Quality detection equipment for traditional Chinese medicine decoction pieces and detection method thereof
By designing a quality testing device for Chinese herbal medicine slices, a second recognition camera is used to unfold the placement frame and filter screen to spread out the slices. Combined with a first recognition camera and a turbidity detection device, the problem of impurities affecting the testing of Chinese herbal medicine slices is solved, achieving efficient and accurate testing results.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2026-03-06
- Publication Date
- 2026-04-03
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
Existing methods for detecting Chinese herbal medicine pieces cannot effectively distinguish between small pieces and impurities, resulting in inaccurate appearance detection, impurity-affected extract detection results, and low detection efficiency.
A quality testing device for Chinese herbal medicine slices was designed, including a conveyor, a placement frame, a testing component, a lifting component, and a soaking tank. The placement frame is opened by a second recognition camera, the slices are spread out by a filter screen, and dual testing is performed using a first recognition camera and a turbidity detection device to remove impurities and improve testing efficiency.
It enables efficient detection of the appearance and soaking status of Chinese herbal medicine slices, reduces the impact of impurities on the detection results, and improves detection accuracy and efficiency.
Smart Images

Figure CN121783978A_ABST
Abstract
Description
Technical Field
[0001] This disclosure relates to the field of quality testing technology for traditional Chinese medicine decoction pieces, and in particular to a device and method for quality testing of traditional Chinese medicine decoction pieces. Background Technology
[0002] Traditional Chinese medicine (TCM) decoction pieces are "medicinal finished products" that have undergone processing of raw medicinal materials, possessing both "medicinal material properties" and "preparation properties." However, for a long time, quality issues with decoction pieces (such as adulteration of raw materials, non-standard processing, and substandard component content) have remained key bottlenecks restricting the clinical efficacy of TCM. The main problems are concentrated in incorrect raw materials (such as using "Daqingye" to impersonate "Banlangen" decoction pieces), uncontrolled processing techniques (such as excessive charring leading to loss of effective components), and excessive levels of harmful residues (such as heavy metals and pesticide residues).
[0003] Existing testing methods directly observe the appearance of the medicinal slices and measure moisture content, ash content (total ash and acid-insoluble ash), and extract content to assess the purity and stability of the slices. However, when testing medicinal slices, because the samples are not tested individually, the small size of the slices and their overlapping can affect the observation results. Furthermore, when using the water immersion method, impurities within the slices themselves can easily influence the test results. Summary of the Invention
[0004] This disclosure aims to at least partially address one of the technical problems in the related art.
[0005] Therefore, the purpose of this disclosure is to provide a device and method for quality testing of traditional Chinese medicine decoction pieces.
[0006] To achieve the above objectives, this disclosure provides a quality testing device for traditional Chinese medicine decoction pieces, comprising: a conveyor table, on which placement frames are equidistantly mounted on the belt surface of the conveyor table; a first testing component is provided at the top center of the conveyor table; a lifting component is provided at the tail end of the conveyor table; a lifting component is provided on the outer side of the conveyor table between the lifting component and the first testing component; and a soaking tank is fixed to one side of the outlet end of the conveyor table; the placement frames include a base plate, which is fixed to the belt of the conveyor table, and a bidirectional telescopic plate is placed on the top of the base plate; two extended ends of the bidirectional telescopic plate are fixed with surrounding frames, and two side panels are slidably inserted into the sides of the two surrounding frames; the first testing... The assembly includes a horizontal frame, on the middle surface of which a second identification camera is fixed. Collection boxes are fixed to the bottom of both sides of the second identification camera and slide along the left and right sides of the placement frame. The lifting assembly includes a vertical frame, of which two sets are slidably mounted on the outer wall of the conveyor platform. Top blocks are fixed to the top of the vertical frame on the side of the conveyor platform away from the soaking tank, and a top plate is fixed to the top of the vertical frame on the other side, covering the top of the front and rear sides of the placement frame. The lifting assembly includes gears, of which two gears are rotatably mounted on both sides of the conveyor platform located between the horizontal and vertical frames. A shaft is fixed between the two gears.
[0007] Optionally, the conveyor platform has a moving notch in the direction of movement of the first detection component and the lifting component, the soaking tank has a water inlet on the top of the side away from the conveyor platform, and a slag outlet is provided at the bottom of the soaking tank at the water inlet; wherein, the cross frame is fixed to one side of the soaking tank with a first identification camera, and a turbidity detection device is installed on one side of the first identification camera.
[0008] Optionally, the placement frame further includes: a filter screen, a sliding plate, a sliding groove, and a return spring. A sliding groove is provided on the outer side of the frame, and a sliding plate is slidably connected inside the sliding groove. Filter screens are slidably inserted into the bottom of the two frames, and both ends of the filter screens are fixedly connected to the sliding plate. A return spring is fixed at an equal distance between the top of the sliding groove and the sliding plate. A lever is fixed inside the frame, and the bottom of the lever is at a certain distance from the filter screen.
[0009] Optionally, the first detection component further includes: an insertion interface, a rubber strip, and an inclined block. The collection box has an insertion interface at the position between the bottom of the frame and the bidirectional telescopic plate. The frame has vertical grooves at both ends, and inclined plates are fixed inside the vertical grooves. Inclined blocks are fixed at the top of both ends of the collection box, and the inclined blocks slide along the inclined surface of the inclined plates. Rubber strips are fixed at the top and bottom of the insertion interface on the outside of the collection box.
[0010] Optionally, card holders are provided on both sides of the second recognition camera, and slide rails are fixed between the two ends of the cross frame and the second recognition camera. A sliding frame is fixed on the top of the card holder and slides on the surface of the slide rail. A scanning plate is provided between the two collection boxes and moves along the direction of the insertion interface. Insertion brackets are slidably inserted at both ends of the scanning plate. The bottom of the card holder is provided with an elastic card slot, and the elastic card slots of the two sets of card holders are vertically inserted into the two ends of the insertion bracket.
