Foaming plate extruder
By designing a foamed board extruder that includes a hot melt generator, a mixing and stirring shaft, a temperature sensor, and a cooling plate, the problems of foaming uniformity and inaccurate temperature control were solved, and stable production of high-quality foamed boards was achieved.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-12-18
- Publication Date
- 2026-03-27
AI Technical Summary
Existing foamed board production equipment suffers from insufficient foaming uniformity and inaccurate material temperature control, which affects foaming stability and makes it difficult to meet the requirements of high-quality production.
A foamed board extruder was designed, which includes a feeding structure, a molding structure, and a cooling structure. Through components such as a hot melt heater for heating, a mixing and stirring shaft for stirring, a temperature sensor for temperature control, and a cooling plate for cooling, the foamed material is precisely heated and cooled to ensure uniform foaming and rapid shaping.
It improves foaming uniformity and temperature control precision, ensures foaming stability, and meets the production requirements of high-quality foamed boards.
Smart Images
Figure CN121733746A_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the field of plate processing, in particular to a foamed plate extruder. BACKGROUND
[0002] Foamed plate, as a kind of lightweight and high-performance polymer material product, has been widely used in packaging cushion (such as electronic and electrical cushion pad), building materials (such as thermal insulation partition board, floor heating insulation layer), home appliance accessories (such as refrigerator liner, air conditioner air duct), transportation (such as automobile interior sound insulation layer) and other fields due to its excellent cushioning and shock absorption, heat insulation, sound insulation and chemical corrosion resistance. In recent years, with the tightening of global environmental protection policies (such as plastic restriction order and low-carbon emission reduction requirements) and the improvement of the performance requirements of downstream industries, the market demand for foamed plate continues to grow - not only does the product need to have higher mechanical strength (such as compression resistance and impact resistance) and more stable physical properties (such as low shrinkage and uniform density distribution), but also needs to meet the "green production" demand (such as using environmentally friendly foaming agent and reducing production energy consumption), which puts higher requirements on the technical performance of the core production equipment of foamed plate - the extruder.
[0003] At present, the production of foamed plate is mainly realized through extrusion molding process, which requires mixing high polymer material with foaming agent and then heating and melting, and then extruding and molding through the extruder. With the continuous improvement of environmental protection requirements and the continuous change of market demand, higher production efficiency, more stable product quality and lower energy consumption are required for foamed plate production equipment. In recent years, domestic and foreign researches on foamed plate extruder mainly focus on improving foaming uniformity, reducing energy consumption and realizing automatic control, but the existing equipment still has obvious technical shortcomings, not only the foaming uniformity is insufficient, but also the control precision of material temperature in the foaming process is low, which directly affects the foaming stability, and it is difficult to meet the current industry demand for high-quality foamed plate production. SUMMARY
[0004] The purpose of the present application is to solve the problems of insufficient foaming uniformity and inaccurate material temperature control in the foaming process of the existing equipment, which affects the foaming stability.
[0005] The technical solution to achieve the above purpose is: a foamed plate extruder for processing foaming material, comprising: a machine body; A feeding structure connected to the machine body, which can process and input the foaming material into the machine body through the feeding mechanism; A forming mechanism connected inside the machine body, which is connected with the feeding mechanism and can collect the material input by the feeding mechanism through the forming mechanism; Cooling mechanisms connected to opposite sides of the forming mechanism, through which low temperature is generated to cool the material in the forming mechanism, so that the material in the forming mechanism is quickly shaped.
[0006] The further improvement of the technical scheme of the present application lies in that the feeding mechanism comprises a feeding port, a hot melting device connected to the bottom of the feeding port, a processing box connected to the bottom of the hot melting device, and an input valve connected to the bottom of the processing box, and the processing box is internally provided with a processing space for processing the foaming material.
[0007] The further improvement of the technical scheme of the present application lies in that the processing box comprises a motor, and a mixing and stirring shaft connected to the motor and extending into the processing space of the processing box.
