Intelligent temperature control aluminum profile aging strengthening integrated equipment

Abstract

The invention relates to the technical field of aluminum profile machining, and discloses intelligent temperature control aluminum profile aging strengthening integrated equipment which comprises a main body mechanism, a circulating mechanism is fixedly arranged on the outer side of one end of the main body mechanism, and a driving mechanism is movably arranged in the main body mechanism; the first motor serves as a core power source of the lifting system and converts electric energy into mechanical energy to drive a load to move vertically. According to the intelligent temperature control aluminum profile aging strengthening integrated equipment, by arranging a perfect hot air circulating mechanism and a dual-temperature monitoring system and arranging the design that a high-temperature fan is matched with a multi-channel exhaust outlet, hot air can be evenly sprayed out from the side wall to cover the surface of an aluminum profile, and by arranging a circulating fan in the furnace and a backflow structure of the top box body, the temperature of the aluminum profile can be effectively controlled; and waste heat gas after heat exchange with the workpiece is sucked into the box body and conveyed back to the high-temperature fan through the air pipe, so that the effect of efficiently recycling heat energy is achieved, and new energy consumption of continuous heating is reduced.

Description

Technical Field

[0001] This invention relates to the field of intelligent temperature-controlled aluminum profile aging strengthening integrated equipment. Background Technology

[0002] The industrial production of aluminum profiles is a complex and precise manufacturing process. It typically begins with the melting and homogenization of aluminum rods, followed by heating to a specific temperature to achieve a plastic deformation state. Then, the aluminum material is forced through a precisely designed die by the high pressure of an extruder to obtain a long strip profile with a specific cross-sectional shape and size. Although the extruded aluminum profile has a basic geometric shape, its internal crystal structure is not yet stable, and its hardness and mechanical strength are low, which cannot directly meet the high standards of material performance required by the construction or industrial fields. Therefore, it must undergo processes such as online quenching and cooling, tension straightening, and fixed-length sawing. After these basic processing steps, the most critical step is aging treatment. This process aims to simulate and accelerate the natural aging process artificially. The cut aluminum profile is placed in a special aging furnace and kept at a constant temperature for a certain period of time to promote the precipitation and uniform distribution of the strengthening phase inside the alloy, thereby significantly improving the yield strength, tensile strength, and hardness of the profile, so that it meets the predetermined mechanical performance standards. Only then can it enter the surface treatment stage and become a qualified finished product.

[0003] Traditional aluminum profile aging furnaces suffer from numerous technical drawbacks that urgently need to be addressed in practical applications, severely restricting production efficiency and energy utilization. The most prominent problem lies in the outdated thermal management system. Many traditional devices lack a scientific internal airflow circulation mechanism, resulting in a large amount of hot air generated during heating being directly discharged into the external environment after one heat exchange. This not only causes huge energy waste and increases production costs but also violates the concept of energy conservation and emission reduction in modern industry. At the same time, due to the lack of effective flow guiding devices, the heat distribution inside the furnace is often extremely uneven, leading to uneven heating of different parts of the same batch or even the same profile. This results in quality problems such as inconsistent hardness, over-aging, or under-aging, causing a decrease in product qualification rate. In addition, the automation level of traditional equipment is generally low. The feeding and unloading process relies heavily on manual handling or simple auxiliary tools, which is labor-intensive and poses safety hazards such as high-temperature burns. Furthermore, the cooling process after aging is usually separated from the heating process, requiring the high-temperature profiles to be transferred to another area for natural cooling. This discontinuous operation mode not only prolongs the production cycle but also occupies more factory space, making it impossible to achieve efficient integrated continuous production. Summary of the Invention

[0004] (a) Technical problems to be solved

[0005] The purpose of this invention is to provide an integrated intelligent temperature-controlled aluminum profile aging strengthening device to solve the problems mentioned in the background art, such as the serious energy waste caused by the direct discharge of hot air from traditional aging furnaces, the poor consistency of profile performance due to uneven heat distribution in the furnace, and the low production efficiency and safety hazards caused by the lack of continuous automated connection between the feeding, discharging and cooling processes.