[0011] Optionally, a screw is rotatably mounted on one side of the crossbar, and a slide rod is fixed at the other end of the crossbar. A movable plate is threaded onto the surface of the screw, and the other end of the movable plate is slidably sleeved on the slide rod. Two bidirectional electric push rods are fixed at the top two ends of the movable plate, and a vertical plate is fixed at the extended end of the bidirectional electric push rod, and an insertion rod is fixed at the bottom of the vertical plate. Insert cylinders are fixed on both sides of the card holder at positions corresponding to the insertion rods.
[0012] Optionally, a vacuum cleaner is fixed to both sides of the second recognition camera perpendicular to the card holder, and a connecting pipe is fixed to both ends of the vacuum cleaner. The connecting pipe is fixedly connected to both ends of the collection box. A motor is fixedly installed at one end of the crossbar corresponding to the screw, and the motor output end on the surface of the crossbar is fixedly connected to the screw. The crossbar and the inside of the sweeping plate are filled with magnetic material.
[0013] Optionally, the lifting assembly further includes: a first toothed plate, a second toothed plate, and a movable frame. The movable frame is fixed at the bottom of both ends of the cross frame. A limit frame is fixed on the outer side of the conveyor platform corresponding to the position of the movable frame, and the movable frame slides vertically along the limit frame. The gear is meshed with the first toothed plate on one side facing the movable frame, and the first toothed plate is fixedly connected to the movable frame. The gear is meshed with the second toothed plate on the other side, and the second toothed plate is fixedly connected to the vertical frame. A drive motor is fixed on the outer side of the conveyor platform corresponding to the position of the gear, and the output end of the drive motor is fixedly connected to the gear.
[0014] Optionally, the lifting assembly further includes: a first electric push rod and a support plate; the support plate is fixed at the bottom of both sides of the placement frame, the top of the base plate has a slot, the bottom of the bidirectional telescopic plate has an insert plate fixed in the middle, the insert plate is inserted into the slot of the base plate, the first electric push rod is rotatably installed on the inner side of the vertical frame on one side of the second gear, and the extended end of the first electric push rod is fixedly connected to the top block; wherein, guide plates are fixed on both sides of the conveyor table in the direction of movement of the vertical frame, and the vertical frame is slidably engaged on the surface of the guide plates.
[0015] A method for quality testing of traditional Chinese medicine decoction pieces, the method comprising the following steps:
[0016] (1) Place the Chinese herbal medicine pieces to be tested into the placement frame and move them to the bottom of the first detection component via the conveyor. Keep the second recognition camera of the first detection component and the placement frame on the same vertical line.
[0017] (2) The lifting component drives the first detection component to descend, and the first detection component unfolds the closed placement frame to expand the internal range of the placement frame and spread out the Chinese herbal medicine pieces. The second recognition camera detects the appearance of the Chinese herbal medicine pieces.
[0018] (3) After the placement frame is unfolded, the first detection component collects and cleans the debris and impurities that fall through the filter screen and sends them into the collection box on one side;
[0019] (4) After the first inspection is completed, the placement frame returns to the closed state and moves to the position of the lifting component as the conveyor continues to move. The lifting component and the placement frame are raised by the lifting component, and the placement frame is separated from the conveyor.
[0020] (5) After the placement frame is raised and tilted by the lifting component, the medicinal slices inside are poured into the soaking tank, and the situation inside the soaking tank is detected for the second time by the first recognition camera.
[0021] The technical solution provided in this disclosure may include the following beneficial effects:
[0022] 1. When the second recognition camera descends, the collection box will eventually stop at the bottom of the frame and on both sides of the opening of the bidirectional telescopic plate. The inclined block and the inclined surface cooperate to move the frame to both sides with the bottom plate as the center. During this process, the slide slides along the slide groove, the filter unfolds to block the bottom of the placement frame, expand the space of the placement frame, and facilitate the unfolding of the beverage pieces placed inside. During the movement of the frame, the push plate will move from the top of the stacked beverage pieces to simply spread out the beverage pieces that are stacked too high. The purpose of spreading them out here is to make it easier to directly detect their visual appearance compared to stacking them together. After the second recognition camera is reset, there is a spring inside the bidirectional telescopic plate, which uses elasticity to retract the size of the placement frame.
[0023] 2. In this invention, the leftmost bidirectional electric push rod of the moving plate drives the vertical plate and the insertion rod to move, inserting the insertion rod into the card holder cylinder furthest from the sweeping plate. Because the bottom of the card holder is engaged with the horizontal frame at this time, the sliding frame at the top of the card holder slides along the slide rail when the moving plate moves. Furthermore, the sweeping plate is magnetically attracted to the other end of the insertion rod, driving the sweeping plate to move. After the insertion rod moves out of the other set of collection boxes, through a squeezing action, the card slot at the bottom of the other set of card holders engages with the other end of the insertion rod. The right bidirectional electric push rod at the top of the moving plate drives the insertion rod to engage with the other set of card holders. The left bidirectional electric push rod separates the insertion rod from the original engagement. At this time, the moving plate continues... Continuing the movement, the insert is pulled out to the outside of another set of collection boxes. This process allows the insert to move inside the two collection boxes and moves the sweeping plate. After the sweeping plate enters the collection box, it can separate from the insert. The insert will not stay at the bottom of the placement frame. After one cleaning, the sweeping plate can be put back into one of the collection boxes without returning. When testing the medicine pieces inside the next set of placement frames, the sweeping plate can be directly returned to the original collection box through the insert. The cleaning of the bottom of the filter screen by the sweeping plate can prevent impurities and residues from entering the soaking tank when the medicine pieces inside the placement frame are poured out, which would affect the results of the second test.
