Integrated automatic cloth cutting machine

Abstract

The invention discloses an automatic wire distributing and cutting all-in-one machine which comprises a rack provided with a conveying belt, and a first discharging mechanism, a second discharging mechanism, a punching mechanism, a wire distributing mechanism, a wire shearing mechanism, a compounding mechanism, an edge finding and cutting mechanism and a separating mechanism which are arranged on the rack. Automatic feeding of silica gel cloth is achieved through the first discharging mechanism and the second discharging mechanism, automatic punching operation of wiring holes is achieved through the punching mechanism, automatic wiring of heating wires is achieved through the wiring mechanism and the wire cutting mechanism, and automatic compounding of a first adhesive face and a second adhesive face is achieved through the compounding mechanism and the viscosity of the silica gel cloth. Automatic cutting of special-shaped patterns is achieved through the edge finding cutting mechanism, separation of finished product materials and waste materials is achieved through the separating mechanism, the finished product materials are automatically stored, and the waste materials are automatically recycled.

Description

Technical Field

[0001] This application relates to the field of heating wire wiring cutting technology, and in particular to an integrated automatic wiring cutting machine. Background Technology

[0002] With the widespread application of electric heating products in daily life and industrial fields, the manufacturing process of heating wire assemblies, as their core components, directly affects product performance and production efficiency. The manufacturing of traditional heating wire assemblies mainly relies on manual operation, including multiple processes such as manually cutting wiring holes, laying heating wires, covering with adhesive film, and shaping, which results in problems such as low production efficiency, high labor costs, and poor product consistency.

[0003] To improve automation levels, existing technologies have developed equipment that automates some processes. However, such equipment still suffers from the following technical shortcomings: First, because it cannot accurately cut the wiring holes before wiring, subsequent processing must be transferred to another dedicated machine, which not only increases production steps but also easily leads to cumulative errors due to secondary positioning, affecting cutting accuracy. Second, its cutting mechanism mostly uses longitudinal cutting blades, which can only achieve rectangular cutting and cannot meet the processing needs of irregularly shaped products. In addition, there is a lack of coordination between processes, making it impossible to achieve parallel operations of wiring and cutting simultaneously, and it does not have an automatic waste rewinding function, still requiring considerable manual intervention.

[0004] Therefore, existing technologies cannot efficiently and accurately complete the entire manufacturing process of heating wire components on a single device, which restricts the development of products towards higher precision and diversification. Summary of the Invention

[0005] The purpose of this application is to provide an integrated automatic wiring and cutting machine that combines automatic feeding, automatic drilling, automatic wiring, automatic lamination, automatic cutting, and automatic waste recycling functions.

[0006] This application provides an integrated automatic wiring cutter, which includes:

[0007] The frame is equipped with a worktable and a moving module. The worktable is covered with a conveyor belt, which is used to drive the felt plane on the surface of the conveyor belt for transmission. The two ends of the worktable along the direction of movement of the felt plane are respectively equipped with a first feeding mechanism and a second feeding mechanism. The first feeding mechanism is used to release a first adhesive surface with adhesive to the felt plane, and the second feeding mechanism is used to release a second adhesive surface with adhesive. The second adhesive surface is then bonded to the first adhesive surface with wiring by a composite mechanism to form a composite material strip.

[0008] The punching mechanism, which moves above the first adhesive surface via a movable module, is used to cut wiring holes on the first adhesive surface using a vibrating knife;

[0009] The wiring mechanism is fixedly arranged on one side of the punching mechanism, and is used for receiving the heating wire released by the unwinding mechanism arranged on the top of the rack and automatically arranging the heating wire along the wiring hole on the first adhesive surface;

[0010] The cutting mechanism is fixedly arranged on the side of the wiring mechanism away from the punching mechanism, and automatically cuts the heating wire after the wiring operation of the wiring mechanism is completed.

[0011] The edge cutting mechanism is movably arranged above the composite material belt through the moving module, and is used for automatically cutting the edge of the composite material belt.

[0012] The separating mechanism is arranged below the second material feeding mechanism in the gravity direction and is fixedly arranged on the rack, and is used for separating the cut finished product material and waste, automatically storing the finished product material, and automatically recycling the waste.

[0013] Further, the integrated automatic wiring cutting machine further comprises a control system arranged on the rack, which is used for coordinated control of the first material feeding mechanism, the second material feeding mechanism, the punching mechanism, the wiring mechanism, the cutting mechanism, the composite mechanism, the edge cutting mechanism, the moving module and the separating mechanism.

[0014] Further, the integrated automatic wiring cutting machine further comprises a visual recognition mechanism arranged at the top end of the rack and above the edge cutting mechanism, which is used for identifying the adhesive surface boundary and the heating wire position, and transmitting the identification information to the control system to dynamically correct the edge cutting mechanism.

[0015] Further, each group of moving modules comprises an X-axis moving module and a Y-axis moving module, two X-axis moving modules are fixedly arranged on the rack and are oppositely arranged on the left and right ends of the conveying belt, the X-axis moving modules of the two groups of moving modules are adjacently arranged along the movement direction of the conveying belt, and the two ends of the Y-axis moving module are movably arranged in the X-axis moving module through a first sliding block.

