One-step forming equipment and process for foamed shoe soles

Abstract

The application is suitable for the technical field of shoe sole production, and provides a foamed shoe sole one-time forming device, which comprises a device main body, a bottom die and a top die, the bottom die is fixedly connected to the bottom of the inner cavity of the device main body, the top die is slidingly connected to the inside of the device main body and is located above the bottom die, and the device further comprises a rotating assembly arranged in the inside of the device main body, the rotating assembly is used for uniformly distributing foamed material in the inside of the bottom die, the rotating assembly comprises a cover plate rotatably connected to the top of the bottom die, a motor is installed in the inside of the bottom die and below the cover plate, and a magnetic plate magnetically coupled with the cover plate is fixedly connected to the top of the motor; the beneficial effects of the embodiment of the application are that the third slide rod uniformly knocks the bottom of the bottom die, so that the bubbles attached to the inner wall of the bottom die in the foamed material are separated from the inner wall of the bottom die and float upward under the action of the knocking vibration of the third slide rod, thereby avoiding the problem that the bubbles attached to the inner wall of the bottom die in the foaming process cause the surface of the formed shoe sole to have gaps due to insufficient foaming.

Description

TECHNICAL FIELD

[0001] The present application belongs to the technical field of shoe sole production, and particularly relates to a foamed shoe sole one-time forming device and process. BACKGROUND

[0002] Foamed shoe soles are widely used in sports shoes, leisure shoes and other products due to their light weight, wear resistance, excellent elasticity and other characteristics, and the forming quality of the foamed shoe soles directly determines the wearing comfort and service life of the shoes. At present, the mainstream foamed shoe sole forming process in the industry adopts a mold pressing foaming technology, that is, the foaming material is injected into a mold cavity, and the forming is completed after heating, foaming, and cooling and solidification.

[0003] During the filling and foaming of the foaming material in the mold, problems such as uneven material flowability and air attachment on the inner wall of the mold may cause bubbles to remain in the side wall, bottom or inside of the material in the mold cavity. The traditional equipment lacks a targeted defoaming mechanism and only relies on the flowability of the material itself or a simple mold vent to exhaust air, which is difficult to completely break the micro-bubbles attached to the inner wall of the mold. These residual bubbles may cause defects such as material shortage, depression, pinholes and the like on the surface of the formed shoe sole, which not only affects the appearance of the product, but also reduces the structural strength of the shoe sole, causing it to crack easily during use and significantly increasing production costs. When the foaming material foams in the mold cavity, part of the material will overflow the mold closing gap to form a flash, and the existing process needs to be processed twice after the shoe sole is formed and demolded, through manual trimming or a separate flash equipment. Manual trimming has problems such as low precision, poor consistency, high labor intensity, and is easy to damage the edge structure of the shoe sole. SUMMARY

[0004] The purpose of the embodiments of the present application is to provide a foamed shoe sole one-time forming device and process, which aims to solve the technical problems existing in the prior art mentioned in the background.

[0005] The embodiments of the present application are implemented in the following manner. A foamed shoe sole one-time forming device comprises a device main body, a bottom mold and a top mold, the bottom mold is fixedly connected to the bottom of the inner cavity of the device main body, and the top mold is slidingly connected to the inside of the device main body and located above the bottom mold, and further comprises:

[0006] A rotating assembly is arranged in the inside of the device main body, and the rotating assembly is used for uniformly distributing the foaming material in the inside of the bottom mold. The rotating assembly comprises a cover plate rotatably connected to the top of the bottom mold. A motor is arranged in the inside of the bottom mold and located below the cover plate. A magnetic plate is fixedly connected to the top of the motor and magnetically coupled with the cover plate. Limiting racks are fixedly connected to the outer wall of the motor. Slides are slidingly connected in the inside of the limiting racks. Third sliding rods are slidingly connected in the inside of the slides. First springs are fixedly connected between the third sliding rods and the slides. A guide ring is fixedly connected to the bottom of the inner cavity of the bottom mold. The third sliding rods are slidingly fitted in the inside of the guide ring.

[0007] A flash assembly is arranged in the interior of the device body and used for flashing the edge of the molded shoe sole;

[0008] A defoaming assembly is arranged in the interior of the top die and used for defoaming the foaming material filled in the interior of the bottom die.

