Aircraft emergency brake simulation controller
By designing an aircraft emergency brake simulation controller, the problems of complex and costly installation of real aircraft components in flight quality simulators were solved. A low-cost simulation component was provided, which achieved the same functions and appearance as the real aircraft and simplified the installation process.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-25
- Publication Date
- 2026-04-07
AI Technical Summary
Existing aircraft emergency brake controllers are complex and costly to install in flight quality simulators, making them difficult to replace actual aircraft components.
An aircraft emergency braking simulation controller was designed, which uses a controller housing, handle, reset component and potentiometer. The angular displacement change is detected by rotating the handle, so as to achieve the same function and appearance as the real aircraft. The structure is simple and easy to install.
It enables the complete replacement of the mounting components on the flight simulator, with the same functions and operation methods, and features a simple structure, small size, and easy installation, thus reducing costs.
Smart Images

Figure CN121806532A_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the field of flight control system of aviation technology, and particularly to an aircraft emergency brake simulation controller. BACKGROUND
[0002] The aircraft emergency brake simulation controller is mainly used in a flight quality simulator, and plays a role in an emergency situation such as failure of a normal brake system during simulation of aircraft ground deceleration.
[0003] The aircraft emergency brake controller is a key component in the aircraft brake system. When the normal brake system of the aircraft cannot work normally due to hydraulic failure, electrical failure or other reasons, the pilot can operate the emergency brake controller to enable the backup brake source to provide pressure for the brake device, so as to realize wheel braking, so that the aircraft can be safely decelerated and stopped after landing or ground taxiing. It is the last line of defense for the safety of the aircraft on the ground, ensuring that the aircraft still has reliable deceleration braking capability in an emergency situation, avoiding serious accidents such as running off the runway and collision due to brake failure.
[0004] In the simulation cockpit of the flight quality simulator, the commonly used method for installing the emergency brake controller is to use a real machine installation piece. Due to the reliability requirements of the aircraft, the structure of the real machine installation piece is too complex, and the cost is too high, which is not convenient for installation and debugging in the simulation cockpit of the simulator. SUMMARY
[0005] Therefore, the present application provides an aircraft emergency brake simulation controller, which solves the problems in the prior art, provides a low-cost alternative simulation piece with the same function as the aircraft emergency brake, and realizes the same appearance and function as the real machine installation piece.
[0006] The aircraft emergency brake simulation controller provided by the present application adopts the following technical scheme: An aircraft emergency brake simulation controller, comprising a controller housing, a handle and a reset assembly, the controller housing is provided with a potentiometer and a rotating wheel; the rotating wheel is installed on the rotating shaft of the potentiometer; the handle is rotatably connected to the controller housing; the handle is located at an initial position and an end limit position; one end of the handle is located outside the controller housing, and the other end of the handle extends into the controller housing; the end of the handle extending into the controller housing is provided with an arc structure; the outer periphery of the rotating wheel is in contact with the outer periphery of the arc structure; and the reset assembly is used to maintain the handle at the initial position. Wherein, pulling the handle moves the handle from the initial position to the end limit position, the handle drives the arc structure to rotate, and the arc structure drives the rotating wheel to rotate; the potentiometer is used to detect the angular displacement change data of the rotating wheel during movement of the handle from the initial position to the end limit position.
[0007] Optionally, the controller housing includes a box with a top opening and a cover plate covering the opening of the box. The cover plate has a sliding groove for a handle to pass through. When the handle abuts against one end of the sliding groove, the handle is in an initial position. When the handle abuts against the other end of the sliding groove, the handle is in an extreme position. A partition is fixed inside the controller housing. The fixed plate is located on one side of the sliding groove. The handle and the partition are rotatably connected. The potentiometer is mounted on the partition. The rotation axis of the potentiometer is parallel to the rotation axis of the handle. The axis of rotation of the handle is concentric with the outer circumferential surface of the arc structure.
