Rapid repairing device and repairing method for asphalt pavement maintenance
By designing a rapid repair device with smoothing and compaction components, the problems of large workload and discontinuous repair process caused by manual paving and smoothing in the existing technology are solved, achieving high efficiency and high quality in asphalt pavement repair.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2026-01-25
- Publication Date
- 2026-03-17
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
Existing rapid repair devices for asphalt pavement maintenance require manual pre-laying and smoothing of asphalt, resulting in a large workload and poor continuity of the repair process, which reduces repair efficiency and quality.
A rapid repair device comprising a smoothing component, a compaction component, and a driving component was designed. The device uses a smoothing plate to flatten the asphalt and a compaction plate to tamp it down, combined with a material feeding and rolling component, to achieve uniform asphalt paving and compaction, thereby reducing labor and improving repair efficiency and quality.
It achieves efficient and continuous asphalt pavement repair, improves repair quality and efficiency, ensures the smoothness and compactness of the asphalt surface, and reduces the intensity of manual operation.
Smart Images

Figure CN121675291A_ABST
Abstract
Description
Technical Field
[0001] This invention belongs to the field of asphalt pavement maintenance technology, and in particular relates to a rapid repair device and repair method for asphalt pavement maintenance. Background Technology
[0002] Asphalt is a complex, dark brown mixture composed of hydrocarbons of varying molecular weights and their non-metallic derivatives. It is a high-viscosity organic liquid, mostly existing in liquid or semi-solid petroleum form, with a black surface. It is soluble in carbon disulfide and carbon tetrachloride. Asphalt is a waterproof, moisture-proof, and corrosion-resistant organic cementing material. Asphalt can be mainly divided into three types: coal tar pitch, petroleum asphalt, and natural asphalt. Coal tar pitch is a byproduct of coking; petroleum asphalt is the residue after crude oil distillation; and natural asphalt is stored underground, sometimes forming mineral layers or accumulating on the earth's surface. Asphalt is mainly used in industries such as coatings, plastics, and rubber, as well as for road paving. During long-term use, asphalt pavements are subjected to continuous vehicle loads and seasonal temperature and humidity changes, leading to wear, aging, and damage. This damage is mainly manifested in the formation and expansion of cracks, such as transverse cracks, longitudinal cracks, and network cracks. The appearance of cracks not only affects the smoothness of the road surface and driving comfort but also further leads to water infiltration, eroding the roadbed structure and accelerating pavement damage. To ensure the normal function of asphalt pavements, extend their service life, and minimize maintenance costs, specialized repair measures for cracks are typically adopted. Crack repair is an efficient and economical maintenance method; it is simple to construct, quick to repair, and can promptly restore the continuity and waterproofing performance of the pavement. Through scientific and reasonable crack treatment, not only can small defects be prevented from developing into major problems, but maintenance expenditures throughout the entire life cycle can also be significantly reduced, improving the safety and economy of road use.
[0003] Existing rapid repair devices for asphalt pavement maintenance require manual pre-laying of asphalt on the pavement to be repaired, followed by manual smoothing, and finally, the use of equipment to compact the asphalt at the repair area to complete the crack repair. This crack repair process not only results in a large workload for manual workers but also leads to poor continuity of the repair process, thereby reducing the efficiency and quality of asphalt crack repair. To address these issues, we provide a rapid repair device and method for asphalt pavement maintenance. Summary of the Invention
[0004] The purpose of this invention is to provide a rapid repair device and method for asphalt pavement maintenance. By setting up a smoothing component and a compaction component, the smoothing plate is controlled to move back and forth, scraping the freshly laid asphalt back and forth, thus making the asphalt surface smoother. Simultaneously, the smoothing component's left and right movement, through the control of the support rod's reciprocating swing, drives the pendulum rod to move up and down, which in turn drives the compaction plate to continuously pat the asphalt, making the asphalt more compact and improving the quality of pavement repair. With the combined use of the material feeding and compaction component, the smoothing component, and the compaction component, the asphalt is evenly distributed, reducing labor intensity, and the smoothing and compaction processes are highly consistent, effectively improving the efficiency and quality of pavement repair. This invention solves the problem that existing rapid repair devices for asphalt pavement maintenance require manual pre-laying of asphalt on the pavement to be repaired, followed by manual smoothing, and finally, the use of equipment to compact the asphalt at the repair site to complete the crack repair. This crack repair process not only results in a large workload for manual labor but also leads to poor continuity in the repair process, thus reducing the efficiency and quality of asphalt crack repair.
