Novel high-temperature-resistant butterfly valve
By introducing a sealing plate assembly and a rotating assembly into the butterfly valve, the problem of uneven heat distribution in the insulation jacket structure is solved, achieving higher high-temperature resistance and service life, while improving operational convenience and safety.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-11
- Publication Date
- 2026-03-13
AI Technical Summary
The existing heat insulation sleeve structure of high-temperature resistant butterfly valves has uneven heat distribution, which leads to safety hazards, and its high-temperature resistance and service life need to be improved.
A novel butterfly valve was designed, comprising a sealing plate assembly and a rotating assembly. The sealing plate assembly consists of a sealing plate outer shell, a sealing plate heat insulation outer jacket, heat insulation material filler, and a sealing plate heat insulation inner jacket. The rotating assembly consists of a rotating shaft, a rotating block, and a connecting rod. Through the cooperation of these components, better temperature isolation and ease of operation are achieved.
It improves the high temperature resistance and service life of butterfly valves, reduces the thermal impact of high temperature media on valve bodies, enhances sealing performance, and improves ease of operation and safety.
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Figure CN121654746A_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of butterfly valve technology, and in particular to a novel high-temperature resistant butterfly valve. Background Technology
[0002] A butterfly valve, also known as a flap valve, is a simple regulating valve. Its unique design—a disc-shaped closing element (valve disc or butterfly plate) that rotates around the valve shaft—makes it an important shut-off and throttling device in pipeline systems. The main characteristics of a butterfly valve are low operating torque, small installation space, light weight, and ease of integration with various drive devices, exhibiting good durability and reliability. Its simple structure, consisting of only a few components such as the valve body, valve stem, butterfly plate, and sealing ring, makes installation and maintenance relatively convenient.
[0003] During the search process for this application, the applicant discovered a Chinese patent disclosing a "high-temperature resistant and wear-resistant butterfly valve," application number "201320126383." This patent primarily utilizes a heat-insulating sleeve structure to isolate the valve cavity from the entire valve body through a cavity, preventing the high-temperature medium inside the valve cavity from easily transferring heat outwards, thus improving the high-temperature resistance of the invention. Reinforcing plates increase the strength of the heat-insulating sleeve, and connecting plates increase the strength of the two annular side plates, improving the service life of the invention. The alumina ceramic layer achieves high-temperature resistance and wear resistance. However, the cavity inside the heat-insulating sleeve structure of this device can easily lead to uneven heating, thus posing a safety hazard. Therefore, we propose a novel high-temperature resistant butterfly valve to solve the above problems. Summary of the Invention
[0004] To address the aforementioned problems, this invention provides a novel high-temperature resistant butterfly valve, comprising a connecting disc, with connecting buckles fixedly connected to the outer surface of the connecting disc, the connecting buckles being symmetrically distributed on both sides of the outer surface of the connecting disc, a fixing bolt penetrating through the center of one side of the outer surface of the connecting buckle, multiple fixing bolts penetrating through one side of the outer surface of the connecting disc, a butterfly valve main ring penetrating through the center of one side of the outer surface of the connecting disc, the inner surface of the butterfly valve main ring being uniformly coated with a high-temperature resistant chemical coating, a sealing plate assembly penetrating through the middle of the upper surface of the butterfly valve main ring, the sealing plate assembly being movably connected to one side inside the connecting disc, a rotating component being rotatably connected to the top of the sealing plate assembly, the sealing plate assembly comprising a sealing plate outer shell, a sealing plate heat insulation outer jacket, heat insulation material filler, a sealing plate heat insulation inner sleeve, and a sealing plate core, the sealing plate outer shell being movably connected to one side inside the connecting disc, the sealing plate outer shell being made of wear-resistant and high-temperature resistant metal material, the rotating component comprising a rotating shaft, a rotating block, a connecting main pipe, and a connecting rod, the rotating shaft being penetrating through the output end to the middle of the upper surface of the sealing plate assembly.
[0005] Preferably, the heat insulation outer jacket of the sealing plate is fixedly connected to the inner surface of the outer shell of the sealing plate, and the heat insulation material filler is located between the heat insulation outer jacket and the heat insulation inner jacket of the sealing plate.
[0006] Preferably, the heat-insulating inner sleeve of the sealing plate is fixedly connected to the outer surface of the core of the sealing plate, and the core of the sealing plate is fixedly connected to the center position inside the outer shell of the sealing plate.