[0006] (II) Technical Solution

[0007] To achieve the above objectives, the present invention provides the following technical solution: an integrated intelligent temperature-controlled aluminum profile aging strengthening device, comprising a main body structure, a circulation mechanism fixedly installed on the outer side of one end of the main body structure, a drive mechanism movably installed inside the main body structure, the main body structure including an aging furnace, symmetrical support frames fixedly installed on the outer sides of both ends of the aging furnace, a furnace door movably installed between the two support frames, a lifting lug fixedly installed at the upper end of the furnace door, a drive shaft fixedly installed between the two support frames, a sprocket movably installed on the drive shaft, two first motors fixedly installed at the upper end of the aging furnace, and a reducer fixedly installed at the output shaft end of the first motors. The main body structure, as the supporting skeleton of the device, undertakes the role of connecting various functional components and maintaining the overall structural stability. The aging furnace constructs a closed system. The insulated space maintains a constant high-temperature environment inside for aging and strengthening of the aluminum alloy profiles. The support frame bears the weight of the furnace door system and provides a stable guiding foundation for its lifting and lowering movement. The furnace door plays a crucial sealing role to prevent heat loss from the furnace and serves as an openable and closable passage for workpieces to enter and exit the heating chamber. The lifting lugs act as a connecting medium, bearing traction force to drive the connected components to lift and lower. The drive shaft is responsible for synchronously transmitting rotational power to the driven components to ensure consistent movement. The sprocket supports the chain and guides it to run along a predetermined trajectory, thereby changing the direction of force transmission. The first motor, as the core power source of the lifting system, converts electrical energy into mechanical energy to drive the load to move vertically. The reducer reduces the motor output speed and multiplies the output torque through an internal gear system, thereby providing a smooth and powerful driving force.

[0008] Preferably, a winch is movably mounted on the end of the reducer away from the first motor. A chain is fixedly mounted between the winch and the lifting lug. The chain passes through the sprocket and is fixedly connected to the lifting lug. The winch uses its own rotational winding action to collect or release the flexible traction component, thereby controlling the lifting height of the suspended object. The chain, with its high tensile strength, transmits tension and motion between the drive end and the execution end.

[0009] Preferably, the inner side of the support frame has a first slot, and several brackets are fixedly installed at both ends of the furnace door. First movable wheels are movably installed on both sides of the brackets. A damper is fixedly installed between the first movable wheels and the brackets. The first slot serves as a guide rail to limit the path of the moving parts and prevent them from deviating or shaking during operation. The brackets are used to fix and install the roller assembly and connect the damping device to form a complete walking mechanism. The first movable wheels use rolling contact instead of sliding contact to greatly reduce frictional resistance during movement. The damper uses the energy absorption principle to buffer vibration and impact during movement to protect the mechanical structure and reduce noise.

[0010] Preferably, the circulation mechanism includes a high-temperature fan, a high-temperature fan is fixedly installed at one end of the aging furnace, and exhaust ports are fixedly installed on the inner walls of both sides of the aging furnace. The high-temperature fan generates airflow with a certain pressure by rotating at high speed, which sends the heated air into the pipeline. The exhaust ports spray hot air evenly into the working area to form a good turbulent heating effect.

[0011] A branch pipe is fixedly installed between the exhaust port and the high-temperature fan. A first temperature sensor is fixedly installed on the inner wall of the aging furnace. A box is fixedly installed on the top of the aging furnace. The branch pipe plays a role in diverting and guiding the airflow to ensure that the airflow can be delivered to the designated discharge points. The first temperature sensor senses and feeds back the temperature value inside the heating chamber in real time for the control system to adjust. The box serves as a transfer chamber for gas return to collect and rectify the circulating airflow.

