Ink path valve block structure, ink-jet printer and cleaning method

By adopting a detachable, stacked ink flow valve block structure and a gravity-filled dispensing design, the scalability and cleaning problems of the existing integrated drilled valve block are solved, achieving flexibility and ease of cleaning of the ink flow path and reducing maintenance costs.

CN121572718AActive Publication Date: 2026-02-27JIHUA LAB
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Patent Information

Application Number
CN202610108927.X
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2026-01-27
Publication Date
2026-02-27
Estimated Expiration
2046-01-27

AI Technical Summary

Technical Problem

Existing integrated drilling valve blocks suffer from poor pipeline expandability, excessive ink residue, and ineffective cleaning, resulting in high maintenance costs.

Method used

It adopts a detachable stacked ink flow valve block structure, including a top cover and a valve block body. Through multiple ink flow grooves and ink outlet design, combined with a gravity-filled liquid dispensing design, it ensures a clear ink flow path and is detachable for easy cleaning.

Benefits of technology

It enables flexible expansion of the ink path valve block structure, reduces ink residue, lowers maintenance costs, extends service life, and improves ink utilization and cleaning efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention provides an ink path valve block structure, an ink-jet printer and a cleaning method, and relates to the technical field of ink-jet printing. By adopting a laminated structure in which the upper cover and the valve block main body are detachably covered, and arranging a plurality of ink path grooves and a plurality of ink outlets which are communicated with each other as well as through hole pairs and valve pieces on the upper cover, the problems that an integrated drilling valve block in the prior art is limited in pipeline layout, difficult to expand, residual in ink and incapable of being effectively cleaned are effectively solved. In addition, the ink fills the ink path groove in the flow channel of the valve block main body under the action of gravity, then enters the valve piece through the through hole pair and flows out downwards, and the design that the ink can flow out after being filled in a gravity mode ensures full diffusion and uniform distribution of the ink, reduces dead angles and ink residues, and improves the utilization rate of the ink.
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Description

TECHNICAL FIELD

[0001] The present application relates to the field of inkjet printing technology, in particular, relates to an ink path valve block structure, an inkjet printer and a cleaning method. BACKGROUND

[0002] In the field of inkjet printing technology, especially in the multi-nozzle parallel printing system for large display equipment, it is necessary to accurately distribute single ink supply to multiple printing nozzles through a valve block. At present, such multi-ink path valve blocks generally adopt an integrated structure, and the internal flow channel is formed by a complex cross-drilling process.

[0003] However, this integrated drilling valve block has significant defects: first, due to the feasibility and interference risk of the drilling process, the internal pipeline layout and path design are greatly restricted, making it difficult to flexibly and economically expand to more branches (such as 8, 16 or more). Second, there are many unused spaces and dead angles inside the flow channel formed by drilling, not only causing ink residue and waste, but also easily becoming a place for ink deposition and solidification. Most importantly, the integrated and non-detachable structure makes it impossible to effectively clean and dredge the internal flow channel of the valve block after long-term use. Once ink solidification and blockage occur, the valve block distribution function will be directly disabled or even scrapped, resulting in high maintenance costs.

[0004] Therefore, there is an urgent need for a new ink path valve block structure to solve the technical problems of poor pipeline expandability, excessive ink residue, and inability to clean and maintain in the prior art.

[0005] At present, there is no effective technical solution to the above problems. SUMMARY

[0006] The purpose of the present application is to provide an ink path valve block structure, an inkjet printer and a cleaning method, aiming to solve the many problems of the integrated drilling valve block in the prior art in terms of pipeline layout, expandability, ink residue and cleaning and maintenance.

[0007] In a first aspect, the present application provides an ink path valve block structure, comprising: a cover and a valve block body; The valve block body is provided with a plurality of ink path grooves and a plurality of ink outlets, the plurality of ink path grooves are in communication with each other, each ink outlet is arranged in a spaced manner with each ink path groove, and each ink outlet penetrates the valve block body from top to bottom; The upper cover is detachably covered on the valve block body, and a plurality of ink path grooves are jointly enclosed to form a closed flow channel.

[0008] Through the technical scheme, the application provides a laminated ink path valve block structure, which has flexible assembly mode, clear ink flow path, and gravity filling design of the valve block body, effectively solves the problems of pipeline expansion, ink residue and cleaning and maintenance of the traditional integrated valve block, and realizes the detachability, easy cleaning and high efficiency of the ink path valve block structure.

