Plate welding equipment for wear-resistant part of fan blade

The automated plate welding equipment has solved the problem of unstable welding quality in manual overlay welding process, and achieved efficient and stable welding of the wear-resistant part of the wind turbine blade, avoiding the peeling and cracking of the wear-resistant alloy layer.

CN121423944APending Publication Date: 2026-01-30JINAN FAN FACTORY CO LTD
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Patent Information

Application Number
CN202512003176.3
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-12-29
Publication Date
2026-01-30

AI Technical Summary

Technical Problem

In existing technologies, the welding quality of the wear-resistant parts of wind turbine blades by manual welding depends on the operator's skills, resulting in unstable welding quality, easy detachment and cracking of the wear-resistant alloy layer, and ineffective protection.

Method used

A plate welding device for the wear-resistant part of a wind turbine blade is adopted, including a guide rail, a traveling mechanism, a welding device, a pushing device, a clamping device, and a loading and unloading device. It realizes the automated loading, clamping, welding, and unloading process. The four clamping components are adapted to plates of different specifications and sizes. Combined with the rotating mechanism and adsorption components, the plate is stably clamped and rotated, avoiding mechanical damage.

Benefits of technology

It improves welding quality, reduces manual operation time, prevents wear-resistant parts from falling off and cracking during use, and ensures the stability and precision of the welding process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention belongs to the technical field of plate welding, and particularly relates to plate welding equipment for a wear-resistant part of a fan blade, which comprises a guide rail, a walking mechanism matched on the guide rail, a welding device arranged above the guide rail, a pushing device mounted above the walking mechanism, and a clamping device mounted above the pushing device. Compared with the prior art, the automatic welding device has the advantages that the integrated process of feeding, clamping, welding and discharging is completed, manual intervention is not needed, the manual operation time and labor intensity are effectively reduced, the welding quality of the wear-resisting part is improved, the welding efficiency is improved, and the production cost is reduced. And the situation that the subsequently-formed blade falls off and cracks in the using process can be avoided.
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Description

Technical Field

[0001] This invention belongs to the field of plate welding technology, and specifically relates to a plate welding device for the wear-resistant part of a wind turbine blade. Background Technology

[0002] Currently, in industrial sectors such as mining and cement, centrifugal fans operate under harsh conditions of high dust levels for extended periods. Hard particles in the conveyed medium continuously impact the working surface of the impeller blades, causing abrasive wear on the metal materials. Existing technologies commonly employ manual welding to deposit a wear-resistant alloy layer onto the easily worn areas of the blades before blade forming. However, manual welding relies entirely on the skill level and experience of the operators. If the operators lack sufficient skill or experience, poor welding quality is likely to occur, resulting in insufficient penetration of the wear-resistant alloy layer. Consequently, under continuous impact from hard particles, the layer is prone to detachment and cracking, failing to provide effective protection. Summary of the Invention

[0003] To address the aforementioned problems, this invention provides a plate welding device for the wear-resistant part of a wind turbine blade.

[0004] To achieve the above objectives, the technical solution adopted by the present invention is as follows: a plate welding equipment for the wear-resistant part of a wind turbine blade, including a guide rail, a traveling mechanism on the guide rail, a welding device above the guide rail, a pushing device above the traveling mechanism, a clamping device above the pushing device, two feeding and unloading devices on the side of the guide rail located on the welding device, and the clamping device clamping the plate.

[0005] Preferably, the welding device includes a first bracket, a second bracket, and an automatic welding torch. The first bracket and the second bracket are respectively arranged on both sides of the guide rail. A crossbeam is installed between the first bracket and the second bracket. A groove is provided above the crossbeam. Multiple through holes are provided above the groove. A connector is installed above the automatic welding torch. The connector is detachably connected to the corresponding through hole. The automatic welding torch is connected to a power source via a connecting wire. A second connector is installed around the connecting wire. The second connector is detachably connected to the corresponding through hole.