[0012] Preferably, a circulating fan is fixedly installed inside the aging furnace, a top cover is movably installed at the upper end of the chamber, a second temperature sensor is fixedly installed on the inner wall of the chamber, and an air duct is fixedly installed between the high-temperature fan and the chamber. The circulating fan forcibly draws air from the chamber to form a convection circulation, thereby improving heat exchange efficiency and eliminating temperature dead zones. The top cover is used to seal the chamber and provide a convenient access for inspection and maintenance. The second temperature sensor monitors the temperature of the return gas so that the system can calculate heat loss and make accurate compensation. The air duct constructs a physical channel for closed-loop airflow circulation to guide the waste heat gas back to the heat source for secondary utilization.

[0013] Preferably, the driving mechanism includes a first base plate, one end of the aging furnace is fixedly provided with the first base plate, and the other end of the aging furnace away from the first base plate is fixedly provided with a second base plate. Multiple sets of cooling fans are fixedly provided on the upper end of the second base plate. Two symmetrical movable slots are provided on the first base plate and the second base plate. The driving mechanism realizes the automatic flow and transportation of workpieces between different process stations. The first base plate provides a flat and stable foundation support platform for the loading operation, and the second base plate provides extended working space for the unloading and subsequent cooling processes. The cooling fans generate strong cold air to remove the heat of the high-temperature workpiece to achieve rapid cooling and shaping. The movable slots limit the travel route of the transport vehicle to ensure that it runs along a straight trajectory.

[0014] Preferably, a rack is fixedly provided on the bottom surface of the movable groove, and a limit block is fixedly provided on the end of the movable groove away from the aging furnace on the second base plate. The rack serves as a linear transmission reference and cooperates with the rotating component to achieve precise displacement control. The limit block serves as a safety protection device to physically block the moving component at the end of the stroke to prevent it from derailing or overtraveling.

[0015] Preferably, a movable plate is movably disposed on the first base plate, a placement rack is fixedly disposed on the upper end of the movable plate, a second motor is fixedly disposed on the upper end of the movable plate, and a second slot is opened on the movable plate. The movable plate serves as a mobile carrying platform responsible for transporting workpieces between various process areas. The placement rack provides suitable support points according to the shape of the workpiece to ensure stable storage. The second motor provides the rotational power required for horizontal transportation, and the second slot provides the necessary space structure for the installation or heat dissipation of the power components.

[0016] Preferably, the output shaft end of the second motor is equipped with a gear via a coupling, and two symmetrical guide bars are fixedly provided at the lower end of the movable plate. A second movable wheel is fixedly provided at the bottom of the guide bars. The gear efficiently converts the rotational torque into translational thrust through precise meshing with the rack. The guide bars help constrain the posture of the moving platform to prevent it from tipping over or twisting.

[0017] Compared with the prior art, the beneficial effects of the present invention are:

[0018] 1. This intelligent temperature-controlled aluminum profile aging strengthening integrated equipment achieves high stability and strong load-bearing capacity during the feeding and discharging process by setting up a drive mechanism in coordination with the aging furnace body and furnace door, especially by setting up a meshing transmission method of motor-driven gear and fixed rack. Compared with traditional belt or chain conveyor, the rigid connection of gear and rack avoids the risk of slippage or breakage that may occur in high-temperature environments, ensuring the smooth operation of aluminum profiles during furnace feeding and discharging. At the same time, by setting guide strips and movable wheels at the bottom of the movable plate, and cooperating with the movable groove on the bottom plate, a precise trajectory guidance effect is achieved, preventing deviation after loading. In addition, by setting a damper in the furnace door lifting system in cooperation with the movable wheels, and opening a guide groove on the inner side of the support frame, a smooth buffering effect is achieved when the furnace door is vertically raised and lowered, eliminating shaking and impact noise when the furnace door is opened and closed, effectively protecting the sealing structure of the furnace mouth, extending the service life of the equipment, and realizing fully automatic mechanized operation from feeding, furnace entry, sealing to furnace exit, reducing the intensity of manual labor and eliminating the safety hazards of high-temperature operation.