[0024] 3. In this invention, the drive motor drives the gear to rotate, and the first toothed plate and the second toothed plate mesh with the gear and move in opposite directions along the outer wall of the conveyor table. The moving frame drives the first detection component to move vertically, moving closer to or away from the placement frame. The lifting component on the other side lifts the placement frame, which facilitates the simultaneous operation of the first detection station and the second detection station and improves detection efficiency.
[0025] 4. In this invention, when the first electric push rod retracts, the top plate and the support plate move along the moving notch. The support plate is attached to the surface of the conveyor belt, while the top plate is positioned at the top of both sides of the placement frame. The position of the support plate is not interfered with by the bottom plate. The placement frame stops at the position of the lifting component. The top plate contacts the top of the two surrounding frames, and the support plate contacts the bottom. Driven by the lifting component, the vertical frame slides along the guide plate, lifting the placement frame. The insert plate disengages from the slot of the bottom plate. After rising beyond the side plate of the conveyor table, it is pushed by the first electric push rod. The restriction of the placement frame by the top plate and the support plate, combined with the rotation of the top block and the connecting block, places the Chinese herbal medicine pieces inside the placement frame into the inside of the soaking tank. This facilitates the placement of the Chinese herbal medicine pieces to the next inspection station and the retraction of the placement frame to refill the Chinese herbal medicine pieces.
[0026] Additional aspects and advantages of this disclosure will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of this disclosure. Attached Figure Description
[0027] The above and / or additional aspects and advantages of this disclosure will become apparent and readily understood from the following description of the embodiments taken in conjunction with the accompanying drawings, in which:
[0028] Figure 1 This is a schematic flowchart of a method for quality testing of traditional Chinese medicine decoction pieces according to an embodiment of this disclosure;
[0029] Figure 2 This is a schematic diagram of the overall structure of a device for quality testing of traditional Chinese medicine decoction pieces according to an embodiment of this disclosure;
[0030] Figure 3 This is a schematic diagram of the tail end of a conveyor platform in a quality testing equipment for Chinese herbal medicine slices, according to an embodiment of this disclosure;
[0031] Figure 4 This is a schematic diagram showing the positions of the water inlet and slag outlet of the soaking tank in a quality testing equipment for traditional Chinese medicine decoction pieces, according to an embodiment of this disclosure.
[0032] Figure 5 This is a schematic diagram of the structure of the first detection component in a quality testing device for traditional Chinese medicine decoction pieces, according to an embodiment of this disclosure;
[0033] Figure 6 This is a schematic diagram of the connection between the card holder and the slide rail in a quality testing equipment for traditional Chinese medicine decoction pieces according to an embodiment of this disclosure;
[0034] Figure 7 This is a schematic diagram of the structure on both sides of the second recognition camera in a quality testing device for traditional Chinese medicine decoction pieces, according to an embodiment of this disclosure;
[0035] Figure 8 This is a schematic diagram of the connection between the card holder and the insert in a quality testing device for traditional Chinese medicine decoction pieces according to an embodiment of this disclosure;
[0036] Figure 9 This is a schematic diagram of the unfolded placement frame in a quality testing device for traditional Chinese medicine decoction pieces, according to an embodiment of this disclosure;
[0037] Figure 10 This is a schematic diagram of a placement frame structure in a quality testing device for traditional Chinese medicine decoction pieces, as proposed in one embodiment of this disclosure;
[0038] Figure 11 This is a schematic diagram of a lifting component structure in a quality testing equipment for traditional Chinese medicine decoction pieces, according to an embodiment of this disclosure;
[0039] Figure 12 This is a schematic diagram of a lifting component structure in a quality testing equipment for traditional Chinese medicine decoction pieces, according to an embodiment of this disclosure;
[0040] As shown in the figure: 1. Conveyor table; 11. Moving notch;
[0041] 2. Placement frame; 21. Base plate; 22. Two-way telescopic plate; 23. Enclosure frame; 24. Vertical groove; 25. Inclined plate; 26. Filter screen; 27. Slide plate; 28. Slide groove; 29. Return spring; 210. Pulley plate; 211. Insert plate;
[0042] 3. First detection component; 31. Horizontal frame; 32. First recognition camera; 33. Screw; 34. Two-way electric push rod; 35. Moving plate; 36. Vertical plate; 37. Insert rod; 38. Card holder; 39. Insert holder; 310. Collection box; 311. Slide rail; 312. Slide frame; 313. Insert tube; 314. Insertion interface; 315. Second recognition camera; 316. Vacuum cleaner; 317. Connecting pipe; 319. Rubber strip; 320. Sweeping plate; 321. Inclined block;
[0043] 4. Lifting assembly; 41. Vertical frame; 42. Top block; 43. First electric push rod; 44. Top plate; 45. Support plate; 46. Guide plate;
[0044] 5. Soaking tank; 51. Water inlet; 52. Sludge discharge outlet;
[0045] 6. Lifting assembly; 61. Drive motor; 62. Gear; 63. First gear plate; 64. Second gear plate; 65. Moving frame. Detailed Implementation
[0046] Embodiments of this disclosure are described in detail below, examples of which are illustrated in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and are used only to explain this disclosure, and should not be construed as limiting this disclosure. Rather, embodiments of this disclosure include all variations, modifications, and equivalents falling within the spirit and scope of the appended claims.
[0047] like Figure 1 As shown, a method for quality testing of traditional Chinese medicine decoction pieces includes the following steps:
[0048] (1) Place the Chinese herbal medicine pieces to be tested into the placement frame and move them to the bottom of the first detection component via the conveyor. Keep the second recognition camera of the first detection component and the placement frame on the same vertical line.
