Extrusion shaping device for cap production

Abstract

The invention relates to the technical field of cap production equipment, in particular to an extrusion shaping device for cap production, which comprises a main body, the side surface of the main body is fixedly connected with a movable lifting extrusion assembly, and the top of the main body is provided with a shaping bottom plate assembly; through the design that a servo motor drives a lead screw to be matched with a sliding rail and a sliding block, the precise adjustment function of the horizontal position of the shaping mold is achieved, the problem that shaping deviation is likely to occur due to the fact that the shaping position of a traditional device is fixed is solved, the shaping precision is improved, and through the structural design of the lifting shaping mold driven by a hydraulic cylinder and a built-in electric heating plate, the shaping precision is improved. The device realizes the function of synchronously performing mechanical extrusion and temperature control shaping, solves the problem that a cap blank is easy to rebound after being shaped, improves the stability of the shaping effect, realizes the convenient replacement function of the shaping plate through the detachable structural design of the shaping plate and the bottom plate which are connected through a threaded rod, solves the problem of poor adaptability of a traditional device, and improves the production efficiency. And the adaptability of the device to cap blanks of different specifications is improved.

Description

Technical Field

[0001] This invention relates to the field of hat production equipment technology, specifically to an extrusion shaping device for hat production. Background Technology

[0002] Hats are a type of everyday clothing that combines decoration and practicality. Their shaping effect directly determines the appearance, three-dimensionality, and wearing comfort of the finished product.

[0003] Currently, traditional hat extrusion and shaping devices generally suffer from several technical defects: First, the position adjustment flexibility of the shaping mold is poor, and most are fixed installation structures, making it difficult to adjust the pressing position according to the size and style of the hat blank, which easily leads to shaping deviations. The shaping base plate is mostly an integrated design, which cannot be easily disassembled and replaced, resulting in insufficient adaptability to the production needs of hat blanks of different specifications. Second, the movement and lifting control precision of the device is insufficient, and the proportion of manual operation is high, making it difficult to meet the requirements of large-scale and standardized production. Therefore, an extrusion and shaping device for hat production is needed to improve the above problems. Summary of the Invention

[0004] To address the numerous technical shortcomings of current traditional hat extrusion and shaping devices—namely, poor flexibility in adjusting the position of the shaping mold, which is mostly a fixed installation structure, making it difficult to adjust the pressing position according to the size and style of the hat blank, easily leading to shaping deviations; and the shaping base plate is mostly an integrated design, making it difficult to disassemble and replace easily, resulting in insufficient adaptability to the production needs of hat blanks of different specifications; and secondly, insufficient precision in the movement and lifting control of the device, resulting in a high proportion of manual operation, making it difficult to meet the requirements of large-scale and standardized production—this invention aims to provide an extrusion and shaping device for hat production to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, the present invention provides the following technical solution:

[0006] An extrusion shaping device for hat production includes a main body, a movable lifting extrusion assembly fixedly connected to the side of the main body, and a shaping assembly provided on the top of the main body.

[0007] The main body includes a base plate, a slide rail is fixedly connected to the top of the base plate, and a slider is slidably connected to the top of the slide rail;

[0008] The mobile lifting and pressing assembly includes a servo motor, the output end of which is fixedly connected to a lead screw, a threaded block is threadedly connected to the side of the lead screw, a connecting plate is fixedly connected to the side of the threaded block, and a top frame is fixedly connected to the top of the connecting plate.

[0009] The shaping component includes a shaping plate, an L-shaped support plate is fixedly connected to the side of the shaping plate, and a threaded rod is provided inside the L-shaped support plate.

[0010] As a preferred embodiment of the present invention, a slide rail is fixedly connected to the top of the base plate, and two slide rails are provided. The slider is fixedly connected to the connecting plate.

[0011] As a preferred embodiment of the present invention, a hydraulic cylinder is installed on the top of the top frame, and a shaping mold is fixedly connected to the output end of the hydraulic cylinder. An electric heating plate is installed inside the shaping mold.

[0012] As a preferred embodiment of the present invention, a bearing seat is installed on the side of the base plate, the bearing seat rotates inside the lead screw, and a limit plate is fixedly connected to the top of the base plate.

[0013] As a preferred embodiment of the present invention, the base plate has a threaded hole inside, and the threaded rod extends into the inside of the threaded hole.

[0014] As a preferred embodiment of the present invention, four threaded holes are provided, and four threaded rods are provided.

[0015] As a preferred embodiment of the present invention, the shaping plate has a shaping groove inside, and a control panel is installed on the top of the shaping plate.

[0016] As a preferred embodiment of the present invention, an anti-slip pad is fixedly connected to the bottom of the base plate, and two anti-slip pads are provided.