[0019] 2. This intelligent temperature-controlled aluminum profile aging strengthening integrated equipment, through the setting of a complete hot air circulation mechanism and a dual temperature monitoring system, especially the design of a high-temperature fan and a multi-channel exhaust port, achieves a uniform heat distribution in the furnace without dead corners. Hot air can be evenly sprayed from the side wall to cover the surface of the aluminum profile. By setting up a furnace circulation fan and a return structure in the top box, the waste heat gas after heat exchange with the workpiece is drawn into the box and transported back to the high-temperature fan through the air duct, achieving a high-efficiency heat recovery and utilization effect, greatly reducing the new energy consumption of continuous heating, and meeting the production requirements of energy conservation and environmental protection. At the same time, by setting temperature sensors on the inner wall of the furnace and the inner wall of the top circulation box, a dual real-time monitoring effect of the heating environment and circulating air temperature is achieved. The system can dynamically adjust the fan power according to the feedback data, ensuring the accuracy of temperature control during the aging process, avoiding uneven hardness or over-aging of aluminum profiles caused by temperature fluctuations, and ensuring the consistency of product performance.

[0020] 3. This intelligent temperature-controlled aluminum profile aging strengthening integrated equipment achieves seamless connection between aging heating and cooling processes through an integrated linear layout structure and a forced cooling system at the discharge end, particularly with an extended base plate structure and limiting device. After heating, the movable plate can directly pass through the furnace body to the cooling station. Multiple sets of cooling fans directly and powerfully cool the high-temperature workpiece, achieving rapid quenching and cooling, effectively locking the internal crystal structure of the aluminum profile and ensuring the final quality of aging strengthening. This design avoids affecting the material's mechanical properties due to slow natural cooling during workpiece transfer. At the same time, the limiting block prevents the movable plate from derailing, ensuring safety under heavy load operation. The overall structure realizes one-stop operation of "loading-heating-cooling-unloading", reducing intermediate turnover links, significantly improving production efficiency and saving factory space. Attached Figure Description

[0021] Figure 1 This is a three-dimensional structural diagram of the integrated intelligent temperature-controlled aluminum profile aging strengthening device of the present invention;

[0022] Figure 2 This is a schematic diagram of the aging furnace structure in this invention;

[0023] Figure 3 This is a schematic diagram of the furnace door structure in this invention;

[0024] Figure 4 In this invention Figure 3 Enlarged view of B in the middle;

[0025] Figure 5 This is a schematic diagram of the internal structure of the aging furnace in this invention;

[0026] Figure 6 This is a schematic diagram of the cooling component structure in this invention;

[0027] Figure 7 This is a schematic diagram of the internal structure of the circulating air box in this invention;

[0028] Figure 8 This is a schematic diagram of the back structure of the aging furnace in this invention;

[0029] Figure 9 This is a schematic diagram of the driving component structure in this invention;

[0030] Figure 10 In this invention Figure 5 Enlarged view of C in the middle;

[0031] Figure 11 In this invention Figure 2 A magnified view of A in the middle.

[0032] In the diagram: 1. Main structure; 101. Aging furnace; 102. Furnace door; 103. Support frame; 104. Drive shaft; 105. Sprocket; 106. First motor; 107. Reducer; 108. Winch; 109. Chain; 110. Lifting lug; 111. First slot; 112. Bracket; 113. Damper; 114. First movable wheel; 2. Circulation mechanism; 201. High-temperature fan; 202. Branch pipe; 203. Exhaust vent; 204. First temperature... 205. Sensor; 206. Housing; 207. Circulating fan; 208. Top cover; 209. Second temperature sensor; 200. Air duct; 3. Drive mechanism; 301. First base plate; 302. Second base plate; 303. Movable slot; 304. Rack; 305. Limit block; 306. Movable plate; 307. Placement rack; 308. Second motor; 309. Second slot; 310. Gear; 311. Guide bar; 312. Second movable wheel; 4. Cooling fan. Detailed Implementation