[0009] Optionally, a sealing element is arranged between the upper cover and the valve block body, the sealing element is provided with a plurality of first through holes matched with the plurality of ink path grooves, and the sealing element is further provided with a plurality of second through holes matched with the plurality of ink outlets.

[0010] Through the technical scheme, the flow limitation caused by the traditional valve block processing technology is effectively broken through by stacking the upper cover and the valve block body and clamping the sealing element in the middle, so that the sealing property of the flow channel and the smooth flow of the ink are ensured.

[0011] Optionally, the material of the sealing element is an elastic material resistant to chemical corrosion of the ink.

[0012] Through the technical scheme, the material resistant to corrosion and good in elasticity is selected as the sealing element, so that the sealing reliability and service life of the valve block structure are further improved.

[0013] Optionally, the through hole pair includes a first inlet and a first outlet, the first inlet is communicated with the ink path groove, the first outlet is communicated with the ink outlet, the first inlet and the first outlet both penetrate the upper cover from top to bottom, and the valve element is communicated with the first inlet and the first outlet.

[0014] Through the technical scheme, the specific structure and connection mode of the through hole pair are clearly defined, so that the independent and controllable flow path of the ink from the ink path groove to the ink outlet is ensured.

[0015] Optionally, the plurality of ink path grooves are symmetrical and arranged along the length direction of the valve block body to form a plurality of rows, the length of each ink path groove extends in the width direction of the valve block body, each ink path groove is communicated through an H-shaped main trunk groove, and the fluid inlet is arranged at the center point of the H-shaped main trunk groove.

[0016] By the technical scheme, the layout and connection mode of the ink channel grooves are optimized, so that the ink can be evenly and efficiently distributed to each ink channel, and the distribution efficiency and stability of the ink channel valve block are improved.

[0017] Optionally, each ink channel groove is provided with an ink outlet at both ends along the length direction thereof.

[0018] By the technical scheme, the number and distribution of the ink outlets are increased.

[0019] Optionally, the width of the ink channel grooves in each row gradually increases in the direction away from the center point of the H-shaped trunk groove, and the width of the ink channel grooves in the same row is the same.

[0020] Optionally, the upper cover and the valve block body are connected through screws.

[0021] In the second aspect, the application further provides an inkjet printer, which is the ink channel valve block structure according to any one of the preceding aspects.

[0022] By the technical scheme, the ink channel valve block structure of the application is applied to the inkjet printer, so that the ink supply stability and maintenance convenience of the printer can be effectively improved, and the service life of the equipment can be prolonged.

[0023] In the third aspect, the application further provides a cleaning method of the ink channel valve block structure, which is based on the ink channel valve block structure according to any one of the preceding aspects, and the cleaning method of the ink channel valve block structure comprises the following steps: passing the cleaning medium through the fluid inlet to discharge the residual ink in the ink channel grooves from each ink outlet; disassembling the upper cover to completely expose all the ink channel grooves on the valve block body; physically cleaning all the exposed ink channel grooves; after the cleaning is completed, assembling the upper cover and the valve block body again.

[0024] By the technical scheme, an effective cleaning method for the detachable ink channel valve block structure is provided, the problem that the traditional integrated valve block cannot be cleaned is solved, the maintenance cost is significantly reduced, and the service life of the valve block is prolonged.

[0025] From the above, the ink path valve block structure, inkjet printer and cleaning method provided by the application effectively solve the problems of limited pipeline layout, difficulty in expansion, ink residue and ineffective cleaning of the integrated drilling valve block in the prior art by adopting the laminated structure of the detachable cover and valve block body, and setting multiple ink path grooves in communication with each other, multiple ink outlets, and a hole pair and valve element on the cover. Specifically, the laminated structure makes the internal flow channel design more flexible and easy to expand to multi-way distribution, overcoming the limitations of traditional drilling processes. At the same time, the detachable cover design allows the ink path grooves on the valve block body to be completely exposed, facilitating physical cleaning and completely solving the problem of valve block scrap caused by ink solidification and blockage, significantly reducing maintenance costs. In addition, the ink fills the ink path grooves under the action of gravity in the valve block body flow channel, and then enters the valve element through the hole pair and flows out downward. This design of filling by gravity before liquid outflow ensures the full diffusion and uniform distribution of ink, reduces dead angles and ink residue, and improves ink utilization. In summary, the ink path valve block structure of the application has made significant technical progress in structure design, function implementation and maintenance convenience.

