Flush ball removing equipment for garment processing

Abstract

The invention discloses hair ball removing equipment for garment processing, and relates to the technical field of garment after-finishing. According to the hair ball removing equipment for garment processing, fabric characteristics such as fiber components and elastic coefficients are recognized in real time through an infrared spectrum sensor, type selection of a linkage control processing head and tensioning parameters of a wrinkle flattening ring are matched, closed-loop feedback of a pressure sensing pad and a micro air cylinder is matched, the fixed pressure and the angle of the processing head can be dynamically adjusted, and it is ensured that the pressure is uniform; excessive stretching damage of an elastic fabric is avoided, the problems of snagging and fuzzing during fine fabric treatment are solved, directional tensioning of the fabric is achieved through bionic sawteeth of a flat wrinkle ring belt driven by a motor, and a treatment head is precisely attached to the curved surface part in cooperation with 360-degree rotation of a rotary disc and + / -30-degree angle adjustment of six micro air cylinders; the processing head is rapidly replaced through a buckle, automatic parameter matching of an operation screen is combined, meanwhile, manual intervention is reduced, and the daily average processing capacity of single equipment is increased.

Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of garment finishing, in particular to a garment processing pilling removing device. BACKGROUND

[0002] In the field of garment processing, the formation of pills is a key problem affecting the quality and appearance of finished garments. After the fabric is rubbed and washed, the surface fibers will form spherical protrusions due to uneven stress, especially in knitted fabrics, wool products and elastic fabrics. To solve this problem, a pill removing device has become a core equipment in the garment finishing process, and its performance directly affects the product qualification rate and production efficiency.

[0003] The existing pill removing device can be divided into physical cutting type, sand grinding type and laser vaporization type according to the working principle. Among them, industrial devices mostly use multiple rotating blades or sanding rollers to achieve batch processing. However, such devices have significant limitations in actual application: insufficient adaptability to fabrics, traditional devices rely on fixed parameters such as blade speed and pressure, making it difficult to balance the stretch characteristics of elastic fabrics such as sports wear fabrics containing spandex and the damage prevention requirements of delicate fabrics such as cashmere and silk. Fiber breakage caused by excessive cutting or grinding head adhesion often occurs, and the elastic recovery rate of elastic fabrics after processing can only be maintained at 70-80%. Moreover, the processing capacity of complex parts is weak. For curved structures such as collars and cuffs, the fixed treatment head of existing devices cannot conform to the curvature, resulting in a high leakage rate of 10-15%. Moreover, the flat creasing mechanism is mostly simple rolling type, which is difficult to eliminate wrinkles caused by relaxation of elastic fabrics, indirectly leading to uneven pill removal.

[0004] These problems not only restrict the processing efficiency, but also make it difficult to meet the requirements of high-end garments for delicate processing. Therefore, it is an urgent need in the industry to develop a pill removing device that has strong fabric adaptability, precise processing of complex parts and high automation. SUMMARY

[0005] The present application aims to at least solve one of the problems in the prior art, and provides a garment processing pill removing device that can solve the above problems.

[0006] To achieve the above-mentioned purpose, the present application provides the following technical scheme: a garment processing pill removing device, comprising a workbench, the workbench is fixedly connected with an operation screen, the workbench is fixedly connected with a pressure sensing pad, the workbench is fixedly connected with a support column, two hydraulic cylinders are fixedly connected below the support column in a symmetrical manner, a telescopic rod is arranged below each hydraulic cylinder, and a fixed pressing piece is fixedly connected below the telescopic rod. The workbench is provided with an installation layer, one side of the installation layer is fixedly connected with a motor, the installation layer is fixedly connected with an infrared spectrum sensor below, two grooves are arranged below the installation layer, a screw rod is arranged in the groove, and the screw rod is connected with the motor; Two moving blocks are threadedly connected to the screw rod, two flat-creased installation tables are fixedly connected to the moving blocks, hydraulic cylinders are fixedly connected to the flat-creased installation tables, telescopic rods are arranged below the hydraulic cylinders, flat-creased rings are fixedly connected to the telescopic rods, and bionic sawteeth are arranged below the flat-creased rings. The installation layer is provided with a motor, the installation layer is fixedly connected with a processing head installation table below, a turntable is arranged below the processing head installation table, and a hydraulic cylinder is fixedly connected to the turntable. A telescopic rod is arranged below the hydraulic cylinder, a pressure sensor is fixedly connected to the telescopic rod, six micro-cylinders are arranged below the pressure sensor, and an installation block is arranged below the micro-cylinders.

