Battery connection module, battery connection assembly and battery connection system
The modular design of the busbars and connectors solves the problems of high cost and difficult maintenance caused by flexible printed circuit boards, enabling low-cost maintenance and modular replacement of the battery connection system.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-26
- Publication Date
- 2026-03-27
AI Technical Summary
Existing battery integrated busbar systems use flexible printed circuit boards, which results in high costs and difficult maintenance. When the flexible printed circuit board fails, the entire system needs to be replaced, which also leads to high maintenance costs.
The design employs a busbar and connector, with the connector consisting of a housing and terminals. The terminals have a wire clamping structure that is welded to the busbar via a flexible arm and a base plate. The wire clamping structure can be replaced individually, avoiding the need to replace the entire battery connection assembly.
It reduces the repair and maintenance costs of the battery connection system, reduces reliance on expensive flexible printed circuit boards, enables modular replacement, and lowers the overall cost.
Smart Images

Figure CN121748726A_ABST
Abstract
Description
Technical Field
[0001] This invention relates to a battery connection module, including a battery connection component of the battery connection module and a battery connection system including the battery connection component. Background Technology
[0002] In existing technologies, the battery integrated busbar system (or battery connection system) is a core component of electric vehicles, and its manufacturing process affects battery performance and safety. Currently, the battery integrated busbar system primarily uses a flexible printed circuit board (FPC) as the transmission medium. This FPC integrates voltage acquisition, temperature acquisition, overcurrent protection, cell electrical connection, and structural support functions. This highly integrated FPC is expensive, leading to increased costs.
[0003] Furthermore, in existing technologies, busbars, temperature sensors, and fuses are all integrated onto flexible printed circuit boards (PCBs). Busbars and temperature sensors are typically soldered directly onto the PCB, while fuses are formed directly onto the PCB through an etching process. Therefore, in existing technologies, when a temperature sensor or fuse fails, the entire PCB becomes unusable and needs to be replaced, resulting in high repair and maintenance costs. Summary of the Invention
[0004] The purpose of this invention is to solve at least one aspect of the aforementioned problems and defects existing in the prior art.
[0005] According to one aspect of the present invention, a battery connection module is provided. The battery connection module includes a busbar and a connector. The busbar is used for electrical connection to a battery cell. The connector is mounted on the busbar for electrically connecting the busbar to a conductor of a ribbon cable. The connector includes: a first housing; and a first terminal disposed in the first housing. The bottom of the first terminal protrudes from the bottom of the first housing and is soldered to the busbar. The first terminal has a conductor clamping structure for clamping a conductor for electrical connection with the conductor.
[0006] According to an exemplary embodiment of the present invention, the wire clamping structure includes a pair of elastic arms, the wire being adapted to be clamped between the pair of elastic arms; a first guide ramp is formed on the inner side of the ends of the pair of elastic arms for guiding the wire to be inserted between the pair of elastic arms.
[0007] According to another exemplary embodiment of the present invention, the first terminal further has a first base plate connected to the resilient arm, the first base plate being exposed from the bottom of the first housing and welded to the busbar.
[0008] According to another exemplary embodiment of the present invention, a sealant is provided in the first housing, the sealant covering the first base plate of the first terminal to prevent the weld portion of the first base plate from being oxidized.
[0009] According to another exemplary embodiment of the present invention, the first terminal has two wire clamping structures spaced apart and opposite each other in the longitudinal direction of the first housing, the two wire clamping structures simultaneously clamping the wire.
[0010] According to another exemplary embodiment of the present invention, the first base plate has front and rear sides opposite each other in the longitudinal direction, and the two wire clamping structures are respectively connected to the front and rear sides of the first base plate.
[0011] According to another exemplary embodiment of the present invention, a first positioning hole is formed on the first base plate, and a first positioning protrusion is formed on the busbar. The first positioning protrusion engages with the first positioning hole to position the first terminal onto the busbar.
[0012] According to another exemplary embodiment of the present invention, the first housing includes: a first base having a top opening; and a first top cover mounted to the top opening of the first base. The first terminal is disposed in the first base, an opening is formed at the bottom of the first base to allow the bottom of the first terminal to be exposed, and slots are formed on the front and rear sidewalls of the first base to allow the wire to pass through.
[0013] According to another exemplary embodiment of the present invention, a rib is formed on the first top cover corresponding to a slot on the first base, the rib being adapted to be inserted into the slot for pressing and holding the wire into the wire clamping structure of the first terminal.
[0014] According to another exemplary embodiment of the present invention, the first top cover and the first base are rotatably connected on one side, such that the first top cover can be rotatably opened and closed relative to the first base; when the first top cover is rotated to the closed position, the rib presses and holds the wire into the wire holding structure of the first terminal.
[0015] According to another exemplary embodiment of the present invention, a snap is formed on the first top cover and a protrusion is formed on the first base, the protrusion engaging with a slot on the snap to lock the first top cover in the closed position.
[0016] According to another exemplary embodiment of the present invention, the first housing is an integral injection molded part and the first housing further includes a flexible connection portion connected between the first top cover and the first base, such that the first top cover can be rotatably opened and closed relative to the first base.
[0017] According to another exemplary embodiment of the present invention, a positioning post is formed on the bottom surface of the first base, and a positioning hole is formed on the busbar. The positioning post cooperates with the positioning hole to position the first housing onto the busbar.
[0018] According to another aspect of the present invention, a battery connection assembly is provided. The battery connection assembly includes: a ribbon cable including at least one row of wires; and the aforementioned battery connection module, wherein a wire clamping structure at a first terminal clamps a corresponding wire of the ribbon cable.
[0019] According to an exemplary embodiment of the present invention, the battery connection assembly includes a plurality of battery connection modules, wherein the wire clamping structures of the first terminals of the plurality of battery connection modules respectively clamp a plurality of wires of the ribbon cable.
[0020] According to another aspect of the present invention, a battery connection module is provided. The battery connection module includes a busbar and a connector. The busbar is used for electrical connection to a battery cell. The connector is mounted on the busbar for electrically connecting the busbar to a conductor of a ribbon cable. The connector includes: a first housing; a first terminal disposed in the first housing; a second terminal disposed in the first housing; and a fuse disposed in the first housing and connected in series between the first terminal and the second terminal. The bottom of the first terminal protrudes from the bottom of the first housing and is soldered to the busbar, and the second terminal has a wire clamping structure for clamping a wire for electrical connection with the wire.