[0026] Other features and advantages of the application will be set forth in the following description, and in part will become apparent from the description, or can be learned by practice of the application. The objects and other advantages of the application will be realized and attained by the structure particularly pointed out in the written description and claims. BRIEF DESCRIPTION OF DRAWINGS

[0027] Figure 1 An exploded view of the ink path valve block structure provided by the embodiment of the application.

[0028] Figure 2 A structural schematic diagram of the ink path valve block structure provided by the embodiment of the application.

[0029] Label explanation: 100, cover; 101, first inlet; 102, first outlet; 103, fluid inlet; 104, screw; 200, valve block body; 201, ink path groove; 202, ink outlet; 300, sealing element; 400, valve element. DETAILED DESCRIPTION

[0030] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments of the present application. The components of the embodiments of the present application described and shown in the drawings herein can be arranged and designed in various different configurations. Therefore, the following detailed description of the embodiments of the present application provided in the drawings is not intended to limit the scope of the claimed present application, but only represents selected embodiments of the present application. Based on the embodiments of the present application, all other embodiments obtained by those skilled in the art without creative work fall within the scope of the present application.

[0031] It should be noted that similar reference numerals and letters refer to similar items throughout the drawings, and therefore, once an item is defined in one drawing, it need not be further defined and explained in subsequent drawings. Meanwhile, in the description of the present application, the terms "first", "second", and the like are only used to distinguish description, and cannot be understood as indicating or implying relative importance.

[0032] Please refer to Figures 1-2 The present application provides an ink path valve block structure, an inkjet printer and a cleaning method, aiming at solving many problems existing in the prior art, such as integrated drilling valve block in pipeline layout, expandability, ink residue and cleaning and maintenance.

[0033] In a first aspect, the present application provides an ink path valve block structure, comprising: an upper cover 100 and a valve block body 200; The valve block body 200 is provided with a plurality of ink path grooves 201 and a plurality of ink outlets 202, the plurality of ink path grooves 201 are in communication with each other, each ink outlet 202 is arranged in a spaced manner with each ink path groove 201, and each ink outlet 202 penetrates the valve block body 200 from top to bottom; The upper cover 100 is detachably covered on the valve block body 200, and cooperates with the plurality of ink path grooves 201 to form a closed flow channel, the upper cover 100 is provided with a plurality of through hole pairs and a fluid inlet 103, the fluid inlet 103 is in communication with the flow channel, each through hole pair is used to communicate the ink path groove 201 and an ink outlet 202 to form an independent ink path, the upper cover 100 is further provided with a plurality of valve elements 400, each valve element 400 is connected with a through hole pair, the valve element 400 is used to receive a control signal of an external controller to control the opening and closing of the through hole pair, and the fluid inlet 103 is used for external ink to flow in and enter the ink path groove 201.

[0034] The "ink channel grooves 201" are recessed structures on the valve block body 200 for forming ink flow channels; the "ink outlets 202" are channels for ink to flow out of the valve block body 200; the "hole pairs" are hole combinations on the upper cover 100 for connecting the ink channel grooves 201 and the ink outlets 202; the "fluid inlet 103" is a channel for external ink to enter the valve block structure; and the "valve elements 400" are switching devices for controlling the flow of ink.

[0035] Specifically, the ink channel valve block structure of the present application comprises an upper cover 100 and a valve block body 200. The valve block body 200 can be made of various materials, for example, it can be made of a polymer material by an injection molding process, or it can be made of a metal material by a precision machining process. The valve block body 200 is provided with a plurality of ink channel grooves 201 and a plurality of ink outlets 202. These ink channel grooves 201 can be designed in various shapes, such as U-shaped, V-shaped or rectangular, and they are interconnected to ensure that ink can flow freely therein. Each ink outlet 202 is spaced apart from each ink channel groove 201 and extends through the valve block body 200 from top to bottom, ensuring smooth discharge of ink.