[0009] As one preferred technical scheme of the present application, the first slide bar is symmetrically connected to the interior of the cover plate in a sliding mode, the second spring is fixedly connected between the first slide bar and the inner wall of the cover plate, and the brush strips are fixedly connected in an annular array on the outer wall of the first slide bar.

[0010] As another preferred technical scheme of the present application, the load plate is slidingly connected to the bottom of the top die, the rack is fixedly connected to the interior of the device body, the load plate and the rack are in sliding fit, the toothed plate is symmetrically rotatably connected to the middle portion of the load plate, the slide plate is slidingly connected to the interior of the toothed plate, the third spring is mounted between the side wall of the slide plate and the outer wall of the load plate, the hot melting head is mounted on the end side of the slide plate, the side wall of the hot melting head is symmetrically rotatably connected with the roller, the bevel gear shaft is rotatably connected to the load plate, the first tooth shaft meshing with the bevel gear shaft is rotatably connected to the upper surface of the load plate, the second tooth shaft is rotatably connected to the side of the load plate close to the inner wall of the device body, the fourth spring is fixedly connected between the second tooth shaft and the first tooth shaft, and the tooth groove meshing with the second tooth shaft is formed in the side wall of the device body.

[0011] As another preferred technical scheme of the present application, the slide carriage is fixedly connected to the top of the bevel gear shaft, the slide carriage is slidingly fitted in the interior of the bottom die, the side plates are symmetrically slidingly connected to the side wall of the slide carriage, the sixth spring is fixedly connected between the side plates and the slide carriage, the top plate is rotatably connected to the top of the side plate, the seventh spring is fixedly connected between the top plate and the side plate, the first positioning rod is fixedly connected to the side wall of the top plate, and the positioning groove slidingly fitted with the first positioning rod is formed in the interior of the slide carriage.

[0012] As another preferred technical scheme of the present application, the bottom of the side plate is beveled, the side wall of the side plate is fitted with the inner wall of the bottom die in the interior of the bottom die, and the bottom of the top plate is zigzagged.

[0013] As another preferred technical scheme of the present application: the defoaming assembly comprises a U-shaped air groove symmetrically arranged in the top die, one end of the U-shaped air groove is slidably connected with a lead screw, the lead screw is fixedly connected with a fifth spring between the lead screw and the top die, the other end of the U-shaped air groove is slidably connected with a second sliding rod, the bottom of the second sliding rod is fixedly connected with a pressing plate, the middle part of the pressing plate is communicated with a material injection pipe, the inside of the top die is rotatably connected with a camshaft, the camshaft and the lead screw are in sliding fit, the inside of the top die is rotatably connected with a knocking block, the side of the knocking block close to the camshaft is fixedly connected with a second positioning rod in sliding fit with the camshaft, and the end side of the knocking block is in abutment with the side wall of the pressing plate.

[0014] A one-step forming process of a foamed shoe sole comprises the following steps:

[0015] Step one: evenly pour the foaming material on the bottom die, then start the equipment to make the top die slide downward in the main body of the equipment to combine with the bottom die, the lead screw is in abutment with the upper surface of the bottom die during the downward movement of the top die, when the lead screw slides into the top die, the camshaft will rotate and drive the knocking block to knock the side wall of the pressing plate, at the same time, the pressing plate will move downward and adhere to the surface layer of the foaming material, the side wall of the inner cavity of the bottom die will resonate with the pressing plate when the pressing plate slides into the bottom die under high-frequency vibration;

[0016] Step two: after the foaming material is poured into the bottom die, the motor is started to drive the cover plate to rotate through the magnetic coupling of the magnetic plate and the cover plate, the first sliding rod in the cover plate slides out of the cover plate under the action of centrifugal force, the brush strip on the first sliding rod will sweep the bottom of the inner cavity of the bottom die, so that the foaming material is evenly spread on the bottom die;

[0017] Step three: during the rotation of the motor, the rotating assembly in the limiting frame will slide under the combined limiting action of the limiting frame and the guide ring, when the third sliding rod is pressed by the bottom of the inner cavity of the bottom die, the first spring will first contract and then rebound, so that the third sliding rod knocks the bottom of the bottom die, and the bubbles attached to the bottom of the inner cavity of the bottom die are separated from the bottom of the bottom die during the knocking of the third sliding rod;

[0018] Step four: when the foaming material is formed between the bottom die and the top die, the top die is lifted in the main body of the equipment, the top die will drive the carrier plate to move upward during the upward movement of the top die, the gear plate is engaged with the gear rack and is vertically flipped to the horizontal state, the second tooth shaft is engaged with the gear groove when the carrier plate moves upward, so that the sliding frame slides out of the bottom die, the first tooth shaft is engaged with the bevel gear shaft and drives the sliding frame and the shoe sole to rotate, the hot melting head will adhere to the side of the shoe sole during the rotation of the shoe sole, and the burrs on the side of the shoe sole during the forming process are cleaned, so that the edge of the formed shoe sole is smooth, and the staff does not need to process the burrs again.

