Modularized opening and closing curtain track based on antibacterial composite material

Abstract

The invention discloses a modular opening and closing curtain track based on an antibacterial composite material, and belongs to the technical field of opening and closing curtain tracks, the modular opening and closing curtain track comprises an aluminum extrusion profile and an antibacterial resin profile, and the antibacterial resin profile is located on the inner wall of the aluminum extrusion profile; the antibacterial resin profile comprises high-performance resin, an antibacterial agent, a lubricating agent, a dispersing agent, a stabilizing agent and an antioxidant, and the problems that a traditional opening and closing curtain track only has basic supporting and opening and closing functions, and viruses and bacteria attached to the track and a curtain body cannot be effectively inhibited are solved. In the environment where people flow frequently, bacteria and viruses are prone to breeding and spreading on the opening and closing curtains and tracks of the opening and closing curtains, so that the risk of infectious disease spreading is increased, and the health of people is threatened.

Description

Technical Field

[0001] This invention belongs to the field of opening and closing curtain track technology, and particularly relates to a modular opening and closing curtain track based on antibacterial composite material. Background Technology

[0002] Curtains are widely used as common objects for both privacy and decoration in various settings, including daily life, medical facilities, and public activity areas.

[0003] However, traditional curtain tracks only provide basic support and opening / closing functions, and cannot effectively inhibit viruses and bacteria attached to the tracks and curtains. In environments with frequent personnel movement, bacteria and viruses can easily breed and spread on curtains and their tracks, thereby increasing the risk of infectious disease transmission and threatening people's health. Summary of the Invention

[0004] The purpose of this invention is to address the problem that traditional curtain tracks only provide basic support and opening / closing functions, failing to effectively inhibit viruses and bacteria attached to the track and curtain body. In environments with frequent personnel movement, bacteria and viruses easily breed and spread on curtains and their tracks, increasing the risk of infectious disease transmission and threatening people's health. Therefore, this invention proposes a modular curtain track based on antibacterial composite materials.

[0005] To achieve the above objectives, the present invention adopts the following technical solution: a modular opening and closing curtain track based on antibacterial composite material, comprising an aluminum extrusion profile and an antibacterial resin profile, wherein the antibacterial resin profile is located on the inner wall of the aluminum extrusion profile, and wherein the antibacterial resin profile comprises the following components by weight percentage:

[0006] High-performance resin 50-80%;

[0007] Antibacterial agent 10-30%;

[0008] Lubricant 1-3%;

[0009] Dispersant 2-5%;

[0010] Stabilizer 0.5-2%;

[0011] Antioxidant 0.5-2%.

[0012] Furthermore, the aforementioned antibacterial agent comprises nano-sized silver ion particles and natural plant extracts, wherein the natural plant extracts are at least one of tea polyphenols and baicalin.

[0013] Furthermore, the particle size of the aforementioned nanoscale silver ion particles is 1~100nm.

[0014] Furthermore, the dispersant is at least one of polyvinylpyrrolidone and sodium dodecyl sulfate.

[0015] Furthermore, the aforementioned stabilizer is at least one of hindered amine light stabilizers and phosphite stabilizers.

[0016] Furthermore, the aforementioned high-performance resin is any one of polypropylene, polyethylene, and polycarbonate.

[0017] Furthermore, the present invention also provides a method for manufacturing a modular opening and closing curtain track based on antibacterial composite material, comprising the following steps:

[0018] S1: Raw material pretreatment; Place the high-performance resin in a drying oven and dry it at 80-100℃ for 2-4 hours to remove moisture from the resin; Weigh the antibacterial agent, the dispersant, the stabilizer, the lubricant and the antioxidant in the specified proportions, and grind them separately to make the particle size of each component uniform, so as to facilitate subsequent mixing;

[0019] S2: Mixing and stirring; add the dried high-performance resin to a high-speed mixer and start the mixer to stir for 2-5 minutes; add the ground antibacterial agent, the dispersant, the stabilizer, the lubricant and the antioxidant in sequence, and continue stirring for 10-20 minutes to ensure that all components are fully mixed and uniform to form an antibacterial resin mixture; conduct antibacterial performance tests and light exposure tests on the antibacterial resin mixture.