[0021] According to an exemplary embodiment of the present invention, the wire clamping structure includes a pair of elastic arms, the wire being adapted to be clamped between the pair of elastic arms; a first guide ramp is formed on the inner side of the ends of the pair of elastic arms for guiding the wire to be inserted between the pair of elastic arms.
[0022] According to another exemplary embodiment of the present invention, the first terminal and the second terminal each have a lead clamping structure, which clamps the two first leads of the fuse, such that the fuse is connected in series between the first terminal and the second terminal.
[0023] According to another exemplary embodiment of the present invention, the lead clamping structure includes a pair of cantilever portions, the first lead of the fuse being adapted to be clamped between the pair of cantilever portions; a second guide slope is formed on the inner side of the ends of the pair of cantilever portions for guiding the first lead of the fuse to be inserted between the pair of cantilever portions.
[0024] According to another exemplary embodiment of the present invention, the first terminal further has a first base plate connected to its lead clamping structure, the first base plate being exposed from the bottom of the first housing and welded to the busbar; the second terminal further has a second base plate connected to its wire clamping structure and lead clamping structure.
[0025] According to another exemplary embodiment of the present invention, the second terminal has two wire clamping structures spaced apart and opposite each other in the longitudinal direction of the first housing, the two wire clamping structures of the second terminal simultaneously clamping the wires.
[0026] According to another exemplary embodiment of the present invention, the first terminal has two lead clamping structures spaced apart and opposite each other in the longitudinal direction of the first housing, the two lead clamping structures of the first terminal simultaneously clamping one first lead of the fuse; the second terminal has two lead clamping structures spaced apart and opposite each other in the longitudinal direction of the first housing, the two lead clamping structures of the second terminal simultaneously clamping the other first lead of the fuse.
[0027] According to another exemplary embodiment of the present invention, the first base plate has front and rear sides opposite to each other in the longitudinal direction, and two lead clamping structures of the first terminal are respectively connected to the front and rear sides of the first base plate; the second base plate has front and rear sides opposite to each other in the longitudinal direction, and two lead clamping structures of the second terminal are respectively connected to the front and rear sides of the second base plate; the two wire clamping structures of the second terminal are respectively connected to the front and rear sides of the second base plate and are spaced apart from the lead clamping structures of the second terminal in the transverse direction of the first housing.
[0028] According to another exemplary embodiment of the present invention, a first positioning hole is formed on the first base plate, and a first positioning protrusion is formed on the busbar. The first positioning protrusion engages with the first positioning hole to position the first terminal onto the busbar.
[0029] According to another exemplary embodiment of the present invention, the first housing includes: a first base having a top opening; and a first top cover mounted to the top opening of the first base. The first terminal and the second terminal are disposed in the first base, and an opening is formed at the bottom of the first base to allow the bottom of the first terminal to be exposed.
[0030] According to another exemplary embodiment of the present invention, a transverse partition wall dividing the internal space of the first base into a front chamber and a rear chamber, and a longitudinal partition wall dividing the front chamber into a left chamber and a right chamber are formed in the first base; the first terminal and the second terminal are respectively disposed in the right chamber and the left chamber of the first base, and the body of the fuse is disposed in the rear chamber of the first base; a first wire groove allowing the wire to pass through and a first lead groove allowing the first lead of the fuse to pass through are respectively formed on the front side wall and the transverse partition wall of the first base.
[0031] According to another exemplary embodiment of the present invention, a positioning post is formed on the bottom surface of the first base, and a positioning hole is formed on the busbar. The positioning post cooperates with the positioning hole to position the first housing onto the busbar.
[0032] According to another aspect of the present invention, a battery connection assembly is provided. The battery connection assembly includes: a ribbon cable including at least one row of wires; and the aforementioned battery connection module, wherein a wire clamping structure at a second terminal clamps a corresponding wire of the ribbon cable.
[0033] According to an exemplary embodiment of the present invention, the battery connection assembly includes a plurality of battery connection modules, wherein the wire clamping structures of the second terminals of the plurality of battery connection modules respectively clamp a plurality of wires of the ribbon cable.
[0034] According to another aspect of the present invention, a battery connection system is provided. The battery connection system includes: the aforementioned battery connection assembly; and a tray on which the battery connection assembly is mounted.
[0035] According to an exemplary embodiment of the present invention, the battery connection system further includes a temperature detection module, mounted on the tray, for detecting the temperature of the battery.
[0036] According to another exemplary embodiment of the present invention, the temperature detection module includes: a second housing; two terminals disposed in the second housing and each having a first clamping structure; a temperature sensor disposed in the second housing and connected in series between the two terminals; and a thermally conductive pad disposed in the second housing and in thermal contact with the temperature sensor. The first clamping structures of the two terminals respectively clamp two wires of the ribbon cable for electrical connection to the two wires respectively; the thermally conductive pad protrudes from the bottom of the second housing for thermal contact with the battery cell, battery pack top cover, or busbar to transfer heat from the battery cell, battery pack top cover, or busbar to the temperature sensor.
[0037] According to another exemplary embodiment of the present invention, the two terminals each have a second clamping structure, the second clamping structure of the two terminals respectively clamping the two second leads of the temperature sensor, such that the temperature sensor is connected in series between the two terminals.
[0038] According to another exemplary embodiment of the present invention, the terminal has two first clamping structures spaced apart and opposite each other in the longitudinal direction of the second housing for simultaneously clamping the wire; the terminal has two second clamping structures spaced apart and opposite each other in the longitudinal direction of the second housing for simultaneously clamping the second lead of the temperature sensor.
[0039] According to another exemplary embodiment of the present invention, the first clamping structure of the terminal includes a pair of first elastic arms, and the wire is clamped between the pair of first elastic arms; the second clamping structure of the terminal includes a pair of second elastic arms, and the second lead of the temperature sensor is clamped between the pair of second elastic arms.
[0040] According to another exemplary embodiment of the present invention, the terminal has a base plate having front and rear sides opposite each other in the longitudinal direction of the second housing, two first clamping structures of the terminal being connected to the front and rear sides of the base plate respectively; two second clamping structures of the terminal being connected to the front and rear sides of the base plate respectively, and the first clamping structures and the second clamping structures of the terminal being spaced apart in the transverse direction of the second housing.
[0041] According to another exemplary embodiment of the present invention, the second housing includes: a second base having a top opening; and a second top cover mounted on the top opening of the second base. A first partition wall dividing the internal space of the second base into a front cavity and a rear cavity, and a second partition wall dividing the front cavity into a left cavity and a right cavity are formed in the second base; the two terminals are respectively disposed in the left cavity and the right cavity of the second base, and the body of the temperature sensor and the thermal pad are disposed in the rear cavity of the second base; a second wire groove allowing the wire to pass through and a second lead groove allowing the second lead of the temperature sensor to pass through are respectively formed on the front wall and the first partition wall of the second base.