[0016] The punching mechanism, the wiring mechanism and the cutting mechanism are movably arranged in a Y-axis moving module through a same second sliding block, and the edge cutting mechanism is movably arranged in another Y-axis moving module through another second sliding block.

[0017] Further, the wiring mechanism comprises a first fixed seat, a heating wire rack and a wire guide wheel set, the heating wire rack is fixedly installed on the second sliding block through the first fixed seat, and the wire guide wheel set is arranged on the side of the heating wire rack close to the conveying belt,

[0018] The first end of the heating wire rack is provided with a heating wire inlet, and the second end is provided with a heating wire outlet, and the heating wire is sequentially arranged in the heating wire inlet, the heating wire rack, the heating wire outlet and the wire guide wheel set.

[0019] Further, the cutting mechanism comprises a second fixed seat, a first driving cylinder and a rotary cutter, the first driving cylinder is fixedly installed on the second sliding block through the second fixed seat, the rotary cutter is arranged at one end of the driving cylinder away from the second fixed seat and below the wire guide wheel set, and the first driving cylinder drives the rotary cutter to rotate in a plane parallel to the conveying belt to automatically cut the heating wire end after wiring is completed.

[0020] Further, the edge-trimming cutting mechanism comprises a Z-axis moving module, a second driving cylinder, a cutter seat and a cutting head, one side of the Z-axis moving module is fixed to the second sliding block, the cutter seat is movably arranged at the other side of the Z-axis moving module, the second driving cylinder is arranged in the cutter seat, and the cutting head is exposed on one side of the cutter seat close to the conveying belt; wherein the cutting head comprises one of a vibrating cutter, a round cutter or a laser cutting head.

[0021] Further, the composite mechanism comprises a support, a first roller and a second roller, the support is connected to the two side plates through a limiting connecting rod, and the two ends of the first roller and the second roller are respectively installed on the two side plates of the support.

[0022] The first roller and the second roller are arranged on the two sides of the workbench, the second rubber surface is adjusted in the conveying direction through the limiting connecting rod, and the first rubber surface is attached between the first roller and the second roller.

[0023] Further, the integrated automatic wiring cutting machine further comprises an air pressure positioning mechanism arranged on the side of the workbench away from the moving module, the air pressure positioning mechanism comprises a suction fan, a suction pipe and a pipe seat, the suction fan is connected to the suction pipe, the suction pipe is connected to the air suction port of the workbench through the pipe seat, and the air pressure positioning mechanism is used for adsorbing the felt plane on the surface of the workbench to adsorb and position the first rubber surface or the composite material tape laid on the felt plane.

[0024] Further, the application method of the integrated automatic wiring cutting machine comprises:

[0025] The first material releasing mechanism releases the first rubber surface onto the felt plane of the conveying belt;

[0026] The punching mechanism cuts the wiring hole on the first rubber surface through the vibrating cutter;

[0027] The wiring mechanism receives the heating wire released by the releasing mechanism and automatically wires the heating wire along the predetermined path of the wiring hole on the first rubber surface;

[0028] In response to the completion of the wiring operation of the wiring mechanism, the cutting mechanism automatically cuts the heating wire;

[0029] The second material releasing mechanism releases the second rubber surface and bonds the second rubber surface with the first rubber surface on which the heating wire is arranged through the composite mechanism to form a composite material tape;

[0030] The edge-cutting mechanism cuts the composite material according to a preset pattern;

[0031] The material feeding and collecting mechanism automatically stores the cut finished material and separates and recycles the waste material.

[0032] Different from the prior art, the integrated automatic wiring cutting machine comprises a rack, a first material feeding mechanism, a second material feeding mechanism, a composite mechanism, a punching mechanism, a wiring mechanism, a wire feeding mechanism, a wire cutting mechanism, an edge-cutting mechanism, a moving module and a separating mechanism.

[0033] The punching mechanism, the wiring mechanism, the wire cutting mechanism, the composite mechanism, the edge-cutting mechanism and the separating mechanism are integrated in a single rack, and share the moving module and the conveying belt, realizing the automatic continuous production of "feeding-punching-wiring-combining-cutting-collecting". The multiple processes originally requiring multiple devices are compressed into one device, significantly reducing intermediate transfer and positioning links, reducing the degree of manual intervention, improving process integration, and enhancing production continuity.

[0034] Before the wiring operation of the wiring mechanism, the punching mechanism punches holes through the vibration knife, and the precise movement of the moving module ensures the accurate matching of the hole position and the subsequent wiring track, avoiding the cumulative error caused by secondary positioning in the traditional post-processing method, and effectively improving the processing precision. At the same time, the edge-cutting mechanism can cut according to the preset special-shaped track, breaking through the limitation of the existing technology that can only realize rectangular cutting, and improving the product shape precision and edge quality.