[0019] The beneficial effects of the embodiment of the present application are:

[0020] 1、third slide bar pair of bottom mold bottom evenly knock, make the bubble in foaming material that attaches in bottom mold inner wall, under the action of third slide bar knock vibration, separate from bottom mold inner wall and float up, thereby avoid because foaming process, bottom mold inner wall has bubble, cause the surface of sole after forming because foaming is not insufficient and produce the problem of notch;

[0021] 2、first slide bar slides out cover plate outside, and brush strip no longer is limited by cover plate inner cavity and presents umbrella-shaped spread, in the process that first slide bar and brush strip rotate with cover plate, brush strip will scrape and sweep the surface of bottom mold, to ensure that foaming material in bottom mold inside will not have bubble and attach in bottom mold inner wall, to improve the quality of product foaming after forming; BRIEF DESCRIPTION OF DRAWINGS

[0022] Figure 1 The overall structure of the embodiment of the present application is provided with a schematic diagram;

[0023] Figure 2 The top die structure opening die schematic diagram provided by the embodiment of the present application;

[0024] Figure 3 The overall schematic diagram of the bottom die structure provided by the embodiment of the present application;

[0025] Figure 4 The structure of the embodiment of the present application is provided with a schematic diagram; Figure 3 The structure of the embodiment of the present application is provided with a schematic diagram;

[0026] Figure 5 The guide ring structure of the embodiment of the present application is provided with a partial schematic diagram;

[0027] Figure 6 The structure of the rotating assembly of the embodiment of the present application is provided with an exploded schematic diagram;

[0028] Figure 7 The cover plate structure of the embodiment of the present application is provided with a partial schematic diagram;

[0029] Figure 8 The flash assembly structure of the embodiment of the present application is provided with a partial exploded schematic diagram;

[0030] Figure 9 The top die structure of the embodiment of the present application is provided with a sectional view schematic diagram;

[0031] Figure 10 The flash assembly structure of the embodiment of the present application is provided with a partial schematic diagram;

[0032] Figure 11 The explosion schematic view of the bevel gear shaft structure provided for the embodiment of the present application;

[0033] Figure 12 The cross-sectional schematic view of the bottom die structure provided for the embodiment of the present application;

[0034] Figure 13 The cross-sectional schematic view of the defoaming assembly structure provided for the embodiment of the present application;

[0035] Figure 14 The explosion schematic view of the defoaming assembly structure provided for the embodiment of the present application.

[0036] In the figure: 1, device main body; 2, bottom die; 3, rotating assembly; 4, flash assembly; 5, top die; 6, defoaming assembly;

[0037] 31, cover plate; 32, motor; 33, magnetic plate; 34, limiting frame; 35, sliding block; 36, third sliding rod; 37, first spring; 38, guide ring;

[0038] 3101, first sliding rod; 3102, second spring; 3103, brush bar;

[0039] 41, carrier plate; 42, rack; 43, toothed plate; 44, sliding plate; 45, third spring; 46, hot melt head; 47, roller; 48, bevel gear shaft; 49, first gear shaft; 410, fourth spring; 411, second gear shaft; 412, gear slot;

[0040] 481, sliding frame; 482, side plate; 483, sixth spring; 484, top plate; 485, seventh spring; 486, first positioning rod; 487, positioning groove;

[0041] 61, U-shaped air groove; 62, lead screw; 63, fifth spring; 64, pressing plate; 65, material injection pipe; 66, second sliding rod; 67, cam shaft; 68, knocking block; 69, second positioning rod. DETAILED DESCRIPTION

[0042] In order to make the purpose, technical scheme and advantages of the present application more clear, the present application is further described in detail below in combination with the drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present application, and are not used to limit the present application.

