A flowerpot filling system based on cordyceps flower factory production

By using an equal-volume feeding and compaction leveling mechanism, the problem of uneven culture medium filling in the industrial production of Cordyceps militaris was solved, achieving efficient and uniform culture medium dispensing and compaction, improving production efficiency and product quality, and reducing costs and pollution risks.

CN121312459BActive Publication Date: 2026-05-08GUIZHOU GUIWANG BIOTECHNOLOGY CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
GUIZHOU GUIWANG BIOTECHNOLOGY CO LTD
Filing Date
2024-07-11
Publication Date
2026-05-08

AI Technical Summary

Technical Problem

In the industrialized production of cordyceps flowers, manual filling of culture medium is time-consuming and labor-intensive, and it is difficult to ensure that the density of the culture medium in each flowerpot is consistent, which can easily introduce microbial contamination and affect product quality and yield.

Method used

The system employs an equal-volume feeding and laying mechanism and a compaction and leveling mechanism. A servo motor drives a half-gear and a bevel gear set to achieve equal-volume dispensing and compaction of the culture medium, ensuring that the amount and density of the culture medium in each flowerpot are consistent, reducing manual operation and lowering the risk of microbial contamination.

Benefits of technology

It improves production efficiency, ensures the growth quality and yield of cordyceps flowers, reduces resource waste and pollution risks, and maintains a sterile production environment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The application discloses a flowerpot filling system based on industrialized production of Cordyceps flower, and relates to the technical field of mushroom cultivation.The flowerpot filling system based on industrialized production of Cordyceps flower comprises an equal-amount discharging and laying mechanism and a compaction and leveling mechanism, the compaction and leveling mechanism comprises a placing cavity, a planting flowerpot is placed in the placing cavity, and the equal-amount discharging and laying mechanism is arranged on one side of the compaction and leveling mechanism.Through the arrangement of the compaction and leveling mechanism, the compacting treatment is performed on the laid culture medium raw materials, the compacting work of the culture medium can be quickly and uniformly completed, the production efficiency is higher compared with artificial compacting treatment, and the mechanical compacting can ensure that the culture medium in each flowerpot reaches the same compactness, helps to ensure the consistency of product quality, the accurate control of the compacting work can reduce the waste of the culture medium raw materials, realizes the reasonable utilization of resources, and reduces the cost.
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Description

Technical Field

[0001] This invention relates to the field of mushroom cultivation technology, specifically to a flowerpot filling system based on the industrialized production of Cordyceps militaris. Background Technology

[0002] The potting system for the industrialized production of Cordyceps militaris refers to the potting device used to cultivate Cordyceps militaris. This system typically includes automated equipment for filling the pots with the raw materials for the Cordyceps militaris culture medium (including soil, nutrient solution, etc.) to provide a suitable growth environment for the Cordyceps militaris. This system is designed to improve production efficiency, reduce labor costs, and ensure that the quantity and quality of the culture medium in each pot are uniform, thereby improving the growth quality and yield of Cordyceps militaris. Through the automated potting system, Cordyceps militaris factories can carry out large-scale production more efficiently, thus meeting market demand.

[0003] In existing technologies, when filling flowerpots with culture medium, the medium needs to be filled in layers, with each layer moderately compacted to ensure the density and aeration of the medium. However, in factory production, the medium filling operation needs to be carried out in large quantities. Manually filling the medium is a labor-intensive task, requiring a large number of people to perform repetitive labor, which can easily lead to worker fatigue, affecting work efficiency and production speed. Moreover, it is difficult to maintain a completely uniform density of the medium in each flowerpot manually. This unevenness may lead to inconsistent growth conditions for Cordyceps flowers, thus affecting the quality and yield of the final product. Furthermore, the slow speed of manual filling of the medium can become a bottleneck limiting production capacity in large-scale production, affecting further improvement of production efficiency. In addition, if operating procedures and personal hygiene are not observed during manual operation, microbial contamination can be introduced, affecting the purity and quality of Cordyceps flowers.

[0004] Therefore, a flowerpot filling system based on the industrialized production of Cordyceps flowers is proposed to solve the above problems. Summary of the Invention

[0005] To address the shortcomings of existing technologies, this invention provides a flowerpot filling system based on the industrialized production of Cordyceps flowers, thereby solving the problems mentioned in the background section.

[0006] To achieve the above objectives, the present invention provides the following technical solution: a flowerpot filling system based on the industrialized production of Cordyceps militaris, comprising: a base, wherein a cavity is provided in the base; the flowerpot filling system based on the industrialized production of Cordyceps militaris includes: an equal-volume feeding and laying mechanism and a compaction and leveling mechanism; the compaction and leveling mechanism includes a placement cavity, wherein a planting flowerpot is placed in the placement cavity; the equal-volume feeding and laying mechanism is disposed on one side of the compaction and leveling mechanism.