[0035] The conveying belt can continuously drive the felt plane, supporting the parallel operation mode of edge wiring, edge combining and edge cutting, effectively shortening the processing cycle of single product and improving production efficiency. At the same time, the first material feeding mechanism, the second material feeding mechanism and the composite mechanism realize automatic covering of the glue surface, and cooperate with the automatic wire cutting function, further reducing manual auxiliary operation and improving overall operation efficiency and safety

[0036] The punching mechanism, the wiring mechanism and the edge-cutting mechanism share the same moving module, reducing repeated driving components, simplifying the mechanical structure, and reducing equipment manufacturing cost and later maintenance difficulty.

[0037] It should be understood that the above general description and the following detailed description are only exemplary and explanatory, but not limiting the present application. BRIEF DESCRIPTION OF DRAWINGS

[0038] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the drawings needed to be used in the embodiments will be briefly introduced. Obviously, the drawings in the following description only constitute some embodiments of the present application, and for those skilled in the art, other drawings can be obtained based on these drawings without any creative effort.

[0039] Figure 1 is a structural schematic diagram of an embodiment of the integrated automatic wiring cutting machine of the present application;

[0040] Figure 2 is Figure 1 is a sectional structural schematic diagram of the integrated automatic wiring cutting machine along the A-A direction in the present application;

[0041] Figure 3 is an assembly structural schematic diagram of the punching mechanism, wiring mechanism and line cutting mechanism of the present application;

[0042] Figure 4 is a structural schematic diagram of an embodiment of the unwinding mechanism of the present application;

[0043] Figure 5 is a structural schematic diagram of an embodiment of the edge-traveling cutting mechanism of the present application;

[0044] Figure 6 is a structural schematic diagram of an embodiment of the moving module of the present application;

[0045] Figure 7 is a structural schematic diagram of an embodiment of the composite mechanism of the present application;

[0046] Reference signs:

[0047] 1-integrated automatic wiring cutting machine;

[0048] 10-frame; 101-conveying belt; 102-windshield;

[0049] 11-first unwinding mechanism; 111-first unwinding shaft; 112-first winding shaft; 113-first rubber surface; 114-first release paper;

[0050] 12-second unwinding mechanism; 121-second unwinding shaft; 122-second winding shaft; 123-first direction-changing roller group; 124-second rubber surface; 125-second release paper;

[0051] 13-composite mechanism; 131-bracket; 132-first roller; 133-second roller; 134-limiting connecting rod;

[0052] 14-punching mechanism; 141-third fixed seat; 142-vibrating knife;

[0053] 15-wiring mechanism; 151-first fixed seat; 152-heating wire rack; 153-wire wheel set;

[0054] 16-winding mechanism; 161-third driving cylinder; 162-fourth fixed seat; 163-wire spool; 164-synchronous belt; 165-roller; 166-wire wheel;

[0055] 17-wire cutting mechanism; 171-second fixed seat; 172-first driving cylinder; 173-rotary scissors;

[0056] 18-trimming cutting mechanism; 181-Z-axis moving module; 182-second driving cylinder; 183-knife holder; 184-cutting head;

[0057] 19-moving module; 191-X-axis moving module; 192-Y-axis moving module; 193-first sliding block; 194-second sliding block;

[0058] 20-separating mechanism; 201-finished product storage rack; 202-second direction-changing roller set; 203v-waste material collection shaft;

[0059] 21-control system; 22-vision recognition mechanism;

[0060] 23-air pressure positioning mechanism; 231-suction fan; 232-suction pipe; 233-pipe seat. DETAILED DESCRIPTION

[0061] In order for those skilled in the art to better understand the technical solutions of the present application, the integrated automatic wiring cutting machine provided by the present application is further described in detail below in combination with the drawings and specific embodiments. It can be understood that the described embodiments are only part of the embodiments of the present application, but not all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.

[0062] The terms "first", "second", and the like in the present application are used to distinguish different objects, and are not used to describe a specific order. In addition, the terms "include" and "have" and any variations thereof are intended to cover non-exclusive inclusion. For example, a process, method, system, product or device that includes a series of steps or units is not limited to the listed steps or units, but can optionally include steps or units not listed, or can optionally include other steps or units inherent to the process, method, product or device.

[0063] Since the existing automatic equipment cannot complete the accurate cutting of the wiring hole before wiring when preparing the heating wire assembly, and needs to be transferred to another equipment for cutting, the application provides an integrated automatic wiring cutting machine which has the functions of automatic feeding, automatic punching, automatic wiring, automatic compounding, automatic cutting and automatic waste recovery.

[0064] Please refer to Figures 1-7 , Figure 1 is a structural schematic diagram of an embodiment of the integrated automatic wiring cutting machine of the application, Figure 2 is Figure 1 is a cross-sectional structural schematic diagram of the integrated automatic wiring cutting machine along the A-A direction in Figure 3 is an assembly structural schematic diagram of the punching mechanism, the wiring mechanism and the wire cutting mechanism of the application, Figure 4 is a structural schematic diagram of an embodiment of the wire feeding mechanism of the application, Figure 5 is a structural schematic diagram of an embodiment of the edge cutting mechanism of the application, Figure 6 is a structural schematic diagram of an embodiment of the moving module of the application, Figure 7 is a structural schematic diagram of an embodiment of the compounding mechanism of the application.