[0006] Preferably, the pushing device includes a cylinder and a vertical member. The cylinder is mounted above the walking mechanism, the vertical member is detachably connected to the piston rod end of the cylinder, a support member is mounted above the vertical member, and the clamping device is mounted above the support member.

[0007] Preferably, the clamping device includes a cylinder three and four clamping assemblies. The cylinder three is mounted above a support member one. Multiple support members two are mounted above the support member one. A housing one is installed between the multiple support members two. The housing one has a cavity one inside. Each of the four sides of the housing one has a through hole two. An internal component is provided in the cavity one of the housing one. The lower part of the internal component is detachably connected to the piston rod end of the cylinder three. The four clamping assemblies are respectively hinged to the four sides of the internal component through the through holes two at corresponding positions.

[0008] Preferably, each of the four clamping components includes a movable component one and a cylinder four. The end of the movable component one is hinged to the side of the built-in component through a through hole two. The other end of the movable component one has a groove two. A pushing cylinder is installed at the bottom of the groove two. The cylinder four is installed on the outer periphery of the cylinder three. The piston rod end of the cylinder four is detachably connected to a connecting plate three. Connecting plate one and connecting plate two are respectively installed on both sides of the connecting plate three. A connecting component three is hinged between the connecting plate one and the connecting plate two. A pushing component one is installed on the side of the connecting component three near the movable component one. The piston rod end of the pushing cylinder is hinged to the side of the pushing component one. A vertical component three is installed above the connecting component three. A connecting component four is hinged above the vertical component three. A clamping plate is installed on the side of the connecting component four near the outer shell one.

[0009] Preferably, both of the loading and unloading devices include a lifting mechanism and a rotating mechanism. The lifting mechanism is located on one side of the guide rail, and a rotating mechanism is located above the lifting mechanism. A cylinder is installed above the rotating mechanism, and a vertical member is detachably connected to the piston rod end of the cylinder. An adsorption member is installed below the vertical member, and the adsorption member cooperates with the plate.

[0010] Preferably, the lifting mechanism includes a base and a support four. A sliding groove is provided on the upper part of the base, and a sliding column is slidably connected in the sliding groove. A connecting column two is installed above the sliding column, a connecting column three is installed above the connecting column two, a connecting column one is installed above the connecting column three, and a connecting column four is installed above the connecting column one. The support four is installed above the base, and a drive motor two is installed above the support four. A rotating plate one is installed at the output end of the drive motor two. A horizontal plate one is installed on the side of the rotating plate one, and two vertical plates one are installed on the side of the horizontal plate one. The two vertical plates one are hinged to the sides near the connecting column one with fixing members. The fixing members are installed between the connecting column one and the connecting column two. The rotating mechanism is located on the outer periphery of the connecting column four.

[0011] Preferably, the rotating mechanism includes a support three and a sleeve one. The support three is installed on the side of the base, and a drive motor one is installed below the support three. A gear one is installed at the output end of the drive motor one. The sleeve one is fitted onto the outer periphery of the connecting column four. An adsorption element two is installed inside the sleeve one. The adsorption element two cooperates with the outer periphery of the connecting column four. A gear two is installed on the outer periphery of the sleeve one. The gear one and gear two mesh. A cylinder two is installed above the sleeve one. The thickness of the gear two is greater than the thickness of the gear one.

[0012] Preferably, the cavity of the movable component is provided with a plurality of grooves, and the outer periphery of the built-in component is provided with a plurality of protrusions, the protrusions being slidably connected to the grooves.

[0013] Preferably, the welding device is externally connected to a controller, and the walking mechanism, pushing device, clamping device and loading / unloading device are all communicatively connected to the controller.