[0007] The equal-volume feeding and laying mechanism is used to distribute the mixed culture medium into equal quantities and lay it into the planting pots.

[0008] The compaction and leveling mechanism is used to compact and level the culture medium laid in the planting pot.

[0009] Preferably, the equal-quantity material laying mechanism includes a servo motor, which is fixedly connected to the bottom of the base cavity. A half-gear is rotatably connected to the top output end of the servo motor. The half-gear is a semi-circular gear. A base is provided on one side of the servo motor, which is fixedly connected to the bottom of the base cavity. A driven gear is rotatably connected to the end of the base away from the base. The driven gear meshes with the half-gear. A synchronization column is fixedly connected to the end of the driven gear away from the base. A synchronization plate is fixedly connected to the end of the synchronization column away from the driven gear. A first material feeding pipe is fixedly connected to the lower surface of the synchronization plate. Two first material feeding pipes are symmetrically arranged around the axis of the synchronization plate. A storage bucket is attached to the upper part of one of the first material feeding pipes. The storage bucket is connected to an external fixing device. An auxiliary plate is provided below the synchronization plate. The auxiliary plate is slidably connected to the synchronization column. An auxiliary material feeding pipe is fixedly connected to the lower surface of the auxiliary plate. The first material feeding pipe is slidably connected inside the auxiliary material feeding pipe.

[0010] Preferably, the equal-quantity material laying mechanism further includes an adjusting column, which is fixedly connected to the center of the lower surface of the auxiliary plate. An annular groove is formed at the end of the adjusting column away from the auxiliary plate, and an L-shaped locking ring is engaged within the groove. An annular arc block is fixedly connected to the end of the L-shaped locking ring near the auxiliary plate, with the upper surface of the annular arc block abutting against the lower surface of the auxiliary plate. A U-shaped frame is fixedly connected to the outer ring of the synchronizing column, and the U-shaped frame is fixedly connected to the base. A telescopic rod is fixedly connected to the side of the L-shaped locking ring away from the auxiliary plate, with the end of the telescopic rod away from the L-shaped locking ring fixedly connected to the U-shaped frame. An opening and closing plate is attached to the end of the auxiliary material feeding pipe away from the auxiliary plate. An abutting column is fixedly connected to the side of the opening and closing plate near the center of the auxiliary plate, and the abutting column abutting against the lower surface of the annular arc block. An auxiliary block is provided in the middle of the opening and closing plate, and this auxiliary block is rotatably connected to the side of the auxiliary material feeding pipe near the annular arc block.

[0011] Preferably, the compaction and leveling mechanism further includes an extension block. An extension column is provided at the end of the half-gear furthest from the servo motor. The extension column on the half-gear passes through the base. The placement cavity is fixedly connected to the extension column on the half-gear. The extension block is fixedly connected to the side of the placement cavity furthest from the synchronization column. A bevel gear set is fixedly connected to the upper surface of the extension block. The bevel gear set consists of a horizontal bevel gear and a vertical bevel gear. A positioning column is attached to the end of the vertical bevel gear furthest from the extension block. The positioning column is fixedly connected to the placement cavity. On the outer surface of the body, an L-shaped groove is formed on one side of the upper end of the positioning post. A main lead screw is fixedly connected to the end of the bevel gear set away from the extension block. A rotating ring is threaded onto the main lead screw. The end of the rotating ring away from the main lead screw is slidably connected in the L-shaped groove. A collar connecting rod is slidably connected to the outer ring of the positioning post. The lower surface of the collar connecting rod is fixedly connected to the upper surface of the rotating ring. A connecting post is fixedly connected to the end of the collar connecting rod away from the positioning post. A spring is sleeved on the outer ring of the connecting post. A lower pressure plate is fixedly connected to the end of the connecting post away from the collar connecting rod.

[0012] Preferably, the servo motor is electrically connected to an external controller, the storage tank stores culture medium raw materials, the cavity between the first feeding pipe and the auxiliary feeding pipe is connected, the auxiliary feeding pipe and the first feeding pipe are on the same vertical line, and two auxiliary feeding pipes are symmetrically arranged with the axis of the auxiliary plate as the center.

[0013] Preferably, the lower surface of the circular arc block near the planting pot has a concave arc groove, and the opening and closing plate is adapted to the size of the auxiliary feeding pipe.

[0014] Preferably, the bevel gear set is electrically connected to an external drive, the rotating ring is slidably adapted to the L-shaped groove, and the diameter of the lower pressure plate is the same as the diameter of the inner cavity of the planting flowerpot.