[0065] As shown in Figures 1-7 , the integrated automatic wiring cutting machine 1 of the application comprises a rack 10, a first feeding mechanism 11, a second feeding mechanism 12, a compounding mechanism 13, a punching mechanism 14, a wiring mechanism 15, a wire feeding mechanism 16, a wire cutting mechanism 17, an edge cutting mechanism 18, a moving module 19, a separating mechanism 20, a control system 21, a visual recognition mechanism 22 and a wind pressure positioning mechanism 23.

[0066] Specifically, as shown in Figure 1 and Figure 2 , the rack 10 is provided with a workbench and the moving module 19, and the workbench is paved with a conveyor belt 101 for driving the felt plane on the surface of the conveyor belt 101.

[0067] Among them, the conveyor belt 101 of the embodiment is a track type reciprocating structure driven by a synchronous motor. The application realizes track type reciprocating circulation through the conveyor belt 101, completes various automatic operations, and effectively improves the work efficiency.

[0068] Optionally, the conveyor belt 101 of the embodiment can be a synchronous belt or a PVC conveying belt, and the felt plane is detachably fixed on the surface of the conveyor belt 101 by magic tape or buckle, and the felt thickness can be 5-15mm.

[0069] The moving module 19 of the embodiment is arranged on the workbench and fixedly arranged with the rack 10, wherein the embodiment is provided with two groups of moving modules 19, and the two groups of moving modules 19 are arranged adjacent to each other along the movement direction of the conveyor belt 101.

[0070] As shown in Figure 6 each set of moving modules 19 includes an X-axis moving module 191 and a Y-axis moving module 192, two X-axis moving modules 191 are fixed on the rack 10 and are oppositely arranged at the left and right ends of the conveying belt 101, the X-axis moving modules 191 of the two sets of moving modules 19 are adjacently arranged along the movement direction of the conveying belt, and the two ends of the Y-axis moving module 192 are movably arranged on the X-axis moving module 191 through a first sliding block 193. The Y-axis moving module 192 is provided with a movable second sliding block 194.

[0071] Optionally, the moving module 19 of the embodiment is a motor driving structure, and the driving motor can be arranged at the end of the moving module 19.

[0072] The punching mechanism 14, the wiring mechanism 15 and the line cutting mechanism 17 are movably arranged on a Y-axis moving module 192 through the same second sliding block 194, and the edge inspection and cutting mechanism 18 is movably arranged on another Y-axis moving module 192 through another second sliding block 194.

[0073] Specifically, the first moving module is located at the front end of the conveying belt 101 in the movement direction, the second moving module is located at the rear end of the conveying belt 101 in the movement direction, the punching mechanism 14, the wiring mechanism 15 and the line cutting mechanism 17 are movably arranged on the Y-axis moving module 192 of the first moving module, and the edge inspection and cutting mechanism 18 is movably arranged on the Y-axis moving module 192 of the second moving module.

[0074] As shown in Figure 1 and Figure 2 The first feeding mechanism 11 and the second feeding mechanism 12 of the embodiment are arranged at the two ends of the workbench along the movement direction of the felt plane, and the composite mechanism 13 is arranged at the middle part of the conveying belt 101. The first feeding mechanism 11 is used to release the first adhesive surface 113 with adhesion to the felt plane, the second feeding mechanism 12 is used to release the second adhesive surface 124 with adhesion, and the second adhesive surface 124 is adhered to the wired first adhesive surface 113 through the composite mechanism 13 to form a composite material belt.

[0075] Specifically, the first feeding mechanism 11 of the embodiment includes a first feeding shaft 111, a first collecting shaft 112, a plurality of guide rollers and a tension control device. The first feeding shaft 111, the first collecting shaft 112 and the plurality of guide rollers are installed on the side of the rack 10 through a fixed frame, and the tension control device controls the unwinding tension of the first feeding shaft 111 through a magnetic powder brake or a servo motor.

[0076] The first unwinding shaft 111 is used to release the silicone rubber cloth without peeling off the release paper 114. When the silicone rubber cloth is driven to the felt plane through the plurality of guide rollers, the guide rollers that are attached to the felt plane separate the first rubber surface 113 and the first release paper 114 of the silicone rubber cloth, so that the first release paper 114 is driven to the first winding shaft 112, and the first rubber surface 113 is laid on the felt plane and is driven forward by the conveyor belt 101. The first rubber surface 113 has an adhesive side facing upward.

[0077] In combination Figure 1 With Figure 2 Reference Figure 7 The second unwinding mechanism 12 of the embodiment includes a second unwinding shaft 121, a second winding shaft 122, a first deflection roller set 123, a plurality of guide rollers, and a tension control device. The tension control device controls the unwinding tension of the second unwinding shaft 121 through a magnetic powder brake or a servo motor. The second unwinding shaft 121 is installed on the side of the rack 10 away from the first unwinding mechanism 11 through a fixing frame, and is arranged opposite to the first winding shaft 112, both of which are in the same plane. Two guide rollers are arranged in the same plane and are fixed to the top of the rack 10.