[0014] Compared with the prior art, the advantages and positive effects of the present invention are as follows: (1) The existing method uses manual welding of wear-resistant parts, while the present invention sets a walking mechanism and a welding device on the guide rail, and a pushing device is installed on the walking mechanism. A clamping device is installed above the pushing device. With the help of two feeding and unloading devices, the feeding, clamping, welding and unloading process is completed in an integrated manner. No manual intervention is required, which effectively reduces the time and labor intensity of manual operation, increases the welding quality of wear-resistant parts, and can prevent the subsequent formed blades from falling off and cracking during use. (2) The four clamping components can adapt to plates of different specifications and sizes. The built-in components move along the groove under the push of the cylinder three, so that the four clamping components tighten and disengage synchronously, the clamping force is uniform, and the plate is prevented from deforming or shifting, providing a stable reference for welding. (3) The thickness of gear 2 in the rotating mechanism is greater than that of gear 1 to ensure that the gear meshing does not disengage during the lifting process, while limiting the lifting stroke; adsorption component 2 cooperates with connecting column 4 to realize the quick fixing and unlocking of sleeve 1 and connecting column 4, taking into account both rotational flexibility and lifting stability. (4) The loading and unloading device picks up the board through the adsorption component to avoid damage to the surface of the board by mechanical clamping; the clamping component uses a clamping plate to fit against the outer periphery of the board, with a large contact area and uniform pressure, which not only ensures stable clamping, but also protects the edge of the board from damage. (5) By pushing the cylinder and cylinder four together, it can meet the clamping of plates of different sizes. Attached Figure Description

[0015] To more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings used in the description of the embodiments will be briefly introduced below: Figure 1 A schematic diagram of the plate welding equipment for the wear-resistant part of the wind turbine blade provided in Example 1; Figure 2 for Figure 1 Enlarged view of point A; Figure 3 Side view of the equipment for welding the wear-resistant parts of the wind turbine blades; Figure 4 Structural diagram of the plate welding equipment for the wear-resistant part of the wind turbine blade; Figure 5 for Figure 4 Enlarged view of point B.

[0016] Explanation of reference numerals in the attached figures: 1. Walking mechanism; 2. Guide rail; 3. Cylinder 1; 4. Vertical component 1; 5. Support component 1; 6. Bracket 1; 7. Horizontal frame 1; 8. Bracket 2; 9. Automatic welding torch; 10. Connector 1; 11. Connecting wire; 12. Connector 2; 13. Adsorption component 1; 14. Base; 15. Bracket 3; 16. Drive motor 1; 17. Gear 1; 18. Sliding column; 19. Cylinder 2; 20. Vertical component 2; 21. Connecting plate 1; 22. Cylinder 3; 23. Outer shell 1; 24. Internal components; 25. Moving component 1; 26. Push cylinder; 27. Connector 3; 28. Cylinder 4; 29. ​​Connecting plate 2; 30. Connecting plate 3; 31. Vertical component 3; 32. Connector 4; 33. Clamping plate; 34. Connecting column 1; 35. Connecting column 2; 36. Connecting column 3; 37. Connecting column 4; 38. Sleeve 1; 39. Gear 2; 40. Drive motor 2; 41. Bracket 4; 42. Push component 1; 43. Rotating plate 1; 44. Horizontal plate 1; 45. Vertical plate 1; 46. Fixing component. Detailed Implementation

[0017] To better understand the above-mentioned objectives, features and advantages of the present invention, the present invention will be further described below in conjunction with the accompanying drawings and embodiments.

[0018] Numerous specific details are set forth in the following description in order to provide a full understanding of the invention. However, the invention may also be practiced in other ways than those described herein, and therefore the invention is not limited to the specific embodiments disclosed in the following specification.

[0019] Example 1 The following is in conjunction with the appendix Figure 1 -Appendix Figure 5 To further describe the present invention, a plate welding device for the wear-resistant part of a wind turbine blade is provided, such as... Figure 1 , Figure 3 and Figure 4As shown, the device includes a guide rail 2, a traveling mechanism 1 mounted on the guide rail 2, a welding device above the guide rail 2, a pushing device above the traveling mechanism 1, a clamping device above the pushing device, and two feeding and unloading devices located on the side of the guide rail 2 near the welding device. The clamping device holds the plate material.