[0007] Preferably, the rotating block is fixedly connected to one side of the upper surface of the rotating shaft, and the connecting main pipe is connected through the center of the outer surface of the rotating block.
[0008] Preferably, the connecting rod is fixedly connected to one side of the outer surface of the rotating block, and there are multiple connecting rods, which are symmetrically distributed on both sides of the outer surface of the rotating block.
[0009] The beneficial effects of this invention are: The sealing plate assembly not only enhances the sealing effect but also effectively reduces the thermal impact of high-temperature media on the valve body, improving the butterfly valve's high-temperature resistance and service life. The design of the rotating assembly greatly enhances the ease of operation of the butterfly valve. Through the cooperation of the rotating shaft, rotating block, connecting main pipe, and connecting rod, the operator can easily control the rotation amplitude of the sealing plate assembly, thereby achieving precise regulation of the material flow rate in the pipeline.
[0010] Additional aspects and advantages of the invention will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention. Attached Figure Description
[0011] The present invention will be further described below with reference to the accompanying drawings and embodiments; Figure 1 This is a schematic diagram of the structure of a novel high-temperature resistant butterfly valve according to the present invention; Figure 2 This is a bottom view of a novel high-temperature resistant butterfly valve according to the present invention; Figure 3 This is a top view of a novel high-temperature resistant butterfly valve according to the present invention; Figure 4 This is a cross-sectional view of a novel high-temperature resistant butterfly valve according to the present invention.
[0012] Legend: 1. Connecting disc; 2. Connecting buckle; 3. Fixing bolt; 4. Butterfly valve main ring; 5. Sealing plate assembly; 501. Sealing plate outer shell; 502. Sealing plate heat insulation outer jacket; 503. Heat insulation material filler; 504. Sealing plate heat insulation inner sleeve; 505. Sealing plate core; 6. Rotating assembly; 601. Rotating shaft; 602. Rotating block; 603. Connecting main pipe; 604. Connecting rod. Detailed Implementation
[0013] This section will describe in detail specific embodiments of the present invention. Preferred embodiments of the present invention are shown in the accompanying drawings. The purpose of the drawings is to supplement the textual description with graphics, so that people can intuitively and vividly understand each technical feature and overall technical solution of the present invention, but they should not be construed as limiting the scope of protection of the present invention.
[0014] Reference Figures 1 to 4 This invention discloses a novel high-temperature resistant butterfly valve, comprising a connecting disc 1. Connecting buckles 2 are fixedly connected to the outer surface of the connecting disc 1, symmetrically distributed on both sides of the outer surface of the connecting disc 1. A fixing bolt 3 penetrates the center of one side of the outer surface of the connecting buckle 2. Multiple fixing bolts 3 penetrate the center of one side of the outer surface of the connecting disc 1. A butterfly valve main ring 4 penetrates the center of one side of the outer surface of the connecting disc 1. The inner surface of the butterfly valve main ring 4 is uniformly coated with a high-temperature resistant chemical coating. A sealing plate assembly 5 penetrates the center of the upper surface of the butterfly valve main ring 4. The sealing plate assembly 5 is movably connected to one side inside the connecting disc 1. A rotating assembly 6 is rotatably connected to the top of the sealing plate assembly 5. The sealing plate assembly 5 includes a sealing plate outer shell 501, a sealing plate heat insulation outer jacket 502, a heat insulation material filler 503, and a sealing plate heat insulation inner sleeve 503. 04. The sealing plate core 505 and the sealing plate outer shell 501 are movably connected to one side of the connecting plate 1. The sealing plate outer shell 501 is made of wear-resistant and high-temperature resistant metal. The sealing plate heat insulation jacket 502 is fixedly connected to the inner surface of the sealing plate outer shell 501. The heat insulation material filler 503 is located between the sealing plate heat insulation jacket 502 and the sealing plate heat insulation inner sleeve 504. The sealing plate heat insulation inner sleeve 504 is fixedly connected to the outer surface of the sealing plate core 505. The sealing plate core 505 is fixedly connected to the center of the sealing plate outer shell 501. By setting the sealing plate assembly, the temperature of the high-temperature medium in the valve cavity can be allowed to overflow, improving the high-temperature resistance. The wear-resistant and high-temperature resistant metal sealing plate outer shell ensures the stable operation of the butterfly valve under harsh working conditions, reducing maintenance costs and the occurrence of safety accidents.