[0078] The second unwinding shaft 121 is used to release the silicone rubber cloth without peeling off the second release paper 125. The silicone rubber cloth is driven to the first deflection roller set 123 through the guide rollers, specifically, it is driven forward around the guide rollers close to the side of the rack 10; and after being deflected by the first deflection roller set 123, the outer guide rollers separate the second release paper 125 and the second rubber surface 124 of the silicone rubber cloth. The second release paper 125 is driven to the second winding shaft 122 through the other guide rollers of the first deflection roller set 123, specifically, it is sequentially driven left around the upper part of the outer guide roller (the rightmost), driven left around the lower part of the middle guide roller, and driven upward around the right part of the inner guide roller (the leftmost) to the second winding shaft 122; and the second rubber surface 124 is driven to the compounding mechanism 13, and the attachment operation with the first rubber surface 113 is completed through the compounding mechanism 13. The second rubber surface 124 has an adhesive side facing downward.

[0079] As shown in Figure 7 The compounding mechanism 13 of the embodiment includes a bracket 131, a first roller 132, and a second roller 133. The bracket 131 connects the two side plates through a limiting connecting rod 134. The two ends of the first roller 132 and the second roller 133 are respectively installed on the two side plates of the bracket 131. The first deflection roller set 123 is fixedly arranged at the top end of the bracket 131 and is clamped between the second winding shaft 122 and the compounding mechanism 13.

[0080] The first roller 132 and the second roller 133 are arranged on both sides of the workbench, and the second rubber surface 124 is adjusted in the conveying direction by the limiting connecting rod 134, and the lamination with the first rubber surface 113 is completed between the first roller 132 and the second roller 133.

[0081] The first roller 132 and the second roller 133 of the scheme are ordinary rollers, and a hot pressing roller is not needed, the self-adhesion of the side of the release film peeled off by the silica gel cloth is used to complete the lamination of the two silica gel cloths, and the influence of the hot pressing roller on the heating wire is avoided.

[0082] As shown in Figure 1 and Figure 2 The punching mechanism 14 is movable above the first rubber surface 113 through the moving module 19, and is used to cut the wiring hole on the first rubber surface 113 through the vibrating knife 142. Figure 3 As shown in

[0083] The punching mechanism 14 of the embodiment is a vibrating knife automatic punching, and the conventional laser cutting positioning hole can only be positioned and cut, which has limitations. Meanwhile, the punching mechanism 14 of the application can adjust the position at any time through the X-axis moving module 191 and the Y-axis moving module 192, and the punching mechanism 14 can be directly integrated into the integrated automatic wiring cutting machine 1, so that the punching equipment is not additionally increased, the process is not additionally increased, and the defect is not additionally increased.

[0084] As shown in Figure 3 The wiring mechanism 15 is fixedly arranged on one side of the punching mechanism 14, and is used to receive the heating wire released by the releasing mechanism 16 arranged on the top of the rack 10, and automatically arrange the heating wire along the wiring hole on the first rubber surface 113.

[0085] Specifically, the wiring mechanism 15 includes a first fixed seat 151, a heating wire reel 152, and a wire wheel set 153. The heating wire reel 152 is fixedly installed on the second sliding block 194 through the first fixed seat 151, and the wire wheel set 153 is arranged on one side of the heating wire reel 152 close to the conveying belt 101. Optionally, the side of the first fixed seat 151 away from the heating wire reel 152 can be provided with a driving motor and a corresponding moving module, so as to drive the wiring mechanism 15 to move up and down along the Z-axis.

[0086] The first end of the heating wire rack 152 is provided with a heating wire inlet, and the second end is provided with a heating wire outlet. The heating wire is sequentially arranged in the heating wire inlet, the heating wire rack 152, the heating wire outlet, and the wire wheel set 153.

[0087] The wiring mechanism 15 is driven by the X-axis movement module 191 and the Y-axis movement module 192, so that the heating wire is arranged on the first rubber surface according to a predetermined track, and the predetermined track of the heating wire starts from the wire hole.

[0088] As shown in Figure 1 and Figure 2 , the unwinding mechanism 16 of the embodiment is arranged on the top of the rack 10, and is arranged above the wiring mechanism 15. As shown in Figure 4 , the unwinding mechanism 16 includes a third driving cylinder 161, a fourth fixed seat 162, a wire spool 163, a synchronous belt 164, a roller 165, and a wire wheel 166.

[0089] Specifically, the unwinding mechanism 16 is fixedly installed on the top end of the rack 10 through the fourth fixed seat 162. The wire spool 163, the synchronous belt 164, the roller 165, and the wire wheel 166 are arranged on the side of the fourth fixed seat 162 close to the wiring mechanism 15. The third driving cylinder 161 is arranged on the other side of the fourth fixed seat 162.