[0036] The upper cover 100 is detachably covered on the valve block body 200. The material selection of the upper cover 100 can be the same as or different from that of the valve block body 200. The upper cover 100 and the plurality of ink channel grooves 201 together enclose a closed flow channel, ensuring that the ink does not leak when flowing inside. The upper cover 100 is provided with a plurality of hole pairs and a fluid inlet 103. The fluid inlet 103 can be provided at any position of the upper cover 100, for example, it can be provided at the center position of the upper cover 100 to facilitate uniform distribution of ink. Each hole pair is used to connect an ink channel groove 201 and an ink outlet 202, thereby forming an independent ink channel. The hole pair can be composed of two independent holes. The upper cover 100 is also provided with a plurality of valve elements 400, each of which is connected to a hole pair. The valve element 400 can take various forms such as solenoid valve, piezoelectric valve or pneumatic valve, for receiving control signals from an external controller to control the opening and closing of the hole pair, thereby achieving precise control of the flow of ink. The fluid inlet 103 is used for external ink to flow in and enter the ink channel grooves 201.

[0037] In practical applications, external ink enters the ink path valve block structure through the fluid inlet 103. The ink first enters the closed flow channel formed by the upper cover 100 and the valve block body 200, and flows to multiple ink path grooves 201. Due to gravity, the ink preferentially diffuses and fills the ink path grooves 201, rather than immediately flowing into the ink outlet 202. When the ink path grooves 201 are completely filled with ink, the ink flows upward through the through-hole pair of the upper cover 100 and into the valve component 400 connected to the through-hole pair. At this time, the valve component 400 is in the closed state, and the ink temporarily remains inside the valve component 400. When the external controller sends a control signal, the corresponding valve component 400 is opened, and the ink flows downward again through the valve component 400, through the ink outlet 202, and finally flows out to the external fluid outlet end (e.g., the printhead of an inkjet printer). Figure 1 As shown, Figure 1 The dotted lines in the diagram represent the ink flow path. This method allows for precise control and distribution of the ink flow.

[0038] The ink path valve block structure of this application, through the adoption of a detachable top cover 100 and a valve block body 200, as well as a gravity-filled dispensing design, effectively solves many problems existing in the integrated drilled valve block of the prior art. Compared with the traditional cross-drilling process, the layered structure of this application makes the internal flow channel design more flexible, and can be easily expanded to more branches, such as 8, 16 or more, thereby meeting the needs of multi-printer parallel printing systems for large display equipment. In addition, the detachable design allows for effective cleaning and unblocking of the internal flow channels after long-term use, avoiding the problem of valve block scrapping caused by ink solidification and blockage, and significantly reducing maintenance costs. At the same time, the spacing between the ink path groove 201 and the ink outlet 202, as well as the gravity-filled dispensing design, effectively reduces ink residue and dead zones, and improves ink utilization. Therefore, the ink path valve block structure of this application shows significant progress in terms of flow channel design flexibility, ink residue control, cleaning and maintenance, and cost-effectiveness.

[0039] In some embodiments, a sealing element 300 is provided between the upper cover 100 and the valve block body 200. The sealing element 300 is provided with a first through hole that matches a plurality of ink path grooves 201, and a second through hole that matches a plurality of ink outlets 202.

[0040] Specifically, the seal 300 is positioned between the upper cover 100 and the valve block body 200, its main function being to provide a reliable fluid seal. The first through-hole on the seal 300 matches the shape, size, and position of the multiple ink channel grooves 201 on the valve block body 200, ensuring unobstructed ink flow within the ink channel grooves 201 and preventing ink leakage from the contact surface between the ink channel grooves 201 and the seal 300. Similarly, the second through-hole on the seal 300 matches the shape, size, and position of the multiple ink outlets 202 on the valve block body 200, ensuring smooth ink flow through the ink outlets 202 and effectively preventing ink leakage from the contact surface between the ink outlets 202 and the seal 300. Through this design, the seal 300 precisely defines the ink flow path and ensures the integrity and tightness of the flow channel. In practical applications, the sealing element 300 is set up by stacking the top cover 100, the sealing element 300 and the valve block body 200 on top of each other, and clamping the sealing element 300 between the two to form a tightly integrated whole structure.