[0042] According to another exemplary embodiment of the present invention, an elastic buckle is formed on the bottom of the second base, and a locking hole is formed on the tray. The elastic buckle is inserted into and engages with the locking hole to lock the second housing to the tray.
[0043] According to another exemplary embodiment of the present invention, an opening is formed on the second base of the second housing to allow the thermal pad to pass through, and a window is formed on the tray to allow the thermal pad to pass through, the thermal pad passing through the second base and the tray and making thermal contact with the battery cell, battery pack top cover or busbar.
[0044] In the foregoing exemplary embodiments of the present invention, the battery connection module or temperature detection module can be replaced individually without replacing the entire battery connection assembly or the entire battery connection system. Therefore, the present invention can save on repair and maintenance costs. Furthermore, the present invention does not require the use of expensive flexible printed circuit boards, but only inexpensive ribbon cables; therefore, the present invention can significantly reduce costs.
[0045] Other objects and advantages of the invention will become apparent from the following description of the invention with reference to the accompanying drawings, and will help to provide a comprehensive understanding of the invention. Attached Figure Description
[0046] Figure 1 This diagram shows a perspective view of a battery connection system according to an exemplary embodiment of the present invention. Figure 2 This diagram shows a partially enlarged schematic of a battery connection system according to an exemplary embodiment of the present invention; Figure 3 A perspective view of a battery connection module according to an exemplary embodiment of the present invention is shown, wherein the first top cover is in a closed position; Figure 4 A perspective view of a battery connection module according to an exemplary embodiment of the present invention is shown, wherein the first top cover is in the open position; Figure 5 An exploded view of a battery connection module according to an exemplary embodiment of the present invention is shown; Figure 6 A cross-sectional view of a battery connection module according to an exemplary embodiment of the present invention is shown, wherein the first housing is not shown; Figure 7 A perspective view showing a first terminal and wires of a battery connection module according to an exemplary embodiment of the present invention; Figure 8 A perspective view of a first housing of a battery connection module according to an exemplary embodiment of the present invention is shown, wherein the first top cover is in the open position; Figure 9 A perspective view of a temperature detection module according to an exemplary embodiment of the present invention, viewed from above; Figure 10A perspective view of a temperature detection module according to an exemplary embodiment of the present invention, viewed from the bottom. Figure 11 An exploded view of a temperature detection module according to an exemplary embodiment of the present invention is shown. Figure 12 A perspective view of a temperature detection module according to an exemplary embodiment of the present invention is shown, wherein the second housing is not shown; Figure 13 A perspective view of a battery connection module according to another exemplary embodiment of the present invention is shown, wherein the first top cover is in a closed position; Figure 14 A perspective view of a battery connection module according to another exemplary embodiment of the present invention is shown, wherein the first top cover is removed; Figure 15 An exploded view of a battery connection module according to another exemplary embodiment of the present invention is shown; Figure 16 An exploded view of the connector of a battery connection module according to another exemplary embodiment of the present invention is shown. Detailed Implementation
[0047] The technical solution of the present invention will be further described in detail below through embodiments and in conjunction with the accompanying drawings. In this specification, the same or similar reference numerals indicate the same or similar components. The following description of the embodiments of the present invention with reference to the accompanying drawings is intended to explain the overall inventive concept of the present invention and should not be construed as a limitation thereof.
[0048] Furthermore, in the following detailed description, numerous specific details are set forth for ease of explanation to provide a thorough understanding of the embodiments disclosed herein. However, it will be apparent that one or more embodiments may be practiced without these specific details. In other instances, well-known structures and apparatuses are illustrated to simplify the figures.
[0049] According to a general technical concept of the present invention, a battery connection module is provided. The battery connection module includes a busbar and a connector. The busbar is used for electrical connection to a battery cell. The connector is mounted on the busbar for electrically connecting the busbar to a conductor of a ribbon cable. The connector includes: a first housing; and a first terminal disposed in the first housing. The bottom of the first terminal protrudes from the bottom of the first housing and is soldered to the busbar. The first terminal has a conductor clamping structure for clamping a conductor for electrical connection with the conductor.
[0050] According to another general technical concept of the present invention, a battery connection assembly is provided. The battery connection assembly includes: a ribbon cable including at least one row of wires; and the aforementioned battery connection module, wherein a wire clamping structure at a first terminal clamps a corresponding wire of the ribbon cable.
[0051] According to another general technical concept of the present invention, a battery connection module is provided. The battery connection module includes a busbar and a connector. The busbar is used for electrical connection to a battery cell. The connector is mounted on the busbar for electrically connecting the busbar to a conductor of a ribbon cable. The connector includes: a first housing; a first terminal disposed in the first housing; a second terminal disposed in the first housing; and a fuse disposed in the first housing and connected in series between the first terminal and the second terminal. The bottom of the first terminal protrudes from the bottom of the first housing and is soldered to the busbar, and the second terminal has a wire clamping structure for clamping a wire for electrical connection with the wire.
[0052] According to another general technical concept of the present invention, a battery connection assembly is provided. The battery connection assembly includes: a ribbon cable including at least one row of wires; and the aforementioned battery connection module, wherein a wire clamping structure at the second terminal clamps a corresponding wire of the ribbon cable.
[0053] According to another general technical concept of the present invention, a battery connection system is provided. The battery connection system includes: the aforementioned battery connection assembly; and a tray on which the battery connection assembly is mounted.
[0054] Figure 1 This diagram shows a perspective view of a battery connection system according to an exemplary embodiment of the present invention. Figure 2 This diagram shows a partially enlarged schematic of a battery connection system according to an exemplary embodiment of the present invention; Figure 3 A perspective view of a battery connection module 100 according to an exemplary embodiment of the present invention is shown, wherein the first top cover 12 is in a closed position; Figure 4 A perspective view of a battery connection module 100 according to an exemplary embodiment of the present invention is shown, wherein the first top cover 12 is in the open position; Figure 5 An exploded view of a battery connection module 100 according to an exemplary embodiment of the present invention is shown; Figure 6 A cross-sectional view of a battery connection module 100 according to an exemplary embodiment of the present invention is shown, wherein the first housing 10 is not shown; Figure 7 A perspective view showing a first terminal 13 and a wire 40 of a battery connection module 100 according to an exemplary embodiment of the present invention; Figure 8A perspective view of a first housing 10 of a battery connection module 100 according to an exemplary embodiment of the present invention is shown, wherein a first top cover 12 is in the open position.