[0049] (2) The lifting component drives the first detection component to descend, and the first detection component unfolds the closed placement frame to expand the internal range of the placement frame and spread out the Chinese herbal medicine pieces. The second recognition camera detects the appearance of the Chinese herbal medicine pieces.
[0050] (3) After the placement frame is unfolded, the first detection component collects and cleans the debris and impurities that fall through the filter screen and sends them into the collection box on one side;
[0051] (4) After the first inspection is completed, the placement frame returns to the closed state and moves to the position of the lifting component as the conveyor continues to move. The lifting component and the placement frame are raised by the lifting component, and the placement frame is separated from the conveyor.
[0052] (5) After the placement frame is raised and tilted by the lifting component, the medicinal slices inside are poured into the soaking tank, and the situation inside the soaking tank is detected for the second time by the first recognition camera.
[0053] like Figure 2 , Figure 3 , Figure 4 , Figure 6 , Figure 7 and Figure 8As shown in the figure, this disclosure proposes a device for quality testing of traditional Chinese medicine decoction pieces, including: a conveyor table 1, with placement frames 2 equidistantly mounted on the belt surface of the conveyor table 1, a first detection component 3 located at the top center of the conveyor table 1, a lifting component 4 located at the tail end of the conveyor table 1, and a lifting component 6 located on the outer side of the conveyor table 1 between the lifting component 4 and the first detection component 3; a soaking tank 5 is fixed to one side of the outlet end of the conveyor table 1; the placement frames 2 include a base plate 21, which is fixed to the belt of the conveyor table 1, and A bidirectional telescopic plate 22 is placed on top of the base plate 21. A frame 23 is fixed to the two extended ends of the bidirectional telescopic plate 22, and side panels are slidably inserted into both sides of the two frames 23. The first detection component 3 includes a crossbeam 31, a second recognition camera 315 is fixed to the middle surface of the crossbeam 31, and collection boxes 310 are fixed to the bottom of both sides of the second recognition camera 315, with the collection boxes 310 sliding along the left and right sides of the placement frame 2. The lifting component 4 includes a vertical frame 41, with two sets of vertical frames 41 that slide together. Installed on the outer wall of the conveyor table 1, top blocks 42 are fixed on both sides of the top of the vertical frame 41 on the side of the conveyor table 1 away from the soaking tank 5, and top plates 44 are fixed to the top of the other side of the vertical frame 41, and the top plates 44 cover the top of the front and rear sides of the placement frame 2; the lifting assembly 6 includes gears 62, two of which are rotatably installed on both sides of the conveyor table 1 between the horizontal frame 31 and the vertical frame 41, and a shaft is fixed between the two gears 62. When using the device, the Chinese herbal medicine pieces to be tested are placed into the placement frame. Inside the frame 2, the medicine slices are moved to the bottom of the first detection component 3 by the conveyor 1. The lifting component 6 drives the first detection component 3 to descend. After the frame 2 is unfolded, the second recognition camera 315 inside the first detection component 3 inspects the appearance of the Chinese medicine slices and cleans the impurities and debris inside the frame 2. After the inspection is completed, the conveyor 1 moves the frame 2 to the position of the lifting component 4. The lifting component 4 raises the frame 2 and tilts it to pour the medicine slices inside into the soaking tank 5. The first recognition camera 32 then performs a second inspection on the inside of the soaking tank 5.
[0054] like Figure 2 and Figure 3 As shown, in some embodiments, the conveyor 1 has a moving notch 11 in the direction of movement of the first detection component 3 and the lifting component 4, the soaking tank 5 has a water inlet 51 on the top of the side away from the conveyor 1, and the soaking tank 5 has a slag discharge port 52 at the bottom of the water inlet 51; wherein, the cross frame 31 is fixed with a first identification camera 32 on one side of the soaking tank 5, and a turbidity detection device is installed on one side of the first identification camera 32.
[0055] It is understandable that clean water is added into the soaking tank 5 through the water inlet 51, and after soaking the Chinese herbal medicine slices, they are extracted from the slag outlet 52.
[0056] like Figure 5 , Figure 6 , Figure 7 , Figure 8 , Figure 9 and Figure 10 As shown, in some embodiments, the placement frame 2 further includes: a filter screen 26, a sliding plate 27, a sliding groove 28, and a return spring 29. A sliding groove 28 is provided on the outer side of the enclosure 23, and a sliding plate 27 is slidably connected inside the sliding groove 28. Filter screens 26 are slidably inserted into the bottoms of the two enclosures 23, and both ends of the filter screens 26 are fixedly connected to the sliding plate 27. A return spring 29 is fixedly fixed at an equal distance between the top of the sliding groove 28 and the sliding plate 27. A lever 210 is fixed inside the enclosure 23, and the bottom of the lever 210 is a certain distance from the filter screen 26. At certain intervals, the first detection component 3 further includes: an insertion interface 314, a rubber strip 319, and an inclined block 321. The collection box 310 has an insertion interface 314 at the position between the bottom of the frame 23 and the bidirectional telescopic plate 22. The frame 23 has vertical grooves 24 at both ends, and an inclined plate 25 is fixed inside the vertical grooves 24. An inclined block 321 is fixed at the top of both ends of the collection box 310, and the inclined block 321 slides along the inclined surface of the inclined plate 25. The top and bottom of the insertion interface 314 on the outside of the collection box 310 are fixed with rubber strips 319.
[0057] Understandably, when the second recognition camera 315 descends, the collection box 310 will eventually stop at the bottom of the frame 23 and on both sides of the opening of the bidirectional telescopic plate 22. The inclined block 321 cooperates with the inclined surface to move the frame 23 to both sides with the base plate 21 as the center. During this process, the slide plate 27 slides along the slide groove 28, and the filter screen 26 unfolds to block the bottom of the placement frame 2, expanding the space of the placement frame 2 and making it easier for the beverage pieces placed inside to unfold. During the movement of the frame 23, the lever 210 will move from the top of the stacked beverage pieces to simply spread out the beverage pieces that are stacked too high. The purpose of spreading them out here is to make it easier to directly detect their visual appearance compared to stacking them together. After the second recognition camera 315 is reset, the bidirectional telescopic plate 22 has a spring inside, which uses elasticity to retract the size of the placement frame 2.