[0043] It can be understood that the terms "first", "second", etc. used in the present application can be used herein to describe various elements, but unless specifically stated, these elements are not limited by these terms. These terms are only used to distinguish the first element from another element.

[0044] As Figures 1 to 7As shown, in one embodiment, a foaming shoe sole one-shot forming equipment is proposed, comprising an equipment body 1, a bottom die 2 and a top die 5, the bottom die 2 is fixedly connected to the bottom of the inner cavity of the equipment body 1, the top die 5 is slidingly connected to the inside of the equipment body 1 and is located above the bottom die 2, further comprising:

[0045] A rotating assembly 3 is arranged in the inside of the equipment body 1, the rotating assembly 3 is used for uniformly distributing the foaming material in the inside of the bottom die 2, the rotating assembly 3 comprises a cover plate 31 rotatably connected to the top of the bottom die 2, a motor 32 is installed in the inside of the bottom die 2 and is located below the cover plate 31, a magnetic plate 33 is fixedly connected to the top of the motor 32 and is magnetically coupled with the cover plate 31, limit frames 34 are uniformly fixedly connected to the outer wall of the motor 32, sliding blocks 35 are slidingly connected in the inside of the limit frames 34, third sliding rods 36 are slidingly connected in the inside of the sliding blocks 35, first springs 37 are fixedly connected between the third sliding rods 36 and the sliding blocks 35, a guide ring 38 is fixedly connected to the bottom of the inner cavity of the bottom die 2, and the bottom of the third sliding rod 36 is slidingly fitted in the inside of the guide ring 38.

[0046] A flash assembly 4 is arranged in the inside of the equipment body 1 and is used for flash forming the edge of the formed shoe sole.

[0047] A defoaming assembly 6 is arranged in the inside of the top die 5 and is used for defoaming after the foaming material in the inside of the bottom die 2 is filled.

[0048] In actual application, the staff operates the equipment to pour the foaming liquid into the bottom die 2, and then starts the motor 32, the motor 32 rotates to drive the cover plate 31 to rotate through the magnetic coupling of the magnetic plate 33 and the cover plate 31, and the cover plate 31 flows the foaming material in the inside of the bottom die 2 to the edge in the rotating process, so that the foaming material is uniformly spread in the inside of the bottom die 2, and the inside of the bottom die 2 is completely filled when the foaming material foams in the inside of the bottom die 2.

[0049] In the process of driving the limit frame 34 to rotate together, the third sliding rod 36 is limited by the guide ring 38, and drives the sliding block 35 to reciprocate in the inside of the limit frame 34, in the process of revolving around the motor 32, the bottom of the third sliding rod 36 is continuously extruded to make the first spring 37 elastically contract, when the rotating assembly 3 is no longer extruded, the first spring 37 rebounds, the third sliding rod 36 knocks the bottom of the bottom die 2, through the limitation of the guide ring 38 to the third sliding rod 36, the third sliding rod 36 can uniformly knock the bottom of the bottom die 2, the bubbles attached to the inner wall of the bottom die 2 in the foaming material are separated from the inner wall of the bottom die 2 and float upward under the action of the knocking vibration of the third sliding rod 36, so that the problem that the surface of the formed shoe sole is not fully foamed and has a gap due to the bubbles attached to the inner wall of the bottom die 2 in the foaming process is avoided.

[0050] As Figure 7As shown, in a preferred embodiment of the present invention, a first slide rod 3101 is symmetrically slidably connected inside the cover plate 31, a second spring 3102 is fixedly connected between the first slide rod 3101 and the inner wall of the cover plate 31, and brush strips 3103 are fixedly connected in a ring array on the outer wall of the first slide rod 3101.

[0051] In practical application, during the rotation of the cover plate 31, the first slide rod 3101 slides outwards from the rotating assembly 3 due to centrifugal force, and the second spring 3102 stretches elastically as the first slide rod 3101 slides out. After the first slide rod 3101 slides out of the cover plate 31, the brush strip 3103 is no longer limited by the inner cavity of the cover plate 31 and spreads out in an umbrella shape. During the rotation of the first slide rod 3101 and the brush strip 3103 with the cover plate 31, the brush strip 3103 scrapes the surface of the bottom mold 2, thereby ensuring that no air bubbles adhere to the inner wall of the bottom mold 2, thus improving the quality of the product after foaming and molding.