[0008] Optionally, the reset assembly includes a mounting shaft, a torsion spring, and a limiting pin. The axial direction of the mounting shaft is parallel to the rotation direction of the handle. The mounting shaft is fixedly mounted on the end of the handle near the arc-shaped structure. The spring coil of the torsion spring is sleeved on the outer shaft of the mounting shaft. There are two limiting pins. The first limiting pin is fixed in the middle of the handle, and the second limiting pin is fixed on the partition plate. The two torsion arms of the torsion spring are located between the two limiting shafts. The opposite sides of the two torsion arms abut against the two limiting pins respectively. During the process of the handle moving from the initial position to the final extreme position, the two limiting pins move closer to each other. The torsion spring is used to apply a force away from the second limiting pin to the first limiting pin.
[0009] Optionally, the end of the mounting shaft facing away from the handle is provided with a socket, and a cotter pin is provided in the socket for abutting the end face of the torsion spring.
[0010] Optionally, the partition is fixedly mounted on the cover plate by bolts.
[0011] Optionally, the end of the handle extending out of the controller housing is provided with a handle, the handle is rod-shaped, and the length direction of the handle is parallel to the axial direction of the handle's rotation axis.
[0012] Optionally, a rotating rod is rotatably mounted on the partition, the rotating rod being perpendicular to the partition. The handle and the arc-shaped structure are located on different sides of the partition. The end of the handle located inside the controller housing is fixedly connected to the rotating rod. The arc-shaped structure is fixedly connected to the rotating rod. The reset assembly and the handle are located on the same side of the partition. The spring ring of the torsion spring is sleeved on the rotating rod. The torsion spring is located on the side of the handle facing away from the partition. The part of the rotating rod on the side of the handle facing away from the partition serves as the mounting shaft. The main body and handle of the potentiometer are located on the same side of the partition, the rotating shaft of the potentiometer passes through the partition, and the rotating wheel and the arc-shaped structure are located on the same side of the partition.
[0013] Optionally, the rotating wheel is a gear, the arc-shaped structure is a sector-shaped gear disk, the sector-shaped gear disk is fixed on the handle, the axis of the sector-shaped gear disk is coaxial with the axis of the handle's rotating shaft, and the sector-shaped gear disk meshes with the gear.
[0014] In summary, this application includes the following beneficial technical effects: The controller described in this application can completely replace the mounting components on a flight simulator. Both have identical functions and operation methods. The simulator component has a simple structure, is lightweight and compact, and is easy to install. For flight simulators, this application overcomes the inconveniences of traditional mounting components, which are often overly complex, heavy, bulky, and costly, and difficult to install in the simulator. Attached Figure Description
[0015] To more clearly illustrate the technical solutions of the embodiments of this application, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0016] Fig. 1 A schematic diagram of the handle of the aircraft emergency braking simulation controller in its initial position; Fig. 2 A schematic diagram of the structure of the handle of the aircraft emergency braking simulation controller at the end limit position; Fig. 3 This is a schematic diagram of the sliding groove and the handle. Fig. 4 This is a schematic diagram of the structure of an aircraft emergency braking simulation controller from another perspective.
[0017] Explanation of reference numerals in the attached drawings: 1. Controller housing; 11. Box body; 12. Cover plate; 13. Partition plate; 14. Sliding groove; 2. Handle; 21. Rotating rod; 22. Handle; 3. Reset assembly; 31. Torsion spring; 32. Limit pin; 4. Potentiometer; 5. Rotating wheel; 6. Arc-shaped structure. Detailed Implementation
[0018] The embodiments of this application will now be described in detail with reference to the accompanying drawings.
[0019] The following specific examples illustrate the implementation of this application. Those skilled in the art can easily understand other advantages and effects of this application from the content disclosed in this specification. Obviously, the described embodiments are only a part of the embodiments of this application, and not all of them. This application can also be implemented or applied through other different specific embodiments, and the details in this specification can also be modified or changed based on different viewpoints and applications without departing from the spirit of this application. It should be noted that, in the absence of conflict, the following embodiments and features in the embodiments can be combined with each other. Based on the embodiments in this application, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this application.