[0055] like Figures 1 to 8 As shown, in an exemplary embodiment of the present invention, a battery connection module 100 is disclosed. The battery connection module 100 includes a busbar 2 and a connector 1. The busbar 2 is used for electrical connection to battery cells (not shown) of a battery pack. The connector 1 is mounted on the busbar 2 and is used for electrically connecting the busbar 2 to a wire 40 of a ribbon cable 4.
[0056] like Figures 1 to 8 As shown in the illustrated embodiment, connector 1 includes a first housing 10 and a first terminal 13. The first terminal 13 is disposed within the first housing 10. The bottom of the first terminal 13 protrudes from the bottom of the first housing 10 and is soldered to a busbar 2. The first terminal 13 has a wire clamping structure 130 for clamping a wire 40 for electrical connection with the wire 40.
[0057] like Figures 1 to 8 As shown in the illustrated embodiment, the wire clamping structure 130 includes a pair of elastic arms 132, and the wire 40 is adapted to be clamped between the pair of elastic arms 132. A first guide ramp 132a is formed on the inner side of the ends of the pair of elastic arms 132 for guiding the wire 40 into the pair of elastic arms 132.
[0058] like Figures 1 to 8 As shown, in the illustrated embodiment, the first terminal 13 also has a first base plate 131 connected to the elastic arm 132, the first base plate 131 protruding from the bottom of the first housing 10 and welded to the busbar 2.
[0059] like Figures 1 to 8 As shown in the illustrated embodiment, a sealant 19 is provided in the first housing 10, and the sealant 19 covers the first base plate 131 of the first terminal 13 to prevent the welded portion of the first base plate 131 from being oxidized.
[0060] like Figures 1 to 8 As shown in the illustrated embodiment, the first terminal 13 has two wire clamping structures 130 that are spaced apart and opposite each other in the longitudinal direction of the first housing 10, and the two wire clamping structures 130 simultaneously clamp the wire 40.
[0061] like Figures 1 to 8 As shown in the illustrated embodiment, the first base plate 131 has front and rear sides opposite each other in the longitudinal direction, and two wire clamping structures 130 are respectively connected to the front and rear sides of the first base plate 131.
[0062] like Figures 1 to 8As shown in the illustrated embodiment, a first positioning hole 13a is formed on the first base plate 131, and a first positioning protrusion 2a is formed on the busbar 2. The first positioning protrusion 2a engages with the first positioning hole 13a to position the first terminal 13 onto the busbar 2.
[0063] like Figures 1 to 8 As shown in the illustrated embodiment, the first housing 10 includes a first base 11 and a first top cover 12. The first base 11 has a top opening. The first top cover 12 is mounted to the top opening of the first base 11. A first terminal 13 is disposed in the first base 11, and an opening is formed at the bottom of the first base 11 to allow the bottom of the first terminal 13 to be exposed. Slots 11a are formed on the front and rear sidewalls of the first base 11 to allow wires 40 to pass through.
[0064] like Figures 1 to 8 As shown in the illustrated embodiment, a rib 12a corresponding to a slot 11a on the first base 11 is formed on the first top cover 12. The rib 12a is adapted to be inserted into the slot 11a for pressing and holding the wire 40 into the wire clamping structure 130 of the first terminal 13.
[0065] like Figures 1 to 8 As shown in the illustrated embodiment, the first top cover 12 and the first base 11 are rotatably connected on one side, allowing the first top cover 12 to be rotatably opened and closed relative to the first base 11. When the first top cover 12 is rotated to the closed position, the rib 12a presses and holds the wire 40 into the wire clamping structure 130 of the first terminal 13.
[0066] like Figures 1 to 8 As shown in the illustrated embodiment, a snap 12b is formed on the first top cover 12, and a protrusion 11b is formed on the first base 11. The protrusion 11b engages with the slot 12c on the snap 12b to lock the first top cover 12 in the closed position.
[0067] like Figures 1 to 8 As shown in the illustrated embodiment, the first housing 10 is an integral injection molded part and the first housing 10 also includes a flexible connection part 101, which is connected between the first top cover 12 and the first base 11, so that the first top cover 12 can be rotatably opened and closed relative to the first base 11.
[0068] like Figures 1 to 8 As shown in the illustrated embodiment, a positioning post 11d is formed on the bottom surface of the first base 11, and a positioning hole 2d is formed on the busbar 2. The positioning post 11d and the positioning hole 2d cooperate to position the first housing 10 onto the busbar 2.
[0069] like Figures 1 to 8As shown, in another exemplary embodiment of the present invention, a battery connection assembly is also disclosed. The battery connection assembly includes a ribbon cable 4 and the aforementioned battery connection module 100. The ribbon cable 4 includes at least one row of wires 40. The wire clamping structure 130 of the first terminal 13 of the battery connection module 100 clamps a corresponding wire 40 of the ribbon cable 4.
[0070] like Figures 1 to 8 As shown in the illustrated embodiment, the battery connection assembly includes a plurality of battery connection modules 100. The wire clamping structures 130 of the first terminals 13 of the plurality of battery connection modules 100 respectively clamp a plurality of wires 40 of the ribbon cable 4.
[0071] Figure 13 A perspective view of a battery connection module 100 according to another exemplary embodiment of the present invention is shown, wherein the first top cover 12 is in a closed position; Figure 14 A perspective view of a battery connection module 100 according to another exemplary embodiment of the present invention is shown, wherein the first top cover 12 is removed; Figure 15 An exploded view of a battery connection module 100 according to another exemplary embodiment of the present invention is shown; Figure 16 An exploded schematic diagram of the connector of a battery connection module 100 according to another exemplary embodiment of the present invention is shown.
[0072] like Figures 1 to 2 and Figures 13 to 16 As shown, in another exemplary embodiment of the present invention, a battery connection module 100 is also disclosed. The battery connection module 100 includes a busbar 2 and a connector 1. The busbar 2 is used for electrical connection to a battery cell. The connector 1 is mounted on the busbar 2 and is used for electrically connecting the busbar 2 to a wire 40 of a ribbon cable 4.
[0073] like Figures 1 to 2 and Figures 13 to 16 As shown in the illustrated embodiment, connector 1 includes a first housing 10, a first terminal 13, a second terminal 15, and a fuse 14. The first terminal 13 is disposed within the first housing 10. The second terminal 15 is disposed within the first housing 10. The fuse 14 is disposed within the first housing 10 and connected in series between the first terminal 13 and the second terminal 15. The bottom of the first terminal 13 protrudes from the bottom of the first housing 10 and is soldered to a busbar 2. The second terminal 15 has a wire clamping structure 130 for clamping a wire 40 for electrical connection with the wire 40.