[0020] like Figure 1 , Figure 3 and Figure 4 As shown, the welding device includes a first bracket 6, a second bracket 8, and an automatic welding torch 9. The first bracket 6 and the second bracket 8 are respectively arranged on both sides of the guide rail 2. A crossbeam 7 is installed between the first bracket 6 and the second bracket 8. A groove is provided above the crossbeam 7, and multiple through holes are provided above the groove. A connector 10 is installed above the automatic welding torch 9. The connector 10 is detachably connected to the corresponding through hole. The automatic welding torch 9 is connected to the power supply via a connecting wire 11. A connector 2 12 is installed on the outer periphery of the connecting wire 11. The connector 2 12 is detachably connected to the corresponding through hole.

[0021] like Figure 1 As shown, the pushing device includes a cylinder 3 and a vertical member 4. The cylinder 3 is mounted above the walking mechanism 1. The vertical member 4 is detachably connected to the piston rod end of the cylinder 3. A support member 5 is mounted above the vertical member 4. A clamping device is mounted above the support member 5.

[0022] like Figure 1 and Figure 2 As shown, the clamping device includes a cylinder 22 and four clamping assemblies. The cylinder 22 is mounted above the support 5. Multiple support 2s are mounted above the support 5. A housing 23 is mounted between the multiple support 2s. The housing 23 has a cavity. Through holes 2 are provided on the four sides of the housing 23. An internal component 24 is provided in the cavity of the housing 23. The lower part of the internal component 24 is detachably connected to the piston rod end of the cylinder 22. The four clamping assemblies are respectively hinged to the four sides of the internal component 24 through the through holes 2 at corresponding positions.

[0023] like Figure 1 and Figure 2As shown, each of the four clamping assemblies includes a movable component 25 and a cylinder 28. The end of the movable component 25 is hinged to the side of the built-in component 24 through a through hole 2. The other end of the movable component 25 has a groove 2. A push cylinder 26 is installed at the bottom of the groove 2. The cylinder 28 is installed on the outer periphery of the cylinder 22. The piston rod end of the cylinder 28 is detachably connected to a connecting plate 30. Connecting plates 21 and 29 are installed on both sides of the connecting plate 30, respectively. A connecting component 27 is hinged between the connecting plates 21 and 29. A push component 42 is installed on the side of the connecting component 27 near the movable component 25. The piston rod end of the push cylinder 26 is hinged to the side of the push component 42. A vertical component 31 is installed above the connecting component 27. A connecting component 32 is hinged above the vertical component 31. A clamping plate 33 is installed on the side of the connecting component 32 near the outer shell 23.

[0024] like Figure 1 , Figure 3 , Figure 4 and Figure 5 As shown, both loading and unloading devices include a lifting mechanism and a rotating mechanism. The lifting mechanism is located on one side of the guide rail 2, and the rotating mechanism is located above the lifting mechanism. A cylinder 19 is installed above the rotating mechanism. A vertical component 20 is detachably connected to the piston rod end of the cylinder 19. An adsorption component 13 is installed below the vertical component 20 and cooperates with the plate.

[0025] like Figure 1 , Figure 3 , Figure 4 and Figure 5 As shown, the lifting mechanism includes a base 14 and a support 41. A sliding groove is provided on the top of the base 14, and a sliding column 18 is slidably connected in the sliding groove. A connecting column 2 35 is installed above the sliding column 18, a connecting column 36 is installed above the connecting column 2 35, a connecting column 1 34 is installed above the connecting column 36, and a connecting column 47 is installed above the connecting column 1 34. The support 41 is installed on the top of the base 14, and a drive motor 2 40 is installed on the top of the support 41. A rotating plate 1 43 is installed at the output end of the drive motor 2 40. A horizontal plate 1 44 is installed on the side of the rotating plate 1 43, and two vertical plates 1 45 are installed on the side of the horizontal plate 1 44. A fixing member 46 is hinged to the side of the two vertical plates 1 45 near the connecting column 1 34. The fixing member 46 is installed between the connecting column 1 34 and the connecting column 2 35. The rotating mechanism is located on the outer periphery of the connecting column 47.