[0015] Compared with the prior art, the present invention provides a flowerpot filling system based on the industrialized production of Cordyceps militaris flowers, which has the following characteristics:

[0016] Beneficial effects:

[0017] 1. By using an equal-volume feeding and spreading mechanism, the culture medium raw materials stored in the storage tank are automatically dispensed into the planting pots in equal quantities. This enables a highly efficient culture medium dispensing process, thereby improving overall production efficiency. Equal dispensing ensures that the amount of culture medium in each pot is the same, which helps to ensure that the cordyceps flower receives equal nutrition in each growth cycle, thus ensuring consistent product quality. Precise control of the dispensing amount can reduce culture medium waste, achieve rational use of resources, reduce costs, reduce human intervention, reduce the risk of microbial contamination, and help maintain a sterile production environment.

[0018] 2. By using a semi-gear-shaped design, the auxiliary feeding pipe is driven to intermittently and uniformly feed the substrate while simultaneously causing the planting pot to rotate at a constant speed. This spreads the falling substrate material along the bottom of the planting pot, preventing it from accumulating in the same spot. This results in a more even distribution of the substrate material during its descent, eliminating the need for manual stirring or subsequent adjustments. Furthermore, it prevents substrate material stacking, improves the uniformity of substrate distribution within the planting pot, ensures good aeration, facilitates respiration during the subsequent growth of Cordyceps militaris mycelium, promotes healthy growth, and ensures even distribution of nutrients in the substrate. This allows for effective respiration and utilization of nutrients by Cordyceps militaris, avoiding uneven growth quality caused by substrate stacking, reducing the failure rate in production, and improving overall production efficiency.

[0019] 3. The compaction and leveling mechanism compacts the laid culture medium material quickly and evenly, resulting in higher production efficiency compared to manual compaction. Mechanized layered laying and compaction ensure consistent density and compaction of the culture medium material, allowing Cordyceps militaris to receive equal nutrition throughout its growth cycle, thus guaranteeing consistent product quality. Precise control of the compaction process reduces waste of culture medium material, enabling rational resource utilization and lowering costs. Furthermore, the compacted lower plate is removed from one side of the planting pot, preventing obstruction of the culture medium material falling into the pot and ensuring uninterrupted placement and removal of the planting pot by the external automatic conveying system, without hindering the operation of other mechanisms.

[0020] 4. By setting up an equal-volume feeding and laying mechanism and a compaction and leveling mechanism, the raw materials of the culture medium are packaged in equal quantities. This ensures the consistency of the culture medium during layered laying in factory operations. The compaction work after layered laying, in conjunction with the compaction work, ensures that the density of the culture medium is consistent, avoiding the formation of air pockets caused by uneven laying or insufficient compaction. The presence of air pockets reduces the uneven distribution of nutrients, preventing some areas of Cordyceps flowers from not receiving enough nutrients. This ensures that each portion of culture medium is fully utilized, improving resource utilization. At the same time, avoiding the formation of air pockets helps reduce the space for microorganisms and other contaminants to hide, reducing the risk of contamination during the production process, which is conducive to maintaining a sterile production environment and further helps Cordyceps flowers grow evenly throughout the culture medium. Attached Figure Description

[0021] Figure 1 This is a schematic diagram of the overall structure of the present invention;

[0022] Figure 2 This is a cross-sectional view of the internal structure of the base of the present invention;

[0023] Figure 3This is a structural diagram of the partial equal-volume material laying mechanism of the present invention;

[0024] Figure 4 For the present invention Figure 3 Enlarged structural diagram at point A in the middle;

[0025] Figure 5 For the present invention Figure 2 Enlarged structural diagram at point B;

[0026] Figure 6 This is a structural diagram of the partial compaction and leveling mechanism of the present invention;

[0027] Figure 7 This is a disassembled structural diagram of the compaction and leveling mechanism of the present invention.

[0028] In the picture:

[0029] 1. Base;

[0030] 2. Equal-quantity material laying mechanism; 201. Servo motor; 202. Half gear; 203. Base; 204. Driven gear; 205. Synchronizing column; 206. Synchronizing plate; 207. First feeding pipe; 208. Storage tank; 209. Auxiliary plate; 210. Auxiliary feeding pipe; 211. Adjusting column; 212. Circular groove; 213. Circular arc block; 214. L-shaped fastening ring; 215. U-shaped frame; 216. Telescopic rod; 217. Opening and closing plate; 218. Abutting column;

[0031] 3. Compacting and leveling mechanism; 301. Placement cavity; 302. Planting pot; 303. Extension block; 304. Bevel gear set; 305. Positioning column; 306. L-shaped groove; 307. Main screw; 308. Rotating ring; 309. Collar connecting rod; 310. Connecting column; 311. Spring; 312. Lower pressure plate. Detailed Implementation

[0032] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0033] The present invention will now be described in further detail with reference to the accompanying drawings and embodiments.