[0020] S3: Melt extrusion; The well-mixed antibacterial resin mixture is added to a twin-screw extruder, the twin-screw extruder is started, and the antibacterial resin mixture is melted and plasticized under the rotation of the screws, and then extruded through the die head to form an antibacterial resin profile;

[0021] S4: Cooling and shaping. The extruded antibacterial resin profile is immediately cooled through a cooling water tank to quickly shape the profile and prevent deformation.

[0022] S5: Cutting and shaping. According to the design dimensions of the opening and closing curtain track, use a cutting machine to cut the cooled and shaped antibacterial resin profile into the required length;

[0023] S6: Track assembly, where the cut antibacterial resin profiles are attached to the inner wall of the aluminum extrusion profiles using clips or adhesive.

[0024] This invention provides a modular opening and closing curtain track based on antibacterial composite material. The antibacterial resin profile uses high-performance resin as the matrix, and a dispersant is used to uniformly disperse nano-sized silver ion particles (1~100nm) and natural plant extracts such as tea polyphenols / baicalin, forming a highly efficient antibacterial network. Silver ions penetrate bacterial cell membranes and disrupt metabolism, while plant extracts inhibit biofilm formation, achieving antibacterial effects synergistically. Stabilizers and antioxidants respectively resist photo-oxidation and thermal aging, protecting antibacterial activity and resin structure. Lubricants optimize processing flowability, ensuring the profile is dense and defect-free. Finally, the antibacterial resin profile is embedded in the inner wall of an aluminum extrusion profile, utilizing the high strength and corrosion resistance of aluminum to provide structural support, forming a modular track that is rigid on the outside and tough on the inside. This ensures long-term antibacterial durability while achieving convenient installation and stable use. When bacteria or viruses come into contact with the surface of the opening and closing curtain track, the nano-silver ion particles and natural plant extracts in the antibacterial resin profile will quickly take effect, destroying the cell structure or biofilm of bacteria or viruses and inhibiting their growth or reproduction.

[0025] In the manufacturing process, the high-performance resin is first dried to remove moisture and prevent defects caused by moisture vaporization during processing. At the same time, antibacterial agents and other additives are ground to achieve uniform particle size and ensure their dispersion effect in the resin. Then, the mechanical shear force of a high-speed mixer is used to gradient mix the dried resin and the ground additives to form an antibacterial resin mixture with uniform distribution of antibacterial agents and synergistic effect of various functional additives. The antibacterial and stability of the composite system are verified through performance testing. Next, the mixture is melted and plasticized by the screw rotation of a twin-screw extruder, so that the antibacterial components are fully integrated with the resin matrix. The mixture is then extruded through the die head to form a continuous profile. After being quickly shaped in a cooling water tank to prevent deformation, the profile is cut to the design size and assembled onto the inner wall of the aluminum extrusion profile by snap-fit ​​or adhesive method, ultimately producing an opening and closing curtain track with both stable structure and long-lasting antibacterial performance.

[0026] Therefore, this embodiment has the following advantages compared to the prior art:

[0027] A modular curtain track based on antibacterial composite materials solves the problem that traditional curtain tracks only have basic support and opening / closing functions, and cannot effectively inhibit viruses and bacteria attached to the track and curtain body. In environments with frequent personnel movement, bacteria and viruses can easily breed and spread on curtains and their tracks, thereby increasing the risk of infectious disease transmission and threatening people's health. Attached Figure Description

[0028] To more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings used in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of the present invention and should not be regarded as a limitation on the scope. For those skilled in the art, other related drawings can be obtained based on these drawings without creative effort.

[0029] Figure 1 This is a schematic diagram of a modular opening and closing curtain track based on antibacterial composite material.

[0030] Figure 2 This is the result of bacterial testing on an antibacterial resin mixture in a modular opening and closing curtain track based on an antibacterial composite material.

[0031] Figure 3 This is a composition diagram of the antibacterial resin mixture in a modular opening and closing curtain track based on antibacterial composite material.

[0032] Figure 4 This is a step-by-step diagram illustrating the manufacturing process of a modular opening and closing curtain track based on antibacterial composite materials.

[0033] Figure 5 This describes an antiviral process for a modular opening and closing curtain track based on antibacterial composite materials.

[0034] Legend:

[0035] 1-Aluminum extruded profile; 2-Antibacterial resin profile. Detailed Implementation

[0036] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0037] To make the objectives, technical solutions, and advantages of the embodiments of the present invention clearer, the technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. The components of the embodiments of the present invention described and shown in the accompanying drawings can generally be arranged and designed in various different configurations.