[0041] The first and second through holes on the seal 300 precisely match the ink channel groove 201 and the ink outlet 202, respectively, ensuring smooth ink flow within the channel and preventing ink leakage in unintended areas. It is precisely this precise flow guidance and sealing function of the seal 300 that enables the ink channel valve block structure to achieve more reliable fluid control. Furthermore, the assembly method of stacking the seal 300 on top of each other and clamping it in the middle allows the valve block body 200 and the top cover 100 to be machined independently, reducing the requirements for the overall machining accuracy of individual components. This overcomes the flow limitations that may arise from traditional integrated valve block machining processes when implementing complex flow channel structures, improving the manufacturing accuracy and reliability of the flow channel.

[0042] In some embodiments, the seal 300 is made of an elastic material resistant to ink chemical corrosion.

[0043] The solution proposed in this application utilizes an elastic material resistant to ink chemical corrosion as the material for the seal 300, effectively addressing challenges such as chemical corrosion, temperature variations, and mechanical stress that the ink circuit valve block structure may encounter during long-term use. Specifically, the elastic materials resistant to ink chemical corrosion include, but are not limited to, silicone, rubber, or Teflon. These materials possess excellent chemical inertness, resisting the erosion of various ink components and cleaning media, thus preventing the seal 300 from swelling, hardening, or degrading due to chemical reactions. Simultaneously, they also possess good elasticity and temperature resistance, ensuring that the seal 300 maintains stable deformation recovery and a tight fit under different operating temperatures, effectively preventing ink leakage. It is precisely due to the comprehensive properties of these materials that the ink circuit valve block structure can adapt to more complex and harsh working environments.

[0044] In some embodiments, the through hole pair includes a first inlet 101 and a first outlet 102. The first inlet 101 is connected to the ink path groove 201, and the first outlet 102 is connected to the ink outlet 202. Both the first inlet 101 and the first outlet 102 penetrate the top cover 100 from top to bottom. The valve component 400 is connected to the first inlet 101 and the first outlet 102.

[0045] Specifically, the first inlet 101 can be understood as the entrance for ink to enter the internal channel of the upper cover 100 from the ink channel groove 201. The first outlet 102 can be understood as the outlet for ink to flow from the internal channel of the upper cover 100 to the ink outlet 202. The valve 400 connects the first inlet 101 and the first outlet 102, forming a complete ink channel. When the external controller sends a control signal, the corresponding valve 400 is opened, and the ink enters the valve 400 from the first inlet 101, passes through the valve 400 again, and flows downward through the first outlet 102 to the ink outlet 202.

[0046] In some embodiments, multiple ink grooves 201 are symmetrically arranged along the length of the valve block body 200 to form a multi-row structure. The length of each ink groove 201 extends into the width of the valve block body 200. The ink grooves 201 are connected to each other through an H-shaped main channel. The fluid inlet 103 is located at the center point of the H-shaped main channel.

[0047] Specifically, the symmetrical arrangement of multiple ink path grooves 201 means that, with the center line of the valve block body 200 as a reference, the ink path grooves 201 are mirrored or equidistantly distributed on both sides, aiming to ensure that the ink can diffuse evenly to both sides after entering the flow channel. Arranged along the length of the valve block body 200, the ink path grooves 201 can fully utilize the internal space of the valve block body 200, providing sufficient storage and flow paths for the ink. The length of each ink path groove 201 extends into the width of the valve block body 200, easily expanding to more branches, such as 8, 16, or more, thereby meeting the needs of multi-head parallel printing systems for large display equipment. The H-shaped main channel can be understood as the main channel connecting the various ink path grooves 201; its H-shaped structure provides multiple branch paths, ensuring that the ink is evenly distributed from the fluid inlet 103 to each ink path groove 201. The fluid inlet 103 is located at the center of the H-shaped main channel. Its purpose is to introduce external ink directly into the geometric center of the H-shaped main channel, thereby maximizing the initial diffusion uniformity of ink in the H-shaped main channel and further promoting the balanced distribution of ink to each ink path groove 201.