[0017] Compared with the prior art, the beneficial effects of the present invention are:

[0018] 1. In this invention, the design of the servo motor driving the lead screw and the slide rail slider achieves the function of precise adjustment of the horizontal position of the shaping mold, which solves the problem of shaping deviation that is easy to occur when the shaping position is fixed in the traditional device, and improves the shaping accuracy. Through the structural design of the lifting shaping mold driven by the hydraulic cylinder and the built-in electric heating plate, the function of simultaneous mechanical extrusion and temperature-controlled shaping is realized, which solves the problem of easy springback after the cap blank is shaped and improves the stability of the shaping effect.

[0019] 2. In this invention, the detachable structure design of the shaping plate and the base plate connected by the threaded rod realizes the convenient replacement function of the shaping plate, solves the problem of poor adaptability of traditional devices, improves the adaptability of the device to different specifications of cap blanks, realizes the convenient cleaning and maintenance function of the inner wall of the shaping groove, solves the problem of residual stains in the groove affecting the shaping effect after long-term production, improves the appearance of the finished caps, realizes the function of separate inspection and replacement of the shaping plate, solves the problem of traditional integrated devices requiring whole-machine repair when partial damage occurs, and reduces the maintenance cost and downtime of the equipment. Attached Figure Description

[0020] Figure 1This is a schematic diagram of the overall structure of the present invention;

[0021] Figure 2 This is a schematic diagram of the rear view structure of the present invention;

[0022] Figure 3 This is a schematic diagram of the standardized component structure of the present invention;

[0023] Figure 4 This is a schematic diagram of the movable lifting and extrusion assembly structure of the present invention.

[0024] In the diagram: 1. Main body; 101. Base plate; 102. Anti-slip pad; 103. Control panel; 104. Slide rail; 105. Slider; 106. Limiting plate; 107. Threaded hole; 2. Moving lifting and pressing assembly; 201. Servo motor; 202. Lead screw; 203. Threaded block; 204. Connecting plate; 205. Top frame; 206. Hydraulic cylinder; 207. Shaping mold; 208. Bearing seat; 3. Shaping assembly; 301. Shaping plate; 302. L-shaped support plate; 303. Threaded rod; 304. Shaping groove. Detailed Implementation

[0025] The technical solutions of the present invention will be clearly and completely described below with reference to the embodiments of the present invention. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without creative effort are within the scope of protection of the present invention.

[0026] For examples, please refer to Figures 1-4 The present invention provides a technical solution:

[0027] An extrusion shaping device for hat production includes a main body 1, a movable lifting extrusion assembly 2 fixedly connected to the side of the main body 1, and a shaping assembly 3 disposed on the top of the main body 1.

[0028] In this embodiment, as Figure 1 , Figure 2 , Figure 3 and Figure 4As shown, the main body 1 includes a base plate 101, a slide rail 104 fixedly connected to the top of the base plate 101, and a slider 105 slidably connected to the top of the slide rail 104. The moving lifting and pressing assembly 2 includes a servo motor 201, a lead screw 202 fixedly connected to the output end of the servo motor 201, a threaded block 203 threadedly connected to the side of the lead screw 202, a connecting plate 204 fixedly connected to the side of the threaded block 203, and a top frame 205 fixedly connected to the top of the connecting plate 204. The shaping assembly 3 includes a shaping plate 301, and an L-shaped support plate 302 fixedly connected to the side of the shaping plate 301. The L-shaped support plate 302 has a threaded rod 303 inside. The servo motor 201 drives the lead screw 202 in conjunction with the slide rail 104 and the slider 105 to achieve precise adjustment of the horizontal position of the shaping mold 207. This solves the problem of shaping deviation that is easy to occur when the shaping position is fixed in traditional devices, and improves the shaping accuracy. The lifting shaping mold 207 driven by the hydraulic cylinder 206 and the structure design of the built-in electric heating plate realize the function of simultaneous mechanical extrusion and temperature-controlled shaping. This solves the problem of easy springback after the cap blank is shaped and improves the stability of the shaping effect.

[0029] The base plate 101 is fixedly connected to a slide rail 104, and there are two slide rails 104. The slider 105 is fixedly connected to the connecting plate 204. The top of the top frame 205 is equipped with a hydraulic cylinder 206. The output end of the hydraulic cylinder 206 is fixedly connected to a shaping mold 207. An electric heating plate is installed inside the shaping mold 207. The detachable structure design of the shaping plate 301 and the base plate 101 connected by the threaded rod 303 realizes the convenient replacement function of the shaping plate 301, solves the problem of poor adaptability of traditional devices, improves the adaptability of the device to different specifications of cap blanks, realizes the convenient cleaning and maintenance function of the inner wall of the shaping groove 304, solves the problem of residual stains in the groove affecting the shaping effect after long-term production, improves the appearance of the finished caps, realizes the function of separate inspection and replacement of the shaping plate 301, solves the problem of the traditional integrated device requiring whole machine repair when partial damage occurs, and reduces the maintenance cost and downtime of the equipment.