[0058] like Figure 5 , Figure 6 , Figure 7 , Figure 8 and Figure 9As shown, in some embodiments, card holders 38 are provided on both sides of the second identification camera 315. A slide rail 311 is fixed between both ends of the cross frame 31 and the second identification camera 315. A sliding frame 312 is fixed to the top of the card holder 38, and the sliding frame 312 is slidably sleeved on the surface of the slide rail 311. A sweeping plate 320 is provided between the two collection boxes 310, and the sweeping plate 320 moves along the direction of the insertion interface 314. Insertion brackets 39 are slidably inserted into both ends of the sweeping plate 320. The bottom of the card holder 38 is provided with an elastic slot, and two sets of elastic slots of the card holder 38 are vertically inserted into both ends of the insertion bracket 39. A screw 33 is rotatably installed on one side of the cross frame 31, and a slide rod is fixed to the other end of the cross frame 31. A moving plate 3 is threaded onto the surface of the screw 33. 5. The other end of the movable plate 35 is slidably sleeved on the slide rod. The top two ends of the movable plate 35 are fixed with bidirectional electric push rods 34, and the extended end of the bidirectional electric push rods 34 is fixed with a vertical plate 36. The bottom of the vertical plate 36 is fixed with an insertion rod 37. The card holder 38 is fixed with insertion cylinders 313 on both sides corresponding to the insertion rods 37. The second recognition camera 315 is fixed with vacuum cleaners 316 on both sides perpendicular to the card holder 38. The two ends of the vacuum cleaners 316 are fixed with connecting pipes 317. The connecting pipes 317 are fixedly connected to the two ends of the collection box 310. The horizontal frame 31 is fixedly mounted with a motor at one end corresponding to the screw 33. The motor output end on the surface of the horizontal frame 31 is fixedly connected to the screw 33. The two ends of the horizontal frame 31 and the inside of the sweeping plate 320 are filled with magnetic material.
[0059] In this solution, the first identification camera 32 performs image recognition on the interior of the transparent soaking tank 5 and detects the breakage of the medicinal slices during soaking. It also uses a turbidity detection device to detect the turbidity inside the soaking tank 5. The second identification camera 315 inspects the appearance of the medicinal slices. The quality of the medicinal slices is determined through these two detection methods. The first and second identification cameras 32 and 315 are related to new material testing, metrology, standardization, and certification services. They utilize industrial vision, visual intelligence, AI vision, visual inspection, and visual measurement. The turbidity detection device employs a 90° scattering light method. It emits a beam of parallel light, commonly 860nm or 880nm infrared light to avoid color interference, which passes through the water sample. Suspended particles scatter the light. A photodetector is placed at a 90° angle to the incident light to receive the intensity of the scattered light.
[0060] It should be noted that the insert holder 39 and the sweeping plate 320 are slidably connected. The sweeping plate 320 moves between the two sets of collection boxes 310 as the insert holder 39 is pushed from both ends, passing between the frame 23 and the bidirectional telescopic plate 22 to clean up any fallen debris. For each detection of medicinal slices inside the placement frame 2, the sweeping plate 320 only moves from one set of collection boxes 310 to the other. Specifically, the moving plate 35 moves horizontally through a screw 33 driven by a motor, with the screw 33 threadedly engaging with the moving plate 35. Figure 7 As shown, when the sweeping plate 320 needs to be moved, the leftmost bidirectional electric push rod 34 of the moving plate 35 drives the vertical plate 36 and the insertion rod 37 to move, inserting the insertion rod 37 into the insert cylinder 313 of the bracket 38 furthest from the sweeping plate 320. Because the bottom of the bracket 38 is engaged with the horizontal frame 31 at this time, when the moving plate 35 moves, the sliding frame 312 at the top of the bracket 38 slides along the slide rail 311, and is driven to move by the magnetic attraction between the sweeping plate 320 and the other end of the bracket 39. After the bracket 39 moves out from the other set of collection boxes 310, the slot at the bottom of the other set of brackets 38 engages with the other end of the bracket 39 through the squeezing action. The right bidirectional electric push rod 34 at the top of the moving plate 35 drives the insertion rod 37 to engage with the other set of brackets. The left bidirectional electric push rod 34 separates the insertion rod 37 from the original engagement. At this time, the moving plate 35 continues to move. The insert 39 is pulled out to the outside of another set of collection boxes 310. This process allows the insert 39 to move inside the two collection boxes 310 and drives the sweeping plate 320 to move. After the sweeping plate 320 enters the collection box 310, it can separate from the insert 39. The insert 39 will not stay at the bottom of the placement frame 2. After one cleaning, the sweeping plate 320 can be put back into one of the collection boxes 310 without returning. When the next set of placement frames 2 is tested for medicinal slices, the sweeping plate 320 can be directly returned to the original collection box 310 through the insert 39. The sweeping plate 320 cleans the bottom of the filter screen 26, which can prevent impurities and residues from entering the soaking tank 5 when the medicinal slices are poured out of the placement frame 2, thus affecting the results of the second test. The impurities inside the collection box 310 are sucked out by the vacuum cleaner 316 and the connecting pipe 317.