[0052] like Figures 8 to 11 As shown, in another preferred embodiment of the present invention, a carrier plate 41 is slidably connected to the bottom of the top mold 5, a rack 42 is fixedly connected inside the main body 1, the carrier plate 41 and the rack 42 are slidably engaged, a toothed plate 43 is symmetrically rotatably connected to the middle of the carrier plate 41, a slide plate 44 is slidably connected inside the toothed plate 43, a third spring 45 is installed between the side wall of the slide plate 44 and the outer wall of the carrier plate 41, a hot melt head 46 is installed on the end side of the slide plate 44, a roller 47 is symmetrically rotatably connected to the side wall of the hot melt head 46, a bevel gear shaft 48 is rotatably connected to the carrier plate 41, a first toothed shaft 49 meshing with the bevel gear shaft 48 is rotatably connected to the upper surface of the carrier plate 41, a second toothed shaft 411 is rotatably connected to the side of the carrier plate 41 near the inner wall of the main body 1, a fourth spring 410 is fixedly connected between the second toothed shaft 411 and the first toothed shaft 49, and a toothed groove 412 meshing with the second toothed shaft 411 is opened on the side wall of the main body 1.

[0053] In practical application of this invention, after the foaming material is foamed and formed inside the bottom mold 2, the top mold 5 will be lifted upward inside the main body 1 of the equipment. After the top mold 5 moves upward, it will drive the carrier plate 41 to move together. After the carrier plate 41 moves upward, the toothed plate 43 will mesh with the outer wall of the rack 42 and flip, so that the toothed plate 43 flips from a vertical state to a horizontal state. After the toothed plate 43 flips to a horizontal state, the compressed third spring 45 extends and pushes the slide plate 44 to slide outward inside the toothed plate 43.

[0054] When the carrier plate 41 moves upwards, the second pinion shaft 411 moves upwards, and the second pinion shaft 411 meshes with the gear slot 412 and rotates. During the rotation of the second pinion shaft 411, the first pinion shaft 49 cannot rotate because the bevel gear shaft 48 is still inside the bottom die 2 and meshes with the bevel gear shaft 48. Therefore, the fourth spring 410 is twisted and generates a torsion force after the rotation of the second pinion shaft 411. When the bevel gear shaft 48 completely slides out of the bottom die 2, the torsion force of the fourth spring 410 is released, and the bevel gear shaft 48 is rotated through the first pinion shaft 49.

[0055] After the bevel gear shaft 48 moves upwards, the formed sole is lifted and demolded from the inside of the bottom die 2. When the bevel gear shaft 48 completely separates from the inside of the bottom die 2, the sole rotates above the bottom die 2. At this time, the hot melting head 46 performs a flash on the edge of the formed sole, so that the formed sole does not need to be taken off by the staff for flash operation, simplifying the operation process of the staff.

[0056] As shown in Figure 11 , as another preferred embodiment of the present application, the top of the bevel gear shaft 48 is fixedly connected with a sliding frame 481, the sliding frame 481 is slidingly fitted in the inside of the bottom die 2, the side wall of the sliding frame 481 is symmetrically slidingly connected with a side plate 482, the sixth spring 483 is fixedly connected between the side plate 482 and the sliding frame 481, the top plate 484 is rotatably connected to the top of the side plate 482, the seventh spring 485 is fixedly connected between the top plate 484 and the side plate 482, the side wall of the top plate 484 is fixedly connected with a first positioning rod 486, and the inside of the sliding frame 481 is provided with a positioning groove 487 slidingly fitted with the first positioning rod 486.

[0057] When the bevel gear shaft 48 moves upwards and drives the sliding frame 481 to slide out of the inside of the bottom die 2, the sixth spring 483 elastically stretches and pushes the side plate 482 to slide away from the sliding frame 481. When the side plate 482 slides, the top plate 484 also slides horizontally, the first positioning rod 486 on the side wall of the top plate 484 slides in the positioning groove 487, the top plate 484 is flipped on the top of the side plate 482, the top plate 484 is lifted outward during the horizontal movement of the side plate 482, and the top plate 484 can be inserted into the bottom of the formed sole. After the two side plates 484 are inserted into the sole, the sole is fixed, the sole remains stable on the bevel gear shaft 48 and rotates with the bevel gear shaft 48.