[0034] Example

[0035] Please refer to Figures 1 to 4 As shown:

[0036] To address the problems mentioned in the technical solutions, this application provides a flowerpot filling system based on the industrialized production of Cordyceps militaris, comprising: a base 1, the base 1 having a cavity; the flowerpot filling system based on the industrialized production of Cordyceps militaris includes: an equal-quantity feeding and laying mechanism 2 and a compaction and leveling mechanism 3; the compaction and leveling mechanism 3 includes a placement cavity 301, in which a planting flowerpot 302 is placed; the equal-quantity feeding and laying mechanism 2 is disposed on one side of the compaction and leveling mechanism 3.

[0037] The equal-volume feeding and laying mechanism 2 is used to distribute the mixed culture medium equally into the planting pots 302. The equal-volume feeding and laying mechanism 2 includes a servo motor 201, which is electrically connected to an external controller. The servo motor 201 is fixedly connected to the bottom of the inner cavity of the base 1. A half-gear 202 is rotatably connected to the top output end of the servo motor 201. The half-gear 202 is a semi-circular gear, mainly used to drive the auxiliary feeding pipe 210 to intermittently feed while rotating the placement cavity 301. A base 203 is provided on one side of the servo motor 201, and the base 203 is fixedly connected to the bottom of the inner cavity of the base 1. A driven gear 204 is rotatably connected to the end of the base 203 away from the base 1. The driven gear 204 meshes with the half-gear 202. A synchronization column 205 is fixedly connected to the end of the driven gear 204 away from the base 203. A synchronization plate 206 is fixedly connected to the end of the synchronization column 205 away from the driven gear 204. A first feeding pipe 207 is fixedly connected to the lower surface of the synchronization plate 206. Two first feeding pipes 207 are symmetrically arranged around the axis of the synchronization plate 206. A storage tank 208 is attached to the upper part of one of the first feeding pipes 207. The storage tank 208 stores culture medium raw materials and is connected to an external fixing device. An auxiliary plate 209 is arranged below the synchronization plate 206. The auxiliary plate 209 is slidably connected to the synchronization column 205. An auxiliary feeding pipe 210 is fixedly connected to the lower surface of the auxiliary plate 209. The cavity between the first feeding pipe 207 and the auxiliary feeding pipe 210 is connected. The auxiliary feeding pipe 210 and the first feeding pipe 207 are on the same vertical line. The cavity between the auxiliary feeding pipe 210 and the first feeding pipe 207 is mainly used to dispense the culture medium raw materials in the storage tank 208. The first feeding pipe 207 is slidably connected inside the auxiliary feeding pipe 210. Two auxiliary feeding pipes 210 are symmetrically arranged around the axis of the auxiliary plate 209.

[0038] The equal-quantity material laying mechanism 2 also includes an adjusting column 211, which is fixedly connected to the center of the lower surface of the auxiliary plate 209. A circular groove 212 is provided at the end of the adjusting column 211 away from the auxiliary plate 209. An L-shaped locking ring 214 is engaged within the circular groove 212. A circular arc block 213 is fixedly connected at the end of the L-shaped locking ring 214 near the auxiliary plate 209. A concave arc groove is provided on the lower surface of the side of the circular arc block 213 near the planting pot 302. The upper surface of the circular arc block 213 is in contact with the lower surface of the auxiliary plate 209. A U-shaped frame 215 is fixedly connected to the outer ring of the synchronous column 205, and the U-shaped frame 215 is fixedly connected to the base 1. A telescopic rod 216 is fixedly connected to the side of the L-shaped locking ring 214 away from the auxiliary plate 209. The telescopic rod 216 mainly... The telescopic rod 216 is used to extend and push the L-shaped fastening ring 214 up and down to change the volume of the communicating cavity formed between the first feeding tube 207 and the auxiliary feeding tube 210. The end of the telescopic rod 216 away from the L-shaped fastening ring 214 is fixedly connected to the U-shaped frame 215. The end of the auxiliary feeding tube 210 away from the auxiliary plate 209 is attached to the opening and closing plate 217. The opening and closing plate 217 is mainly used to control the opening and closing of the auxiliary feeding tube 210. The opening and closing plate 217 is adapted to the size of the auxiliary feeding tube 210. The side of the opening and closing plate 217 near the center of the auxiliary plate 209 is fixedly connected to the abutment post 218. The abutment post 218 is attached to the lower surface of the circular arc block 213. An auxiliary block is provided in the middle of the opening and closing plate 217. The auxiliary block is rotatably connected to the side of the auxiliary feeding tube 210 near the circular arc block 213.