[0074] like Figures 1 to 2 and Figures 13 to 16As shown in the illustrated embodiment, the wire clamping structure 130 includes a pair of elastic arms 132, and the wire 40 is adapted to be clamped between the pair of elastic arms 132. A first guide ramp 132a is formed on the inner side of the ends of the pair of elastic arms 132 for guiding the wire 40 into the pair of elastic arms 132.
[0075] like Figures 1 to 2 and Figures 13 to 16 As shown in the illustrated embodiment, the first terminal 13 and the second terminal 15 each have a lead clamping structure 150. The lead clamping structures 150 of the first terminal 13 and the second terminal 15 respectively clamp the two first leads 141 of the fuse 14, so that the fuse 14 is connected in series between the first terminal 13 and the second terminal 15.
[0076] like Figures 1 to 2 and Figures 13 to 16 As shown in the illustrated embodiment, the lead clamping structure 150 includes a pair of cantilever portions 152, and the first lead 141 of the fuse 14 is adapted to be clamped between the pair of cantilever portions 152. A second guide ramp 152a is formed on the inner side of the ends of the pair of cantilever portions 152 for guiding the first lead 141 of the fuse 14 into the pair of cantilever portions 152.
[0077] like Figures 1 to 2 and Figures 13 to 16 As shown in the illustrated embodiment, the first terminal 13 further has a first base plate 131 connected to its lead wire clamping structure 150. The first base plate 131 protrudes from the bottom of the first housing 10 and is soldered to the busbar 2. The second terminal 15 also has a second base plate 151 connected to its lead wire clamping structure 130 and lead wire clamping structure 150.
[0078] like Figures 1 to 2 and Figures 13 to 16 As shown in the illustrated embodiment, the second terminal 15 has two wire clamping structures 130 that are spaced apart and opposite each other in the longitudinal direction of the first housing 10, and the two wire clamping structures 130 of the second terminal 15 simultaneously clamp the wire 40.
[0079] like Figures 1 to 2 and Figures 13 to 16 As shown in the illustrated embodiment, the first terminal 13 has two lead clamping structures 150 spaced apart and opposite each other in the longitudinal direction of the first housing 10, and the two lead clamping structures 150 of the first terminal 13 simultaneously clamp one first lead 141 of the fuse 14. The second terminal 15 has two lead clamping structures 150 spaced apart and opposite each other in the longitudinal direction of the first housing 10, and the two lead clamping structures 150 of the second terminal 15 simultaneously clamp the other first lead 141 of the fuse 14.
[0080] like Figures 1 to 2 and Figures 13 to 16 As shown in the illustrated embodiment, the first base plate 131 has front and rear sides opposite each other in the longitudinal direction, and the two lead clamping structures 150 of the first terminal 13 are respectively connected to the front and rear sides of the first base plate 131. The second base plate 151 has front and rear sides opposite each other in the longitudinal direction, and the two lead clamping structures 150 of the second terminal 15 are respectively connected to the front and rear sides of the second base plate 151. The two lead clamping structures 130 of the second terminal 15 are respectively connected to the front and rear sides of the second base plate 151 and are spaced apart from the lead clamping structures 150 of the second terminal 15 in the transverse direction of the first housing 10.
[0081] like Figures 1 to 2 and Figures 13 to 16 As shown in the illustrated embodiment, a first positioning hole 13a is formed on the first base plate 131, and a first positioning protrusion 2a is formed on the busbar 2. The first positioning protrusion 2a engages with the first positioning hole 13a to position the first terminal 13 onto the busbar 2.
[0082] like Figures 1 to 2 and Figures 13 to 16 As shown in the illustrated embodiment, the first housing 10 includes a first base 11 and a first top cover 12. The first base 11 has a top opening. The first top cover 12 is mounted to the top opening of the first base 11. A first terminal 13 and a second terminal 15 are disposed in the first base 11, and an opening is formed at the bottom of the first base 11 to allow the bottom of the first terminal 13 to be exposed.
[0083] like Figures 1 to 2 and Figures 13 to 16 As shown in the illustrated embodiment, a transverse partition wall 113 dividing the internal space of the first base 11 into a front chamber and a rear chamber 112, and a longitudinal partition wall 114 dividing the front chamber into a left chamber 111a and a right chamber 111b, are formed in the first base 11. A first terminal 13 and a second terminal 15 are respectively disposed in the right chamber 111b and the left chamber 111a of the first base 11, and the body 140 of the fuse 14 is disposed in the rear chamber 112 of the first base 11. A first wire groove 11e allowing the wire 40 to pass through and a first lead groove 11f allowing the first lead 141 of the fuse 14 to pass through are respectively formed on the front sidewall and the transverse partition wall 113 of the first base 11.
[0084] like Figures 1 to 2 and Figures 13 to 16 As shown, in the illustrated embodiment, a positioning post 11d is formed on the bottom surface of the first base 11 (see Figure 11). Figures 3 to 8 A positioning hole 2d is formed on busbar 2 (see...) Figures 3 to 8 The positioning pin 11d engages with the positioning hole 2d to position the first housing 10 onto the busbar 2.
[0085] like Figures 1 to 2 and Figures 13 to 16 As shown, in another exemplary embodiment of the present invention, a battery connection assembly is also disclosed. The battery connection assembly includes: a ribbon cable 4 and... Figures 13 to 16 The battery connection module 100 is shown. The ribbon cable 4 includes at least one row of wires 40. The wire clamping structure 130 of the second terminal 15 of the battery connection module 100 clamps a corresponding wire 40 of the ribbon cable 4.
[0086] like Figures 1 to 2 and Figures 13 to 16 As shown in the illustrated embodiment, the battery connection assembly includes a plurality of battery connection modules 100, and the wire clamping structure 130 of the second terminal 15 of the plurality of battery connection modules 100 respectively clamps a plurality of wires 40 of the ribbon cable 4.
[0087] Figure 9 A perspective view of a temperature detection module 5 as seen from top, according to an exemplary embodiment of the present invention; Figure 10 A perspective view of a temperature detection module 5 according to an exemplary embodiment of the present invention, viewed from the bottom. Figure 11 An exploded view of a temperature detection module 5 according to an exemplary embodiment of the present invention is shown; Figure 12 A perspective view of a temperature detection module 5 according to an exemplary embodiment of the present invention is shown, wherein the second housing 50 is not shown.