[0058] As shown in Figure 11 , as another preferred embodiment of the present application, the bottom of the side plate 482 is inclined, the side wall of the side plate 482 is fitted with the inner wall of the bottom die 2 inside the bottom die 2, and the bottom of the top plate 484 is serrated.

[0059] As shown in Figure 13 and Figure 14As shown, in another preferred embodiment of the present invention, the defoaming component 6 includes U-shaped air grooves 61 symmetrically formed inside the top mold 5. One end of the U-shaped air groove 61 is slidably connected to a lead screw 62. A fifth spring 63 is fixedly connected between the lead screw 62 and the top mold 5. The other end of the U-shaped air groove 61 is slidably connected to a second slide rod 66. A pressure plate 64 is fixedly connected to the bottom of the second slide rod 66. An injection pipe 65 is connected to the middle of the pressure plate 64. A camshaft 67 is rotatably connected inside the top mold 5. The camshaft 67 and the lead screw 62 are slidably engaged. A striking block 68 is rotatably connected inside the top mold 5. A second positioning rod 69 that slidably engages with the camshaft 67 is fixedly connected to the side of the striking block 68 near the camshaft 67. The end of the striking block 68 abuts against the side wall of the pressure plate 64.

[0060] In practical application, during the process of the top mold 5 moving down to close with the bottom mold 2, the lead screw 62 is squeezed into the top mold 5 by the bottom mold 2. The fifth spring 63 is passively stretched during the movement of the lead screw 62. During the movement of the lead screw 62 into the top mold 5, the air inside the U-shaped air groove 61 is squeezed. The air pressure inside the U-shaped air groove 61 pushes the second slide rod 66 to make the pressure plate 64 slide into the bottom mold 2. After the pressure plate 64 is pressed down, it will contact the surface of the foamed material inside the bottom mold 2, thereby breaking the bubbles on the surface of the foamed material.

[0061] As the lead screw 62 slides into the top mold 5, it drives the camshaft 67 to rotate inside the top mold 5. When the camshaft 67 rotates, it slides on its surface through the second positioning rod 69, causing the striking block 68 to repeatedly strike the side wall of the pressure plate 64 inside the top mold 5. This causes the pressure plate 64 to be in a state of high-frequency vibration as it moves downward. When the pressure plate 64 moves downward into the bottom mold 2, it will generate high-frequency vibration on the side wall of the inner cavity of the bottom mold 2, causing the bubbles attached to the side wall of the inner cavity of the bottom mold 2 to quickly detach and float upward and break.

[0062] The present invention provides another embodiment:

[0063] A one-piece molding process for foamed shoe soles includes the following steps:

[0064] Step 1: Pour the foaming material evenly onto the bottom mold 2, then start the equipment to make the top mold 5 slide down inside the main body 1 and close with the bottom mold 2. During the downward movement of the top mold 5, the lead screw 62 abuts against the upper surface of the bottom mold 2. When the lead screw 62 slides into the top mold 5, the camshaft 67 will rotate and drive the striking block 68 to strike the side wall of the pressure plate 64. At the same time, the pressure plate 64 will move down and adhere to the surface of the foaming material. The high-frequency vibrating pressure plate 64 slides into the bottom mold 2 and causes the inner cavity side wall of the bottom mold 2 to resonate with it.

[0065] Step two: after the foaming material is poured into the bottom mold 2, the motor 32 is started and rotates the cover plate 31 through the magnetic coupling of the magnetic plate 33 and the cover plate 31, the first sliding rod 3101 in the cover plate 31 slides out of the cover plate 31 under the action of centrifugal force, and the brush strip 3103 on the first sliding rod 3101 sweeps the bottom of the inner cavity of the bottom mold 2, so that the foaming material is evenly spread on the bottom mold 2;

[0066] Step three: during the rotation of the motor 32, the rotating assembly 3 in the limiting frame 34 slides under the combined limiting action of the limiting frame 34 and the guide ring 38, and the third sliding rod 36 is pressed against the bottom of the inner cavity of the bottom mold 2, so that the first spring 37 is first contracted and then rebounded, the third sliding rod 36 knocks the bottom of the bottom mold 2, and the bubbles attached to the bottom of the inner cavity of the bottom mold 2 are separated from the bottom of the bottom mold 2 during the knocking process of the third sliding rod 36;

[0067] Step four: when the foaming material is formed between the bottom mold 2 and the top mold 5, the top mold 5 is lifted in the equipment main body 1, the top mold 5 is lifted during the lifting process, the gear plate 43 is engaged with the gear rack 42 and is vertically turned to the horizontal state, the second tooth shaft 411 is engaged with the gear groove 412 when the carrier plate 41 is lifted, the first tooth shaft 49 is engaged with the bevel gear shaft 48 and drives the sliding frame 481 and the sole to rotate, the hot melting head 46 is attached to the side of the sole during the rotation of the sole, and the burr on the side of the sole during the forming process is cleaned, so that the edge of the formed sole is smooth, and the staff does not need to process the burr again.