[0026] like Figure 1 , Figure 3 , Figure 4 and Figure 5As shown, the rotating mechanism includes a support 15 and a sleeve 38. The support 15 is installed on the side of the base 14. A drive motor 16 is installed below the support 15. A gear 17 is installed at the output end of the drive motor 16. The sleeve 38 is fitted around the outer periphery of the connecting column 37. An adsorption component 2 is installed inside the sleeve 38. The adsorption component 2 cooperates with the outer periphery of the connecting column 37. A gear 2 39 is installed around the outer periphery of the sleeve 38. Gear 17 and gear 2 39 mesh. A cylinder 2 19 is installed above the sleeve 38. The thickness of gear 2 39 is greater than the thickness of gear 17.

[0027] In this invention, the cavity of the movable component 25 is provided with a plurality of grooves 3, and the outer periphery of the inner component 24 is provided with a plurality of protrusions 1, which are slidably connected to the grooves 3.

[0028] In this invention, the protrusion can slide up and down along the groove under the push of the cylinder 22.

[0029] In this invention, cylinder 3 22 is located in the middle of support member 1 5.

[0030] In this invention, the lower part of the sleeve 38 is open, the connecting post 37 is located inside the sleeve 38, and when the drive motor 16 is working, the sleeve 38 can rotate around the outer periphery of the connecting post 37.

[0031] In this invention, the distance between the side of bracket 6 and the side of guide rail 2 is less than the distance between bracket 8 and the side of guide rail 2.

[0032] In this invention, both loading and unloading devices are located on the side of the guide rail 2 near the support 8.

[0033] In this invention, the side of the base 14 near the guide rail 2 is a certain distance away from the guide rail 2, and this distance can be set according to the site conditions.

[0034] In this invention, the straight line formed by bracket 6 and bracket 8 is perpendicular to the guide rail 2.

[0035] In this invention, the walking mechanism 1 is an existing walking mechanism that can be controlled by a controller to move along the guide rail 2.

[0036] In this invention, the first adsorption element 13 is an existing vacuum adsorption mechanism, the second adsorption element is an existing electromagnetic adsorption mechanism, and the fourth connecting column 37 is made of iron.

[0037] In this invention, when drive motor 16 is not working and drive motor 40 is working, gear 2 39 can move up and down along gear 17.

[0038] In this invention, the automatic welding gun 9 is a conventional automatic welding gun.

[0039] In this invention, after the four clamping discs 33 clamp the plate, there is a certain distance between the height of the plate and the lower end of the automatic welding gun 9, which is within the welding range of the automatic welding gun 9.

[0040] In this invention, the two loading and unloading devices are respectively connected to the output end of the previous processing equipment and the input end of the next processing equipment, and can also be connected to the loading platform and the unloading platform.

[0041] In this invention, the horizontal plate 44 and the vertical plate 45 are perpendicular.

[0042] In this invention, the welding device is externally connected to a controller, and the walking mechanism 1, the pushing device, the clamping device, and the loading and unloading device are all communicatively connected to the controller.

[0043] In this invention, the walking mechanism 1, the automatic welding gun 9, the power supply, cylinder 1 3, cylinder 3 22, cylinder 4 28, the pushing cylinder 26, the drive motor 2 40, the cylinder 2 19, the adsorption component 1 13, the adsorption component 2, and the drive motor 1 16 are all connected to the controller for communication.

[0044] In this invention, if the plate to be welded is square or round, the cylinders 28 of the four clamping components can be synchronously controlled by the controller. If the plate to be welded is rectangular, the cylinders 28 of the corresponding clamping components can be synchronously controlled by the controller.

[0045] In this invention, cylinder 28 and the corresponding push cylinder 26 are controlled synchronously.

[0046] In this invention, after cylinder 3 22 is started, cylinder 3 22 drives the built-in component 24 to move inside the outer shell 1 23, which in turn drives the connecting component 3 27 to move closer to or further away from the outer shell 1 23, causing the clamping plate 33 to converge toward the center or open outward.

