Automatic stereoscopic warehouse for dumbbell production
By introducing components such as detachable support bases, embedded guide rails, and electrically controlled flip-over panels into the automated warehouse, the problems of low space utilization and specification adaptability in the automated warehouse have been solved, achieving efficient and flexible dumbbell storage and retrieval.
Patent Information
- Application Number
- CN202511497440.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-20
- Publication Date
- 2026-01-09
AI Technical Summary
The material guiding mechanisms of automated warehouses on the market occupy a large amount of lateral space, resulting in low utilization of internal space and inability to accommodate dumbbells of different sizes, thus limiting their placement.
It adopts components such as a detachable support base, an embedded bottom guide rail, an electrically controlled flip-type opening and closing plate, and a hook to form an integrated material conveying system, which achieves efficient loading and unloading through optical recognition and electrically controlled flipping.
It improves space utilization, accommodates dumbbells of different sizes, reduces placement limitations, and enhances functional integration and transportation efficiency.
Smart Images
Figure CN121291983A_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of automated warehousing technology, and in particular to an automated three-dimensional warehouse for dumbbell production. Background Technology
[0002] Automated storage and retrieval systems (AS / RS), also known as intelligent warehousing systems, are one of the core infrastructures in modern logistics and supply chains.
[0003] Unlike traditional flat warehouses that mainly utilize flat space, automated warehouses use high-rise shelves to store goods, reaching heights of tens of meters. This extends storage space upwards, increasing space utilization to 2-5 times that of ordinary flat warehouses.
[0004] Automated equipment such as stacker cranes, shuttle cars, elevators, and conveyor systems enable the automatic storage, retrieval, handling, and transportation of goods; it allows for fast and accurate storage and retrieval of goods; all inventory information is updated in real time and is readily available; the automated equipment operates in fixed areas, eliminating the need for personnel to enter high-risk shelving areas, greatly reducing workplace accidents; and it also lowers overall operating costs.
[0005] However, in order to facilitate the loading and unloading of dumbbells, the automated warehouses currently on the market need to install a guiding mechanism on one side of the racks. This guiding mechanism not only requires a lot of lateral space, resulting in low utilization of internal space, but also the racks cannot accommodate dumbbells of different sizes, and the placement is also quite limited. Summary of the Invention
[0006] The technical problem to be solved by this invention is that the material guiding mechanism of the current automated warehouse not only requires a lot of lateral space, resulting in low utilization of internal space, but also the shelves cannot accommodate dumbbells of different sizes and have great limitations in placement.
[0007] The technical solution adopted by this invention to solve its technical problem is: an automated three-dimensional warehouse for dumbbell production, including vertical racks, a plurality of supporting beams fixedly assembled inside the vertical racks, a detachable supporting base fixedly assembled on the upper surface of the supporting beams, an embedded bottom guide rail fixedly assembled on the lower surface of the supporting beams, a material conveying trolley movably assembled at the lower end of the supporting beams via the embedded bottom guide rails, an electrically controlled tilting bottom hook movably assembled on the lower surface of the material conveying trolley, an opening provided on the left side of the supporting beams, an electrically controlled tilting opening and closing plate movably assembled inside the opening, and electrically controlled winch cranes installed on both sides of the lower end of the electrically controlled tilting opening and closing plate.
[0008] The upper surface of the support beam is provided with an internal slot for installing a detachable support base. The detachable support base is connected to the support beam by inserting an elastic buckle at the bottom into the internal slot.
[0009] The detachable support base includes a mounting base with an elastic buckle at the bottom, a telescopic groove on the upper surface of the mounting base, and a first arc-shaped protrusion and a second arc-shaped protrusion that are misaligned and installed inside the telescopic groove.
[0010] An internally threaded adjusting cylinder is fixedly assembled inside the telescopic groove. The first arc-shaped protrusion and the second arc-shaped protrusion are slidably fitted on the outside of the internally threaded adjusting cylinder. The top of the first arc-shaped protrusion and the second arc-shaped protrusion are movably installed with a top adjusting bolt that cooperates with the internally threaded adjusting cylinder.
[0011] The material conveying trolley includes a main frame, hoisting drive wheel sets installed on the upper sides of both sides of the main frame, an electric control adjustment plate installed on the lower surface of the main frame, a rotating crossbeam fixed on the lower surface of the electric control adjustment plate, and a screw translation adjustment seat installed inside the rotating crossbeam.