[0005] To solve the above-mentioned technical problems, the present invention is achieved through the following technical solution: The present invention is a rapid repair device for asphalt pavement maintenance, including a material feeding and compaction assembly, a smoothing assembly on the material feeding and compaction assembly, a compaction assembly located on one side of the smoothing assembly, a drive assembly on the material feeding and compaction assembly, and a pressing assembly on the top of the material feeding assembly; the material feeding and compaction assembly is used for feeding and compacting asphalt; the smoothing assembly smooths the asphalt after feeding to make the road surface flat; the compaction assembly is used to compact the asphalt particles to make them more compact; the drive assembly provides power for the material feeding and compaction assembly, the smoothing assembly, and the compaction assembly to work synchronously.
[0006] Furthermore, the material feeding and compaction assembly includes an operating platform. Several support columns are symmetrically fixedly connected to the bottom of the operating platform, and pulleys are installed at the bottom of the support columns. First vertical plates are symmetrically fixedly connected to the top of the operating platform, and handles are fixedly connected between the two first vertical plates. A control panel is fixedly connected to the top of the operating platform. A storage box is fixedly connected through the top of the operating platform, and a conical guide box is fixedly connected to the bottom of the storage box. A washboard is symmetrically slidably connected to the bottom of the conical guide box, and several friction balls are evenly fixedly connected to the top of the washboard. A sliding rod that slides through the conical guide box is fixedly connected to one side of the washboard. A first connecting plate is fixedly connected between the two sliding rods, and a support rod is fixedly connected to the top of the first connecting plate. A second connecting plate is fixedly connected to the top of the support rod.
[0007] Furthermore, a lead screw is rotatably connected to one outer side of the storage box, a first spur gear is fixedly connected to the outer wall of the lead screw, a movable plate is threadedly connected to the outer wall of the lead screw, the movable plate is fixedly engaged with a second connecting plate, and a first baffle is fixedly connected to the end of the lead screw; a second upright plate is symmetrically fixedly connected to the bottom of the operating table, a second rotating shaft is rotatably connected to one side of the second upright plate, a rolling roller is fixedly connected between the two second rotating shafts, a first sprocket is fixedly connected to the end of one of the second rotating shafts, and symmetrical sliding grooves are provided on the bottom of the operating table.
[0008] Furthermore, the smoothing component includes two sliding plates slidably connected to the bottom of the operating table. The sliding plates slide in cooperation with corresponding sliding grooves. A vertical plate is fixedly connected between the two sliding plates. A first fixing plate is symmetrically fixedly connected to the bottom of the vertical plate. A smoothing plate is rotatably connected between the two first fixing plates. A limiting plate that abuts against the smoothing plate is fixedly connected to the bottom of the vertical plate.
[0009] Furthermore, a first connecting column is fixedly connected to one side of the vertical plate, a sleeve is rotatably connected to the outer wall of the first connecting column, a support rod is fixedly connected to the outer wall of the sleeve, and a toothed plate is fixedly connected to an adjacent side of the vertical plate, the toothed plate meshing with a first spur gear.
[0010] Furthermore, the compaction component includes an L-shaped plate fixedly connected to the bottom of the workbench, a rectangular sleeve fixedly connected to the end of the L-shaped plate, a square rod slidably connected to the inner wall of the rectangular sleeve, a compaction plate fixedly connected to the bottom of the square rod, an extension plate fixedly connected to one side of the square rod, a swing rod hinged to the bottom of the extension plate, and the swing rod hinged to the support rod.
[0011] Furthermore, the drive assembly includes a column fixedly connected to the bottom of the operating table, a mounting base fixedly connected to the bottom of the column, a motor fixedly connected to the bottom of the mounting base, and a rotating rod fixedly connected to the output end of the motor.
[0012] Furthermore, a turntable is fixedly connected to the end of the rotating rod, and a second connecting column is fixedly connected to one side of the turntable at a position off-center. The second connecting column is rotatably engaged with the support rod, and a second baffle is fixedly connected to the end of the second connecting column. A second sprocket is fixedly connected to the outer wall of the rotating rod, and a chain meshes with the first sprocket.
[0013] Furthermore, the pressing assembly includes an L-shaped load-bearing plate fixedly connected to the top of the operating table. A servo motor is fixedly connected to one side of the L-shaped load-bearing plate, and a rotating plate is fixedly connected to the output end of the servo motor. Guide grooves are symmetrically opened at the bottom of the rotating plate, and a moving block is slidably connected to the inner wall of the guide groove. A pressure rod is hinged to the bottom of the moving block, and a pressure plate is fixedly connected to the bottom end of the pressure rod. The pressing assembly also includes two L-shaped guide plates fixedly connected to the top of the operating table, and the L-shaped guide plates slide in cooperation with the pressure rod. A PLC controller is installed inside the control panel, and the PLC controller is electrically connected to the motor through wires.