[0088] like Figures 1 to 16 As shown, in another exemplary embodiment of the present invention, a battery connection system is also disclosed. The battery connection system includes the aforementioned battery connection component and a tray 3. The battery connection component is mounted on the tray 3.
[0089] like Figures 1 to 16 As shown in the illustrated embodiment, the battery connection system further includes a temperature detection module 5. This temperature detection module 5 is mounted on the tray 3 and is used to detect the temperature of the battery.
[0090] like Figures 1 to 16As shown in the illustrated embodiment, the temperature detection module 5 includes: a second housing 50, two terminals 52, a temperature sensor 53, and a thermal pad 54. The two terminals 52 are disposed in the second housing 50 and each has a first clamping structure 521. The temperature sensor 53 is disposed in the second housing 50 and connected in series between the two terminals 52. The thermal pad 54 is disposed in the second housing 50 and is in thermal contact with the temperature sensor 53. The first clamping structures 521 of the two terminals 52 respectively clamp two wires 40 of the ribbon cable 4 for electrical connection to the two wires 40 respectively. The thermal pad 54 protrudes from the bottom of the second housing 50 for thermal contact with the battery cell, battery pack top cover, or busbar 2 to transfer heat from the battery cell, battery pack top cover, or busbar 2 to the temperature sensor 53.
[0091] like Figures 1 to 16 As shown in the illustrated embodiment, each of the two terminals 52 has a second clamping structure 522, which clamps the two second leads 531 of the temperature sensor 53, so that the temperature sensor 53 is connected in series between the two terminals 52.
[0092] like Figures 1 to 16 As shown, in the illustrated embodiment, terminal 52 has two first clamping structures 521 that are spaced apart and opposite each other in the longitudinal direction of the second housing 50 for simultaneously clamping wire 40. Terminal 52 also has two second clamping structures 522 that are spaced apart and opposite each other in the longitudinal direction of the second housing 50 for simultaneously clamping second lead 531 of temperature sensor 53.
[0093] like Figures 1 to 16 As shown in the illustrated embodiment, the first clamping structure 521 of terminal 52 includes a pair of first elastic arms 521a, and the wire 40 is clamped between the pair of first elastic arms 521a. The second clamping structure 522 of terminal 52 includes a pair of second elastic arms 522a, and the second lead 531 of temperature sensor 53 is clamped between the pair of second elastic arms 522a.
[0094] like Figures 1 to 16 As shown in the illustrated embodiment, terminal 52 has a base plate 520, which has front and rear sides opposite each other in the longitudinal direction of the second housing 50. Two first clamping structures 521 of terminal 52 are respectively connected to the front and rear sides of the base plate 520. Two second clamping structures 522 of terminal 52 are respectively connected to the front and rear sides of the base plate 520, and the first clamping structures 521 and the second clamping structures 522 of terminal 52 are spaced apart in the transverse direction of the second housing 50.
[0095] like Figures 1 to 16As shown in the illustrated embodiment, the second housing 50 includes a second base 51 and a second top cover 55. The second base 51 has a top opening. The second top cover 55 is mounted on the top opening of the second base 51. A first partition wall 511 is formed in the second base 51 to divide the internal space of the second base 51 into a front cavity and a rear cavity 502, and a second partition wall 512 is formed to divide the front cavity into a left cavity 501a and a right cavity 501b. Two terminals 52 are respectively disposed in the left cavity 501a and the right cavity 501b of the second base 51, and the body 530 of the temperature sensor 53 and the thermal pad 54 are disposed in the rear cavity 502 of the second base 51. A second wire groove 51a that allows the wire 40 to pass through and a second lead groove 51b that allows the second lead 531 of the temperature sensor 53 to pass through are respectively formed on the front wall and the first partition wall 511 of the second base 51.
[0096] like Figures 1 to 16 As shown, in the illustrated embodiment, an elastic latch 51c is formed on the bottom of the second base 51, and a locking hole (not shown) is formed on the tray 3. The elastic latch 51c is inserted into the locking hole and engages with the locking hole to lock the second housing 50 to the tray 3.
[0097] like Figures 1 to 16 As shown in the illustrated embodiment, an opening is formed on the second base 51 of the second housing 50 to allow the thermal pad 54 to pass through, and a window is formed on the tray 3 to allow the thermal pad 54 to pass through. The thermal pad 54 passes through the second base 51 and the tray 3 and comes into thermal contact with the battery cell, battery pack top cover or busbar 2.
[0098] Those skilled in the art will understand that the embodiments described above are exemplary and can be improved upon. The structures described in the various embodiments can be freely combined without causing structural or principle conflicts, and these changes should fall within the protection scope of this invention.
[0099] Although the invention has been described in conjunction with the accompanying drawings, the embodiments disclosed in the drawings are intended to illustrate preferred embodiments of the invention and should not be construed as limiting the invention.
[0100] While some embodiments of the general concept of the invention have been shown and described, those skilled in the art will understand that changes may be made to these embodiments without departing from the principles and spirit of the general concept of the invention, the scope of which is defined by the claims and their equivalents.
[0101] It should be noted that the word "comprising" does not exclude other elements or steps, and the words "a" or "an" do not exclude multiple elements. Furthermore, any reference numerals in the claims should not be construed as limiting the scope of the invention.
Claims
1. A battery connection module, characterized in that, include: Busbar (2) is used for electrical connection to battery cells; and A connector (1) is mounted on the busbar (2) for electrically connecting the busbar (2) to the conductor (40) of the ribbon cable (4). The connector (1) includes: First shell (10); and The first terminal (13) is disposed in the first housing (10). The bottom of the first terminal (13) protrudes from the bottom of the first housing (10) and is welded to the busbar (2). The first terminal (13) has a wire clamping structure (130) for clamping a wire (40) for electrical connection with the wire (40).
2. The battery connection module according to claim 1, characterized in that: The wire clamping structure (130) includes a pair of elastic arms (132), and the wire (40) is adapted to be clamped between the pair of elastic arms (132); A first guide slope (132a) is formed on the inner side of the ends of the pair of elastic arms (132) for guiding the wire (40) to be inserted between the pair of elastic arms (132).
3. The battery connection module according to claim 2, characterized in that: The first terminal (13) also has a first base plate (131) connected to the elastic arm (132), the first base plate (131) being exposed from the bottom of the first housing (10) and welded to the busbar (2).
4. The battery connection module according to claim 3, characterized in that: A sealant (19) is provided in the first housing (10) and the sealant (19) covers the first base plate (131) of the first terminal (13) to prevent the welded part of the first base plate (131) from being oxidized.