[0061] like Figure 11As shown, in some embodiments, the lifting assembly 6 further includes: a first toothed plate 63, a second toothed plate 64, and a movable frame 65. The movable frame 65 is fixed at the bottom of both ends of the horizontal frame 31. A limit frame is fixed on the outer side of the conveying platform 1 corresponding to the position of the movable frame 65, and the movable frame 65 slides vertically along the limit frame. The gear 62 is meshed with the first toothed plate 63 on one side facing the movable frame 65, and the first toothed plate 63 is fixedly connected to the movable frame 65. The second toothed plate 64 is meshed with the other side of the gear 62, and the second toothed plate 64 is fixedly connected to the vertical frame 41. A drive motor 61 is fixed on the outer side of the conveying platform 1 corresponding to the position of the gear 62, and the output end of the drive motor 61 is fixedly connected to the gear 62.
[0062] It should be noted that the drive motor 61 drives the gear 62 to rotate, the first toothed plate 63 and the second toothed plate 64 mesh with the gear 62 and move in opposite directions along the outer wall of the conveyor table 1, the moving frame 65 drives the first detection component 3 to move vertically, closer to or away from the placement frame 2, and the lifting component 4 on the other side lifts the placement frame 2, so that the first detection station and the second detection station can be carried out at the same time, thus improving the detection efficiency.
[0063] like Figure 11 and Figure 12 As shown, the lifting assembly 4 further includes: a first electric push rod 43 and a support plate 45. The support plate 45 is fixed at the bottom of both sides of the placement frame 2, and the top of the base plate 21 has a slot. The bottom of the bidirectional telescopic plate 22 has an insert plate 211 fixed in the middle. The insert plate 211 is inserted into the slot of the base plate 21. The first electric push rod 43 is rotatably installed on the inner side of the vertical frame 41 on one side of the second gear 62, and the extended end of the first electric push rod 43 is fixedly connected to the top block 42. Guide plates 46 are fixed on both sides of the conveyor table 1 in the direction of movement of the vertical frame 41, and the vertical frame 41 is slidably engaged on the surface of the guide plate 46.
[0064] It should be noted that the top of both ends of the vertical frame 41 near the soaking tank 5 has a rotatable connecting block. The top plate 44 and the support plate 45 are connected via the connecting block and the top block 42. When the first electric push rod 43 retracts, the top plate 44 and the support plate 45 move along the moving notch 11. The support plate 45 rests on the surface of the conveyor belt, while the top plate 44 is positioned precisely at the top of both sides of the placement frame 2. The position of the support plate 45 is not interfered with by the bottom plate 21. The placement frame 2 remains in the position of the lifting assembly 4. The top plate 44 and the two surrounding frames 23... With the top contacting the bottom and the tray 45 in contact with the bottom, the vertical frame 41 slides along the guide plate 46 under the drive of the lifting assembly 6, raising the placement frame 2. The insert plate 211 disengages from the slot of the bottom plate 21 and rises beyond the side plate of the conveyor table 1. Then, it is pushed by the first electric push rod 43. The top plate 44 and the tray 45 restrict the placement frame 2. With the rotation of the top block 42 and the connecting block, the Chinese herbal medicine pieces inside the placement frame 2 are placed into the soaking tank 5. This makes it convenient to place the Chinese herbal medicine pieces to the next testing station and to recycle the placement frame 2 to refill the Chinese herbal medicine pieces.
[0065] Working principle:
[0066] When using the device, the Chinese herbal medicine pieces to be tested are placed inside the placement frame 2 and moved to the bottom of the first detection component 3 via the conveyor table 1. The drive motor 61 drives the gear 62 to rotate, and the first toothed plate 63 and the second toothed plate 64 mesh with the gear 62 and move in opposite directions along the outer wall of the conveyor table 1. The moving frame 65 drives the first detection component 3 to move vertically, closer to or away from the placement frame 2. The lifting component 4 on the other side lifts the placement frame 2, facilitating simultaneous operation of the first and second detection stations. After the placement frame 2 is unfolded, when the second identification camera 315 descends, the collection box 310 will eventually stop at the bottom of the enclosure 23 and on both sides of the opening of the bidirectional telescopic plate 22. The inclined block 321 cooperates with the inclined surface to move the enclosure 23 to both sides with the base plate 21 as the center. During the unfolding process, the slide plate 27 slides along the slide groove 28, and the filter screen 26 unfolds to block the bottom of the placement frame 2, expanding the space of the placement frame 2 and facilitating the unfolding of the beverage pieces placed inside. As the frame 23 moves, the paddle plate 210 moves from the top of the stacked beverage pieces, simply spreading out any excessively high stacks. Spreading them out makes them easier to visually inspect compared to stacking them together. After the second recognition camera 315 resets, the bidirectional telescopic plate 22 contains a spring that retracts the size of the placement frame 2 through elasticity. When the scanning plate 320 needs to be moved, the leftmost bidirectional electric push rod 34 of the moving plate 35 moves the vertical plate 36 and the insertion rod 37, inserting the insertion rod 37 into the holder 38 furthest from the scanning plate 320. Inside the cylinder 313, because the bottom of the card holder 38 is engaged with the crossbar 31, when the moving plate 35 moves, the sliding frame 312 at the top of the card holder 38 slides along the slide rail 311, and is magnetically attracted to the other end of the insert 39 by the sweeping plate 320, driving the sweeping plate 320 to move. After the insert 39 moves out of the other set of collection boxes 310, through the squeezing action, the card slot at the bottom of the other set of card holders 38 engages with the other end of the insert 39, causing the right bidirectional electric push rod 34 at the top of the moving plate 35 to drive the insert rod 37 to engage with the other set of card holders. The left bidirectional electric push rod 34 separates the insert rod 37 from the original engagement. At this time, the moving plate 35 continues to move, pulling part of the insert 39 out of the outside of the other set of collection boxes 310. This process can realize the insertion of the insert 39. The device moves within the two collection boxes 310, causing the sweeping plate 320 to move as well. After entering the collection box 310, the sweeping plate 320 can separate from the insert 39, which does not remain at the bottom of the placement frame 2. After one cleaning cycle, the sweeping plate 320 is retracted into one