[0047] The working principle of this invention is as follows: When the output end of the previous processing equipment delivers the board material, cylinder 19 of the loading and unloading device located at the loading end is activated. Cylinder 19 pushes the adsorption component 13 to a suitable position, namely the middle position of the board material. Cylinder 19 is then closed, and drive motor 40 is activated. Drive motor 40 drives rotating plate 43 to rotate, which in turn drives fixing component 46 to move via horizontal plate 44 and vertical plate 45. This, in turn, drives sliding column 18 to slide downward along the sliding groove of base 14. Connecting column 35, connecting column 36, connecting column 34, and connecting column 37 descend synchronously, lowering adsorption component 13 to the upper surface of the board material. During this process, adsorption component 2 (electromagnetic adsorption mechanism) remains energized to ensure that sleeve 38 and connecting column 37 are relatively fixed. Drive motor 40 is then closed, and adsorption component 13 is activated, adsorbing the board material. Drive motor 40 is then activated again, causing sliding column 18 to move the board material upward to a suitable position, namely the middle position of the board material. The material rotation is not obstructed by the components below. The drive motor 40 is turned off, the adsorption component 2 is de-energized and releases its fixation to the connecting column 37. The drive motor 16 starts and drives the sleeve 38 to rotate along the outer circumference of the connecting column 37 through the meshing of gear 17 and gear 2 39. This, in turn, drives the cylinder 19 and the adsorbed material to rotate to the clamping device above the guide rail 2. The cylinder 3 adjusts the position of the material so that it is in the middle position of the clamping device. The thickness of gear 2 39 is greater than that of gear 17 to ensure that the meshing relationship does not disengage during the lifting process and to limit the lifting.

[0048] Activate the second adsorption component to fix the fourth connecting column 37. Activate the second drive motor 40 to move the sliding column 18 downwards to a suitable position. Then, turn off the second drive motor 40 and activate the third cylinder 22. The third cylinder 22 pushes the built-in component 24 to slide along the third groove, causing the four clamping components to tighten synchronously. Finally, the clamping plate 33 on the fourth connecting component 32 fits against the outer periphery of the plate, clamping the plate. Turn off the third cylinder 22 and the first adsorption component 13. Activate the second drive motor 40 to move the sliding column 18 upwards. Turn off the second drive motor 40 and activate the traveling mechanism 1. The traveling mechanism 1 moves the plate along the guide rail 2. During the movement of the traveling mechanism 1, the loading and unloading device at the loading end returns to its initial position. After the traveling mechanism 1 moves to a suitable position, turn off the traveling mechanism 1 and activate the automatic welding gun 9 to weld the wear-resistant part of the plate. During the welding process, the first cylinder 3 and the traveling mechanism 1 push the plate to move in coordination with the automatic welding gun 9, allowing the automatic welding gun 9 to perform wear-resistant welding on a certain range of the plate.

[0049] After the wear-resistant part is welded, the walking mechanism 1 is activated and continues to move along the guide rail 2. After moving to the position, the cylinder 19 of the loading and unloading device at the unloading end is activated. The cylinder 19 pushes the adsorption component 13 to move to the middle position above the welded plate. The cylinder 19 is closed, and the drive motor 40 is activated, so that the sliding column 18 slides down along the sliding groove of the base 14, so that the adsorption component 13 contacts the upper surface of the plate. During this process, the adsorption component 2 (electromagnetic adsorption mechanism) is kept energized to ensure that the sleeve 38 and the connecting column 37 are relatively fixed. The drive motor 40 is closed, and the adsorption component 13 is activated. The adsorption component 13 adsorbs the plate. The cylinder 22 is activated, and the cylinder 22 pushes the built-in component 24 to slide along the groove 3, driving the four clamping components to simultaneously detach from the plate. Finally, the clamping plate 33 on the connecting component 32 detaches from the outer periphery of the plate, and the cylinder 22 is closed.