[0033] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0034] Please see Figures 1-11This invention provides a technical solution: an integrated intelligent temperature-controlled aluminum profile aging strengthening device, comprising a main body 1, a circulation mechanism 2 fixedly installed on the outer side of one end of the main body 1, and a drive mechanism 3 movably installed inside the main body 1. The main body 1 includes an aging furnace 101, symmetrical support frames 103 fixedly installed on the outer sides of both ends of the aging furnace 101, a furnace door 102 movably installed between the two support frames 103, a lifting lug 110 fixedly installed on the upper end of the furnace door 102, a transmission shaft 104 fixedly installed between the two support frames 103, a sprocket 105 movably installed on the transmission shaft 104, two first motors 106 fixedly installed on the upper end of the aging furnace 101, a reducer 107 fixedly installed on the output shaft end of the first motor 106, a winch 108 movably installed on the end of the reducer 107 away from the first motor 106, a chain 109 fixedly installed between the winch 108 and the lifting lug 110, the chain 109 passing through the sprocket. 105 is fixedly connected to the lifting lug 110. The aging furnace 101 provides a sealed and insulated heating chamber for high-temperature aging treatment of aluminum profiles. The support frame 103 is used to bear the weight of the furnace door system and provide a mounting base for the lifting device. The furnace door 102 serves to seal the furnace opening to prevent heat loss and ensure the airtightness of the furnace environment. The lifting lug 110 serves as a connection point to bear the tension from the lifting chain. The drive shaft 104 is used to transmit rotational torque between the two side supports to ensure the synchronicity of the lifting actions on both sides. The sprocket 105 is used to support and guide the running trajectory of the chain. The first motor 106 provides a rotational power source to drive the opening and closing of the furnace door. The reducer 107 ensures the smoothness and power of the furnace door lifting process by reducing the speed and increasing the output torque. The winch 108 uses rotational action to wind or release the chain to control the height of the furnace door. The chain 109, as a flexible transmission component, is responsible for transmitting tension to pull the furnace door up and down.

[0035] Furthermore, such as Figure 2 and Figure 5As shown, the support frame 103 has a first slot 111 on its inner side. Several brackets 112 are fixedly installed at both ends of the furnace door 102. First movable wheels 114 are movably installed on both sides of the brackets 112. A damper 113 is fixedly installed between the first movable wheels 114 and the brackets 112. The circulation mechanism 2 includes a high-temperature fan 201. A high-temperature fan 201 is fixedly installed at one end of the aging furnace 101. Exhaust vents 203 are fixedly installed on the inner walls of both sides of the aging furnace 101. The first slot 111 serves as a guide rail to restrict the path of the furnace door moving wheels and prevent them from moving. The offset bracket 112 is used to install rollers and connect damping components. The first movable wheel 114 uses rolling friction instead of sliding friction to reduce the resistance when the furnace door is raised and lowered. The damper 113 uses the energy absorption principle to buffer the vibration and impact during the movement of the furnace door to protect the mechanical structure. The circulation mechanism 2 is responsible for building a hot air circulation system to achieve efficient utilization of heat energy and uniform temperature distribution. The high-temperature fan 201 generates a high-speed airflow with a certain pressure and temperature as a heat source. The exhaust port 203 sprays hot air evenly to the working area to form a good turbulent heating effect.