[0020] It should be noted that various aspects of embodiments within the scope of the appended claims are described below. It will be apparent that the aspects described herein can be embodied in a wide variety of forms, and any particular structure and / or function described herein is merely illustrative. Based on this application, those skilled in the art will understand that one aspect described herein can be implemented independently of any other aspect, and two or more of these aspects can be combined in various ways. For example, any number of aspects set forth herein can be used to implement the device and / or practice the method. Additionally, this device and / or method can be implemented using structures and / or functionalities other than one or more of the aspects set forth herein.
[0021] It should also be noted that the illustrations provided in the following embodiments are only schematic representations of the basic concept of this application. The illustrations only show the components related to this application and are not drawn according to the number, shape and size of the components in actual implementation. In actual implementation, the form, quantity and proportion of each component can be arbitrarily changed, and the layout of the components may also be more complex.
[0022] Furthermore, specific details are provided in the following description to facilitate a thorough understanding of the examples. However, those skilled in the art will understand that the described aspects can be practiced without these specific details.
[0023] This application provides an aircraft emergency braking simulation controller.
[0024] like Figs. 1 to 4As shown, an aircraft emergency braking simulation controller includes a controller housing 1, a handle 2, and a reset assembly 3. The controller housing 1 contains a potentiometer 4 and a rotating wheel 5. The rotating wheel 5 is mounted on the rotation axis of the potentiometer 4. The handle 2 is rotatably connected to the controller housing 1 within the housing. The handle 2 has an initial position and a final extreme position. One end of the handle 2 is located outside the controller housing 1, and the other end extends into the housing 1. The end of the handle 2 extending into the housing 1 has an arc-shaped structure 6. The outer circumference of the rotating wheel 5 contacts the arc-shaped outer circumference of the arc-shaped structure 6. The reset assembly 3 is used to maintain the handle 2 in the initial position. Pulling the handle 2 moves it from the initial position to the final extreme position. The handle 2 drives the arc-shaped structure 6 to rotate, which in turn drives the rotating wheel 5 to rotate. The potentiometer 4 detects the angular displacement change of the rotating wheel 5 during the movement of the handle 2 from the initial position to the final extreme position. Therefore, the position information of the handle 2 can be obtained based on the angular displacement information output by the potentiometer 4. The subsequent software simulates emergency braking of the aircraft in real time based on the position information of handle 2.
[0025] The controller housing 1 includes a box 11 with a top opening and a cover plate 12 covering the opening of the box 11. The cover plate 12 and the box 11 are detachably connected by bolts. The cover plate 12 is provided with a sliding groove 14 for the handle 2 to pass through. When the handle 2 abuts against one end of the sliding groove 14, the handle 2 is in the initial position. When the handle 2 abuts against the other end of the sliding groove 14, the handle 2 is in the final extreme position. A partition 13 is fixed inside the controller housing 1. The fixed plate is located on one side of the sliding groove 14. The handle 2 and the partition 13 are rotatably connected. The potentiometer 4 is mounted on the partition 13. The rotation axis of the potentiometer 4 is parallel to the rotation axis of the handle 2. The axis of rotation of the handle 2 is concentric with the outer arc of the arc-shaped structure 6.