[0068] The technical features of the above-described embodiments can be combined in any manner, and to make the description concise, all possible combinations of the technical features in the above-described embodiments are not described, but as long as the combinations of the technical features do not exist, they should be considered as the scope of the description.

[0069] The above-described embodiments only express several embodiments of the present application, and the description is more specific and detailed, but it should not be understood as limiting the scope of the patent of the present application. It should be pointed out that for ordinary skilled in the art, without departing from the concept of the present application, a number of modifications and improvements can be made, which are within the scope of protection of the present application. Therefore, the protection scope of the patent of the present application should be subject to the appended claims.

[0070] The above-described only the preferred embodiments of the present application, and does not limit the present application, any modification, equivalent replacement and improvement made within the spirit and principles of the present application, should be included in the protection scope of the present application.

Claims

1. A foamed shoe sole one-time forming device, comprising a device main body (1), a bottom die (2) and a top die (5), the bottom die (2) is fixedly connected to the bottom of the inner cavity of the device main body (1), and the top die (5) is slidingly connected to the inside of the device main body (1) and above the bottom die (2), characterized in that, Also includes: A rotating assembly (3) is arranged in the interior of the device body (1), and the rotating assembly (3) is used for uniformly distributing the foaming material inside the bottom die (2), the rotating assembly (3) comprises a cover plate (31) rotatably connected to the top of the bottom die (2), a motor (32) is arranged inside the bottom die (2) and below the cover plate (31), a magnetic plate (33) is fixedly connected to the top of the motor (32) and magnetically coupled with the cover plate (31), limit frames (34) are uniformly fixedly connected to the outer wall of the motor (32), sliding blocks (35) are slidingly connected inside the limit frames (34), third sliding rods (36) are slidingly connected inside the sliding blocks (35), first springs (37) are fixedly connected between the third sliding rods (36) and the sliding blocks (35), the third sliding rods (36) are slidingly matched with the protrusions fixedly connected to the bottom of the inner cavity of the bottom die (2), guide rings (38) are fixedly connected to the bottom of the inner cavity of the bottom die (2), and the third sliding rods (36) are slidingly matched inside the guide rings (38); A flash assembly (4) is arranged in the interior of the device body (1) and used for flashing the edge of the formed sole; A defoaming assembly (6) is arranged in the interior of the top die (5) and used for defoaming the foaming material filled in the bottom die (2); First sliding rods (3101) are symmetrically slidingly connected inside the cover plate (31), second springs (3102) are fixedly connected between the first sliding rods (3101) and the inner wall of the cover plate (31), and brush strips (3103) are fixedly connected in an annular array on the outer wall of the first sliding rods (3101).

2. A one-shot foamed shoe sole forming apparatus according to claim 1, wherein A carrier plate (41) is slidingly connected to the bottom of the top die (5), a rack (42) is fixedly connected in the interior of the device body (1), the carrier plate (41) and the rack (42) are slidingly matched, toothed plates (43) are symmetrically rotatably connected to the middle of the carrier plate (41), sliding plates (44) are slidingly connected inside the toothed plates (43), third springs (45) are arranged between the side wall of the sliding plates (44) and the outer wall of the carrier plate (41), hot melting heads (46) are arranged on the end side of the sliding plates (44), rollers (47) are symmetrically rotatably connected to the side wall of the hot melting heads (46), bevel gears (48) are rotatably connected to the carrier plate (41), first pinions (49) are rotatably connected to the upper surface of the carrier plate (41) and engaged with the bevel gears (48), second pinions (411) are rotatably connected to the side of the carrier plate (41) close to the inner wall of the device body (1), fourth springs (410) are fixedly connected between the second pinions (411) and the first pinions (49), and a gear slot (412) engaged with the second pinions (411) is formed in the side wall of the device body (1).