[0039] A further embodiment: Please refer to Figures 5 to 7 As shown:

[0040] The compaction and leveling mechanism 3 is used to compact and level the culture medium laid in the planting pot 302. The compaction and leveling mechanism 3 also includes an extension block 303. An extension column is provided at the end of the half gear 202 away from the servo motor 201. The extension column on the half gear 202 passes through the base 1. The placement cavity 301 is fixedly connected to the extension column on the half gear 202. The extension block 303 is fixedly connected to the side of the placement cavity 301 away from the synchronization column 205. A bevel gear set 304 is fixedly connected to the upper surface of the extension block 303. The bevel gear set 304 is electrically connected to an external drive. The bevel gear set 304 is composed of a horizontal bevel gear and a vertical bevel gear. The vertical bevel gear in the bevel gear set 304 is attached to a positioning column 305 at the end away from the extension block 303. The positioning column 305 is fixedly connected to the outer surface of the placement cavity 301. An L-shaped groove 306 is opened on one side of the upper end of the positioning column 305. The bevel gear set 304 is located away from the extension block 303. One end of the extension block 303 is fixedly connected to a main lead screw 307. The main lead screw 307 is mainly used to drive the rotating ring 308 to rise and move. The rotating ring 308 is threadedly connected to the main lead screw 307. The end of the rotating ring 308 away from the main lead screw 307 is slidably connected in an L-shaped groove 306. The rotating ring 308 and the L-shaped groove 306 are slidably adapted to each other. The outer ring of the positioning post 305 is slidably connected to a collar connecting rod 309. The lower surface of the collar connecting rod 309 is flush with the outer ring of the positioning post 305. The upper surface of the rotating ring 308 is fixedly connected to the connecting post 310 at the end of the collar connecting rod 309 away from the positioning post 305. The outer ring of the connecting post 310 is fitted with a spring 311. The end of the connecting post 310 away from the collar connecting rod 309 is fixedly connected to a lower pressure plate 312. The lower pressure plate 312 is mainly used to level and compact the culture medium material laid in the planting flower pot 302. The diameter of the lower pressure plate 312 is the same as the inner diameter of the planting flower pot 302.

[0041] The working principle of all the content in the above embodiments is as follows:

[0042] In the initial state: the half gear 202 and the driven gear 204 are not yet meshed; the planting flower pot 302 is placed in the placement cavity 301; the servo motor 201 and the bevel gear set 304 are not started; the lower pressure plate 312 is not placed in the planting flower pot 302; the first feeding pipe 207 and the auxiliary feeding pipe 210 on the side away from the planting flower pot 302 correspond to the storage bucket 208.

[0043] The following is the working process of the equal-volume feeding and spreading mechanism 2 used to distribute the mixed culture medium into equal amounts and spread it into the planting pot 302:

[0044] In use, the planting pot 302 is transported to the placement cavity 301 via an external automatic transmission system. Under the control of the external controller, the servo motor 201 is started, driving the half gear 202 to rotate counterclockwise. As the half gear 202 rotates counterclockwise, it gradually meshes with the driven gear 204. Through this meshing action, the half gear 202 drives the driven gear 204 to rotate clockwise. When rotating clockwise, the synchronizing column 205, which is fixedly connected to the driven gear 204, rotates clockwise in sync. During the rotation of the synchronizing column 205, the synchronizing column 205 drives the synchronizing plate 206 to rotate clockwise in sync. Since the first feeding pipe 207 on one side of the synchronizing plate 206 is connected to the inner cavity of the storage tank 208 in the initial state, the culture medium raw material in the storage tank 208 is transferred to the cavity formed by the first feeding pipe 207 and the auxiliary feeding pipe 210 through the connected inner cavity for the dispensing of the culture medium raw material.