[0090] The wire spool 163 is used to install the heating wire. The third driving cylinder 161 is used to drive the wire spool 163 to rotate to release the heating wire. The roller 165 is synchronously rotated with the wire spool 163 through the synchronous belt 164.

[0091] The heating wire is released by the rotation of the wire spool 163, and is sequentially transmitted to the heating wire inlet through the roller 165 and the wire wheel 166, so as to realize the automatic transmission of the heating wire from the unwinding mechanism 16 to the wiring mechanism 15.

[0092] As shown in Figure 3 , the cutting mechanism 17 of the embodiment is fixedly arranged on the side of the wiring mechanism 15 away from the punching mechanism 14, and automatically cuts the heating wire after the wiring operation of the wiring mechanism 15 is completed.

[0093] Specifically, the cutting mechanism 17 includes a second fixed seat 171, a first driving cylinder 172, and a rotary scissors 173. The first driving cylinder 172 is fixedly installed on the second sliding block 194 through the second fixed seat 171. The rotary scissors 173 is arranged on the end of the first driving cylinder 172 away from the second fixed seat 171, and is arranged below the wire wheel set 153. The first driving cylinder 172 drives the rotary scissors 173 to rotate in a plane parallel to the conveying belt 101, so as to automatically cut the end of the heating wire after the wiring is completed through the rotary kinetic energy.

[0094] The second fixing seat 171 is in L-shaped structure, and the long side of the second fixing seat 171 is fixedly connected with the second sliding block 194, and the first driving cylinder 172 is clamped on the short side of the second fixing seat 171.

[0095] The second fixing seat 171 and the third fixing seat 141 in L-shaped structure are adopted, so that the vibrating cutter 142, the output end of the wire guide wheel set 153 and the rotary cutter 173 are located in the same plane parallel to the Y axis, and the starting point of the heating wire can be accurately matched with the wire connecting hole by adjusting the position of the second sliding block 194 on the Y axis moving module 192, the module structure to be adjusted is reduced, the operation and adjustment steps are simple, and the adjustment accuracy and precision are improved.

[0096] As shown in Figure 5 The edge-cutting mechanism 18 is movably arranged above the composite material belt by the moving module 19, and is used for automatically cutting the edge of the composite material belt. The edge-cuting mechanism 18 can cut rectangular or irregular products, including semicircular or elliptical products, etc., and can meet the needs of products of different shapes, and has strong applicability.

[0097] Specifically, the edge-cutting mechanism 18 includes a Z-axis moving module 181, a second driving cylinder 182, a cutter seat 183 and a cutting cutter head 184. One side of the Z-axis moving module 181 is fixed to the second sliding block 194, the cutter seat 183 is movably arranged on the other side of the Z-axis moving module 181, the second driving cylinder 182 is arranged in the cutter seat 183, and the cutting cutter head 184 is exposed on one side of the cutter seat 183 close to the conveying belt 101. The cutting cutter head 184 includes one of a vibrating cutter, a circular cutter or a laser cutting head.

[0098] The wiring mechanism 15 and the edge-cutting mechanism 18 are two independent systems which are independently arranged and operated, and can operate simultaneously. Therefore, the integrated automatic wiring and cutting machine 1 can cut and wire at the same time, has high integration degree and high processing output.

[0099] As shown in Figure 1 and Figure 2 The separating mechanism 20 is arranged below the second material feeding mechanism 12 in the direction of gravity and is fixedly arranged on the rack 10, and is used for separating the cut product material and waste material, automatically storing the product material and automatically recycling the waste material.

[0100] Specifically, the separating mechanism 20 includes a product storage rack 201, a second direction-changing roller set 202 and a waste material collecting shaft 203. The product storage rack 201, the second direction-changing roller set 202 and the waste material collecting shaft 203 are sequentially arranged below the second material feeding mechanism 12, specifically below the second material feeding shaft 121, and are fixedly arranged on the rack 10.

[0101] The cut composite material belt is conveyed to the last end by the conveying belt 101, the cut finished material is separated from the waste material, the finished material slides to the finished material storage rack 201, and the automatic storage is completed by stacking in sequence, the second change direction roller group 202 drives the waste material to the waste material storage shaft 203, and the automatic recovery of the waste material is completed. The second change direction roller group 202 includes two guide rollers arranged in sequence outward from the rack 10, the waste material is driven to the left around the lower part of the guide roller located on the inner side (the rightmost side), and is driven to the left around the upper part of the guide roller located on the outer side (the leftmost side) to the waste material storage shaft 203.

[0102] As shown in the figure, the control system 21 of the embodiment is arranged on the rack 10, and is used for coordinated control of the linkage operation of the first material placing mechanism 11, the second material placing mechanism 12, the punching mechanism 14, the wiring mechanism 15, the line cutting mechanism 17, the composite mechanism 13, the edge cutting mechanism 18, the moving module 19 and the separating mechanism 20. Figure 1

[0103] Optionally, the control system 21 of the embodiment can include a complete set of computer control system and PLC liquid crystal touch screen, and the PLC liquid crystal touch screen is convenient for the user to directly adjust the working parameters of the integrated automatic wiring cutting machine 1. The control system 21 can adjust the moving parameters of the moving module 19, so as to adjust the wiring shape of the wiring mechanism 15 on the first adhesive surface 113, and adjust the shape of the finished product cut by the edge cutting mechanism 18.