of the collection boxes 310 without needing to return. When testing the next set of medicinal slices in the placement frame 2, the sweeping plate 320 can be directly returned to the original collection box 310 via the insert 39. The sweeping plate 320 cleans the bottom of the filter screen 26, preventing impurities and residues from entering the soaking tank 5 when the medicinal slices are poured out of the placement frame 2, thus affecting the results of the second test. The vacuum cleaner 316 and connecting pipe 317 then suck out the impurities from inside the collection box 310.After the inspection is completed, the conveyor 1 moves the placement frame 2 to the position of the lifting component 4. The lifting component 4 raises the placement frame 2 and tilts it, pouring the medicinal slices inside into the soaking tank 5. The top of both ends of the vertical frame 41 near the soaking tank 5 has a rotating connecting block. The connecting block and the top block 42 connect the top plate 44 and the support plate 45. When the first electric push rod 43 retracts, the top plate 44 and the support plate 45 move along the moving notch 11. The support plate 45 is attached to the surface of the conveyor belt, while the top plate 44 is positioned at the top of both sides of the placement frame 2. The position of the support plate 45 is not interfered with by the bottom plate 21. The placement frame 2 remains at the position of the lifting component 4. Plate 44 contacts the top of the two surrounding frames 23, and support plate 45 contacts the bottom. Driven by the lifting assembly 6, the vertical frame 41 slides along the guide plate 46, lifting the placement frame 2. The insert plate 211 disengages from the slot of the bottom plate 21. After rising beyond the side plate of the conveyor table 1, it is pushed by the first electric push rod 43. The top plate 44 and support plate 45 restrict the placement frame 2. Combined with the rotation of the top block 42 and connecting block, the Chinese herbal medicine slices inside the placement frame 2 are placed into the soaking tank 5. This facilitates the placement of the Chinese herbal medicine slices to the next inspection station and the retraction of the placement frame 2 for refilling. The first recognition camera 32 performs a second inspection of the inside of the soaking tank 5.
[0067] In the description of this disclosure, the terms "first," "second," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance. Furthermore, in the description of this disclosure, unless otherwise stated, "a plurality of" means two or more.
[0068] Any process or method description in the flowchart or otherwise herein can be understood as representing a module, segment, or portion of code comprising one or more executable instructions for implementing a particular logical function or process, and the scope of preferred embodiments of this disclosure includes additional implementations in which functions may be performed not in the order shown or discussed, including substantially simultaneously or in reverse order depending on the function involved, as will be understood by those skilled in the art to which embodiments of this disclosure pertain.
[0069] In the description of this specification, references to terms such as "one embodiment," "some embodiments," "example," "specific example," or "some examples," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of this disclosure. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.
[0070] Although embodiments of the present disclosure have been shown and described above, it is to be understood that the above embodiments are exemplary and should not be construed as limiting the present disclosure. Those skilled in the art can make changes, modifications, substitutions and variations to the above embodiments within the scope of the present disclosure.
Claims
1. A device for quality testing of traditional Chinese medicine decoction pieces, characterized in that, include: A conveyor (1) is provided with placement frames (2) installed at equal intervals on the belt surface of the conveyor (1), a first detection component (3) is provided at the top middle of the conveyor (1), a lifting component (4) is provided at the tail end of the conveyor (1), a lifting component (6) is provided on the outside of the conveyor (1) between the lifting component (4) and the first detection component (3), and a soaking tank (5) is fixed on one side of the outlet end of the conveyor (1). The placement frame (2) includes a base plate (21), which is fixed on the belt of the conveyor table (1), and a bidirectional telescopic plate (22) is placed on the top of the base plate (21). The two extended ends of the bidirectional telescopic plate (22) are fixed with a frame (23), and the two frames (23) are slidably inserted with baffles on both sides. The first detection component (3) includes a crossbeam (31), a second recognition camera (315) is fixed on the middle surface of the crossbeam (31), and collection boxes (310) are fixed on the bottom of both sides of the second recognition camera (315), and the collection boxes (310) slide along the left and right sides of the placement frame (2). The lifting assembly (4) includes a vertical frame (41), which is provided in two sets. The two sets of vertical frames (41) are slidably installed on the outer wall of the conveyor platform (1). The top of the vertical frame (41) on the side of the conveyor platform (1) away from the soaking tank (5) is fixed with top blocks (42) on both sides. The top blocks (42) and the top of the vertical frame (41) on the other side are fixed with top plates (44). The top plates (44) cover the top of the front and rear sides of the placement frame (2). The lifting assembly (6) includes gears (62), and there are two gears (62). The two gears (62) are rotatably mounted on both sides of the conveyor table (1) between the horizontal frame (31) and the vertical frame (41). A shaft is fixed between the two gears (62).
2. The equipment for quality testing of traditional Chinese medicine decoction pieces according to claim 1, characterized in that, The conveyor (1) has a moving notch (11) in the direction of movement of the first detection component (3) and the lifting component (4). The soaking tank (5) has a water inlet (51) on the top of the side away from the conveyor (1), and a slag discharge port (52) is provided at the bottom of the water inlet (51). The crossbar (31) is fixed to one side of the soaking tank (5) with a first identification camera (32) and a turbidity detection device is installed on one side of the first identification camera (32).
3. The equipment for quality testing of traditional Chinese medicine decoction pieces according to claim 1, characterized in that, The placement frame (2) also includes: The frame (23) has a slide (28) on its outer side, and a slide (27) is slidably connected inside the slide (28). The bottom of the two frames (23) is slidably inserted with a filter (26), and the two ends of the filter (26) are fixedly connected to the slide (27). The top of the slide (28) and the slide (27) are fixedly fixed at equal distances. The frame (23) has a fixed baffle (210) inside, and the bottom of the baffle (210) is at a certain distance from the filter screen (26).