[0014] This invention also includes a rapid repair method for asphalt pavement maintenance, comprising the following steps: S01: First, the asphalt is put into the storage box. Then, by controlling the two washboards to move back and forth inside the conical guide box, the washboards continuously rub the asphalt inside, preventing the asphalt from accumulating at the discharge port during the asphalt discharge process, thus ensuring the smooth discharge of asphalt.
[0015] S02: Next, after the asphalt is poured onto the road surface to be repaired, the smoothing plate is controlled to move back and forth along the forward direction of the device, so that the smoothing plate can scrape the asphalt and improve the smoothness of the repair area.
[0016] S03: Then, control the tamping plate in the tamping component to move up and down repeatedly, so that the tamping plate tamps the asphalt, making the asphalt more compact and improving the strength of the repair.
[0017] S04: Finally, by controlling the rotation of the compaction roller, and simultaneously moving the device, the compaction roller compacts and tamps the road surface to be repaired, thereby completing the road surface repair.
[0018] The present invention has the following beneficial effects: 1. By setting up a smoothing component and a compaction component, the present invention controls the smoothing plate to move back and forth left and right, so that the freshly laid asphalt is scraped back and forth by the smoothing plate, thereby making the asphalt surface smoother. At the same time, the smoothing component moves back and forth left and right, so that it controls the swinging rod to move back and forth up and down through the swinging rod, thereby driving the compaction plate to continuously pat the asphalt, making the asphalt more compact, thereby improving the quality of road repair. With the use of the material feeding and compaction component, the smoothing component and the compaction component in combination, the asphalt is fed evenly, reducing the amount of labor, and the smoothing and compaction are highly consistent, effectively improving the efficiency and quality of road repair.
[0019] 2. This invention controls the screw to rotate clockwise, driving the moving plate away from the storage box. Through the second connecting plate and support rod, the first connecting plate is also moved away from the storage box. The first connecting plate then drives two rubbing plates to the left via two sliding rods. Controlling the screw to rotate counterclockwise drives the moving plate towards the storage box. Through the second connecting plate and support rod, the first connecting plate is also moved closer to the storage box. The first connecting plate then drives two rubbing plates to the right via two sliding rods. The two rubbing plates reciprocate inside the conical guide box, rubbing the asphalt inside the storage box to prevent clogging at the outlet, ensuring the asphalt is evenly distributed to the road repair area and guaranteeing the quality of the road repair. Simultaneously, after the asphalt is laid on the road surface to be repaired, it is processed by the smoothing and compaction components. The first sprocket is simultaneously controlled to rotate, driving the second rotating shaft and the compaction roller to rotate. The compaction roller then compacts the asphalt, thus completing the road repair.
[0020] 3. This invention controls the motor to start, which drives the rotating rod to rotate via the output shaft. The rotation of the rotating rod further drives the connected turntable to rotate synchronously. During the rotation of the turntable, the second connecting column installed on the edge of the turntable moves in a uniform circular motion. This circular motion is converted into the periodic left and right swing of the support rod through the linkage mechanism. The swing of the support rod provides stable and reliable reciprocating linear motion power for the flat plate, ensuring that it can achieve precise left and right movement. At the same time, during the rotation of the rotating rod, the second sprocket installed at the end of the rotating rod is also driven to rotate coaxially. The second sprocket and the first sprocket form a complete chain drive system through the transmission chain, effectively transmitting power to the drive shaft of the compaction roller. The rotation of the first sprocket directly drives the compaction roller to rotate, thus providing a continuous and stable power source for the entire compaction process and ensuring the coordinated operation of the various components of the system.
[0021] 4. This invention controls the servo motor to drive the rotating plate to reciprocate, and then uses two moving blocks and pressure rods to drive the two pressure plates to move up and down alternately. This allows the pressure plates to press the asphalt inside the storage box, so that the asphalt inside the storage box can be discharged more smoothly and ensure continuous asphalt feeding. Attached Figure Description
[0022] To more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort. Figure 1 This is a schematic diagram of a rapid repair device for asphalt pavement maintenance. Figure 2 for Figure 1 A front view structural diagram; Figure 3 This is a schematic diagram of the material feeding and compaction assembly in this invention; Figure 4 This is a schematic diagram of the connection between the storage box and the washboard in this invention; Figure 5 This is a schematic diagram of the connection between the washboard, the slide bar, and the first connecting plate in this invention. Figure 6 This is a schematic diagram of the connection between the rolling roller, the second rotating shaft, and the first sprocket in this invention; Figure 7 This is a schematic diagram of the smoothing component in this invention; Figure 8 This is a schematic diagram of the structure of the ramming component in this invention; Figure 9 This is a schematic diagram of the driving component in this invention; Figure 10 This is a schematic diagram of the pressing component in this invention.