[0050] Turn on drive motor 2 40, causing sliding column 18 to move the plate upward to a suitable position, i.e., the plate rotation is not obstructed by the components below. Turn off drive motor 2 40, de-energize adsorption component 2 and release it from fixing to connecting column 4 37. Drive motor 1 16 starts, and through the meshing transmission of gear 1 17 and gear 2 39, drives sleeve 1 38 to rotate along the outer circumference of connecting column 4 37, thereby driving cylinder 2 19 and the adsorbed plate to rotate to the input end or unloading table of the next processing equipment. Turn off drive motor 1 16, turn on adsorption component 2 and drive motor 2 40, causing sliding column 18 to move the plate downward to a suitable position, i.e., the plate falls above the input end or unloading table of the next processing equipment. Turn off drive motor 2 40 and adsorption component 2, completing the welding of the wear-resistant part of the plate.

[0051] In this invention, before welding multiple plates of the same size, it is necessary to adjust the four clamping components according to the size of the plates, activate the push cylinder 26 and cylinder 28, and adjust the distance between the relative clamping plates to meet the requirements of plate clamping.

[0052] In this invention, the above process can be automatically controlled by a controller.

[0053] In this invention, the above process can be adjusted according to the on-site conditions.

[0054] As a technical solution of this invention, the provided hardware configuration is merely for facilitating the implementation of specific braking control based on the hardware facilities. How to specifically implement braking control and the braking control method are not the technical problems to be solved or the objects of protection of this invention. Furthermore, the communication methods between the devices all employ existing communication methods and are not the inventive point of this invention.

[0055] The above description is merely a preferred embodiment of the present invention and is not intended to limit the present invention in any other way. Any person skilled in the art may make changes or modifications to the above-disclosed technical content to create equivalent embodiments that can be applied to other fields. However, any simple modifications or equivalent changes made to the above embodiments based on the technical essence of the present invention without departing from the scope of the present invention shall still fall within the protection scope of the present invention.

Claims

1. A plate welding apparatus for a wear section of a wind turbine blade, comprising a guide rail (2), characterized in that The guide rail (2) is matched with a walking mechanism (1), the upper side of the guide rail (2) is provided with a welding device, the upper side of the walking mechanism (1) is installed with a pushing device, the upper side of the pushing device is installed with a clamping device, and the guide rail (2) is provided with two feeding and discharging devices on the side of the welding device.

2. The apparatus according to claim 1, wherein The welding device comprises a support one (6), a support two (8) and an automatic welding gun (9), the support one (6) and the support two (8) are arranged on the two sides of the guide rail (2) respectively, a crosspiece one (7) is installed between the support one (6) and the support two (8), a recess one is formed in the upper side of the crosspiece one (7), a plurality of through holes one are formed in the upper side of the recess one, a connecting piece one (10) is installed on the upper side of the automatic welding gun (9), the connecting piece one (10) is detachably connected in the corresponding through hole one, the automatic welding gun (9) is communicated and connected with the power supply through a connecting wire (11), and the connecting wire (11) is installed with a connecting piece two (12) on the outer periphery, and the connecting piece two (12) is detachably connected in the corresponding through hole one.

3. The apparatus according to claim 1, wherein The pushing device comprises a cylinder one (3) and a vertical piece one (4), the cylinder one (3) is installed on the upper side of the walking mechanism (1), the vertical piece one (4) is detachably connected at the piston rod end of the cylinder one (3), and the support piece one (5) is installed on the upper side of the vertical piece one (4).

4. The apparatus according to claim 3, wherein The clamping device comprises a cylinder three (22) and four clamping assemblies, the cylinder three (22) is installed on the upper side of the support piece one (5), a plurality of support pieces two are installed on the upper side of the support piece one (5), an outer shell one (23) is installed between the plurality of support pieces two, the outer shell one (23) is a cavity one, through holes two are formed in the four sides of the outer shell one (23), an inner built-in piece (24) is arranged in the cavity one of the outer shell one (23), the lower side of the inner built-in piece (24) is detachably connected with the piston rod end of the cylinder three (22), and the four clamping assemblies are respectively hinged with the four sides of the inner built-in piece (24) through the corresponding through holes two.