[0038] Therefore, the following detailed description of the embodiments of the invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but merely to illustrate selected embodiments of the invention. All other embodiments obtained by those skilled in the art based on the embodiments of the invention without inventive effort are within the scope of protection of the invention.

[0039] It should be noted that similar labels and letters in the following figures indicate similar items. Therefore, once an item is defined in one figure, it does not need to be further defined and explained in subsequent figures.

[0040] In the description of the embodiments of the present invention, it should be noted that the terms "upper" and "inner" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship in which the product of the invention is usually placed when in use. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limiting the present invention.

[0041] In the description of this invention, it should also be noted that, unless otherwise explicitly specified and limited, the terms "set," "install," "connect," and "link" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this invention based on the specific circumstances.

[0042] Example 1

[0043] Please see Figure 1-5 This invention provides a technical solution: a modular opening and closing curtain track based on antibacterial composite material, comprising an aluminum extrusion profile 1 and an antibacterial resin profile 2, wherein the antibacterial resin profile 2 is located on the inner wall of the aluminum extrusion profile 1, and wherein the antibacterial resin profile 2 comprises the following components by weight percentage:

[0044] High-performance resin 50-80%;

[0045] Antibacterial agent 10-30%;

[0046] Lubricant 1-3%;

[0047] Dispersant 2-5%;

[0048] Stabilizer 0.5-2%;

[0049] Antioxidant 0.5-2%.

[0050] Specifically, see Figure 1-5The antibacterial agent comprises nano-sized silver ion particles and natural plant extracts, wherein the natural plant extracts are at least one of tea polyphenols and baicalin. The nano-silver ions kill viruses through contact, and light exposure may accelerate the release of silver ions or alter their form (such as the formation of silver oxide).

[0051] Specifically, see Figure 1-5 The nanoscale silver ion particles have a particle size of 1~100nm.

[0052] This invention provides a modular opening and closing curtain track based on antibacterial composite material. The antibacterial resin profile uses high-performance resin as the matrix, and a dispersant is used to uniformly disperse nano-sized silver ion particles (1~100nm) and natural plant extracts such as tea polyphenols / baicalin, forming a highly efficient antibacterial network. Silver ions penetrate bacterial cell membranes and disrupt metabolism, while plant extracts inhibit biofilm formation, achieving antibacterial effects synergistically. Stabilizers and antioxidants respectively resist photo-oxidation and thermal aging, protecting antibacterial activity and resin structure. Lubricants optimize processing flowability, ensuring the profile is dense and defect-free. Finally, the antibacterial resin profile is embedded in the inner wall of an aluminum extrusion profile, utilizing the high strength and corrosion resistance of aluminum to provide structural support, forming a modular track that is rigid on the outside and tough on the inside. This ensures long-term antibacterial durability while achieving convenient installation and stable use. When bacteria or viruses come into contact with the surface of the opening and closing curtain track, the nano-silver ion particles and natural plant extracts in the antibacterial resin profile will quickly take effect, destroying the cell structure or biofilm of bacteria or viruses and inhibiting their growth or reproduction.

[0053] In the manufacturing process, the high-performance resin is first dried to remove moisture and prevent defects caused by moisture vaporization during processing. At the same time, antibacterial agents and other additives are ground to achieve uniform particle size and ensure their dispersion effect in the resin. Then, the mechanical shear force of a high-speed mixer is used to gradient mix the dried resin and the ground additives to form an antibacterial resin mixture with uniform distribution of antibacterial agents and synergistic effect of various functional additives. The antibacterial and stability of the composite system are verified through performance testing. Next, the mixture is melted and plasticized by the screw rotation of a twin-screw extruder, so that the antibacterial components are fully integrated with the resin matrix. The mixture is then extruded through the die head to form a continuous profile. After being quickly shaped in a cooling water tank to prevent deformation, the profile is cut to the design size and assembled onto the inner wall of the aluminum extrusion profile by snap-fit ​​or adhesive method, ultimately producing an opening and closing curtain track with both stable structure and long-lasting antibacterial performance.