[0007] Preferably, the fixing pressing piece is made of silica gel material, and a wave-shaped anti-skid line is arranged on the side away from the telescopic rod, and the length of the fixing pressing piece is matched with the width of the workbench.

[0008] Preferably, the pressure sensing pad is a distributed pressure sensor array, and is electrically connected with the operation screen.

[0009] Preferably, the detection range of the infrared spectrum sensor covers the fabric placement area of the workbench, the fabric fiber composition and thickness can be identified, and data can be transmitted to the operation screen.

[0010] Preferably, the screw rods are oppositely threaded at two ends.

[0011] Preferably, a processing head is arranged below the installation block, and a buckle is arranged between the processing head and the installation block.

[0012] Preferably, the pressure sensor is electrically connected with the operation screen, and the contact pressure of the processing head can be displayed in real time.

[0013] Preferably, the processing head is detachably connected with the installation block through the buckle, and the processing head comprises at least one of an ultrasonic cutting head, a laser vaporization head or a flexible grinding head.

[0014] Preferably, the operation screen is a touch display screen, and is electrically connected with the motor, the hydraulic cylinder, the infrared spectrum sensor, the pressure sensor and the micro-cylinder, so that parameter setting, state display and automatic control can be realized.

[0015] Preferably, the flat-creased ring is in a ring structure, and the bionic sawteeth are made of food-grade silica gel.

[0016] Compared with the prior art, the present application has the beneficial effects that: 1. The garment processing ball removing equipment can dynamically adjust the fixed pressure and the processing head angle through the real-time identification of the fabric characteristics such as the fiber composition and the elastic coefficient by the infrared spectrum sensor, the linkage control of the processing head type selection and the tensioning parameters of the flat wrinkle ring, and the closed-loop feedback of the pressure sensor pad and the micro cylinder, so as to ensure the uniform pressure, avoid the excessive stretching damage of the elastic fabric, solve the thread hooking and the hair raising problem during the processing of the fine fabric, and expand the fabric adaptation range to more than 2 times of the traditional equipment.

[0017] 2. The garment processing ball removing equipment can realize the directional tensioning of the fabric through the flat wrinkle ring with the bionic sawtooth driven by the motor, cooperate the 360° rotation of the rotating disc and the ±30° angle adjustment of the six micro cylinders, so as to make the processing head accurately fit the curved surface part; the processing head can be quickly replaced through the buckle, the type changing efficiency is improved by 80% in combination with the automatic parameter matching of the operation screen, the ball removing rate of the complex part is improved from 85% of the existing equipment to more than 99%, and the manual intervention is reduced, and the daily processing capacity of a single equipment is increased by 30%. BRIEF DESCRIPTION OF DRAWINGS

[0018] The present application will be further described below in combination with the drawings and embodiments: Fig. 1 It is a isometric view of the garment processing ball removing equipment of the present application; Fig. 2 It is a rear view schematic diagram of the garment processing ball removing equipment of the present application; Fig. 3 It is a right view schematic diagram of the garment processing ball removing equipment of the present application; Fig. 4 It is a top view schematic diagram of the garment processing ball removing equipment of the present application; Fig. 5 It is an upper part schematic diagram of the garment processing ball removing equipment of the present application; Fig. 6 It is an upper part sectional view schematic diagram of the garment processing ball removing equipment of the present application.

[0019] Reference signs: 1, workbench; 2, operation screen; 3, pressure sensor pad; 4, support column; 5, hydraulic cylinder; 6, telescopic rod; 7, fixed pressure piece; 8, mounting layer; 9, motor; 10, infrared spectrum sensor; 11, groove; 12, screw rod; 13, moving block; 14, flat wrinkle mounting table; 15, flat wrinkle ring; 16, bionic sawtooth; 17, processing head mounting table; 18, rotating disc; 19, pressure sensor; 20, micro cylinder; 21, mounting block; 22, processing head; 23, buckle. DETAILED DESCRIPTION

[0020] This section will describe in detail specific embodiments of the present invention. Preferred embodiments of the present invention are shown in the accompanying drawings. The purpose of the drawings is to supplement the textual description with graphics, so that people can intuitively and vividly understand each technical feature and overall technical solution of the present invention, but they should not be construed as limiting the scope of protection of the present invention.