[0012] The electrically controlled flip-type bottom hook includes a bottom mounting frame fixedly installed at the lower end of the lead screw translation adjustment seat, a first flip arm, a second flip arm, a first adjusting support rod, and a second adjusting support rod movably installed inside the bottom mounting frame.
[0013] The electrically controlled tilting gate includes a tilting plate movably installed inside the opening and a bottom control support rod installed at the lower end of the tilting plate.
[0014] An optical recognition module is fixedly mounted on the lower surface of the flip plate, and a pressure sensing controller is fixedly mounted on the upper surface of the flip plate.
[0015] The lower surface of the flip plate is fixedly fitted with a separate guide rail that mates with the embedded bottom guide rail.
[0016] Optical ranging modules are installed on the outer side walls of the main frame.
[0017] The beneficial effects of this invention are: (1) An automated three-dimensional warehouse for dumbbell production of the present invention improves the stability of dumbbell placement by fixing a detachable support base on the upper surface of the support beam, and fixing an embedded bottom guide rail on the lower surface of the support beam, and movably assembling a material conveying trolley with an electrically controlled flip-type bottom hook installed on the bottom by means of the embedded bottom guide rail. (2) An opening is provided on the left side of the support beam, and an electrically controlled tilting opening and closing plate is movably installed inside the opening. The electrically controlled tilting opening and closing plate is tilted to form a lifting and guiding channel inside, which facilitates loading and unloading. (3) By guiding the material conveying trolley to the bottom of the electrically controlled tilting gate, and then using the electrically controlled winch crane at the bottom of the electrically controlled tilting gate to lift and transport materials, the functional integration is greatly improved. (4) The entire conveying equipment is integrated on the supporting beam, which has a high space utilization rate. Attached Figure Description
[0018] The present invention will be further described below with reference to the accompanying drawings and embodiments.
[0019] Figure 1 This is a schematic diagram of the structure of the present invention.
[0020] Figure 2 This is a partial internal schematic diagram of the present invention.
[0021] Figure 3 This is a schematic diagram of the lateral structure of the supporting beam in this invention. Detailed Implementation
[0022] The present invention will now be described in further detail with reference to the accompanying drawings. These drawings are simplified schematic diagrams, illustrating only the basic structure of the invention, and therefore only show the components relevant to the invention.
[0023] In the description of this invention, it should be noted that, unless otherwise explicitly specified and limited, the terms "connected" and "linked" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium. Those skilled in the art can understand the specific meaning of the above terms in this invention based on the specific circumstances.
[0024] Figure 1 , Figure 2 and Figure 3 An automated storage and retrieval system (AS / RS) for dumbbell production is shown, comprising an upright rack 1. Multiple supporting beams 2 are fixedly assembled inside the upright rack 1. A detachable supporting base 3 is fixedly assembled on the upper surface of each supporting beam 2. An embedded bottom guide rail 4 is fixedly assembled on the lower surface of each supporting beam 2. A material conveying trolley 5 is movably assembled at the lower end of each supporting beam 2 via the embedded bottom guide rail 4. An electrically controlled tilting bottom hook 6 is movably assembled on the lower surface of each material conveying trolley 5. An opening is provided on the left side of each supporting beam 2, and an electrically controlled tilting opening and closing plate 7 is movably assembled inside the opening. Electrically controlled winches 8 are installed on both sides of the lower end of the electrically controlled tilting opening and closing plate 7.
[0025] Working principle: The dumbbells to be loaded are placed on the lowest electrically controlled tilting and opening plate 7. The placement height is determined by detecting the weight of the dumbbells. Then, all electrically controlled tilting and opening plates 7 at and below this height are tilted downwards. The winch 8 above this height releases the winch rope. The hook below the winch rope is attached to the dumbbell handle, and the winch rope is wound up, raising the dumbbell to the position of the support beam 2 at the required placement height. The dumbbell is then optically scanned and identified. The conveying trolley 5 at the lower end of the support beam 2 above it is then moved horizontally to below the electrically controlled tilting and opening plate 7. The dumbbell is then separated from the hook below the winch rope using the electrically controlled tilting bottom hook 6, and then moved horizontally to the designated detachable support base 3. Finally, the dumbbell is released onto the detachable support base 3.