[0054] Therefore, this embodiment has the following advantages compared to the prior art:

[0055] A modular curtain track based on antibacterial composite materials solves the problem that traditional curtain tracks only have basic support and opening / closing functions, and cannot effectively inhibit viruses and bacteria attached to the track and curtain body. In environments with frequent personnel movement, bacteria and viruses can easily breed and spread on curtains and their tracks, thereby increasing the risk of infectious disease transmission and threatening people's health.

[0056] Example 2:

[0057] See Figure 1-5 The figure shows a modular opening and closing curtain track based on antibacterial composite material provided in Embodiment 2 of the present invention. This embodiment further improves upon the above embodiments by employing the following technical solution: the dispersant is at least one of polyvinylpyrrolidone and sodium dodecyl sulfate. This ensures that the nano-sized silver ion particles and natural plant extracts are uniformly dispersed in the resin matrix.

[0058] The stabilizer is at least one of hindered amine light stabilizers and phosphite stabilizers. It is used to prevent the antiviral and antibacterial components from degrading or becoming ineffective during long-term use. The antioxidant is used to inhibit oxidation reactions of the resin caused by factors such as air, light, and high temperature during use.

[0059] Example 3:

[0060] See Figure 1-5 The figure shows a modular opening and closing curtain track based on antibacterial composite material provided in Embodiment 3 of the present invention. Based on the above embodiments, the following technical solutions are further improved: the high-performance resin is any one of polypropylene, polyethylene, and polycarbonate.

[0061] Polypropylene (PP) possesses excellent mechanical strength, toughness, and chemical resistance, along with low density and light weight. When used to manufacture curtain tracks, it ensures that the track is not easily deformed or broken when bearing the weight of the curtains and during daily pulling, while also reducing the overall weight of the track for easier installation and handling.

[0062] Polyethylene (PE): Divided into low-density polyethylene (LDPE) and high-density polyethylene (HDPE). LDPE has good flexibility, while HDPE has higher strength. The choice depends on the specific requirements of the track; generally, it provides good flexibility and a certain level of strength, allowing the track to maintain its shape stability under different environments.

[0063] Polycarbonate (PC): It has excellent impact strength, transparency, and heat resistance. Tracks made from PC are not only sturdy and durable, able to withstand large external impacts without breaking, but also aesthetically pleasing. PC is an ideal choice for tracks that require a transparent or semi-transparent effect, and its heat resistance ensures that the tracks will not soften or deform at high temperatures.

[0064] Example 4:

[0065] See Figure 1-5 The figure shows a method for manufacturing a modular opening and closing curtain track based on antibacterial composite material according to Embodiment 3 of the present invention. This embodiment further improves upon the above embodiments by providing the following technical solution: A method for manufacturing a modular opening and closing curtain track based on antibacterial composite material includes the following steps:

[0066] S1: Raw material pretreatment; Place the high-performance resin in a drying oven and dry it at 80-100℃ for 2-4 hours to remove moisture from the resin; Weigh the antibacterial agent, the dispersant, the stabilizer, the lubricant and the antioxidant in the specified proportions, and grind them separately to make the particle size of each component uniform, so as to facilitate subsequent mixing;

[0067] S2: Mixing and stirring; add the dried high-performance resin to a high-speed mixer and start the mixer to stir for 2-5 minutes; add the ground antibacterial agent, dispersant, stabilizer, lubricant and antioxidant in sequence, and continue stirring for 10-20 minutes to ensure that all components are fully mixed and uniform, forming an antibacterial resin mixture. Perform antibacterial performance testing and light exposure testing on the antibacterial resin mixture; the curtain track is installed near the window, exposed to natural light during the day and in darkness at night; the light and dark test can simulate environmental conditions at different time periods to verify the persistence of the antiviral effect in actual use.

[0068] For bacterial testing, bacteria are cultured in a bacterial culture dish and then placed on the test specimen for testing. The test period for bacteria is 24 hours, and for mold it is 4 days. Observe whether there is a barrier band forming around the test specimen.

[0069] In the light test, the ordinary resin track and the antibacterial resin track were tested separately in bright and dark environments; over time, the ordinary resin track showed severe discoloration, while the antibacterial resin track did not change color.

[0070] S3: Melt extrusion; The mixed antibacterial resin mixture is added to a twin-screw extruder, the twin-screw extruder is started, and the antibacterial resin mixture is melted and plasticized under the rotation of the screws, and then extruded through the die head to form the antibacterial resin profile 2;

[0071] S4: Cooling and shaping: The extruded antibacterial resin profile 2 is immediately cooled through a cooling water tank to quickly shape the antibacterial resin profile 2 and prevent the profile from deforming.