[0036] Furthermore, such as Figure 5 and Figure 8 As shown, a branch pipe 202 is fixedly installed between the exhaust port 203 and the high-temperature fan 201. A first temperature sensor 204 is fixedly installed on the inner wall of the aging furnace 101. A housing 205 is fixedly installed on the top of the aging furnace 101. A circulating fan 206 is fixedly installed inside the aging furnace 101. A top cover 207 is movably installed on the upper end of the housing 205. A second temperature sensor 208 is fixedly installed on the inner wall of the housing 205. A duct 209 is fixedly installed between the high-temperature fan 201 and the housing 205. Sensor 204 senses and provides real-time feedback of the temperature value inside the heating chamber for adjustment by the control system. The housing 205 serves as a transfer chamber for gas return, collecting and rectifying the circulating airflow. The circulating fan 206 forcibly extracts air from the chamber to form convection circulation, thereby improving heat exchange efficiency. The top cover 207 is used to seal the housing and provide a convenient access for inspection and maintenance. The second temperature sensor 208 monitors the temperature of the return gas so that the system can calculate heat loss. The duct 209 constructs a physical channel for closed-loop airflow circulation, guiding the waste heat gas back to the heat source.

[0037] Furthermore, such as Figure 6 and Figure 9As shown, the drive mechanism 3 includes a first base plate 301. One end of the aging furnace 101 is fixedly mounted on the first base plate 301, and the end of the aging furnace 101 away from the first base plate 301 is fixedly mounted on a second base plate 302. Multiple sets of cooling fans 4 are fixedly mounted on the upper end of the second base plate 302. Two symmetrical movable grooves 303 are formed on the first base plate 301 and the second base plate 302. A rack 304 is fixedly mounted on the lower surface of each movable groove 303. A limit block 305 is fixedly mounted on the end of the movable groove 303 on the second base plate 302 away from the aging furnace 101. A movable plate 306 is movably mounted on the first base plate 301. The drive mechanism 3 realizes the operation of the workpiece... In the automatic transfer and conveying between different process stations, the first base plate 301 provides a flat and stable foundation support platform for the loading operation, the second base plate 302 provides extended working space for the unloading and subsequent cooling processes, the cooling fan 4 generates strong cold air to remove the heat of the high-temperature workpiece to achieve rapid cooling and shaping, the movable groove 303 limits the travel route of the transport vehicle to ensure that it runs along a straight trajectory, the rack 304 serves as a linear transmission reference and works with gears to convert rotational motion into linear motion, the limit block 305 serves as a safety protection device to physically block the moving parts at the end of the stroke to prevent them from derailing, and the movable plate 306 serves as a mobile support platform responsible for transporting the workpiece.

[0038] Furthermore, such as Figure 9 As shown, a placement rack 307 is fixedly installed at the upper end of the movable plate 306, a second motor 308 is fixedly installed at the upper end of the movable plate 306, a second slot 309 is opened on the movable plate 306, a gear 310 is installed at the output shaft end of the second motor 308 through a coupling, two symmetrical guide bars 311 are fixedly installed at the lower end of the movable plate 306, and a second movable wheel 312 is fixedly installed at the bottom of the guide bars 311. The placement rack 307 provides suitable support points to ensure stable storage, the second motor 308 provides the rotational power required for horizontal transportation, the second slot 309 provides the necessary space for the installation or heat dissipation of the power components, the gear 310 converts the rotational torque into translational thrust through meshing transmission, the guide bars 311 help constrain the posture of the moving platform to prevent it from tipping over, and the second movable wheel 312 supports the weight of the platform and rolls flexibly in the track to achieve smooth and stable logistics transportation.