[0008] The further improvement of the technical scheme of the present application lies in that the processing box further comprises a temperature control main body, a display connected to the outer side of the temperature control main body, a guide plate connected to the top of the temperature control main body, the outer side of the guide plate being connected to the inner wall of the processing box, a plurality of temperature sensors connected to the inner side of the temperature control main body, and a temperature riser connected to the inner side of the temperature control main body and located below the temperature sensors.
[0009] The further improvement of the technical scheme of the present application lies in that the processing box further comprises a swing seat, a hollow copper rod connected to the swing seat, and a knocking ball connected to the top of the hollow copper rod, the knocking ball being capable of knocking the processing box.
[0010] The further improvement of the technical scheme of the present application lies in that the forming mechanism comprises a forming box, a feeding pipe connected to the top of the forming box, refrigeration plates connected to opposite sides of the forming box, a driver connected to the side of the refrigeration plate away from the forming box, and a forming box inserted into the forming box. The bottom of the driver is connected to the inner wall of the forming box.
[0011] The further improvement of the technical scheme of the present application lies in that one side of the forming box is connected with a handle, and a backrest is clamped to the inner wall of the forming box, so that the backrest is opened after the foaming material is cooled and shaped, thereby facilitating the extraction of the finished product.
[0012] The further improvement of the technical scheme of the present application lies in that the backrest is provided with a temperature guide plate, through which the low temperature generated by the refrigeration plate is concentrated, so that the foaming material in the forming box is quickly cooled and solidified. The backrest is further provided with a buckle, the other end of the buckle being capable of being buckled to the forming box, so that the backrest is limited in the forming box, thereby achieving the sealing of the forming box.
[0013] The further improvement of the technical scheme of the present application is that the machine body further comprises an oscillation main body, a cylinder connected to the oscillation main body, a damping spring connected to the cylinder, and a top plate connected to the bottom of the cylinder. The bottom of the oscillation main body is connected to the forming box body. The other end of the cylinder is connected to the oscillation main body.
[0014] By using the above technical scheme, the present application has the following technical effects compared with the prior art: The present application provides a foamed board extruder. Through the above, the foamed material is heat treated by driving the hot melter to generate heat source, and the mixing and stirring shaft is arranged in the processing space of the processing box body. The mixing and stirring shaft is driven by the motor to rotate, so that the foamed material in the processing space is stirred, so that the foamed material is fully heated during heat treatment. The temperature sensor is arranged, which can real-time sense the temperature process of the processing space in the processing box body, and can display the sensed temperature on the display in real time. When the temperature in the space exceeds the set temperature, the heating is stopped, and when the temperature is insufficient, the heater is driven to generate heat to increase the temperature in the space. BRIEF DESCRIPTION OF DRAWINGS
[0015] Figure 1 It is a whole structure schematic view of the foamed board extruder of the present application. Figure 2 It is a rear view schematic view of the foamed board extruder of the present application. Figure 3 It is a cross-sectional view schematic view of the processing box body of the foamed board extruder of the present application. Figure 4 It is an enlarged schematic view of A of the foamed board extruder of the present application. Figure 5 It is an enlarged schematic view of B of the foamed board extruder of the present application. Figure 6 It is a three-dimensional schematic view of the forming box body and the forming box of the foamed board extruder of the present application. Figure 7 It is a plane schematic view of the oscillation main body of the foamed board extruder of the present application. Figure 8 It is an expanded schematic view of the forming box of the foamed board extruder of the present application.