5. The battery connection module according to claim 3, characterized in that: The first terminal (13) has two wire clamping structures (130) spaced apart from each other in the longitudinal direction of the first housing (10), which simultaneously clamp the wire (40).
6. The battery connection module according to claim 5, characterized in that: The first base plate (131) has front and rear sides opposite each other in the longitudinal direction, and the two wire clamping structures (130) are respectively connected to the front and rear sides of the first base plate (131).
7. The battery connection module according to claim 3, characterized in that: A first positioning hole (13a) is formed on the first base plate (131), and a first positioning protrusion (2a) is formed on the busbar (2). The first positioning protrusion (2a) engages with the first positioning hole (13a) to position the first terminal (13) onto the busbar (2).
8. The battery connection module according to claim 1, characterized in that: The first housing (10) includes: The first base (11) has a top opening; and The first top cover (12) is installed onto the top opening of the first base (11). The first terminal (13) is disposed in the first base (11), and an opening is formed at the bottom of the first base (11) to allow the bottom of the first terminal (13) to be exposed. Slots (11a) are formed on the front and rear side walls of the first base (11) to allow the wire (40) to pass through.
9. The battery connection module according to claim 8, characterized in that: A rib (12a) corresponding to a slot (11a) on the first base (11) is formed on the first top cover (12). The rib (12a) is adapted to be inserted into the slot (11a) for pressing and holding the wire (40) into the wire clamping structure (130) of the first terminal (13).
10. The battery connection module according to claim 9, characterized in that: The first top cover (12) and the first base (11) are rotatably connected on one side, so that the first top cover (12) can be rotatably opened and closed relative to the first base (11); When the first top cover (12) is rotated to the closed position, the rib (12a) presses and holds the wire (40) into the wire holding structure (130) of the first terminal (13).
11. The battery connection module according to claim 10, characterized in that: A snap (12b) is formed on the first top cover (12), and a protrusion (11b) is formed on the first base (11). The protrusion (11b) engages with a slot (12c) on the snap (12b) to lock the first top cover (12) in the closed position.
12. The battery connection module according to claim 10, characterized in that: The first housing (10) is an integral injection molded part and the first housing (10) also includes a flexible connection part (101), which is connected between the first top cover (12) and the first base (11), so that the first top cover (12) can be rotatably opened and closed relative to the first base (11).
13. The battery connection module according to claim 8, characterized in that: A positioning post (11d) is formed on the bottom surface of the first base (11), and a positioning hole (2d) is formed on the busbar (2). The positioning post (11d) cooperates with the positioning hole (2d) to position the first housing (10) onto the busbar (2).
14. A battery connection assembly, characterized in that, include: A ribbon cable (4) includes at least one row of conductors (40); and The battery connection module (100) according to any one of claims 1-13 has a wire clamping structure (130) of its first terminal (13) clamping a corresponding wire (40) of the strip cable (4).
15. The battery connection assembly according to claim 14, characterized in that: The battery connection assembly includes multiple battery connection modules (100), and the wire clamping structure (130) of the first terminal (13) of the multiple battery connection modules (100) clamps multiple wires (40) of the strip cable (4).
16. A battery connection module, characterized in that, include: Busbar (2) is used for electrical connection to battery cells; and A connector (1) is mounted on the busbar (2) for electrically connecting the busbar (2) to the conductor (40) of the ribbon cable (4). The connector (1) includes: First shell (10); The first terminal (13) is disposed in the first housing (10); The second terminal (15) is disposed in the first housing (10); and A fuse (14) is disposed in the first housing (10) and connected in series between the first terminal (13) and the second terminal (15). The bottom of the first terminal (13) protrudes from the bottom of the first housing (10) and is welded to the busbar (2). The second terminal (15) has a wire clamping structure (130) for clamping a wire (40) for electrical connection with the wire (40).
17. The battery connection module according to claim 16, characterized in that: The wire clamping structure (130) includes a pair of elastic arms (132), and the wire (40) is adapted to be clamped between the pair of elastic arms (132); A first guide slope (132a) is formed on the inner side of the ends of the pair of elastic arms (132) for guiding the wire (40) to be inserted between the pair of elastic arms (132).
18. The battery connection module according to claim 17, characterized in that: The first terminal (13) and the second terminal (15) each have a lead clamping structure (150). The lead clamping structures (150) of the first terminal (13) and the second terminal (15) respectively clamp the two first leads (141) of the fuse (14), so that the fuse (14) is connected in series between the first terminal (13) and the second terminal (15).
19. The battery connection module according to claim 18, characterized in that: The lead clamping structure (150) includes a pair of cantilever portions (152), and the first lead (141) of the fuse (14) is adapted to be clamped between the pair of cantilever portions (152); A second guide slope (152a) is formed on the inner side of the ends of the pair of cantilever portions (152) for guiding the first lead (141) of the fuse (14) to be inserted between the pair of cantilever portions (152).
20. The battery connection module according to claim 19, characterized in that: The first terminal (13) also has a first base plate (131) connected to its lead clamping structure (150), the first base plate (131) being exposed from the bottom of the first housing (10) and welded to the busbar (2). The second terminal (15) also has a second base plate (151) connected to its wire clamping structure (130) and lead clamping structure (150).
21. The battery connection module according to claim 20, characterized in that: The second terminal (15) has two wire clamping structures (130) spaced apart from each other in the longitudinal direction of the first housing (10), and the two wire clamping structures (130) of the second terminal (15) simultaneously clamp the wire (40).
22. The battery connection module according to claim 21, characterized in that: The first terminal (13) has two lead clamping structures (150) spaced apart from each other in the longitudinal direction of the first housing (10), and the two lead clamping structures (150) of the first terminal (13) simultaneously clamp a first lead (141) of the fuse (14). The second terminal (15) has two lead clamping structures (150) spaced apart from each other in the longitudinal direction of the first housing (10), and the two lead clamping structures (150) of the second terminal (15) simultaneously clamp another first lead (141) of the fuse (14).
23. The battery connection module according to claim 22, characterized in that: The first base plate (131) has front and rear sides opposite each other in the longitudinal direction, and the two lead clamping structures (150) of the first terminal (13) are respectively connected to the front and rear sides of the first base plate (131); The second base plate (151) has front and rear sides opposite each other in the longitudinal direction, and the two lead clamping structures (150) of the second terminal (15) are respectively connected to the front and rear sides of the second base plate (151); The two wire clamping structures (130) of the second terminal (15) are connected to the front and rear sides of the second base plate (151) respectively and are spaced apart from the lead clamping structure (150) of the second terminal (15) in the transverse direction of the first housing (10).