[0104] The control system 21 of the embodiment can adjust the wiring shape and cutting shape parameters in real time, quickly switch product specifications without replacing mechanical parts, and adapt to small batch and multi-specification production requirements.

[0105] As shown in the figure, the visual recognition mechanism 22 of the embodiment is arranged at the top end of the rack 10 and above the edge cutting mechanism 18, and is used for recognizing the adhesive surface boundary and the position of the heating wire, and transmitting the recognition information to the control system 21 to dynamically correct the edge cutting mechanism 18. Figure 2 Optionally, the visual recognition system of the embodiment can include an industrial camera and an image processing module, the industrial camera shoots the image directly below, and sends the image data to the image processing module, the image processing module performs image recognition, and transmits the recognition information to the control system 21. Optionally, the industrial camera of the embodiment can be a CCD camera or a CMOS sensor.

[0106] As shown in the figure, the visual recognition mechanism 22 of the embodiment is arranged at the top end of the rack 10 and above the edge cutting mechanism 18, and is used for recognizing the adhesive surface boundary and the position of the heating wire, and transmitting the recognition information to the control system 21 to dynamically correct the edge cutting mechanism 18.

[0107] Figure 2 ​​As shown, the wind pressure positioning mechanism 23 of the embodiment is arranged on the side of the workbench away from the moving module 19. The wind pressure positioning mechanism 23 comprises a suction fan 231, a suction pipe 232 and a pipe base 233. The suction fan 231 is connected to the suction pipe 232, and the suction pipe 232 is connected to the suction port of the workbench through the pipe base 233. The wind pressure positioning mechanism 23 is used to adsorb the felt plane to the surface of the workbench, so as to adsorb and position the first rubber surface 113 or the composite material tape laid on the felt plane.

[0108] As shown, Figure 1 The wind pressure positioning mechanism 23 further comprises wind baffle plates 102 arranged on both sides of the felt plane. The wind baffle plates 102 are used to limit the left and right movement distance of the felt plane, reduce the air flow from the felt plane to the suction port, concentrate the suction force on the directly below the felt plane, and reduce turbulence and stabilize the pressure, so that the negative pressure area is more concentrated and stable.

[0109] The application further provides an application method of the integrated automatic wiring cutting machine 1. The specific steps include:

[0110] The first material releasing mechanism 11 releases the first rubber surface 113 to the felt plane of the conveying belt 101;

[0111] The punching mechanism 14 cuts the wiring hole on the first rubber surface 113 through the vibrating cutter 142;

[0112] The wiring mechanism 15 receives the heating wire released by the releasing mechanism 16 and automatically wires the heating wire along the predetermined path on the first rubber surface 113;

[0113] In response to the completion of the wiring operation of the wiring mechanism 15, the wire cutting mechanism 17 automatically cuts the heating wire;

[0114] The second material releasing mechanism 12 releases the second rubber surface 124 and bonds the second rubber surface 124 with the first rubber surface 113 on which the heating wire is arranged through the composite mechanism 13, to form a composite material tape;

[0115] The edge cutting mechanism 18 cuts the composite material tape according to the preset pattern;

[0116] The material releasing and receiving mechanism automatically receives the cut finished material and separates and recycles the waste material.

[0117] The above is only an embodiment of the application, and does not limit the patent scope of the application. Any equivalent structure or equivalent process transformation using the content of the specification and drawings, or direct or indirect application in other related technical fields, is also included in the patent protection scope of the application.

Claims

1. An integrated automatic wire cutting machine, characterized in that, include: The frame is equipped with a worktable and a moving module. The worktable is covered with a conveyor belt for driving the felt plane on the surface of the conveyor belt. A first feeding mechanism and a second feeding mechanism are respectively set at both ends of the worktable along the movement direction of the felt plane. The first feeding mechanism is used to release a first adhesive surface with adhesive to the felt plane, and the second feeding mechanism is used to release a second adhesive surface with adhesive. The second adhesive surface is then bonded to the first adhesive surface with pre-wired wiring by a composite mechanism to form a composite material strip. The drilling mechanism, which moves above the first adhesive surface via the movable module, is used to cut wiring holes on the first adhesive surface using a vibrating knife; A wiring mechanism is fixedly disposed on one side of the punching mechanism for receiving the heating wire released by the wire feeding mechanism disposed on the top of the frame, and automatically arranging the heating wire along the wiring hole on the first adhesive surface. A wire-cutting mechanism is fixedly installed on the side of the wiring mechanism away from the punching mechanism, and automatically cuts the heating wire after the wiring mechanism completes the wiring operation; The edge-following cutting mechanism moves above the composite strip via the movable module and is used to automatically cut the composite strip along its edges. The separation mechanism is located below the second feeding mechanism in the direction of gravity and is fixedly mounted on the frame. It is used to separate the finished product material and waste material after cutting, to automatically collect the finished product material and to automatically recycle the waste material.