[0026] In order to facilitate the formation of a longitudinal material guide channel, the upper surface of the support beam 2 is provided with an internal slot for installing a detachable support base 3. The detachable support base 3 is connected to the support beam 2 by inserting an elastic buckle at the bottom into the internal slot.
[0027] To facilitate loading and unloading, the detachable support base 3 includes a mounting base 31 with an elastic buckle at the bottom, a telescopic groove 32 on the upper surface of the mounting base 31, and a first arc-shaped protrusion 33 and a second arc-shaped protrusion 34 that are misaligned and installed inside the telescopic groove 32.
[0028] In order to adjust the arc-shaped gap between the first arc-shaped protrusion 33 and the second arc-shaped protrusion 34 to accommodate dumbbells of different sizes, an internal threaded adjusting cylinder 35 is fixedly installed inside the telescopic groove 32. The first arc-shaped protrusion 33 and the second arc-shaped protrusion 34 are slidably fitted on the outside of the internal threaded adjusting cylinder 35. The top of the first arc-shaped protrusion 33 and the second arc-shaped protrusion 34 are movably installed with a top adjusting bolt 36 that cooperates with the internal threaded adjusting cylinder 35.
[0029] To facilitate conveying and adjustment, the material conveying trolley 5 includes a main frame 51, a hoisting drive wheel set 52 installed on the upper sides of the main frame 51, an electric control adjustment plate 53 installed on the lower surface of the main frame 51, a rotating crossbeam 54 fixed on the lower surface of the electric control adjustment plate 53, and a screw translation adjustment seat 55 installed inside the rotating crossbeam 54.
[0030] The hoisting drive wheel assembly 52 consists of drive wheels and support wheels mounted on both sides of the main frame 51.
[0031] The electronically controlled adjustment panel 53 includes an annular guide rail fixed to the lower surface of the main frame, a bottom adjustment panel installed inside the annular guide rail, and an adjustment motor installed inside the main frame 51. The lower gear of the adjustment motor meshes with the upper gear of the bottom adjustment panel.
[0032] The lead screw translation adjustment seat 55 includes a translation lead screw installed inside the rotating crossbeam 54 and a translation base fitted onto the translation lead screw via a top internal thread translation seat.
[0033] To facilitate the lifting of dumbbells, the electrically controlled flip-type bottom hook 6 includes a bottom mounting frame 61 fixedly installed at the lower end of the lead screw translation adjustment seat 55, a first flip arm 62 movably installed inside the bottom mounting frame 61, a second flip arm 63, a first adjusting support rod 64, and a second adjusting support rod 65.
[0034] The first adjusting support rod 64 controls the first flipping arm 62 to flip and adjust via telescopic control, and the second adjusting support rod 65 controls the second flipping arm 63 to flip and adjust via telescopic control. The first flipping arm 62 and the second flipping arm 63, which are staggered, flip towards each other, thereby separating and joining with the dumbbell.
[0035] The first tilting arm 62 and the second tilting arm 63 adopt an electrically controlled telescopic structure design, consisting of a tilting arm hinged inside the bottom mounting frame 61, an extension strut fixed inside the tilting arm, and an arc-shaped adjusting arm controlled by the extension strut.
[0036] To facilitate the electrically controlled tilting adjustment, the electrically controlled tilting opening and closing plate 7 includes a tilting plate 71 movably installed inside the opening and a bottom control support rod 72 installed at the lower end of the tilting plate 71.
[0037] The bottom control strut 72 adjusts the tilting plate 71 by extending and retracting, thereby controlling the opening and closing of the opening.
[0038] To accommodate the specifications and dimensions of the optical recognition dumbbell, an optical recognition module 9 is fixedly mounted on the lower surface of the flip plate 71, and a pressure sensor controller 10 is fixedly mounted on the upper surface of the flip plate 71.
[0039] The optical recognition module 9 can identify the specifications, size, and position of the dumbbell, while the pressure sensor controller 10 can identify the mass of the dumbbell, thereby determining the specific parameters of the dumbbell and thus determining its required placement position.
[0040] In order to facilitate the movement of the material conveying trolley 5 to the lower end of the tilting plate 71, a separate guide rail 11 that cooperates with the embedded bottom guide rail 4 is fixedly mounted on the lower surface of the tilting plate 71.
[0041] When the flip plate 71 flips upward to close the opening, the embedded bottom guide rail 4 and the separate guide rail 11 are connected.