[0045] When the synchronizing column 205 drives the synchronizing plate 206 to rotate clockwise, the auxiliary plate 209 rotates synchronously with the synchronizing plate 206. The cavity containing the culture medium raw material between the first discharge pipe 207 and the auxiliary discharge pipe 210 gradually detaches from the storage tank 208 as the synchronizing plate 206 and the auxiliary plate 209 rotate. At this time, the upper surface of the synchronizing plate 206 seals the discharge port of the storage tank 208 to prevent leakage of the culture medium raw material. The first discharge pipe 207 and the auxiliary discharge pipe 210, containing the culture medium raw material, gradually rotate towards the planting pot 302 under clockwise rotation. Simultaneously, the opening and closing plate 217 and the telescopic rod 216 rotate synchronously with the rotation of the auxiliary discharge pipe 210. After the half gear 202 rotates 180 degrees, the driven gear 204 rotates 180 degrees synchronously under the drive of the half gear 202. At this time, the first feeding pipe 207 and the auxiliary feeding pipe 210 rotate 180 degrees through the synchronous column 205 and are in the center position of the planting pot 302. Under the setting of the engagement between the annular groove 212 and the L-shaped fastening ring 214, and the contact between the annular arc block 213 and the lower surface of the auxiliary feeding pipe 210, when the auxiliary feeding pipe 210 rotates, the annular arc block 213 remains relatively fixed to the U-shaped frame 215 through the L-shaped fastening ring 214 and the telescopic rod 216, and does not move with the rotation of the auxiliary feeding pipe 210. Therefore, when the auxiliary feeding pipe 210 rotates to the eccentric position directly above the planting pot 302, it abuts the column. 218 slides on the lower surface of the annular block 213. When the contact post 218 slides to the position directly opposite the planting pot 302, the telescopic rod 216 shifts towards the annular block 213 due to the concave arc groove of the annular block 213. Since the middle part of the opening and closing plate 217 is rotatably connected to one side of the auxiliary feeding pipe 210, the opening and closing plate 217 shifts downward when the telescopic rod 216 shifts upward. The blocking effect of the opening and closing plate 217 is released, and the culture medium material loaded in the auxiliary feeding pipe 210 falls into the planting pot 302. At this time, the servo motor 201 is still driving the half gear 202 to rotate. Since the half gear 202 is only a half-circle gear, after the auxiliary feeding pipe 210 rotates 180 degrees, the half gear 202 and the driven gear... With the engagement of gear 204 disengaged, half-gear 202 temporarily fails to drive driven gear 204 to rotate. Auxiliary feeding pipe 210 is now stationary above planting pot 302, continuously feeding internal culture medium material into the planting pot 302. Then, under the continuous rotation of half-gear 202, it drives the placement cavity 301 and the planting pot 302 inside the placement cavity 301 to rotate, thereby spreading the material falling from auxiliary feeding pipe 210 onto the planting pot 302, preventing material accumulation, and spreading it evenly on the bottom surface of the planting pot 302. After multiple rotations of half-gear 202, the culture medium material is layered and filled into the pot, ensuring consistent density and compactness of the culture medium, allowing the cordyceps flower to receive equal nutrition in each growth cycle.This helps ensure consistent product quality;

[0046] By using the equal-volume feeding and spreading mechanism 2, the culture medium raw materials stored in the storage tank 208 are automatically and evenly distributed into the planting pots 302. This enables a highly efficient culture medium dispensing process, thereby improving overall production efficiency. Equal dispensing ensures that the amount of culture medium in each pot is the same, which helps to ensure that the Cordyceps flower receives equal nutrition in each growth cycle, thus ensuring the consistency of product quality. Precise control of the dispensing amount can reduce the waste of culture medium, achieve rational use of resources, reduce costs, reduce human intervention, reduce the risk of microbial contamination, and help maintain a sterile production environment.

[0047] By using the shape of the half-gear 202, the auxiliary feeding pipe 210 is driven to intermittently and uniformly feed materials. Simultaneously, the planting pot 302 rotates at a uniform speed during feeding, spreading the falling culture medium material along the bottom of the planting pot 302. This prevents accumulation in the same location within the planting pot 302, resulting in a more even distribution of the culture medium material during its descent. This eliminates the need for manual stirring or subsequent adjustments, further preventing the culture medium material from piling up and improving the uniformity of its distribution within the planting pot 302. This ensures good aeration within the pot, aiding in the respiration of the Cordyceps militaris mycelium during growth, promoting healthy development, and ensuring even distribution of nutrients in the culture medium. This facilitates the effective respiration and utilization of nutrients by the Cordyceps militaris, avoiding uneven growth quality caused by culture medium piling up, reducing the failure rate in production, and improving overall production efficiency.

[0048] Please refer to the above work process. Figures 1 to 4 .

[0049] The following is the working process of the compaction and leveling mechanism 3, which is used to compact and level the culture medium laid in the planting pot 302:

[0050] In use, the culture medium raw materials stored in the storage tank 208 are evenly distributed and laid into the planting pots 302. The bevel gear set 304 is driven by an external drive. Simultaneously, the counterclockwise rotation of the horizontal bevel gear in the bevel gear set 304 drives the vertical bevel gear to rotate counterclockwise synchronously. The main lead screw 307, under the action of the bevel gears, rotates counterclockwise synchronously. At this time, due to the threaded connection between the rotating ring 308 and the main lead screw 307, and the limitation of the L-shaped groove 306, the rotating ring 308... The rotating ring 308 rotates counterclockwise within the inner side of the 06, causing the collar connecting rod 309 to rotate counterclockwise around the positioning post 305. This causes the lower pressure plate 312 to deflect closer to the planting pot 302. When the rotating ring 308 rotates to the turning point of the L-shaped groove 306, the lower pressure plate 312 moves to directly above the planting pot 302, with the lower pressure plate 312 and the planting pot 302 forming concentric circles. At this time, the main screw 307 continues to rotate counterclockwise. Under the action of the rotating ring 308, the rotating ring 308 moves downward under the restriction of the L-shaped groove 306. The downward movement of the rotating ring 308 synchronously causes the collar connecting rod 309 to move downward. At this time, the lower pressure plate 312 moves towards the bottom of the planting pot 302 synchronously under the action of the collar connecting rod 309. During the process of approaching the bottom of the planting pot 302, the rotation degree of the main screw 307 is set according to the required compaction of the culture medium to control the pressing height of the lower pressure plate 312. This controls the pressing force of the lower pressure plate 312 on the culture medium material in the planting pot 302, thereby compacting the culture medium material laid in the planting pot 302 to the required degree. After compaction, the bevel gear set 304 rotates in the opposite direction, driving the main screw 307 to rotate clockwise, causing the rotating ring 308 to move upward and drive the lower pressure plate 312 to reset. Then, according to the different layers of culture medium material laid, the downward movement height of the rotating ring 308 is set to achieve layered compaction after layered laying, thus forming a cycle.

[0051] By using the compaction and leveling mechanism 3, the laid culture medium material is compacted quickly and evenly. Compared with manual compaction, this method is more efficient. Mechanized layered laying and compaction ensures consistent density and compactness of the culture medium material, allowing Cordyceps militaris to receive equal nutrition in each growth cycle. This helps ensure consistent product quality. Precise control of the compaction process reduces waste of culture medium material, enabling rational resource utilization and lowering costs. Furthermore, the compaction of the lower platen 312 and its removal from one side of the planting pot 302 will not obstruct the falling culture medium material into the planting pot 302, nor will it affect the subsequent placement and removal of the planting pot 302 by the external automatic transmission system, thus not hindering the operation of other mechanisms.

[0052] By setting up the equal-volume feeding and laying mechanism 2 and the compaction and leveling mechanism 3, the equal-volume packaging of the culture medium raw materials is achieved, thereby ensuring the consistency of the culture medium layer laying during factory operations. The compaction work after layer laying, in conjunction with the compaction work, ensures that the density of the culture medium is consistent, avoiding the formation of air pockets caused by uneven laying or insufficient compaction. The presence of air pockets reduces the uneven distribution of nutrients, preventing some areas of Cordyceps flowers from not receiving enough nutrients. This allows each portion of culture medium to be fully utilized, improving resource utilization. At the same time, avoiding the formation of air pockets helps reduce the space for microorganisms and other contaminants to hide, reducing the risk of contamination during the production process, which is conducive to maintaining a sterile production environment and further helps Cordyceps flowers grow evenly throughout the culture medium.

[0053] Please refer to the above work process. Figures 5 to 7 .

[0054] It should be noted that, in this document, relational terms such as "first" and "second" are used merely to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