[0072] S5: Cutting and shaping: According to the design dimensions of the opening and closing curtain track, use a cutting machine to cut the cooled and shaped antibacterial resin profile 2 into the required length;

[0073] S6: Track assembly, the cut antibacterial resin profile 2 is attached to the inner wall of the aluminum extrusion profile 1 by snap-fit ​​or adhesive.

[0074] Example 5

[0075] See Figure 1-5 The figure illustrates a method for manufacturing a modular opening and closing curtain track based on antibacterial composite material according to Embodiment 3 of the present invention. This embodiment further improves upon the above embodiments by including the following technical solutions: the antibacterial resin mixture may also contain nano-titanium dioxide, which, when exposed to light, can be excited to generate electron-hole pairs, producing free radicals with strong oxidizing properties, thereby destroying the virus structure. Dark-light testing can eliminate photocatalytic interference and verify the basic antiviral ability of the formulation under light-free conditions.

[0076] The above description is only a preferred embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any equivalent substitutions or modifications made by those skilled in the art within the scope of the technology disclosed in the present invention, based on the technical solution and inventive concept of the present invention, should be covered within the scope of protection of the present invention.

Claims

1. A modular opening and closing shade track based on an antibacterial composite material, characterized by, The application relates to an aluminum extruded section (1) and an antibacterial resin section (2) in the inner wall of the aluminum extruded section (1), wherein the antibacterial resin section (2) comprises the following components by weight percentage: High-performance resin 50-80%; Antibacterial agent 10-30%; Lubricant 1-3%; Dispersant 2-5%; Stabilizer 0.5-2%; Antioxidant 0.5-2%.

2. A modular opening and closing curtain track based on an antibacterial composite material according to claim 1, characterized in that, The antibacterial agent comprises nanoscale silver ion particles and natural plant extract, wherein the natural plant extract is at least one of tea polyphenol and baicalin.

3. A modular opening and closing curtain track based on an antibacterial composite material according to claim 2, characterized in that, The nanoscale silver ion particle has a particle size of 1-100 nm.

4. A modular opening and closing shade track based on an antibacterial composite material according to claim 1, characterized in that, The dispersant is at least one of polyvinylpyrrolidone and sodium dodecyl sulfate.

5. A modular opening and closing curtain track based on an antibacterial composite material according to claim 4, characterized in that, The stabilizer is at least one of hindered amine light stabilizer and phosphite stabilizer.

6. A modular opening and closing shade track based on an antibacterial composite material according to claim 4, characterized in that, The high-performance resin is any one of polypropylene, polyethylene and polycarbonate.

7. The method of claim 1-6, wherein the method further comprises: The application comprises the following steps: S1: raw material pretreatment; the high-performance resin is placed in a drying box and dried at 80-100 DEG C for 2-4 hours to remove water in the resin; the antibacterial agent, the dispersant, the stabilizer, the lubricant and the antioxidant in a specified proportion are weighed and respectively ground to make the particle sizes of the components uniform and facilitate subsequent mixing; S2: mixing and stirring; the dried high-performance resin is added into a high-speed mixer, the mixer is started and stirred for 2-5 minutes; the ground antibacterial agent, dispersant, stabilizer, lubricant and antioxidant are sequentially added, and stirring is continued for 10-20 minutes to make the components fully mixed and uniform, antibacterial resin mixture is formed, and antibacterial performance test and illumination test are conducted on the antibacterial resin mixture; S3: melt extrusion; the mixed antibacterial resin mixture is added into a double-screw extruder, the double-screw extruder is started, the antibacterial resin mixture is melt plasticized under the rotation of the screw, and the antibacterial resin section (2) is formed through a die head; S4: cooling and shaping; the extruded antibacterial resin section (2) is immediately cooled through a cooling water tank to rapidly shape the antibacterial resin section (2) and prevent the section from being deformed; S5: cutting and shaping; according to the design size of the opening and closing curtain track, the cooled and shaped antibacterial resin section (2) is cut into the required length by using a cutting machine; S6: track assembly; the cut antibacterial resin section (2) is buckled or pasted in the inner wall of the aluminum extruded section (1).

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