[0042] In order to monitor the position and rotation status of the material conveying trolley 5 in real time, optical ranging modules 12 are installed on the outer side wall of the main frame 1.
[0043] By installing optical ranging modules 12 on the four outer walls, the position of the material conveying trolley 5 on the embedded bottom guide rail 4 or the separate guide rail 11, as well as its rotation angle and direction, can be monitored based on the distance measurement.
[0044] Based on the above-described preferred embodiments of the present invention, and through the foregoing description, those skilled in the art can make various changes and modifications without departing from the inventive concept. The technical scope of this invention is not limited to the contents of the specification, but must be determined according to the scope of the claims.
Claims
1. An automated storage and retrieval system for dumbbell production, comprising vertical racks (1), characterized in that: The vertical rack (1) is internally fitted with a plurality of support beams (2). The upper surface of the support beams (2) is fitted with a detachable support base (3). The lower surface of the support beams (2) is fitted with an embedded bottom guide rail (4). The lower end of the support beams (2) is movably fitted with a material conveying trolley (5) via the embedded bottom guide rail (4). The lower surface of the material conveying trolley (5) is movably fitted with an electrically controlled flip-type bottom hook (6). The left side of the support beams (2) is provided with an opening. The opening is movably fitted with an electrically controlled flip-type opening and closing plate (7). The lower ends of the electrically controlled flip-type opening and closing plate (7) are equipped with electrically controlled winch cranes (8) on both sides.
2. The automated storage and retrieval system for dumbbell production according to claim 1, characterized in that: The upper surface of the support beam (2) is provided with an internal slot for installing a detachable support base (3). The detachable support base (3) is connected to the support beam (2) by inserting the elastic buckle at the bottom into the internal slot.
3. The automated storage and retrieval system for dumbbell production according to claim 2, characterized in that: The detachable support base (3) includes a mounting base (31) with an elastic buckle at the bottom, a telescopic groove (32) on the upper surface of the mounting base (31), a first arc-shaped protrusion (33) and a second arc-shaped protrusion (34) installed inside the telescopic groove (32) in a staggered manner.
4. The automated storage and retrieval system for dumbbell production according to claim 3, characterized in that: The telescopic groove (32) is fixedly equipped with an internal thread adjusting cylinder (35). The first arc-shaped protrusion (33) and the second arc-shaped protrusion (34) are slidably fitted on the outside of the internal thread adjusting cylinder (35). The top of the first arc-shaped protrusion (33) and the second arc-shaped protrusion (34) are movably installed with a top adjusting bolt (36) that cooperates with the internal thread adjusting cylinder (35).
5. An automated storage and retrieval system for dumbbell production according to claim 1, characterized in that: The material conveying trolley (5) includes a main frame (51), a hoisting drive wheel set (52) installed on the upper sides of the main frame (51), an electric control adjustment plate (53) installed on the lower surface of the main frame (51), a rotating crossbeam (54) fixed on the lower surface of the electric control adjustment plate (53), and a screw translation adjustment seat (55) installed inside the rotating crossbeam (54).
6. An automated storage and retrieval system for dumbbell production according to claim 5, characterized in that: The electrically controlled flip-type bottom hook (6) includes a bottom mounting frame (61) fixedly installed at the lower end of the lead screw translation adjustment seat (55), a first flip arm (62), a second flip arm (63), a first adjustment support rod (64), and a second adjustment support rod (65) movably installed inside the bottom mounting frame (61).
7. An automated storage and retrieval system for dumbbell production according to claim 1, characterized in that: The electrically controlled flip-type opening and closing plate (7) includes a flip plate (71) movably installed inside the opening and a bottom control support rod (72) installed at the lower end of the flip plate (71).
8. An automated storage and retrieval system for dumbbell production according to claim 7, characterized in that: An optical recognition module (9) is fixedly mounted on the lower surface of the flip plate (71), and a pressure sensor controller (10) is fixedly mounted on the upper surface of the flip plate.
9. An automated storage and retrieval system for dumbbell production according to claim 1, characterized in that: The flip plate (71) is fixedly fitted with a separate guide rail (11) that cooperates with the embedded bottom guide rail (4) on its lower surface.
10. An automated storage and retrieval system for dumbbell production according to claim 5, characterized in that: Optical ranging modules (12) are installed on the outer side walls of the main frame (51).