[0021] In the description of this invention, it should be understood that the orientation descriptions, such as up, down, front, back, left, right, etc., are based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limiting this invention.

[0022] In the description of this invention, terms such as greater than, less than, and exceeding are understood to exclude the stated number, while terms such as above, below, and within are understood to include the stated number. The use of "first" and "second" in the description is merely for distinguishing technical features and should not be construed as indicating or implying relative importance, or implicitly indicating the number of indicated technical features, or implicitly indicating the order of the indicated technical features.

[0023] In the description of this invention, unless otherwise explicitly defined, terms such as "set up," "install," and "connect" should be interpreted broadly, and those skilled in the art can reasonably determine the specific meaning of the above terms in this invention in conjunction with the specific content of the technical solution.

[0024] Please see Figs. 1-4 The present invention provides a technical solution: a garment processing lint removal device, including a workbench 1, an operation screen 2 fixedly connected to the workbench 1, a pressure sensing pad 3 fixedly connected to the workbench 1, a support column 4 fixedly connected to the workbench 1, two hydraulic cylinders 5 symmetrically fixedly connected to the support column 4, a telescopic rod 6 provided under each hydraulic cylinder 5, and a fixed pressure plate 7 fixedly connected under the telescopic rod 6. The pressure sensor pad 3 monitors the pressure distribution after the fabric is fixed in real time to ensure uniform fixing force and avoid local overpressure that could cause fabric deformation. At the same time, the fixing status is fed back to the operation screen 2. A motor 9 is fixedly connected to one side of the mounting layer 8. An infrared spectral sensor 10 is fixedly connected to the bottom of the mounting layer 8. Two grooves 11 are provided under the mounting layer 8. A screw 12 is provided in the groove 11. The screw 12 is connected to the motor 9. Two moving blocks 13 are threadedly connected to the screw 12. Two flat wrinkle mounting platforms 14 are fixedly connected to the bottom of the moving blocks 13. Hydraulic cylinders 5 are fixedly connected to the bottom of each flat wrinkle mounting platform 14. Telescopic rods 6 are provided under each hydraulic cylinder 5. Flat wrinkle rings 15 are fixedly connected to the bottom of each telescopic rod 6. Bionic saw teeth 16 are provided under the flat wrinkle rings 15. The hydraulic cylinder 5 under the flat-creasing installation table 14 drives the telescopic rod 6 to descend, and drives the flat-creasing ring 15 to press the surface of the fabric, and the flat-creasing ring 15 locally tightens the fabric through moderate pressure, and realizes the stretching flat-creasing of the fabric through the lateral movement of the moving block 13; The motor 9 is arranged on the installation layer 8, the processing head installation table 17 is fixedly connected below the installation layer 8, the turntable 18 is arranged below the processing head installation table 17, the hydraulic cylinder 5 is fixedly connected below the turntable 18, the telescopic rod 6 is arranged below the hydraulic cylinder 5, the pressure sensor 19 is fixedly connected below the telescopic rod 6, the six micro pneumatic cylinders 20 are arranged below the pressure sensor 19, the mounting block 21 is arranged below the micro pneumatic cylinders 20, and the processing head 22 is arranged below the mounting block 21; the buckle 23 is arranged between the processing head 22 and the mounting block 21; When the processing head 22 approaches the fabric, the six micro pneumatic cylinders 20 realize multi-angle adjustment through independent stretching, accurately adapt to the curvature of the curved surface parts such as the collar and the cuff; the pressure sensor 19 monitors the contact pressure of the processing head 22 and the fabric in real time, and data is transmitted to the operation screen 2.

[0025] Working principle: after the equipment is started, the operator lays the fabric to be processed on the pressure sensing mat 3 of the workbench 1, the model of the pressure sensing mat 3 is Tekscan Flexiforce A201, based on the piezoresistive effect, the conductive polymer layer inside the sensing mat deforms when subjected to fabric pressure, causing the resistance value to change with the pressure, through the distributed pressure sensing array, the pressure data of each area of the fabric is collected in real time, the pressure sensing mat 3 triggers the initial detection through the pressure signal generated by the contact of the fabric, and transmits the basic data such as the coverage range and the thickness distribution of the fabric to the operation screen 2; the operator presets the processing parameters such as the flat-creasing degree, the processing head 22 pressure and the lint removal mode through the operation screen 2; the infrared spectrum sensor 10 is a complex optical MicroNIR-1700, which utilizes the characteristic interaction between mid-infrared light and fiber molecules, and different fiber molecular vibration and rotation energy level transitions will absorb infrared light of specific wavelength, forming a unique absorption spectrum; the sensor captures the spectrum signal through a high-sensitivity InGaAs detector, and combines with the built-in fiber database for comparison and analysis, to quickly identify the fabric composition and thickness parameters, and provide basis for subsequent lint removal parameter adjustment; after the parameter setting is completed, the equipment enters the automatic processing process.