[0055] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A flowerpot filling system based on the industrialized production of Cordyceps militaris flowers, comprising: The base (1) has a cavity inside. The flower pot filling system based on the industrial production of Cordyceps flowers includes: an equal material laying mechanism (2) and a compaction and leveling mechanism (3). The compaction and leveling mechanism (3) includes a placement cavity (301). A planting flower pot (302) is placed inside the placement cavity (301). The equal material laying mechanism (2) is located on one side of the compaction and leveling mechanism (3). The equal-volume feeding and laying mechanism (2) is used to distribute the mixed culture medium in equal quantities and lay it into the planting pot (302); The compaction and leveling mechanism (3) is used to compact and level the culture medium laid in the planting pot (302); The equal-quantity material laying mechanism (2) includes a servo motor (201), which is fixedly connected to the bottom of the inner cavity of the base (1). A half gear (202) is rotatably connected to the top output end of the servo motor (201). The half gear (202) is a half-circle gear. A base (203) is provided on one side of the servo motor (201). The base (203) is fixedly connected to the bottom of the inner cavity of the base (1). A driven gear (204) is rotatably connected to the end of the base (203) away from the base (1). The driven gear (204) meshes with the half gear (202). A synchronization column (205) is fixedly connected to the end of the driven gear (204) away from the base (203). 5) A synchronizing plate (206) is fixedly connected to one end away from the driven gear (204). A first feeding pipe (207) is fixedly connected to the lower surface of the synchronizing plate (206). Two first feeding pipes (207) are symmetrically arranged around the axis of the synchronizing plate (206). A storage bucket (208) is attached to the upper part of one of the first feeding pipes (207). The storage bucket (208) is connected to an external fixing device. An auxiliary plate (209) is arranged below the synchronizing plate (206). The auxiliary plate (209) is slidably connected to the synchronizing column (205). An auxiliary feeding pipe (210) is fixedly connected to the lower surface of the auxiliary plate (209). The first feeding pipe (207) is slidably connected inside the auxiliary feeding pipe (210). The equal-quantity material laying mechanism (2) also includes an adjusting column (211), which is fixedly connected to the center of the lower surface of the auxiliary plate (209). A circular groove (212) is provided at the end of the adjusting column (211) away from the auxiliary plate (209). An L-shaped fastening ring (214) is engaged in the circular groove (212). A circular arc block (213) is fixedly connected at the end of the L-shaped fastening ring (214) near the auxiliary plate (209). The upper surface of the circular arc block (213) is in contact with the lower surface of the auxiliary plate (209). A U-shaped frame (215) is fixedly connected to the outer ring of the synchronous column (205). The U-shaped frame (215) is fixedly connected to the base (1). A telescopic rod (216) is fixedly connected to the side of the L-shaped fastening ring (214) away from the auxiliary plate (209). The end of the telescopic rod (216) away from the L-shaped fastening ring (214) is fixedly connected to the U-shaped frame (215). The end of the auxiliary feeding tube (210) away from the auxiliary plate (209) is attached to the opening and closing plate (217). The side of the opening and closing plate (217) near the center of the auxiliary plate (209) is fixedly connected to the abutting post (218). The abutting post (218) is attached to the lower surface of the circular arc block (213). An auxiliary block is provided in the middle of the opening and closing plate (217). The auxiliary block is rotatably connected to the side of the auxiliary feeding tube (210) near the circular arc block (213).

2. The flowerpot filling system based on the industrialized production of Cordyceps militaris as described in claim 1, characterized in that: The compaction and leveling mechanism (3) also includes an extension block (303). An extension column is provided at the end of the half gear (202) away from the servo motor (201). The extension column on the half gear (202) passes through the base (1). The placement cavity (301) is fixedly connected to the extension column on the half gear (202). The extension block (303) is fixedly connected to the side of the placement cavity (301) away from the synchronization column (205). A bevel gear set (304) is fixedly connected to the upper surface of the extension block (303). The bevel gear set (304) consists of a horizontal bevel gear and a vertical bevel gear. The end of the vertical bevel gear in the bevel gear set (304) away from the extension block (303) is attached to a positioning column (305). The positioning column (305) is fixedly connected to the outer surface of the placement cavity (301). 05) An L-shaped groove (306) is provided on one side of the upper end. The end of the bevel gear set (304) away from the extension block (303) is fixedly connected to the main screw (307). A rotating ring (308) is threaded on the main screw (307). The end of the rotating ring (308) away from the main screw (307) is slidably connected in the L-shaped groove (306). The outer ring of the positioning post (305) is slidably connected to the collar connecting rod (309). The lower surface of the collar connecting rod (309) is fixedly connected to the upper surface of the rotating ring (308). The end of the collar connecting rod (309) away from the positioning post (305) is fixedly connected to the connecting post (310). A spring (311) is sleeved on the outer ring of the connecting post (310). The end of the connecting post (310) away from the collar connecting rod (309) is fixedly connected to the lower pressure plate (312).

3. The flowerpot filling system based on the industrialized production of Cordyceps militaris according to claim 1, characterized in that: The servo motor (201) is electrically connected to an external controller. The storage tank (208) stores culture medium raw materials. The cavity between the first feeding pipe (207) and the auxiliary feeding pipe (210) is connected. The auxiliary feeding pipe (210) and the first feeding pipe (207) are on the same vertical line. There are two auxiliary feeding pipes (210) symmetrically arranged with the axis of the auxiliary plate (209) as the center.

4. The flowerpot filling system based on the industrialized production of Cordyceps militaris as described in claim 1, characterized in that: The circular arc block (213) has a concave arc groove on the lower surface of the side near the planting flower pot (302), and the opening and closing plate (217) is adapted to the size of the auxiliary feeding pipe (210).

5. A flowerpot filling system based on the industrialized production of Cordyceps militaris flowers according to claim 2, characterized in that: The bevel gear set (304) is electrically connected to an external drive, the rotating ring (308) is slidably adapted to the L-shaped groove (306), and the diameter of the lower pressure plate (312) is the same as the inner diameter of the planting flower pot (302).

Citation Information

Patent Citations

  • Flower seedling potting and soil loading device and use method thereof

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