[0023] The attached diagram lists the components represented by each number as follows: 1. Material feeding and crushing assembly; 101. Operating table; 102. Support column; 103. Pulley; 104. First vertical plate; 105. Handle; 106. Control panel; 107. Storage box; 108. Conical guide box; 109. Washboard; 110. Friction ball; 111. Slide rod; 112. First connecting plate; 113. Support rod; 114. Second connecting plate; 115. Lead screw; 116. First spur gear; 117. Moving plate; 118. First baffle; 119. Second vertical plate; 120. Second rotating shaft; 121. Crushing roller; 122. First sprocket; 123. Slide groove; 2. Smoothing assembly; 201. Slide plate; 202. Vertical plate; 203. First fixing plate; 204. Smoothing plate 205. Limiting plate; 206. First connecting column; 207. Sleeve; 208. Support rod; 209. Toothed plate; 3. Compactor assembly; 301. L-shaped plate; 302. Rectangular sleeve; 303. Square rod; 304. Compactor plate; 305. Extension plate; 306. Swing rod; 4. Drive assembly; 401. Column; 402. Mounting base; 403. Motor; 404. Rotating rod; 405. Turntable; 406. Second connecting column; 407. Second baffle; 408. Second sprocket; 5. Pressing assembly; 501. L-shaped load-bearing plate; 502. Servo motor; 503. Rotating plate; 504. Guide groove; 505. Moving block; 506. Pressure rod; 507. Pressure plate; 508. L-shaped guide plate. Detailed Implementation
[0024] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0025] Example 1, please refer to Figure 1-10 The present invention provides the following technical solution: a rapid repair device for asphalt pavement maintenance, comprising a material feeding and compaction assembly 1, a smoothing assembly 2 disposed on the material feeding and compaction assembly 1, a compaction assembly 3 disposed on one side of the smoothing assembly 2 disposed on the material feeding and compaction assembly 1, a drive assembly 4 disposed on the material feeding and compaction assembly 1, and a pressing assembly 5 disposed on the top of the material feeding assembly 1; the material feeding and compaction assembly 1 is used for feeding and compacting asphalt; the smoothing assembly 2 smooths the asphalt after feeding, making the road surface flat; the compaction assembly 3 is used for compacting the asphalt, making the asphalt more compact; the drive assembly 4 provides power for the material feeding and compaction assembly 1, the smoothing assembly 2, and the compaction assembly 3 to work synchronously.
[0026] The material feeding and compaction assembly 1 includes an operating table 101. Several support columns 102 are symmetrically fixedly connected to the bottom of the operating table 101. Pulleys 103 are installed at the bottom of the support columns 102. First vertical plates 104 are symmetrically fixedly connected to the top of the operating table 101. Handles 105 are fixedly connected between the two first vertical plates 104. A control panel 106 is fixedly connected to the top of the operating table 101. A storage box 107 is fixedly connected through the top of the storage box 101. A conical guide box 108 is fixedly connected to the bottom of the storage box 107. A slidable scooping board 109 is symmetrically slidably connected to the bottom of the conical guide box 108. Several friction balls 110 are evenly fixedly connected to the top of the scooping board 109. A sliding rod 111 that slides through the conical guide box 108 is fixedly connected to one side of the scooping board 109. A first connecting plate 112 is fixedly connected between the two sliding rods 111. A support rod 113 is fixedly connected to the top of the first connecting plate 112. A second connecting plate 114 is fixedly connected to the top of the support rod 113.
[0027] A lead screw 115 is rotatably connected to one outer side of the storage box 107. A first spur gear 116 is fixedly connected to the outer wall of the lead screw 115. A movable plate 117 is threadedly connected to the outer wall of the lead screw 115. The movable plate 117 is fixedly engaged with the second connecting plate 114. A first baffle 118 is fixedly connected to the end of the lead screw 115. A second upright plate 119 is symmetrically fixedly connected to the bottom of the operating table 101. A second rotating shaft 120 is rotatably connected to one side of the second upright plate 119. A crushing roller 121 is fixedly connected between the two second rotating shafts 120. A first sprocket 122 is fixedly connected to the end of one of the second rotating shafts 120. A sliding groove 123 is symmetrically opened at the bottom of the operating table 101.