[0039] Working principle: First, the operator places the aluminum alloy profile to be processed stably on the placement rack 307 on the upper end of the movable plate 306. At this time, the movable plate 306 is in the initial position of the first base plate 301. The system controls the high-temperature fan 201 in the circulation mechanism 2 to start. The heat generated by the high-temperature fan 201 is diverted through the branch pipe 202 and sprayed into the furnace chamber from the exhaust ports 203 on both sides of the inner wall of the aging furnace 101 to preheat the internal environment of the aging furnace 101. At the same time, the first temperature sensor 204 on the inner wall of the aging furnace 101 monitors the temperature change in the furnace in real time. When the first temperature sensor 204 detects that the temperature inside the furnace has reached the preset process temperature value, the control system issues a command to start the high-temperature fan 201 located on the first base plate 306. The first motor 106 on one side rotates, driving the connected reducer 107 to run. After being reduced in speed and torque by the reducer 107, it drives the winch 108 to rotate. The winch 108 begins to wind up the chain 109. The chain 109 passes through the sprocket 105 on the drive shaft 104 and applies an upward traction force to the lifting lug 110 at the upper end of the furnace door 102. Under the pull of the chain 109, the furnace door 102 moves vertically upward along the space between the two support frames 103. During this process, the first movable wheels 114 on the supports 112 at both ends of the furnace door 102 roll and guide within the first slot 111 inside the support frame 103. At the same time, the damper 1 between the first movable wheel 114 and the support 112... 13. To provide shock absorption and buffering to maintain the smoothness of the furnace door 102's upward movement, when the furnace door 102 on this side is fully opened, the second motor 308 at the upper end of the movable plate 306 is energized and started. The second motor 308 drives the gear 310 to rotate through the coupling. The rotating gear 310 meshes with the rack 304 fixed to the bottom surface of the movable groove 303, and the resulting reaction force pushes the movable plate 306 to move along the movable groove 303. The guide bar 311 and the second movable wheel 312 at the lower end of the movable plate 306 slide within the movable groove 303 inside the first base plate 301 and the aging furnace 101, smoothly conveying the placement rack 307 carrying the aluminum alloy profile to the internal center position of the aging furnace 101. Subsequently, the second motor... When machine 308 stops working, the first motor 106 rotates in reverse, driving the winch 108 to release the chain 109. Under the action of gravity, the furnace door 102 slides down and closes along the first slot 111, thus creating a sealed high-temperature aging environment inside the aging furnace 101. At this time, the high-temperature fan 201 continues to work, continuously injecting hot air through the exhaust port 203. The circulating fan 206 inside the aging furnace 101 then starts, drawing the air that has completed heat exchange with the aluminum alloy profile into the top chamber 205. The second temperature sensor 208 on the inner wall of the chamber 205 performs secondary monitoring of the temperature of the return gas. The gas then flows back to the high-temperature fan 201 through the air duct 209 for reheating and recycling.During this period, the first temperature sensor 204 and the second temperature sensor 208 work together to feed the data back to the control system to precisely adjust the power of the high-temperature fan 201, achieving intelligent temperature control and ensuring a uniform temperature field inside the furnace. After the heating time set by the aging process ends, another first motor 106 located on one side of the second base plate 302 starts according to the same principle, driving the winch 108 on that side to wind up the chain 109 and pull up and open the furnace door 102 on that side. Immediately afterwards, the second motor 308 starts again to drive the gear 310 to continue rotating on the rack 304, pushing the movable plate 306 carrying the processed aluminum alloy. The aluminum alloy profile exits the aging furnace 101 and enters the area of ​​the second base plate 302. When the movable plate 306 reaches the end of the movable slot 303, it touches the limit block 305 and stops moving. At this time, multiple cooling fans 4 on the upper end of the second base plate 302 immediately start, generating strong cold air to rapidly cool and quench the high-temperature aluminum alloy profile on the placement rack 307. Simultaneously, the furnace door 102 on the exit side closes again under the reverse control of the first motor 106 to reduce heat loss inside the aging furnace 101. After the aluminum alloy profile cools to a suitable temperature, it is removed manually or by a robotic arm, completing the entire integrated aging and strengthening process.

[0040] Finally, it should be noted that the above content is only used to illustrate the technical solution of the present invention, and is not intended to limit the scope of protection of the present invention. Simple modifications or equivalent substitutions made by those skilled in the art to the technical solution of the present invention do not depart from the essence and scope of the technical solution of the present invention.