[0016] The reference signs are explained as follows: 1, machine body; 11, forming box body; 12, refrigeration plate; 13, driver; 14, forming box; 15, material conveying pipe; 16, back plate; 17, temperature guiding plate; 18, buckle; 19, handle; 2, control console; 3, input valve; 4, processing box body; 41, oscillation seat; 42, hollow copper rod; 43, knocking ball; 5, temperature control main body; 51, display; 52, guiding plate; 53, temperature sensor; 54, temperature riser; 6, motor; 61, mixing and stirring shaft; 7, hot melting device; 8, feeding port; 9, oscillation main body; 91, air cylinder; 92, damping spring; 93, top plate; 10, sliding table. DETAILED DESCRIPTION
[0017] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative work fall within the scope of protection of the present application. EMBODIMENT
[0018] As shown in Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 , Figure 6 , Figure 7 , and Figure 8 , the present application provides a foamed plate material extruder for processing foamed material, comprising: a machine body 1, a feeding structure connected to the machine body 1, the foamed material can be processed and input into the machine body 1 through the feeding structure, a forming mechanism connected inside the machine body 1, the forming mechanism is connected with the feeding structure, the material input by the feeding structure can be collected through the forming mechanism, a cooling mechanism connected to the opposite sides of the forming mechanism, the material in the forming mechanism can be cooled by the cooling mechanism to quickly shape the material, and the starting and stopping of the feeding structure, the forming mechanism and the cooling mechanism can be controlled by setting a control console 2 on the machine body 1.
[0019] Preferably, the foamed material can be input into the forming mechanism by setting the feeding structure on the machine body 1, and the foamed material can be heated during the input process.
[0020] In one specific embodiment of the present application, the feeding mechanism comprises a feeding port 8, a hot melting device 7 connected to the bottom of the feeding port 8, a processing box body 4 connected to the bottom of the hot melting device 7, and an input valve 3 connected to the bottom of the processing box body 4. The processing box body 4 is internally provided with a processing space for processing foamed material, and the processing box body 4 comprises a motor 6 and a mixing and stirring shaft 61 connected to the motor 6 and extending into the processing space of the processing box body 4.
[0021] Further, the foaming material is poured into the feeding port 8, is input into the hot melting device 7 through the feeding port 8, is subjected to heat treatment by driving the hot melting device 7 to generate a heat source, is then input into the processing box 4, and the mixing stirring shaft 61 is arranged in the processing space of the processing box 4. The mixing stirring shaft 61 is driven by the motor 6 to rotate, and the foaming material in the processing space is stirred, so that the foaming material is sufficiently heated during the heat treatment.
[0022] In an embodiment of the present application, the processing box 4 further comprises a temperature control body 5, a display 51 connected to the outer side of the temperature control body 5, a guide plate 52 connected to the top of the temperature control body 5, the outer side of the guide plate 52 being connected to the inner wall of the processing box 4, a plurality of temperature sensors 53 connected to the inner side of the temperature control body 5, and a temperature riser 54 connected to the inner side of the temperature control body 5 and below the temperature sensors 53.
[0023] Further, the display 51 is connected to the temperature sensors 53 by an electric wire, so that the temperature sensors 53 can display the sensed temperature on the display 51 in real time during the real-time sensing of the temperature of the processing space in the processing box 4. When the temperature in the space exceeds the set temperature, the temperature riser 54 is stopped from rising the temperature, and when the temperature is insufficient, the temperature riser 54 is driven to generate heat to raise the temperature in the space. The guide plate 52 can guide the foaming material melted by heat treatment to the surface of the mixing stirring shaft 61, so that the foaming material can be repeatedly stirred by the mixing stirring shaft 61 during the heating process, so that all the foaming material is sufficiently heated.
[0024] In an embodiment of the present application, the processing box 4 further comprises a transmission seat 41, a hollow copper rod 42 connected to the transmission seat 41, and a knocking ball 43 connected to the top of the hollow copper rod 42. The knocking ball 43 can knock the processing box 4.
[0025] Further, the transmission seat 41 is arranged in the processing box 4, so that when the vibration is contacted, the vibration is conducted to the hollow copper rod 42, the hollow copper rod 42 swings left and right, and the knocking ball 43 hits the processing box 4, so that the foaming material adhering to the inner wall of the processing box 4 gradually slides to the input valve 3, thereby avoiding the foaming material remaining on the inner wall of the processing box 4.