[0030] In this embodiment, as Figure 1 , Figure 2 and Figure 3As shown, a bearing seat 208 is installed on the side of the base plate 101. The bearing seat 208 rotates inside the lead screw 202. A limit plate 106 is fixedly connected to the top of the base plate 101. Threaded holes 107 are opened inside the base plate 101. Threaded rods 303 extend into the threaded holes 107. There are four threaded holes 107 and four threaded rods 303. A shaping groove 304 is opened inside the shaping plate 301. A control panel 103 is installed on the top of the shaping plate 301. Anti-slip pads 102 are fixedly connected to the bottom of the base plate 101. There are two anti-slip pads 102. Through the structural design of the anti-slip pads 102 and the limit plate 106, the stable limiting function of the device during operation is realized, solving the problems of easy slippage of the device and easy collision damage of parts, and improving the safety and service life of the device.

[0031] The workflow of this invention is as follows: When the extrusion and shaping device for hat production designed in this scheme is in operation, firstly, a suitable shaping plate 301 is selected according to the specifications of the hat blank to be shaped, and it is fixed on the base plate 101 by the threaded rod 303. Then, the hat blank is placed in the shaping groove 304. The operating parameters of the servo motor 201, hydraulic cylinder 206 and electric heating plate are set through the control panel 103. The device is started, and the servo motor 201 drives the lead screw 202 to rotate, which drives the threaded block 203 and the connecting plate 204 to move along the slide rail 104, adjusting the shaping mold 207 to be directly above the hat blank. Then, the hydraulic cylinder 206 drives the shaping mold 207 to descend, extruding the hat blank. At the same time, the electric heating plate works to perform temperature-controlled shaping of the hat blank. After shaping is completed, the hydraulic cylinder 206 drives the shaping mold 207 to rise and reset, and the servo motor 201 drives the shaping mold 207 to move away, and the shaped hat blank can be taken out.

[0032] The control panel 103, servo motor 201 and hydraulic cylinder 206 used in this invention are all existing known electrical devices, and can all be purchased and used directly on the market. Their structure, circuit and control principle are all existing known technologies. Therefore, the structure, circuit and control principle of the control panel 103, servo motor 201 and hydraulic cylinder 206 will not be described in detail here.

[0033] All standard parts used in this application can be purchased from the market. The specific connection methods of each part adopt conventional methods such as bolts, rivets, and welding that are mature in the prior art. The machinery, parts and equipment adopt conventional models in the prior art and are also general components, which are common knowledge in this field.

[0034] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. An extrusion molding device for hat production, comprising a main body (1), characterized in that: A movable lifting and pressing assembly (2) is fixedly connected to the side of the main body (1), and a shaping assembly (3) is provided on the top of the main body (1). The main body (1) includes a base plate (101), the top of the base plate (101) is fixedly connected to a slide rail (104), and the top of the slide rail (104) is slidably connected to a slider (105). The mobile lifting and pressing assembly (2) includes a servo motor (201), the output end of which is fixedly connected to a lead screw (202), a threaded block (203) is threadedly connected to the side of the lead screw (202), a connecting plate (204) is fixedly connected to the side of the threaded block (203), and a top frame (205) is fixedly connected to the top of the connecting plate (204). The shaping component (3) includes a shaping plate (301), and an L-shaped support plate (302) is fixedly connected to the side of the shaping plate (301). A threaded rod (303) is provided inside the L-shaped support plate (302).

2. The extrusion molding device for hat production according to claim 1, characterized in that, The top of the base plate (101) is fixedly connected to a slide rail (104), and there are two slide rails (104). The slider (105) is fixedly connected to the connecting plate (204).

3. The extrusion molding device for hat production according to claim 1, characterized in that, A hydraulic cylinder (206) is installed on the top of the top frame (205), and a shaping mold (207) is fixedly connected to the output end of the hydraulic cylinder (206). An electric heating plate is installed inside the shaping mold (207).

4. The extrusion molding device for hat production according to claim 1, characterized in that, A bearing seat (208) is installed on the side of the base plate (101), the bearing seat (208) rotates inside the lead screw (202), and a limit plate (106) is fixedly connected to the top of the base plate (101).

5. The extrusion molding device for hat production according to claim 1, characterized in that, The base plate (101) has a threaded hole (107) inside, and the threaded rod (303) extends into the threaded hole (107).

6. The extrusion molding device for hat production according to claim 5, characterized in that, The threaded holes (107) are provided in four places, and the threaded rods (303) are provided in four places.

7. The extrusion molding device for hat production according to claim 1, characterized in that, The shaping plate (301) has a shaping groove (304) inside, and a control panel (103) is installed on the top of the shaping plate (301).

8. The extrusion molding device for hat production according to claim 1, characterized in that, The bottom of the base plate (101) is fixedly connected to an anti-slip pad (102), and two anti-slip pads (102) are provided.

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