2. The integrated automatic wire cutting machine according to claim 1, characterized in that, The integrated automatic wiring and cutting machine also includes a control system, which is mounted on the frame and is used to coordinate the operation of the first feeding mechanism, the second feeding mechanism, the drilling mechanism, the wiring mechanism, the wire cutting mechanism, the composite mechanism, the edge-following cutting mechanism, the moving module, and the separation mechanism.

3. The integrated automatic wiring and cutting machine according to claim 2, characterized in that, The integrated automatic wiring and cutting machine also includes a vision recognition mechanism, which is located at the top of the frame and above the edge-following cutting mechanism. The vision recognition mechanism is used to identify the boundary of the adhesive surface and the position of the heating wire, and transmit the recognition information to the control system to dynamically correct the edge-following cutting mechanism.

4. The integrated automatic wiring and cutting machine according to claim 3, characterized in that, Each set of moving modules includes an X-axis moving module and a Y-axis moving module. The two X-axis moving modules are fixed on the frame and are arranged opposite each other at the left and right ends of the conveyor belt. The X-axis moving modules of the two sets of moving modules are arranged adjacent to each other along the movement direction of the conveyor belt. The two ends of the Y-axis moving module are movable in the X-axis moving module through the first slider. The punching mechanism, the wiring mechanism, and the wire cutting mechanism are all movable in one Y-axis moving module via the same second slider, and the edge-following cutting mechanism is movable in another Y-axis moving module via another second slider.

5. The integrated automatic wiring and cutting machine according to claim 4, characterized in that, The wiring mechanism includes a first fixed base, a heating wire frame, and a guide wheel assembly. The heating wire frame is fixedly mounted to the second slider via the first fixed base, and the guide wheel assembly is located on the side of the heating wire frame closer to the conveyor belt. The heating wire frame has a heating wire inlet at one end and a heating wire outlet at the other end. The heating wire is sequentially threaded through the heating wire inlet, the heating wire frame, the heating wire outlet, and the guide wheel assembly.

6. The integrated automatic wiring and cutting machine according to claim 4, characterized in that, The wire cutting mechanism includes a second fixed base, a first driving cylinder, and a rotating scissor. The first driving cylinder is fixedly mounted on the second slider via the second fixed base. The rotating scissor is located at the end of the driving cylinder away from the second fixed base and below the wire wheel assembly. The first driving cylinder drives the rotating scissor to rotate on a plane parallel to the conveyor belt, automatically cutting off the end of the heating wire after wiring is completed.

7. The integrated automatic wire cutting machine according to claim 4, characterized in that, The edge-following cutting mechanism includes a Z-axis moving module, a second drive cylinder, a tool holder, and a cutting head. One side of the Z-axis moving module is fixed to the second slider, and the tool holder is movably disposed on the other side of the Z-axis moving module. The second drive cylinder is disposed inside the tool holder, and the cutting head protrudes from the side of the tool holder near the conveyor belt. The cutting head includes one of a vibrating knife, a circular knife, or a laser cutting head.

8. The integrated automatic wire cutting machine according to claim 1, characterized in that, The composite mechanism includes a support, a first roller, and a second roller. The support is connected to two side plates via a limiting link. The two ends of the first roller and the second roller are respectively installed on the two side plates of the support. The first roller and the second roller are disposed on both sides of the worktable. The second adhesive surface is conveyed in a direction that is adjusted by the limiting linkage, and is bonded to the first adhesive surface between the first roller and the second roller.

9. The integrated automatic wire cutting machine according to claim 1, characterized in that, The integrated automatic wiring and cutting machine also includes a wind pressure positioning mechanism, which is located on the side of the workbench away from the moving module. The wind pressure positioning mechanism includes a suction fan, a suction pipe, and a pipe seat. The suction fan is connected to the suction pipe, and the suction pipe is connected to the suction port of the workbench through the pipe seat. The wind pressure positioning mechanism is used to adsorb the felt plane onto the surface of the workbench to achieve adsorption and positioning of the first adhesive surface or the composite material strip laid on the felt plane.

10. The integrated automatic wire cutting machine according to claim 1, characterized in that, The application method of the integrated automatic wire cutting machine includes: The first feeding mechanism releases the first rubber surface onto the felt surface of the conveyor belt; The drilling mechanism cuts wiring holes on the first adhesive surface using a vibrating knife; The wiring mechanism receives the heating wire released by the wire feeding mechanism and automatically routes the heating wire along the wiring hole on a predetermined path on the first adhesive surface; In response to the completion of the wiring operation by the wiring mechanism, the wire cutting mechanism automatically cuts the heating wire; The second feeding mechanism releases the second adhesive surface and, through the composite mechanism, bonds the second adhesive surface to the first adhesive surface on which the heating wire is arranged, forming a composite strip. The edge-following cutting mechanism performs edge-following cutting on the composite strip according to a preset pattern; The material receiving and discharging mechanism automatically collects the cut finished materials and separates and recycles the waste materials.

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