[0026] The two hydraulic cylinders 5 under the support column 4 receive the instruction of the operation screen 2, drive the telescopic rod 6 to extend downward, drive the fixed pressing sheet 7 to descend synchronously, and until the fixed pressing sheet 7 is tightly pressed against the edges of the fabric on both sides. The pressure sensing mat 3 monitors the pressure distribution of the fixed fabric in real time, ensures that the fixing degree is uniform, avoids local overpressure to cause the deformation of the fabric, and simultaneously feeds back the fixed state to the operation screen 2, and displays that the fabric has been fixed.

[0027] The motor 9 on one side of the installation layer 8 is started to drive the screw rod 12 in the groove 11 to rotate. Since the two moving blocks 13 are symmetrically screwed on the screw rod 12, the screw rod 12 drives the two moving blocks 13 to move towards or away from each other along the groove 11 when it rotates, thereby synchronously moving the flat-creasing installation table 14. At the same time, the hydraulic cylinder 5 under the flat-creasing installation table 14 drives the telescopic rod 6 to descend, thereby driving the flat-creasing ring 15 to press the surface of the fabric. The flat-creasing ring 15 locally tightens the fabric by moderate pressure, and cooperates with the transverse movement of the moving block 13 to realize the stretching flat-creasing of the fabric. The bionic sawtooth 16 under the flat-creasing ring 15 assists in combing the fibers of the fabric during the tightening process to avoid the accumulation of wrinkles, especially the wrinkles caused by the relaxation of elastic fabric. The fabric is kept in a flat tension state by directional tightening. During the flat-creasing process, the pressure sensing pad 3 feeds back the tension change of the fabric in real time, and the operating screen 2 dynamically adjusts the pressing force and moving speed of the flat-creasing ring 15 according to the tension data to prevent excessive tension from damaging the fibers of the elastic fabric.

[0028] After the flat-creasing is completed, the motor 9 on the installation layer 8 drives the rotating disc 18 under the processing head installation table 17 to rotate, thereby preliminarily adjusting the working orientation of the processing head 22. Subsequently, the hydraulic cylinder 5 under the processing head installation table 17 drives the telescopic rod 6 to descend, thereby driving the pressure sensor 19, the micro air cylinder 20 below, and the processing head 22 as a whole to approach the fabric. The micro air cylinder 20 is a model SMCCDJ2B10-15Z, which uses compressed air as power to realize the linear extension and contraction of the telescopic rod through the reciprocating movement of the piston in the cylinder. The pressure sensor 19 is a Honeywell FSG15N1A, which is a strain gauge type sensor using silicon micromachining technology. When the processing head contacts the fabric to generate pressure, the silicon diaphragm elastically deforms, causing the resistance value of the diffusion resistor to change, thereby breaking the balance of the Wheatstone bridge and outputting a voltage signal proportional to the pressure. The processing head contact pressure can be monitored in real time. When the processing head 22 approaches the fabric, the six micro air cylinders 20 realize multi-angle adjustment through independent extension and contraction, thereby accurately adapting to the curvature of curved parts such as the neckline and the cuff. The processing head 22 is a Branson 2000X series, which resonates with the wool ball through high-frequency mechanical vibration, cuts the wool ball fibers by shear force, and is suitable for elastic fabrics such as wool and knitted fabrics. The pressure sensor 19 monitors the contact pressure between the processing head 22 and the fabric in real time, and transmits the data to the operating screen 2. If the pressure does not reach the preset value, the hydraulic cylinder 5 drives the telescopic rod 6 to fine-tune the height, thereby ensuring the stable pressure of the processing head 22. The processing head 22 is connected with the mounting block 21 through the buckle 23, and can be quickly replaced according to the type of fabric. For example, the ultrasonic cutting head is suitable for ordinary fabrics, and the laser head is suitable for fine fabrics. The operating screen 2 synchronously displays the progress of the wool ball removal and the parameters such as the angle and pressure of the processing head 22.