[0048] The solution of this application provides a structured path for ink diffusion within the valve block body 200 by symmetrically arranging multiple ink channel grooves 201 along the length of the valve block body 200 and extending the length of each ink channel groove 201 towards the width of the valve block body 200. Because the H-shaped main channel serves as the core distribution channel, and the fluid inlet 103 is precisely positioned at its center, external ink, upon entering the valve block body 200, can first achieve initial uniform diffusion in the central region of the H-shaped main channel. Subsequently, the ink is guided through the symmetrical branches of the H-shaped main channel to the symmetrically arranged ink channel grooves 201 along the length direction. This layout effectively utilizes gravity and fluid dynamics principles, ensuring that the ink fills all ink channel grooves 201 with a more balanced speed and distribution, thereby avoiding uneven filling caused by local ink accumulation or flow obstruction, and improving the overall consistency and reliability of the ink outlet of the ink valve block structure.

[0049] In some embodiments, each ink channel groove 201 has an ink outlet 202 at both ends along its length.

[0050] When each valve 400 receives a control signal from an external controller and opens the through-hole pair, the ink in each ink groove 201 enters upward into the first inlet 101, passes through the first outlet 102, and then exits downward from the ink outlets 202 at both ends of the ink groove 201. Since the ink can be discharged evenly from both ends, it helps to avoid the formation of dead corners or low flow rate areas inside the ink groove 201, ensuring that the ink can be emptied more thoroughly. Especially during cleaning operations, the cleaning medium can more effectively flush the entire ink groove 201.

[0051] In some embodiments, the width of the multiple ink grooves 201 in each row gradually increases along the direction away from the center point of the H-shaped main groove, and the width of each ink groove 201 in the same row is the same.

[0052] Specifically, the aforementioned "direction away from the center point of the H-shaped main channel" refers to the direction extending towards both sides or ends of the valve block body 200, with the center point of the H-shaped main channel as the reference. In this direction, the width of the ink path grooves 201 is designed to gradually increase. For example, the row of ink path grooves 201 closest to the center point of the H-shaped main channel can have the smallest width, while the row of ink path grooves 201 furthest away has the largest width. The phrase "the width of multiple ink path grooves 201 in each row gradually increases" means that there is a gradient change in width between different rows of ink path grooves 201 to adapt to the flow characteristics of ink in the flow channel. Simultaneously, "the width of each ink path groove 201 in the same row is the same" ensures that all ink path grooves 201 have consistent fluid characteristics at the same lateral position, thereby guaranteeing the uniformity of ink distribution within that row.

[0053] The solution in this application effectively compensates for the fluid resistance that ink may encounter in a long flow channel by designing the width of the ink grooves 201 further away from the center point of the H-shaped main channel to gradually increase. When ink flows into the H-shaped main channel from the fluid inlet 103 and diffuses into the ink grooves 201 on both sides, the fluid resistance is relatively reduced because the width of the ink grooves 201 farther from the center point is larger. This design allows the ink to fill all ink grooves 201 at a more uniform speed, avoiding uneven filling problems caused by distance differences. Thus, even the ink grooves 201 located at the edge of the valve block body 200 can receive a timely and sufficient ink supply.

[0054] As a specific implementation method, such as Figure 1 As shown, the H-shaped main channel of the valve block body 200 is located in its center, and the fluid inlet 103 is set at the center point of the H-shaped main channel. The ink path grooves 201 are symmetrically arranged along the length of the valve block body 200, forming four rows, and symmetrically arranged along the width of the valve block body 200, forming two columns. Therefore, the width of the two rows of ink path grooves 201 closest to the center point of the H-shaped main channel in the first and second columns can be set to a first preset value, and the width of the two rows of ink path grooves 201 furthest from the center point can be set to a second preset value, which is larger than the first preset value. When ink enters the H-shaped main channel from the fluid inlet 103, it flows simultaneously into these two columns of ink path grooves 201. Because the ink path grooves 201 farther from the center point have a larger width, their fluid resistance is relatively small, allowing the ink to fill all ink path grooves 201 at approximately the same speed, ensuring uniform ink supply.

[0055] In some embodiments, the top cover 100 is connected to the valve block body 200 by screws 104.

[0056] The solution in this application employs screws 104 for connection, thereby establishing a stable and controllable mechanical fixation between the upper cover 100 and the valve block body 200. The tightening force of the screws 104 is evenly applied to the contact surfaces of the upper cover 100 and the valve block body 200, thus enhancing the rigidity and stability of the overall structure. Furthermore, the tightening effect of the screws 104 helps to create a continuous compressive force between the two, which is crucial for ensuring the effective compression and sealing performance of the seal 300, thereby effectively avoiding the risk of ink leakage.