Claims

1. An integrated intelligent temperature-controlled aluminum profile aging strengthening device, comprising a main body (1), characterized in that: A circulation mechanism (2) is fixedly installed on the outer side of one end of the main body (1), and a drive mechanism (3) is movably installed inside the main body (1). The main body (1) includes an aging furnace (101). Symmetrical support frames (103) are fixedly installed on the outer sides of both ends of the aging furnace (101). A furnace door (102) is movably installed between the two support frames (103). A lifting lug (110) is fixedly installed on the upper end of the furnace door (102). A transmission shaft (104) is fixedly installed between the two support frames (103). A sprocket (105) is movably installed on the transmission shaft (104). Two first motors (106) are fixedly installed on the upper end of the aging furnace (101). A reducer (107) is fixedly installed on the output shaft end of the first motor (106).

2. The integrated intelligent temperature-controlled aluminum profile aging strengthening equipment according to claim 1, characterized in that: A winch (108) is movably mounted on one end of the reducer (107) away from the first motor (106). A chain (109) is fixedly mounted between the winch (108) and the lifting lug (110). The chain (109) passes through the sprocket (105) and is fixedly connected to the lifting lug (110).

3. The integrated intelligent temperature-controlled aluminum profile aging strengthening equipment according to claim 1, characterized in that: The inner side of the support frame (103) is provided with a first slot (111), and several brackets (112) are fixedly provided at both ends of the furnace door (102). First movable wheels (114) are movably provided on both sides of the brackets (112), and a damper (113) is fixedly provided between the first movable wheels (114) and the brackets (112).

4. The integrated intelligent temperature-controlled aluminum profile aging strengthening equipment according to claim 1, characterized in that: The circulation mechanism (2) includes a high-temperature fan (201), and a high-temperature fan (201) is fixedly installed at one end of the aging furnace (101). Exhaust vents (203) are fixedly installed on the inner walls of both sides of the aging furnace (101).

5. The integrated intelligent temperature-controlled aluminum profile aging strengthening equipment according to claim 4, characterized in that: A branch pipe (202) is fixedly installed between the exhaust port (203) and the high-temperature fan (201). A first temperature sensor (204) is fixedly installed on the inner wall of the aging furnace (101). A box (205) is fixedly installed on the top of the aging furnace (101).

6. The integrated intelligent temperature-controlled aluminum profile aging strengthening equipment according to claim 5, characterized in that: The aging furnace (101) is equipped with a circulating fan (206) inside, the top cover (207) is movably installed on the upper end of the box (205), a second temperature sensor (208) is fixedly installed on the inner wall of the box (205), and a duct (209) is fixedly installed between the high temperature fan (201) and the box (205).

7. The integrated intelligent temperature-controlled aluminum profile aging strengthening equipment according to claim 1, characterized in that: The drive mechanism (3) includes a first base plate (301), one end of the aging furnace (101) is fixedly provided with the first base plate (301), the other end of the aging furnace (101) away from the first base plate (301) is fixedly provided with a second base plate (302), the upper end of the second base plate (302) is fixedly provided with multiple sets of cooling fans (4), and two symmetrical movable slots (303) are opened on the first base plate (301) and the second base plate (302).

8. The integrated intelligent temperature-controlled aluminum profile aging strengthening equipment according to claim 7, characterized in that: A rack (304) is fixedly provided on the bottom surface of the movable groove (303), and a limit block (305) is fixedly provided on the end of the movable groove (303) on the second base plate (302) away from the aging furnace (101).

9. The integrated intelligent temperature-controlled aluminum profile aging strengthening equipment according to claim 7, characterized in that: A movable plate (306) is movably disposed on the first base plate (301). A placement rack (307) is fixedly disposed on the upper end of the movable plate (306). A second motor (308) is fixedly disposed on the upper end of the movable plate (306). A second slot (309) is opened on the movable plate (306).

10. The integrated intelligent temperature-controlled aluminum profile aging strengthening equipment according to claim 9, characterized in that: The output shaft of the second motor (308) is equipped with a gear (310) via a coupling. The lower end of the movable plate (306) is fixedly provided with two symmetrical guide bars (311), and the bottom of the guide bars (311) is fixedly provided with a second movable wheel (312).

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