5. The apparatus for welding a panel to a wear section of a fan blade according to claim 4, wherein, The four clamping assemblies all comprise a moving piece one (25) and a cylinder four (28), the end of the moving piece one (25) is hinged with the side of the inner built-in piece (24) through the through hole two, a recess two is formed in the other end of the moving piece one (25), a pushing cylinder (26) is installed at the bottom of the recess two, the cylinder four (28) is installed on the outer periphery of the cylinder three (22), the piston rod end of the cylinder four (28) is detachably connected with a connecting plate three (30), the two sides of the connecting plate three (30) are respectively installed with a connecting plate one (21) and a connecting plate two (29), and the connecting plate one (21) and the connecting plate two (29) are hinged with a connecting piece three (27). The side of the connecting piece three (27) close to the moving piece one (25) is provided with a pushing piece one (42), the end of the piston rod of the pushing cylinder (26) is hinged to the side of the pushing piece one (42), the upper side of the connecting piece three (27) is provided with a vertical piece three (31), the upper side of the vertical piece three (31) is hinged to a connecting piece four (32), the side of the connecting piece four (32) close to the shell one (23) is provided with a clamping disc (33).

6. The apparatus according to any one of claims 1 to 5, wherein Both the upper and lower feeding devices comprise a lifting mechanism and a rotating mechanism, the lifting mechanism is arranged on one side of the guide rail (2), the upper side of the lifting mechanism is provided with the rotating mechanism, the upper side of the rotating mechanism is provided with a cylinder two (19), the end of the piston rod of the cylinder two (19) is detachably connected with a vertical piece two (20), the lower side of the vertical piece two (20) is provided with a suction accessory one (13), and the suction accessory one (13) is matched with the plate.

7. The apparatus for welding a panel to a wear section of a wind turbine blade according to claim 6, wherein, The lifting mechanism comprises a base (14) and a support four (41), the upper side of the base (14) is provided with a sliding groove one, the sliding groove one is slidably connected with a sliding column (18), the upper side of the sliding column (18) is provided with a connecting column two (35), the upper side of the connecting column two (35) is provided with a connecting column three (36), the upper side of the connecting column three (36) is provided with a connecting column one (34), and the upper side of the connecting column one (34) is provided with a connecting column four (37). The support four (41) is arranged on the upper side of the base (14), the upper side of the support four (41) is provided with a driving motor two (40), the output end of the driving motor two (40) is provided with a rotating plate one (43), the side of the rotating plate one (43) is provided with a horizontal plate one (44), the side of the horizontal plate one (44) is provided with two vertical plates one (45), the side of the two vertical plates one (45) close to the connecting column one (34) is hingedly provided with a fixing piece (46), the fixing piece (46) is arranged between the connecting column one (34) and the connecting column two (35), and the rotating mechanism is arranged on the outer periphery of the connecting column four (37).

8. The apparatus for welding a panel to a wear section of a wind turbine blade according to claim 7, wherein, The rotating mechanism comprises a support three (15) and a sleeve one (38), the support three (15) is arranged on the side of the base (14), the lower side of the support three (15) is provided with a driving motor one (16), the output end of the driving motor one (16) is provided with a gear one (17), the sleeve one (38) is arranged on the outer periphery of the connecting column four (37), the sleeve one (38) is provided with a suction accessory two, the suction accessory two is matched with the outer periphery of the connecting column four (37), the outer periphery of the sleeve one (38) is provided with a gear two (39), the gear one (17) and the gear two (39) are engaged, the cylinder two (19) is arranged on the upper side of the sleeve one (38), and the thickness of the gear two (39) is greater than that of the gear one (17).

9. The apparatus for welding a panel to a wear section of a fan blade according to claim 5, wherein, A plurality of recesses three are arranged in the cavity one of the moving piece one (25), a plurality of protrusions one are arranged on the outer periphery of the built-in piece (24), and the protrusions one are slidably connected with the recesses three.

10. The apparatus for welding a panel to a wear section of a fan blade according to claim 1, wherein, The welding device is circumscribed with a controller, and the walking mechanism (1), the pushing device, the clamping device and the feeding and discharging device are in communication connection with the controller.

Citation Information

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