[0057] Secondly, this application also provides an inkjet printer, such as the ink path valve block structure described in any of the preceding claims.

[0058] Specifically, an inkjet printer is a device that forms images or text by ejecting ink droplets onto a medium. The aforementioned ink path valve block structure, as the core ink supply component of the inkjet printer, is responsible for receiving external ink supply and precisely distributing the ink to each printhead according to printing needs. External ink first flows into the flow channels and ink path grooves 201 inside the ink path valve block structure through the fluid inlet 103. When the inkjet printer needs to perform a printing operation, its control unit sends a control signal to the valve component 400 in the ink path valve block structure, causing the corresponding through-holes to open or close, thereby controlling the ink to flow from the ink path groove 201 to a specific ink outlet 202, and finally to the printhead for ejection. This integrated method allows for effective distribution and control of ink before it enters the printhead, avoiding the uneven ink supply or clogging problems that may occur in traditional ink supply systems. It is precisely because of the gravity-filling design adopted in the ink path valve block structure that the ink path groove 201 is ensured to diffuse and fill before liquid exits, enabling the inkjet printer to obtain a stable ink supply, thereby improving the stability and reliability of the ink supply. In addition, the detachable design of the ink path valve block structure facilitates the maintenance and cleaning of inkjet printers, extending the service life of the equipment.

[0059] Thirdly, this application also provides a cleaning method for an ink circuit valve block structure, based on any of the preceding claims. The cleaning method for the ink circuit valve block structure includes the following steps: A cleaning medium is passed through the fluid inlet 103 to discharge residual ink in the ink path groove 201 from each ink outlet 202; Remove the top cover 100 to fully expose all ink grooves 201 on the valve block body 200; Perform physical cleaning on all exposed ink path grooves 201; After cleaning, the top cover 100 and the valve block body 200 are assembled.

[0060] With the ink path valve block structure in its assembled state, a cleaning medium, such as a cleaning fluid or solvent, is introduced through the fluid inlet 103. This cleaning medium flows along the same path as the ink, entering the flow channel through the fluid inlet 103, passing through the ink path groove 201, and exiting through the through-hole and ink outlet 202. The purpose is to initially flush and dilute any residual ink in the ink path groove 201, discharging it from the ink outlet 202, thereby reducing the difficulty and contamination of subsequent physical cleaning.

[0061] After initial rinsing, the top cover 100 is detached from the valve block body 200. Since the top cover 100 and the valve block body 200 are typically connected in a detachable manner, such as by screws 104, disassembly is convenient. After removing the top cover 100, the ink path grooves 201 that were previously covered by the top cover 100 are fully exposed, facilitating direct observation and operation. This provides physical accessibility for thoroughly removing stubborn residues and performing fine cleaning.

[0062] In practical applications, the aforementioned "physical cleaning of all exposed ink grooves 201" refers to directly cleaning the exposed ink grooves 201 mechanically or physically using appropriate tools and methods. For example, soft brushes, cotton swabs, ultrasonic cleaning equipment, or high-pressure airflow can be used in conjunction with cleaning media to wipe, brush, or vibrate the inner walls of the ink grooves 201 to remove stubborn ink stains or particles adhering to the surface. The purpose is to ensure the cleanliness of the inside of the ink grooves 201 and prevent any residue from affecting subsequent ink flow and print quality.

[0063] Furthermore, after all ink path grooves 201 have been thoroughly cleaned and dried, the top cover 100 is reattached to the valve block body 200 and secured according to the original assembly method. For example, the screws 104 can be retightened, and the seals 300 (if present) can be ensured to be correctly positioned to restore the sealing and functionality of the ink path valve block structure. The purpose is to restore the ink path valve block structure to a normal working state and ensure its sealing performance to prevent ink leakage.

[0064] This application's solution effectively solves the problem of thoroughly cleaning residual ink from the aforementioned ink path valve block structure by combining fluid flushing and physical cleaning methods. First, by introducing a cleaning medium into the fluid inlet 103, the flushing action of the fluid removes most of the uncured residual ink from the ink path grooves 201 and ink outlet 202, achieving preliminary cleaning. This pre-cleaning allows for more efficient subsequent physical cleaning, reducing the potential for significant ink spillage and contamination after direct disassembly. Second, by removing the top cover 100, all ink path grooves 201 on the valve block body 200 are fully exposed, providing operators with direct access to and observation of the ink path interior. This complete exposure allows physical cleaning tools to penetrate every corner of the ink path grooves 201, thoroughly removing stubborn ink stains and particles—an effect difficult to achieve with fluid flushing alone. Finally, after cleaning, reassembly ensures the functional restoration and sealing of the ink path valve block structure. Furthermore, if the inside of valve component 400 is blocked and deep cleaning or repair is required, valve component 400 needs to be disassembled.