[0026] The reset assembly 3 includes a mounting shaft, a torsion spring 31, and a limiting pin 32. The axial direction of the mounting shaft is parallel to the rotation direction of the handle 2. The mounting shaft is fixedly mounted on the end of the handle 2 near the arc-shaped structure 6. The spring coil of the torsion spring 31 is sleeved on the outer shaft of the mounting shaft. There are two limiting pins 32. The first limiting pin 32 is fixed in the middle of the handle 2, and the second limiting pin 32 is fixed on the partition plate 13. The two torsion arms of the torsion spring 31 are located between the two limiting shafts, and the opposite sides of the two torsion arms abut against the two limiting pins 32 respectively. During the process of the handle 2 moving from the initial position to the final extreme position, the two limiting pins 32 move closer to each other. The torsion spring 31 applies a force away from the second limiting pin 32 to the first limiting pin 32 to reset the handle 2 to the initial position. The first limiting pin 32 is fixed to the handle 2 by screws, and the second limiting pin 32 is fixed to the partition plate 13 by screws.
[0027] A rotating rod 21 is rotatably mounted on the partition 13. The rotating rod 21 is mounted on the partition 13 via bearings and is perpendicular to the partition 13. The handle 2 and the arc-shaped structure 6 are located on different sides of the partition 13. One end of the handle 2 inside the controller housing 1 is fixedly connected to the rotating rod 21. The arc-shaped structure 6 is also fixedly connected to the rotating rod 21. The reset assembly 3 and the handle 2 are located on the same side of the partition 13. The spring coil of the torsion spring 31 is sleeved on the rotating rod 21. The torsion spring 31 is located on the side of the handle 2 facing away from the partition 13. The portion of the rotating rod 21 on the side of the handle 2 facing away from the partition 13 serves as the mounting shaft. The main body of the potentiometer 4 and the handle 2 are located on the same side of the partition 13. The rotation shaft of the potentiometer 4 passes through the partition 13. The rotating wheel 5 and the arc-shaped structure 6 are located on the same side of the partition 13. Arranging the components on different sides of the partition 13 makes full use of the internal space of the controller housing 1, which is beneficial for designing a smaller controller housing 1.
[0028] The rotating wheel 5 is a gear, and the arc-shaped structure 6 is a sector-shaped gear disk. The sector-shaped gear disk is fixed on the handle 2. The axis of the sector-shaped gear disk is coaxial with the axis of the rotating shaft of the handle 2. The sector-shaped gear disk and the gear mesh. The gear is fixed on the rotating shaft of the potentiometer 4 by screws.
[0029] The mounting shaft has a socket at one end facing the handle 2, and a cotter pin is provided in the socket. The cotter pin is used to abut against the end face of the torsion spring 31 to prevent the torsion spring 31 from falling off.
[0030] The handle 22 is provided at one end of the handle 2 that extends out of the controller housing 1. The handle 22 is rod-shaped, and its length direction is parallel to the axial direction of the handle 2's rotation axis. The handle 22 facilitates the rotation of the handle 2.
[0031] The above description is merely a specific embodiment of this application, but the scope of protection of this application is not limited thereto. Any variations or substitutions that can be easily conceived by those skilled in the art within the technical scope disclosed in this application should be included within the scope of protection of this application. Therefore, the scope of protection of this application should be determined by the scope of the claims.
Claims
1. An aircraft emergency braking simulation controller, characterized in that, The controller includes a controller housing (1), a handle (2), and a reset assembly (3). The controller housing (1) contains a potentiometer (4) and a rotating wheel (5). The rotating wheel (5) is mounted on the rotating shaft of the potentiometer (4). The handle (2) is rotatably connected to the controller housing (1) inside the controller housing (1). The position of the handle (2) includes an initial position and an end limit position. One end of the handle (2) is located outside the controller housing (1), and the other end of the handle (2) extends into the controller housing (1). The end of the handle (2) that extends into the controller housing (1) is provided with an arc-shaped structure (6). The outer periphery of the rotating wheel (5) is in contact with the arc-shaped outer periphery of the arc-shaped structure (6). The reset assembly (3) is used to keep the handle (2) in the initial position. Pulling the handle (2) moves the handle (2) from the initial position to the final limit position. The handle (2) drives the arc structure (6) to rotate, and the arc structure (6) drives the rotating wheel (5) to rotate. The potentiometer (4) is used to detect the angular displacement change data of the rotating wheel (5) during the process of the handle (2) moving from the initial position to the final limit position.