[0026] In one of the embodiments of the present application, the forming mechanism comprises a forming box 11, a feeding pipe 15 connected to the top of the forming box 11, refrigerating plates 12 connected to the opposite sides of the forming box 11, a driver 13 connected to the side of the refrigerating plates 12 away from the forming box 11, a forming box 14 inserted into the forming box 11, the bottom of the driver 13 connected to the inner wall of the forming box 11, one side of the forming box 14 connected with a handle 19, and a backboard 16 clamped on the inner wall of the forming box 14, the backboard 16 is opened after the foaming material is cooled and formed to facilitate the extraction of the finished product, the backboard 16 is provided with a temperature guide plate 17, the low temperature generated by the refrigerating plates 12 is concentrated through the temperature guide plate 17, so that the foaming material in the forming box 14 is rapidly cooled and solidified, the backboard 16 is also provided with a buckle 18, the other end of the buckle 18 can be buckled on the forming box 14, the backboard 16 is limited in the forming box 14 by buckling the other end of the buckle 18 on the forming box 14, so as to realize the sealing of the forming box 14.
[0027] Preferably, the top of the feeding pipe 15 is connected to the bottom of the input valve 3, the foaming material in the processing box 4 is input into the feeding pipe 15 by driving the input valve 3, and the material is input into the forming box 14 in the forming box 11 through the feeding pipe 15, then the driver 13 generates electric energy to cool the foaming material in the forming box 14 by condensing low temperature on the refrigerating plate 12.
[0028] Further, the forming box 14 can be pulled out of the forming box 11 by pulling the handle 19, a sliding platform 10 is installed on the right side of the machine body 1 to provide a slidable platform for the forming box 14, the foaming material can be taken out of the forming box 11 to check the cooling condition of the material when the foaming material is cooled in the forming box 14, if it is solidified and formed, it is put back into the forming box 11 to continue cooling, and when it is solidified, the formed foaming plate is directly taken out.
[0029] Further, the wall on one side of the forming box 14 is provided as a backboard 16 which can be opened and closed, buckles 18 are arranged on the opposite sides of the backboard 16, only one buckle 18 is shown in the figure, the backboard 16 is tightly attached to the forming box 14 to avoid leakage of the input foaming material, and the backboard 16 is also provided with a temperature guide plate 17, the low temperature generated by the refrigerating plates 12 is concentrated through the temperature guide plate 17, so that the foaming material in the forming box 14 is rapidly cooled and solidified.
[0030] In one specific embodiment of the present application, the body 1 further comprises an oscillating body 9, a cylinder 91 connected to the oscillating body 9, a damping spring 92 connected to the cylinder 91, a top plate 93 connected to the bottom of the cylinder 91, the bottom of the top plate 93 being in contact with the forming box 11, the bottom of the oscillating body 9 being connected to the forming box 11, and the other end of the cylinder 91 being connected to the oscillating body 9.
[0031] Further, the top plate 93 is pushed by the cylinder 91 to hit the forming box 11, and the foaming material in the forming box 14 is filled more tightly through the hitting, so that no concave or internal bubble is generated on the formed plate, and the rebounding of the top plate 93 after hitting the forming box 11 is reduced by the damping spring 92, which is beneficial to improve the stability of the cylinder 91 and prevent it from shaking.
[0032] Working principle: As Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 , Figure 6 , Figure 7 and Figure 8 indicated, in use, the foaming plate extruder is used to pour the foaming material into the feeding port 8, input the foaming material into the hot melting device 7 through the feeding port 8, generate heat source by driving the hot melting device 7 to heat treat the foaming material, then input the foaming material into the processing box 4, drive the mixing and stirring shaft 61 by the motor 6 to start rotating the mixing and stirring shaft 61 to stir and heat the foaming material in the processing space, in the heating process, the temperature in the processing box 4 is sensed in real time by the temperature sensor 53, and the sensed temperature is displayed on the display 51 in real time, when the temperature in the space exceeds the set temperature, the heating is stopped, and when the temperature is insufficient, the temperature in the space is increased by driving the heating device 54 to generate heat, so that all the foaming material is heated sufficiently, then the foaming material in the processing box 4 is input into the conveying pipe 15 by driving the input valve 3, the material is input into the forming box 14 in the forming box 11 by the conveying pipe 15, then the foaming material in the forming box 14 is cooled by the low temperature condensed on the refrigeration plate 12 generated by the driver 13, after the material in the forming box 14 is solidified, the forming box 14 is pulled out from the forming box 11 to the sliding table 10 by pulling the handle 19, and finally the foaming plate is taken out by opening the back plate 16 on the forming box 14.