24. The battery connection module according to claim 21, characterized in that: A first positioning hole (13a) is formed on the first base plate (131), and a first positioning protrusion (2a) is formed on the busbar (2). The first positioning protrusion (2a) engages with the first positioning hole (13a) to position the first terminal (13) onto the busbar (2).
25. The battery connection module according to claim 16, characterized in that: The first housing (10) includes: The first base (11) has a top opening; and The first top cover (12) is installed onto the top opening of the first base (11). The first terminal (13) and the second terminal (15) are disposed in the first base (11), and an opening is formed at the bottom of the first base (11) to allow the bottom of the first terminal (13) to be exposed.
26. The battery connection module according to claim 25, characterized in that: A transverse partition wall (113) is formed in the first base (11) to divide the internal space of the first base (11) into a front chamber and a rear chamber (112), and a longitudinal partition wall (114) to divide the front chamber into a left chamber (111a) and a right chamber (111b). The first terminal (13) and the second terminal (15) are respectively disposed in the right chamber (111b) and the left chamber (111a) of the first base (11), and the body (140) of the fuse (14) is disposed in the rear chamber (112) of the first base (11). A first wire groove (11e) that allows the wire (40) to pass through and a first lead groove (11f) that allows the first lead (141) of the fuse (14) to pass through are respectively formed on the front side wall and the transverse partition wall (113) of the first base (11).
27. The battery connection module according to claim 25, characterized in that: A positioning post (11d) is formed on the bottom surface of the first base (11), and a positioning hole (2d) is formed on the busbar (2). The positioning post (11d) cooperates with the positioning hole (2d) to position the first housing (10) onto the busbar (2).
28. A battery connection assembly, characterized in that, include: A ribbon cable (4) includes at least one row of conductors (40); and The battery connection module (100) according to any one of claims 16-27 has a wire clamping structure (130) of its second terminal (15) clamping a corresponding wire (40) of the ribbon cable (4).
29. The battery connection assembly according to claim 28, characterized in that: The battery connection assembly includes multiple battery connection modules (100), and the wire clamping structure (130) of the second terminal (15) of the multiple battery connection modules (100) clamps multiple wires (40) of the strip cable (4).
30. A battery connection system, characterized in that, include: The battery connection assembly according to any one of claims 14, 15, 28, and 29; and The battery connection assembly is mounted on the tray (3).
31. The battery connection system according to claim 30, characterized in that, Also includes: A temperature detection module (5) is installed on the tray (3) to detect the temperature of the battery.
32. The battery connection system according to claim 31, characterized in that: The temperature detection module (5) includes: Second housing (50); Two terminals (52) are disposed in the second housing (50) and each has a first clamping structure (521); Temperature sensor (53) is disposed in the second housing (50) and connected in series between the two terminals (52); and A thermal pad (54) is disposed in the second housing (50) and in thermal contact with the temperature sensor (53). The first clamping structure (521) of the two terminals (52) clamps the two wires (40) of the ribbon cable (4) respectively, so as to electrically connect with the two wires (40) respectively. The thermal pad (54) protrudes from the bottom of the second housing (50) and is used to make thermal contact with the battery cell, the battery pack top cover or the busbar (2) to transfer the heat of the battery cell, the battery pack top cover or the busbar (2) to the temperature sensor (53).
33. The battery connection system according to claim 32, characterized in that: The two terminals (52) each have a second clamping structure (522), and the second clamping structure (522) of the two terminals (52) clamps the two second leads (531) of the temperature sensor (53) respectively, so that the temperature sensor (53) is connected in series between the two terminals (52).
34. The battery connection system according to claim 33, characterized in that: The terminal (52) has two first clamping structures (521) spaced apart and opposite each other in the longitudinal direction of the second housing (50) for simultaneously clamping the wire (40). The terminal (52) has two second clamping structures (522) that are longitudinally spaced opposite each other in the second housing (50) for simultaneously clamping the second lead (531) of the temperature sensor (53).
35. The battery connection system according to claim 34, characterized in that: The first clamping structure (521) of the terminal (52) includes a pair of first elastic arms (521a), and the wire (40) is clamped between the pair of first elastic arms (521a); The second clamping structure (522) of the terminal (52) includes a pair of second elastic arms (522a), and the second lead (531) of the temperature sensor (53) is clamped between the pair of second elastic arms (522a).
36. The battery connection system according to claim 34, characterized in that: The terminal (52) has a base plate (520) having front and rear sides opposite each other in the longitudinal direction of the second housing (50), and two first clamping structures (521) of the terminal (52) are respectively connected to the front and rear sides of the base plate (520); The two second clamping structures (522) of the terminal (52) are respectively connected to the front and rear sides of the base plate (520), and the first clamping structure (521) and the second clamping structure (522) of the terminal (52) are spaced apart in the lateral direction of the second housing (50).
37. The battery connection system according to claim 35, characterized in that: The second housing (50) includes: The second base (51) has a top opening; and The second top cover (55) is installed on the top opening of the second base (51). The second base (51) has a first partition wall (511) that divides the internal space of the second base (51) into a front cavity and a rear cavity (502) and a second partition wall (512) that divides the front cavity into a left cavity (501a) and a right cavity (501b). The two terminals (52) are respectively disposed in the left cavity (501a) and right cavity (501b) of the second base (51), and the body (530) of the temperature sensor (53) and the thermal pad (54) are disposed in the rear cavity (502) of the second base (51). A second wire groove (51a) that allows the wire (40) to pass through and a second lead groove (51b) that allows the second lead (531) of the temperature sensor (53) to pass through are respectively formed on the front wall of the second base (51) and the first partition wall (511).
38. The battery connection system according to claim 37, characterized in that: An elastic buckle (51c) is formed on the bottom of the second base (51), and a locking hole is formed on the tray (3). The elastic buckle (51c) is inserted into the locking hole and engages with the locking hole to lock the second housing (50) to the tray (3).
39. The battery connection system according to claim 38, characterized in that: An opening is formed on the second base (51) of the second housing (50) to allow the thermal pad (54) to pass through, and a window is formed on the tray (3) to allow the thermal pad (54) to pass through. The thermal pad (54) passes through the second base (51) and the tray (3) and comes into thermal contact with the battery cell, the battery pack top cover or the busbar (2).
Citation Information
Cited By
Battery connection module, battery connection assembly and battery connection system
DE102025138440A1