[0028] The operation process in this embodiment is as follows: Figure 4-5 As shown, firstly, the entire device is smoothly moved to the specific location on the ground to be repaired. The device's orientation is precisely adjusted to ensure complete alignment with the area to be treated, achieving the best repair effect. Then, pre-mixed asphalt material is evenly poured into the storage box 107, completing the filling operation and confirming that the material is fully filled. Next, the control system issues a command to cause the lead screw 115 to rotate clockwise at a uniform speed. This rotation stably drives the moving plate 117 to move smoothly away from the storage box 107, forming an initial displacement. The movement of the moving plate 117 further utilizes the linkage between the second connecting plate 114 and the support rod 113 to coordinate and drive the first connecting plate 112 to move synchronously away from the storage box 107, achieving effective force transmission. The displacement of the first connecting plate 112 is transmitted to the two washboards 109 through two symmetrically arranged sliding rods 111, causing them to move stably to the left as a whole, completing one working stroke. Subsequently, the control system commands the lead screw 115 to rotate counterclockwise. At this time, the moving plate 117 smoothly retracts towards the storage box 107, achieving reverse movement. Similarly, through the mechanical cooperation between the second connecting plate 114 and the support rod 113, the first connecting plate 112 also moves towards the storage box 107, thereby driving the two rubbing plates 109 to move to the right, forming a reverse stroke. Through the continuous and rhythmic reciprocating motion of the two rubbing plates 109 inside the conical guide box 108, the asphalt material contained in the storage box 107 is constantly rubbed and loosened, effectively preventing asphalt from accumulating or clogging in the outlet area of the conical guide box 108 due to temperature changes or material characteristics. This series of coherent and coordinated actions ensures that the asphalt material always falls smoothly, stably, and controllably downwards, ultimately achieving a uniform, continuous, and consistent thickness of asphalt laid on the ground at the repair location, significantly improving the consistency and efficiency of the repair work, as well as the overall quality and durability of the road repair. At the same time, after the asphalt is laid on the road surface to be repaired, it is smoothed and compacted by the smoothing component 2 and the compaction component 3. Simultaneously, the first sprocket 122 is controlled to rotate, so that the first sprocket 122 drives the second rotating shaft 120 to rotate, which in turn drives the rolling roller 121 to rotate, so that the rolling roller 121 rolls the asphalt, thereby completing the repair of the road surface to be repaired.
[0029] Example 2, please refer to Figure 1-10This second embodiment is an improvement on the first embodiment as follows: the smoothing component 2 includes two sliding plates 201 slidably connected to the bottom of the operating table 101. The sliding plates 201 are slidably engaged with the corresponding sliding grooves 123. A vertical plate 202 is fixedly connected between the two sliding plates 201. A first fixing plate 203 is symmetrically fixedly connected to the bottom of the vertical plate 202. A smoothing plate 204 is rotatably connected between the two first fixing plates 203. A limiting plate 205 that abuts against the smoothing plate 204 is fixedly connected to the bottom of the vertical plate 202. A first connecting post 206 is fixedly connected to one side of the vertical plate 202. A sleeve 207 is rotatably connected to the outer wall of the first connecting post 206. A support rod 208 is fixedly connected to the outer wall of the sleeve 207. A toothed plate 209 is fixedly connected to an adjacent side of the vertical plate 202. The toothed plate 209 meshes with a first spur gear 116.
[0030] The compaction component 3 includes an L-shaped plate 301 fixedly connected to the bottom of the operating table 101. A rectangular sleeve 302 is fixedly connected to the end of the L-shaped plate 301. A square rod 303 is slidably connected to the inner wall of the rectangular sleeve 302. A compaction plate 304 is fixedly connected to the bottom of the square rod 303. An extension plate 305 is fixedly connected to one side of the square rod 303. A swing rod 306 is hinged to the bottom of the extension plate 305. The swing rod 306 is hinged to the support rod 208.