[0015] The rotating assembly 6 includes a rotating shaft 601, a rotating block 602, a connecting main pipe 603, and a connecting rod 604. The rotating shaft 601 is connected through the output end to the middle position of the upper surface of the sealing plate assembly 5. The rotating block 602 is fixedly connected to one side of the upper surface of the rotating shaft 601. The connecting main pipe 603 is connected through the center position of the outer surface of the rotating block 602. The connecting rod 604 is fixedly connected to one side of the outer surface of the rotating block 602. There are multiple connecting rods 604, which are symmetrically distributed on both sides of the outer surface of the rotating block 602. By setting up the rotating assembly, the rotation operation of the butterfly valve is more convenient, which greatly improves the work efficiency of the operator.
[0016] Working principle: When using this device, connect both sides of the butterfly valve main ring 4 to the operating pipeline. Operate the rotating component 6 to control the rotation amplitude of the sealing plate assembly 5, thereby controlling the flow rate of the material passing through the pipeline. The sealing plate outer shell 501, the sealing plate heat insulation outer jacket 502, the heat insulation material filler 503, the sealing plate heat insulation inner sleeve 504, and the sealing plate core 505 in the sealing plate assembly 5 work together to achieve a high temperature resistance effect. The high temperature resistant chemical coating on the inner surface of the butterfly valve main ring 4 can protect the inner surface of the butterfly valve main ring 4, thereby preventing high temperature overflow. The wear-resistant and high temperature resistant metal sealing plate outer shell 501 ensures its stability during operation, reduces the occurrence of safety accidents, and ensures the personal safety of operators.
[0017] The embodiments of the present invention have been described in detail above with reference to the accompanying drawings. However, the present invention is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the spirit of the present invention.
Claims
1. A novel high-temperature resistant butterfly valve, comprising a connecting disc (1), characterized in that, The outer surface of the connecting disc (1) is fixedly connected with a connecting buckle (2). The connecting buckles (2) are symmetrically distributed on both sides of the outer surface of the connecting disc (1). A fixing bolt (3) is connected through the center of one side of the outer surface of the connecting buckle (2). Multiple fixing bolts (3) are connected through the center of one side of the outer surface of the connecting disc (1). A butterfly valve main ring (4) is connected through the center of one side of the outer surface of the connecting disc (1). The inner surface of the butterfly valve main ring (4) is uniformly coated with a high-temperature resistant chemical coating. A sealing plate assembly (5) is connected through the middle of the upper surface of the butterfly valve main ring (4). The sealing plate assembly (5) is movably connected to one side of the inside of the connecting disc (1). The top of the sealing plate assembly (5) is rotatably connected to a rotating component (6). The sealing plate assembly (5) includes a sealing plate outer shell (501), a sealing plate heat insulation outer jacket (502), a heat insulation material filler (503), a sealing plate heat insulation inner jacket (504), and a sealing plate core (505). The sealing plate outer shell (501) is movably connected to one side of the inside of the connecting plate (1). The sealing plate outer shell (501) is made of wear-resistant and high-temperature resistant metal. The rotating component (6) includes a rotating shaft (601), a rotating block (602), a connecting main pipe (603), and a connecting rod (604). The rotating shaft (601) is connected through the output end to the middle position of the upper surface of the sealing plate assembly (5).
2. The novel high-temperature resistant butterfly valve according to claim 1, characterized in that, The heat insulation outer jacket (502) of the sealing plate is fixedly connected to the inner surface of the outer shell (501) of the sealing plate, and the heat insulation material filler (503) is located between the heat insulation outer jacket (502) and the heat insulation inner jacket (504) of the sealing plate.
3. The novel high-temperature resistant butterfly valve according to claim 1, characterized in that, The heat insulation inner sleeve (504) of the sealing plate is fixedly connected to the outer surface of the sealing plate core (505), and the sealing plate core (505) is fixedly connected to the center position inside the sealing plate outer shell (501).
4. The novel high-temperature resistant butterfly valve according to claim 1, characterized in that, The rotating block (602) is fixedly connected to one side of the upper surface of the rotating shaft (601), and the connecting main pipe (603) is connected through to the center of the outer surface of the rotating block (602).
5. A novel high-temperature resistant butterfly valve according to claim 1, characterized in that, The connecting rod (604) is fixedly connected to one side of the outer surface of the rotating block (602). There are multiple connecting rods (604), and the multiple connecting rods (604) are symmetrically distributed on both sides of the outer surface of the rotating block (602).
Citation Information
Patent Citations
High-temperature-resistant abrasion-resistant butterfly valve
CN203176379U