[0065] In this document, relational terms such as first and second are used only to distinguish one entity or operation from another entity or operation, without necessarily requiring or implying any such actual relationship or order between these entities or operations.

[0066] The above description is merely an embodiment of this application and is not intended to limit the scope of protection of this application. Various modifications and variations can be made to this application by those skilled in the art. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this application should be included within the scope of protection of this application.

Claims

1. A type of ink circuit valve block structure, characterized in that, include: Top cover (100) and valve block body (200); The valve block body (200) is provided with multiple ink path grooves (201) and multiple ink outlets (202). The multiple ink path grooves (201) are interconnected, and each ink outlet (202) is spaced apart from each ink path groove (201). Each ink outlet (202) passes through the valve block body (200) from top to bottom. The top cover (100) is detachably fitted onto the valve block body (200) and together with multiple ink path grooves (201) forms a closed flow channel. The top cover (100) is provided with multiple through hole pairs and a fluid inlet (103). The fluid inlet (103) is connected to the flow channel. Each through hole pair is used to connect the ink path groove (201) and an ink outlet (202) to form an independent ink path. The top cover (100) is also provided with multiple valve components (400). Each valve component (400) is connected to a through hole pair. The valve component (400) is used to receive control signals from an external controller to control the opening and closing of the through hole pair. The fluid inlet (103) is used to allow external ink to flow in and enter the ink path groove (201).

2. The ink circuit valve block structure according to claim 1, characterized in that, A sealing element (300) is provided between the top cover (100) and the valve block body (200). The sealing element (300) is provided with a first through hole that matches a plurality of ink path grooves (201), and the sealing element (300) is also provided with a second through hole that matches a plurality of ink outlets (202).

3. The ink circuit valve block structure according to claim 2, characterized in that, The material of the seal (300) is an elastic material resistant to ink chemical corrosion.

4. The ink circuit valve block structure according to claim 1, characterized in that, The through hole pair includes a first inlet (101) and a first outlet (102). The first inlet (101) is connected to the ink channel groove (201), and the first outlet (102) is connected to the ink outlet (202). The first inlet (101) and the first outlet (102) both penetrate the top cover (100) from top to bottom. The valve component (400) is connected to the first inlet (101) and the first outlet (102).

5. The ink circuit valve block structure according to claim 1, characterized in that, Multiple ink grooves (201) are symmetrically arranged along the length of the valve block body (200) to form a multi-row structure. The length of each ink groove (201) extends towards the width of the valve block body (200). Each ink groove (201) is connected to the other through an H-shaped main channel. The fluid inlet (103) is located at the center of the H-shaped main channel.

6. The ink circuit valve block structure according to claim 5, characterized in that, Each ink groove (201) has an ink outlet (202) at both ends along its length.

7. The ink circuit valve block structure according to claim 5, characterized in that, Along the direction away from the center point of the H-shaped main groove, the width of the multiple ink grooves (201) in each row gradually increases, and the width of each ink groove (201) in the same row is the same.

8. The ink circuit valve block structure according to claim 1, characterized in that, The top cover (100) is connected to the valve block body (200) by screws (104).

9. An inkjet printer, characterized in that, Includes the ink circuit valve block structure as described in any one of claims 1-8.

10. A method for cleaning an ink circuit valve block structure, characterized in that, Based on the ink circuit valve block structure according to any one of claims 1-8, the cleaning method for the ink circuit valve block structure includes the following steps: A cleaning medium is passed through the fluid inlet (103) to discharge residual ink in the ink path groove (201) from each ink outlet (202); Remove the top cover (100) to fully expose all ink grooves (201) on the valve block body (200); Physically clean all exposed ink path grooves (201); After cleaning, the top cover (100) and valve block body (200) are assembled.

Citation Information

Patent Citations

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