[0031] The operation process in this embodiment is as follows: Figure 7-8 As shown, by adjusting the support rod 208 to move to the left, the sleeve 207 is moved to the left in sync, thereby pulling the first connecting column 206 to swing to the left. This series of actions further causes the vertical plate 202 to move to the left. The movement of the vertical plate 202 directly drives the smoothing plate 204 to move to the left. During the leftward movement of the smoothing plate 204, if it encounters a protruding part of the asphalt surface, the smoothing plate 204 will be lifted upward due to contact with the protruding asphalt, causing it to rotate away from the limiting plate 205. This rotation mechanism ensures that the smoothing plate 204 will not bring the asphalt material back to the treated area when it moves in the opposite direction, thereby effectively maintaining the regularity and consistency of the asphalt surface smoothing. Correspondingly, when the control strut 208 moves to the right, the strut 208 drives the first connecting column 206 to swing to the right through the sleeve 207, thereby pushing the vertical plate 202 to move to the right. The rightward movement of the vertical plate 202 further drives the smoothing plate 204 to move to the right. During this process, if the smoothing plate 204 comes into contact with the asphalt protrusion, the asphalt will abut against the smoothing plate 204, causing it to rotate towards the limiting plate 205 until the smoothing plate 204 abuts against the limiting plate 205. At this time, the smoothing plate 204 is in a vertical state, thereby completing the effective smoothing of the asphalt, ensuring that the asphalt surface is flat and smooth, and significantly improving the overall quality and use effect after the ground repair. By controlling the vertical plate 202 to move back and forth, the vertical plate 202 synchronously drives the toothed plate 209 connected to it to move back and forth accordingly, so that the toothed plate 209 can accurately mesh and drive the first spur gear 116 to perform reciprocating rotational motion, providing a continuous and stable power source for the reciprocating rotation of the first spur gear 116. By controlling the support rod 208 to swing back and forth left and right, it drives the pendulum rod 306 to swing up and down accordingly. Specifically, when the support rod 208 swings to the left, it pulls the pendulum rod 306 to swing down; when the support rod 208 swings to the right, it pulls the pendulum rod 306 to swing up. In this way, each time the support rod 208 completes one cycle of left and right swing, it drives the pendulum rod 306 to complete one complete cycle of up and down reciprocating swing. Subsequently, the movement of the pendulum rod 306 is transmitted to the square rod 303 through the extension plate 305, causing it to move up and down reciprocally. During the up and down movement of the square rod 303, it further drives the compaction plate 304 to move forward. The reciprocating up-and-down movement of the compactor 304 allows it to continuously pound the asphalt material. This continuous pounding effectively eliminates voids between asphalt particles, making the asphalt particles more tightly bonded and significantly improving the compaction and repair quality of the road surface. Throughout the road repair process, the material feeding and compaction component 1, the smoothing component 2, and the compactor 3 work together to achieve uniform asphalt feeding, greatly reducing the labor intensity of manual operation. At the same time, the high continuity and seamless connection between the components not only significantly improve the overall efficiency of road repair but also further ensure the smoothness and durability of the repaired road surface, thereby comprehensively optimizing the quality and effect of the repair operation.
[0032] Example 3, please refer to Figure 1-10 This third embodiment is an improvement on the first embodiment as follows: the drive assembly 4 includes a column 401 fixedly connected to the bottom of the operating table 101, a mounting base 402 fixedly connected to the bottom of the column 401, a motor 403 fixedly connected to the bottom of the mounting base 402, a rotating rod 404 fixedly connected to the output end of the motor 403, a turntable 405 fixedly connected to the end of the rotating rod 404, a second connecting column 406 fixedly connected to one side of the turntable 405 off-center, the second connecting column 406 rotatably engages with the support rod 208, and a second baffle 407 is fixedly connected to the end of the second connecting column 406; a second sprocket 408 is fixedly connected to the outer wall of the rotating rod 404, and a chain meshes between the second sprocket 408 and the first sprocket 122.
[0033] The operation process of this embodiment is as follows: By controlling the operation of the motor 403, the rotating rod 404 is driven to rotate, thereby causing the rotating rod 404 to drive the turntable 405 connected to it to rotate synchronously; the rotation of the turntable 405 further drives the second connecting column 406 to make a circular motion around the center of the turntable 405. During the rotation, the second connecting column 406, through its mechanical connection with the support rod 208, drives the support rod 208 to swing periodically left and right, thereby providing a continuous and stable power source for the support rod 208 to drive the flat plate 204 to move back and forth. At the same time, during the rotation of the rotating rod 404, it also drives the second sprocket 408 installed on it to rotate together; the second sprocket 408 transmits power to the first sprocket 122 through the chain transmission mechanism, and drives the first sprocket 122 to rotate accordingly; through the rotation of the first sprocket 122, the rolling roller 121 connected to it is further driven to rotate, thereby providing reliable and coordinated power support for the rotation of the rolling roller 121.