3. A one-shot foamed shoe sole forming apparatus according to claim 2, wherein The bevel gear shaft (48) top fixedly connected with the slide (481), the slide (481) slidingly fitted in the bottom die (2) inside, the slide (481) symmetrical slidingly connected with the side plate (482), the side plate (482) and the slide (481) between fixedly connected with the sixth spring (483), the side plate (482) top rotatably connected with the top plate (484), the top plate (484) and the side plate (482) between fixedly connected with the seventh spring (485), the side wall of the top plate (484) fixedly connected with the first positioning rod (486), the inside of the slide (481) is provided with the positioning groove (487) that is slidably fitted with the first positioning rod (486).

4. A one-shot foamed shoe sole forming apparatus according to claim 3, wherein The bottom of the side plate (482) is inclined, the side wall of the side plate (482) is attached to the inner wall of the bottom die (2) inside the bottom die (2), and the bottom of the top plate (484) is sawtoothed.

5. A one-shot foamed shoe sole forming apparatus according to claim 4, wherein The defoaming assembly (6) includes a U-shaped air groove (61) symmetrically formed in the top die (5), one end of the U-shaped air groove (61) is slidably connected with a lead screw (62), the lead screw (62) and the top die (5) are fixedly connected with a fifth spring (63), the other end of the U-shaped air groove (61) is slidably connected with a second slide rod (66), the bottom of the second slide rod (66) is fixedly connected with a pressing plate (64), the middle of the pressing plate (64) is connected with a material injection pipe (65), the inside of the top die (5) is rotatably connected with a cam shaft (67), the cam shaft (67) and the lead screw (62) are slidably connected, the inside of the top die (5) is rotatably connected with a knocking block (68), the side of the knocking block (68) close to the cam shaft (67) is fixedly connected with a second positioning rod (69) slidably connected with the cam shaft (67), and the end side of the knocking block (68) is in contact with the side wall of the pressing plate (64).

6. A process for one-shot molding of a foamed shoe sole using the one-shot molding apparatus for a foamed shoe sole according to claim 5, characterized by, The method comprises the following steps: Step one: pour the foaming material evenly on the bottom die (2), then start the equipment to make the top die (5) slide downward in the equipment body (1) and combine with the bottom die (2), the lead screw (62) is in contact with the upper surface of the bottom die (2) during the downward movement of the top die (5), when the lead screw (62) slides into the top die (5), the cam shaft (67) rotates and drives the knocking block (68) to knock the side wall of the pressing plate (64), at the same time, the pressing plate (64) moves downward and is attached to the surface layer of the foaming material, the resonation between the side wall of the bottom die (2) and the pressing plate (64) is caused when the high-frequency vibrating pressing plate (64) slides into the bottom die (2); Step two: after the foaming material is poured into the bottom die (2), the motor (32) is started and drives the cover plate (31) to rotate through the magnetic coupling of the magnetic plate (33) and the cover plate (31), the first slide rod (3101) in the cover plate (31) slides out of the cover plate (31) under the action of centrifugal force, and the brush strip (3103) on the first slide rod (3101) sweeps the bottom of the bottom die (2), so that the foaming material is evenly spread on the bottom die (2); Step three: during the rotation of the motor (32), the rotating assembly (3) inside the limiting frame (34) will be limited by the limiting frame (34) and the guide ring (38) to slide, the third slide rod (36) will be pressed in the bottom cavity of the bottom mold (2), the first spring (37) will first contract and then rebound, the third slide rod (36) will knock the bottom of the bottom mold (2), the bubbles attached to the bottom of the bottom mold (2) will be separated from the bottom of the bottom mold (2) during the knocking process of the third slide rod (36); Step four: after the foaming material is formed between the bottom mold (2) and the top mold (5), the top mold (5) is lifted inside the equipment main body (1), the top mold (5) moves up during the lifting process, the gear plate (43) is engaged with the rack (42) and is turned from vertical to horizontal state, the second gear shaft (411) is engaged with the gear slot (412) when the carrier plate (41) moves up, the slide rail (481) slides out of the bottom mold (2), the first gear shaft (49) is engaged with the bevel gear shaft (48) and drives the slide rail (481) and the sole to rotate, the hot melting head (46) will be attached to the side of the sole when the sole rotates, and the burrs on the side of the sole during the forming process will be cleaned, so that the edge of the sole is smooth after forming, and the staff does not need to process the burrs again.

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