bottom of the hollow interlayer, then enters the drainage cylinder (10) through the gap between the drainage cylinder (10) and the mounting cylinder (13), and then is drained out; In the fifth step, the medicinal materials are stirred, the second driving member (22) drives the stirring frame (21) to rotate, and the water and the medicinal materials in the cooking pot body (4) are stirred; In the sixth step, the temperature is controlled, the flow of the delivery pipeline is controlled, the amount of high-temperature steam entering the hollow interlayer in the cooking pot body (4) is controlled, and the cooking temperature is controlled until the cooking is completed, and the high-temperature steam is stopped from being delivered into the hollow interlayer in the cooking pot body (4). The seventh step is to pour the material, open the pot cover (5), and then drive the positioning column (3) in the corresponding position to rotate, thereby driving the cooking pot body (4) to rotate, so as to realize the pouring of the cooking pot body (4); The eighth step is to separate the medicinal liquid and the medicinal material. During the pouring of the medicinal liquid and the medicinal material, the position of the rotating ring (15) is adjusted, so that the position of the through groove (17) of the separation net plate (16) is away from the position of the flow guide port of the cooking pot body (4). When the medicinal liquid and the medicinal material are poured, the separation net plate (16) is arranged to block the medicinal material, and only the medicinal liquid is collected and treated; The ninth step is to pour out the medicinal material. The rotating ring (15) is driven to rotate by 180 degrees, so that the position of the through groove (17) is close to the position of the flow guide port of the cooking pot body (4), so as to pour out and collect the medicinal material.