[0034] Example 4, please refer to Figure 1-10 This third embodiment is an improvement on the first embodiment as follows: The pressing component 5 includes an L-shaped load-bearing plate 501 fixedly connected to the top of the operating table 101. A servo motor 502 is fixedly connected to one side of the L-shaped load-bearing plate 501. A rotating plate 503 is fixedly connected to the output end of the servo motor 502. A guide groove 504 is symmetrically opened at the bottom of the rotating plate 503. A moving block 505 is slidably connected to the inner wall of the guide groove 504. A pressure rod 506 is hinged to the bottom of the moving block 505. A pressure plate 507 is fixedly connected to the bottom end of the pressure rod 506. The pressing component 5 also includes two L-shaped guide plates 508 fixedly connected to the top of the operating table 101. The L-shaped guide plates 508 and the pressure rod 506 are slidably engaged. A PLC controller is installed inside the control panel 106. The PLC controller is electrically connected to the motor 403 and the servo motor 502 through wires.
[0035] The operation process of this embodiment is as follows: by controlling the servo motor 502 to drive the rotating plate 503 to rotate back and forth, the two moving blocks 505 and the pressure rod 506 drive the two pressure plates 507 to move up and down alternately, so that the pressure plate 506 presses the asphalt inside the storage box 107, so that the asphalt inside the storage box 107 can be discharged more smoothly and the asphalt can be continuously discharged.
[0036] In the description of this specification, references to terms such as "an embodiment," "example," "specific example," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example, and the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.
[0037] The preferred embodiments of the present invention disclosed above are only for the purpose of illustrating the present invention. The preferred embodiments do not describe all the details in detail, nor do they limit the invention to the specific implementation described. Obviously, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the present invention, so that those skilled in the art can better understand and utilize the present invention. The present invention is limited only by the claims and their full scope and equivalents.
Claims
1. A rapid repairing device for asphalt pavement maintenance, comprising a material discharging and rolling assembly (1), a smoothing assembly (2) arranged on the material discharging and rolling assembly (1), a tamping assembly (3) arranged on the material discharging and rolling assembly (1) on one side of the smoothing assembly (2), a driving assembly (4) arranged on the material discharging and rolling assembly (1), and a pressing assembly (5) arranged on the top of the material discharging assembly (1). characterized in that The material discharging and rolling assembly (1) is used for discharging and rolling forming of asphalt. The smoothing assembly (2) is used for smoothing of the discharged asphalt to make the pavement flat. The tamping assembly (3) is used for tamping between the asphalts to make the asphalts closer. The driving assembly (4) provides power for synchronous work of the material discharging and rolling assembly (1), the smoothing assembly (2) and the tamping assembly (3).
2. The rapid repair device for asphalt pavement maintenance according to claim 1, characterized in that, The material discharging and rolling assembly (1) comprises an operation table (101), a plurality of support columns (102) are fixedly connected to the bottom of the operation table (101) in symmetry, a pulley (103) is installed at the bottom of each support column (102), first vertical plates (104) are fixedly connected to the top of the operation table (101) in symmetry, a handle (105) is fixedly connected between the two first vertical plates (104), and a control panel (106) is fixedly connected to the top of the operation table (101). A storage box (107) is fixedly connected to the top of the operation table (101) in penetration, a conical material guiding box (108) is fixedly and communicatively connected to the bottom of the storage box (107), a rubbing plate (109) is slidably connected to the inner bottom of the conical material guiding box (108) in symmetry, a plurality of friction balls (110) are fixedly connected to the top of the rubbing plate (109) in uniformity, a slide rod (111) is fixedly connected to one side surface of the rubbing plate (109) in penetration of the conical material guiding box (108), a first connecting plate (112) is fixedly connected between the two slide rods (111), a support rod (113) is fixedly connected to the top of the first connecting plate (112), and a second connecting plate (114) is fixedly connected to the top end of the support rod (113).
3. The rapid repair device for asphalt pavement maintenance according to claim 2, characterized in that, A lead screw (115) is rotatably connected to one outer side surface of the storage box (107), a first straight gear (116) is fixedly connected to the outer wall of the lead screw (115), a moving plate (117) is threadedly connected to the outer wall of the lead screw (115), the moving plate (117) is fixedly matched with the second connecting plate (114), and a first baffle (118) is fixedly connected to the end of the lead screw (115). Second vertical plates (119) are fixedly connected to the bottom of the operation table (101) in symmetry, second rotation shafts (120) are rotatably connected to one side surface of each second vertical plate (119) in penetration, a rolling roller (121) is fixedly connected between the two second rotation shafts (120), a first sprocket (122) is fixedly connected to the end of one second rotation shaft (120), and slide grooves (123) are symmetrically formed in the bottom of the operation table (101).