4. The equipment for quality testing of traditional Chinese medicine decoction pieces according to claim 3, characterized in that, The first detection component (3) further includes: The collection box (310) is provided with an insertion interface (314), a rubber strip (319), and an inclined block (321). The insertion interface (314) is provided at the position between the bottom of the frame (23) and the bidirectional telescopic plate (22). The frame (23) is provided with vertical grooves (24) at both ends, and an inclined plate (25) is fixed inside the vertical grooves (24). An inclined block (321) is fixed at the top of both ends of the collection box (310), and the inclined block (321) slides along the inclined surface of the inclined plate (25). Rubber strips (319) are fixed to the top and bottom of the insertion interface (314) on the outside of the collection box (310).
5. The equipment for quality testing of traditional Chinese medicine decoction pieces according to claim 4, characterized in that, Card holders (38) are provided on both sides of the second identification camera (315). A slide rail (311) is fixed between the two ends of the cross frame (31) and the second identification camera (315). A slide frame (312) is fixed on the top of the card holder (38), and the slide frame (312) is slidably sleeved on the surface of the slide rail (311). A sweeping plate (320) is provided between the two collection boxes (310), and the sweeping plate (320) moves along the direction of the insertion interface (314). Insertion brackets (39) are slidably inserted into both ends of the sweeping plate (320). The bottom of the card holder (38) is provided with an elastic card slot, and the elastic card slots of the two sets of card holders (38) are vertically inserted into both ends of the insert (39).
6. The equipment for quality testing of traditional Chinese medicine decoction pieces according to claim 5, characterized in that, A screw (33) is rotatably mounted on one side of the cross frame (31), and a slide rod is fixed at the other end of the cross frame (31). A movable plate (35) is threaded onto the surface of the screw (33), and the other end of the movable plate (35) is slidably sleeved on the slide rod. Two bidirectional electric push rods (34) are fixed at both ends of the top of the movable plate (35), and a vertical plate (36) is fixed at the extended end of the bidirectional electric push rod (34), and an insert rod (37) is fixed at the bottom of the vertical plate (36). Among them, the card holder (38) has a tube (313) fixed on both sides corresponding to the position of the insertion rod (37).
7. The equipment for quality testing of traditional Chinese medicine decoction pieces according to claim 6, characterized in that, The second identification camera (315) is fixed with a vacuum cleaner (316) on both sides perpendicular to the card holder (38), and the two ends of the vacuum cleaner (316) are fixed with connecting pipes (317). The connecting pipes (317) are fixedly connected to the two ends of the collection box (310). The cross frame (31) is fixedly mounted with a motor at one end corresponding to the screw (33), and the motor output end on the surface of the cross frame (31) is fixedly connected to the screw (33). The crossbar (31) and the inside of the sweeping plate (320) are filled with magnetic material.
8. The equipment for quality testing of traditional Chinese medicine decoction pieces according to claim 7, characterized in that, The lifting assembly (6) also includes: The first toothed plate (63), the second toothed plate (64), and the moving frame (65) are fixed at the bottom of both ends of the horizontal frame (31). The outer side of the conveying table (1) is fixed with a limit frame corresponding to the position of the moving frame (65), and the moving frame (65) slides vertically along the limit frame. The gear (62) is meshed with the first toothed plate (63) on one side facing the moving frame (65), and the first toothed plate (63) is fixedly connected to the moving frame (65). The other side of the gear (62) is meshed with the second toothed plate (64), and the second toothed plate (64) is fixedly connected to the vertical frame (41). Among them, a drive motor (61) is fixed on the outer side of the conveyor (1) corresponding to the position of the gear (62), and the output end of the drive motor (61) is fixedly connected to the gear (62).
9. The equipment for quality testing of traditional Chinese medicine decoction pieces according to claim 8, characterized in that, The lifting component (4) also includes: The first electric push rod (43), the support plate (45), the vertical frame (41) and the top block (42) are located on both sides of the placement frame (2) and the support plate (45) is fixed at the bottom. The top of the bottom plate (21) is provided with a slot. The middle bottom of the bidirectional telescopic plate (22) is fixed with a plug plate (211). The plug plate (211) is inserted into the slot of the bottom plate (21). The first electric push rod (43) is rotatably installed on the inner side of the vertical frame (41) on one side of the second gear (62), and the extended end of the first electric push rod (43) is fixedly connected to the top block (42). The conveyor (1) has guide plates (46) fixed on both sides corresponding to the direction of movement of the vertical frame (41), and the vertical frame (41) is slidably engaged on the surface of the guide plate (46).
10. A method for quality testing of traditional Chinese medicine decoction pieces implemented by the device according to claim 1, characterized in that: The detection method includes the following steps: (1) Place the Chinese herbal medicine pieces to be tested into the placement frame and move them to the bottom of the first detection component via the conveyor. Keep the second recognition camera of the first detection component and the placement frame on the same vertical line. (2) The lifting component drives the first detection component to descend, and the first detection component unfolds the closed placement frame to expand the internal range of the placement frame and spread out the Chinese herbal medicine pieces. The second recognition camera detects the appearance of the Chinese herbal medicine pieces. (3) After the placement frame is unfolded, the first detection component collects and cleans the debris and impurities that fall through the filter screen and sends them into the collection box on one side; (4) After the first inspection is completed, the placement frame returns to the closed state and moves to the position of the lifting component as the conveyor continues to move. The lifting component and the placement frame are raised by the lifting component, and the placement frame is separated from the conveyor. (5) After the placement frame is raised and tilted by the lifting component, the medicinal slices inside are poured into the soaking tank, and the situation inside the soaking tank is detected for the second time by the first recognition camera.