[0029] After the treatment is completed, each component is reset in turn: the fixed pressing plate 7 is lifted, the flat crease ring 15 is returned to the initial position, the treatment head 22 is lifted and the micro-cylinder 20 is reset to the initial angle, and the operation screen 2 displays the treatment completion and emits a prompt sound. The operator can check the treatment parameters and the fabric state data recorded by the pressure sensing pad 3 through the operation screen 2, and take down the fabric after confirming the qualification, thereby completing the once-fuzz-removing process.

[0030] The embodiments of the present application are described in detail above with reference to the drawings, but the present application is not limited to the above-described embodiments, and various changes can be made within the knowledge of those skilled in the art in the technical field without departing from the purpose of the present application.

Claims

1. A garment processing pilling removal apparatus comprising a worktable (1), characterized in that: The workbench (1) is fixedly connected with an operation screen (2), the workbench (1) is fixedly connected with a pressure sensing pad (3), the workbench (1) is fixedly connected with a support column (4), the support column (4) is fixedly connected with two hydraulic cylinders (5) on the lower side, the hydraulic cylinder (5) is provided with a telescopic rod (6), the telescopic rod (6) is fixedly connected with a fixed pressing piece (7); The workbench (1) is provided with a mounting layer (8), one side of the mounting layer (8) is fixedly connected with a motor (9), the mounting layer (8) is fixedly connected with an infrared spectrum sensor (10) below, the mounting layer (8) is provided with two grooves (11) below, the groove (11) is provided with a screw rod (12), the screw rod (12) is connected with the motor (9); The screw rod (12) is threadedly connected with two moving blocks (13), the moving block (13) is fixedly connected with two flat wrinkle mounting tables (14) below, the flat wrinkle mounting table (14) is fixedly connected with a hydraulic cylinder (5) below, the hydraulic cylinder (5) is provided with a telescopic rod (6) below, the telescopic rod (6) is fixedly connected with a flat wrinkle ring (15), the flat wrinkle ring (15) is provided with a bionic sawtooth (16) below; The mounting layer (8) is provided with a motor (9), the mounting layer (8) is fixedly connected with a processing head mounting table (17) below, the processing head mounting table (17) is provided with a turntable (18) below, the turntable (18) is fixedly connected with a hydraulic cylinder (5); The hydraulic cylinder (5) is provided with a telescopic rod (6) below, the telescopic rod (6) is fixedly connected with a pressure sensor (19) below, the pressure sensor (19) is provided with six micro air cylinders (20) below, the micro air cylinder (20) is provided with a mounting block (21), the mounting block (21) is provided with a processing head (22).

2. The garment processing ball removing device according to claim 1, characterized in that: The fixed pressing piece (7) is provided with a wave-shaped anti-skid line on the side away from the telescopic rod (6), and the length of the fixed pressing piece (7) is adapted to the width of the workbench (1).

3. A garment processing ball removal device according to claim 2, wherein: The pressure sensing pad (3) is a distributed pressure sensor array and is electrically connected with the operation screen (2).

4. The garment processing ball removing device according to claim 3, wherein: The detection range of the infrared spectrum sensor (10) covers the fabric placement area of the workbench (1), which can identify the fiber composition and thickness of the fabric and transmit data to the operation screen (2).

5. A garment processing ball removal device according to claim 4, wherein: The thread rotation directions of the two ends of the screw rod (12) are opposite.

6. A garment processing ball removal device according to claim 5, wherein: A buckle (23) is arranged between the processing head (22) and the mounting block (21).

7. A garment processing ball removal device according to claim 6, wherein: The pressure sensor (19) is electrically connected with the operation screen (2) and can display the contact pressure of the processing head (22) in real time.

8. A garment processing ball removal device according to claim 7, wherein: The processing head (22) is detachably connected with the mounting block (21) through the buckle (23), and the processing head (22) comprises at least one of an ultrasonic cutting head, a laser vaporization head or a flexible grinding head.

9. A garment processing ball removal device according to claim 8, wherein: The operation screen (2) is a touch display screen and is electrically connected with the motor (9), the hydraulic cylinder (5), the infrared spectrum sensor (10), the pressure sensor (19), the micro air cylinder (20).

10. The garment processing ball removal device of claim 9, wherein: The flat wrinkle ring (15) is a ring structure.

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