[0033] The above merely describes preferred embodiments of the present application, but is not intended to limit the present application to other forms, any person skilled in the art can make changes or modifications to the above disclosed technical contents into equivalent embodiments with equivalent changes, and apply to other fields, but any simple modification, equivalent change and modification made to the above embodiments according to the technical essence of the present application without departing from the technical solution content of the present application still belongs to the protection scope of the present application technical solution.
Claims
1. A foamed board extruder for processing foamed materials, characterized in that: The extruder includes: a body (1); The feeding structure connected to the machine body (1) allows the foaming material to be processed and fed into the machine body (1) through the feeding mechanism; A molding mechanism is connected inside the machine body (1). The molding mechanism is connected to the feeding mechanism. The material input by the feeding mechanism can be collected through the molding mechanism. The cooling mechanism connected to the opposite sides of the molding mechanism can generate a low temperature to cool the material in the molding mechanism, so that the material in the molding mechanism can be quickly shaped.
2. The foamed board extruder according to claim 1, characterized in that: The feeding mechanism includes a feed inlet (8), a hot melter (7) connected to the bottom of the feed inlet (8), a processing box (4) connected to the bottom of the hot melter (7), and an input valve (3) connected to the bottom of the processing box (4). The processing box (4) has a processing space for processing foamed materials inside.
3. The foamed board extruder according to claim 2, characterized in that: The processing box (4) includes a motor (6) and a mixing and stirring shaft (61) connected to the motor (6) extending into the processing space of the processing box (4).
4. The foamed board extruder according to claim 2, characterized in that: The processing box (4) also includes a temperature control body (5), a display (51) connected to the outside of the temperature control body (5), a guide plate (52) connected to the top of the temperature control body (5), the outside of the guide plate (52) being connected to the inner wall of the processing box (4), multiple temperature sensors (53) connected to the inside of the temperature control body (5), and a heater (54) connected to the inside of the temperature control body (5) and located below the temperature sensors (53).
5. A foamed board extruder according to claim 3, characterized in that: The processing box (4) also includes a transmission seat (41), a hollow copper rod (42) connected to the transmission seat (41), and a striking ball (43) connected to the top of the hollow copper rod (42). The striking ball (43) can strike the processing box (4).
6. The foamed board extruder according to claim 1, characterized in that: The molding mechanism includes a molding box (11), a material conveying pipe (15) connected to the top of the molding box (11), a cooling plate (12) connected to opposite sides of the molding box (11), a driver (13) connected to the side of the cooling plate (12) away from the molding box (11), and a molding box (14) inserted into the molding box (11). The bottom of the driver (13) is connected to the inner wall of the molded housing (11).
7. A foamed board extruder according to claim 6, characterized in that: A handle (19) is connected to one side of the molding box (14), and a backing plate (16) is snapped onto the inner wall of the molding box (14). By snapping the backing plate (16) onto the inner wall of the molding box (14), the backing plate (16) can be opened after the foam material has cooled and solidified, so as to facilitate the extraction of the finished product.
8. The foamed board extruder according to claim 7, characterized in that: The backing plate (16) is provided with a temperature guiding plate (17), which can concentrate the low temperature generated by the cooling plate (12) so that the foaming material in the molding box (14) can be cooled down and solidified quickly. The backing plate (16) is also provided with a buckle (18), the other end of which can be fastened to the molding box (14). By fastening the other end of the buckle (18) to the molding box (14), the backing plate (16) is limited in the molding box (14) so as to seal the molding box (14).
9. A foamed board extruder according to claim 6, characterized in that: The machine body (1) also includes an oscillating body (9), a cylinder (91) connected to the oscillating body (9), a shock-absorbing spring (92) connected to the cylinder (91), and a top plate (93) connected to the bottom of the cylinder (91). The bottom of the oscillating body (9) is connected to the molded box (11); The other end of the cylinder (91) is connected to the oscillating body (9).