2. The aircraft emergency braking simulation controller according to claim 1, characterized in that, The controller housing (1) includes a box (11) with a top opening and a cover plate (12) covering the opening of the box (11). The cover plate (12) is provided with a sliding groove (14) through which the handle (2) passes. When the handle (2) abuts against one end of the sliding groove (14), the handle (2) is in the initial position. When the handle (2) abuts against the other end of the sliding groove (14), the handle (2) is in the final extreme position. A partition plate (13) is fixed inside the controller housing (1). The fixed plate is located on one side of the sliding groove (14). The handle (2) and the partition plate (13) are rotatably connected. The potentiometer (4) is installed on the partition plate (13). The rotation axis of the potentiometer (4) is parallel to the rotation axis of the handle (2). The axis of rotation of the handle (2) is concentric with the outer circumferential surface of the arc structure (6).
3. The aircraft emergency braking simulation controller according to claim 2, characterized in that, The reset assembly (3) includes a mounting shaft, a torsion spring (31), and a limiting pin (32). The axial direction of the mounting shaft is parallel to the rotation direction of the handle (2). The mounting shaft is fixedly mounted on the end of the handle (2) near the arc-shaped structure (6). The spring coil of the torsion spring (31) is sleeved on the outer shaft of the mounting shaft. There are two limiting pins (32). The first limiting pin (32) is fixed in the middle of the handle (2), and the second limiting pin (32) is fixed on the partition (13). The two torsion arms of the torsion spring (31) are located between the two limiting shafts. The opposite sides of the two torsion arms abut against the two limiting pins (32). During the process of the handle (2) moving from the initial position to the final limit position, the two limiting pins (32) move closer to each other. The torsion spring (31) is used to apply a force away from the second limiting pin (32) to the first limiting pin (32).
4. The aircraft emergency braking simulation controller according to claim 3, characterized in that, The mounting shaft has a socket at one end facing away from the handle (2), and a cotter pin is provided in the socket. The cotter pin is used to abut against the end face of the torsion spring (31).
5. The aircraft emergency braking simulation controller according to claim 2, characterized in that, The partition (13) is fixedly installed on the cover plate (12) by bolts.
6. The aircraft emergency braking simulation controller according to claim 2, characterized in that, The handle (2) has a handle (22) extending out of the controller housing (1). The handle (22) is rod-shaped, and the length direction of the handle (22) is parallel to the axial direction of the handle (2)'s rotation axis.
7. The aircraft emergency braking simulation controller according to claim 3, characterized in that, A rotating rod (21) is rotatably mounted on the partition (13). The rotating rod (21) is perpendicular to the partition (13). The handle (2) and the arc structure (6) are located on different sides of the partition (13). The end of the handle (2) located inside the controller housing (1) is fixedly connected to the rotating rod (21). The arc structure (6) is fixedly connected to the rotating rod (21). The reset assembly (3) and the handle (2) are located on the same side of the partition (13). The spring ring of the torsion spring (31) is sleeved on the rotating rod (21). The torsion spring (31) is located on the side of the handle (2) facing away from the partition (13). The part of the rotating rod (21) on the side of the handle (2) facing away from the partition (13) serves as the mounting shaft. The main body of the potentiometer (4) and the handle (2) are located on the same side of the partition (13), the rotation axis of the potentiometer (4) passes through the partition (13), and the rotating wheel (5) and the arc structure (6) are located on the same side of the partition (13).
8. The aircraft emergency braking simulation controller according to claim 1, characterized in that, The rotating wheel (5) is a gear, and the arc structure (6) is a sector-shaped gear disk. The sector-shaped gear disk is fixed on the handle (2). The axis of the sector-shaped gear disk is coaxial with the axis of the handle (2) rotating shaft. The sector-shaped gear disk and the gear mesh.