4. The rapid repair device for asphalt pavement maintenance according to claim 3, characterized in that, The soothing assembly (2) includes two sliding plates (201) slidingly connected to the bottom of the operating table (101), the sliding plates (201) are in sliding fit with corresponding sliding grooves (123), the two sliding plates (201) are fixedly connected with a vertical plate (202), the vertical plate (202) is fixedly connected with first fixed plates (203) at the bottom in a symmetrical mode, the first fixed plates (203) are rotatably connected with a soothing plate (204) between the two first fixed plates (203), and the vertical plate (202) is fixedly connected with a limiting plate (205) in abutment with the soothing plate (204).
5. The rapid repair device for asphalt pavement maintenance according to claim 4, characterized in that, The vertical plate (202) is fixedly connected with a first connecting column (206) on one side, the first connecting column (206) is rotatably connected with a sleeve pipe (207) on the outer wall, the sleeve pipe (207) is fixedly connected with a supporting rod (208) on the outer wall, the vertical plate (202) is fixedly connected with a toothed plate (209) on the adjacent side, and the toothed plate (209) is in meshing fit with a first spur gear (116).
6. The rapid repair device for asphalt pavement maintenance according to claim 5, characterized in that, The tamping assembly (3) includes an L-shaped plate (301) fixedly connected to the bottom of the operating table (101), the L-shaped plate (301) is fixedly connected with a rectangular sleeve (302) at the end, the rectangular sleeve (302) is slidingly connected with a square rod (303) on the inner wall, the square rod (303) is fixedly connected with a tamping plate (304) at the bottom end, the square rod (303) is fixedly connected with an extension plate (305) on one side, the extension plate (305) is hingedly connected with a swing rod (306) at the bottom, and the swing rod (306) is hingedly connected with the supporting rod (208).
7. The rapid repair device for asphalt pavement maintenance according to claim 6, characterized in that, The driving assembly (4) includes a stand (401) fixedly connected to the bottom of the operating table (101), the stand (401) is fixedly connected with a mounting seat (402) at the bottom end, the mounting seat (402) is fixedly connected with a motor (403) at the bottom, and the motor (403) is fixedly connected with a rotating rod (404) at the output end.
8. The rapid repair device for asphalt pavement maintenance according to claim 7, characterized in that, The rotating rod (404) is fixedly connected with a rotating disc (405) at the end, the rotating disc (405) is fixedly connected with a second connecting column (406) at the side away from the center, the second connecting column (406) is in rotational fit with the supporting rod (208), and the second connecting column (406) is fixedly connected with a second baffle (407) at the end. The rotating rod (404) is fixedly connected with a second sprocket (408) on the outer wall, and the second sprocket (408) is in meshing transmission with the first sprocket (122) through a chain.
9. The rapid repair device for asphalt pavement maintenance according to claim 8, characterized in that, The pressing assembly (5) includes an L-shaped bearing plate (501) fixedly connected on the top of the operation table (101), one side of the L-shaped bearing plate (501) is fixedly connected with a servo motor (502), the output end of the servo motor (502) is fixedly connected with a rotating plate (503), the bottom of the rotating plate (503) is symmetrically provided with a guide groove (504), the inner wall of the guide groove (504) is slidably connected with a moving block (505), the bottom of the moving block (505) is hingedly connected with a pressing rod (506), the bottom end of the pressing rod (506) is fixedly connected with a pressing plate (507), the pressing assembly (5) further includes two L-shaped guide plates (508) fixedly connected on the top of the operation table (101), the L-shaped guide plates (508) are in sliding fit with the pressing rod (506), the control panel (106) is internally provided with a PLC controller, and the PLC controller is electrically connected with the motor (403) and the servo motor (502) through wires.
10. A method for rapid repair of asphalt pavement maintenance, applied to the asphalt pavement maintenance rapid repair device of claim 9, characterized in that, The method comprises the following steps: S01: first, put the asphalt into the storage box (107), then control the two rubbing plates (109) to reciprocate in the tapered guide box (108), so that the rubbing plate (109) continuously rubs the asphalt inside, avoids the asphalt from being blocked at the discharge port during discharging, and ensures the smoothness of the asphalt discharging; S02: then, after the asphalt is discharged onto the road surface to be repaired, the smoothing plate (204) is controlled to reciprocate along the advancing direction of the device, so that the smoothing plate (204) scrapes the asphalt to improve the flatness of the repaired part; S03: then, the tamping plate (304) of the tamping assembly (3) is controlled to reciprocate up and down, so that the tamping plate (304) tamps the asphalt to make the asphalt more compact and improve the solidity of the repaired part; S04: finally, the rolling roller (121) is controlled to rotate while the device moves, so that the rolling roller (121) tamps and compacts the repaired road surface, thereby completing the repair of the road surface.