Compact type continuous separation centrifugal machine capable of achieving double-speed output

Abstract

The invention discloses a compact type continuous separation centrifugal machine capable of achieving double-speed output. The compact type continuous separation centrifugal machine comprises a motor, a coupler, a rotary drum, a lower gear, a base, a lower bearing, a side gear, a side bearing, a horizontal axis, a vertical axis, a side gear cover, an upper bearing, an upper gear, a high-speed rotary disc, a pipe clamp, a pipeline support, a protective cover and a balance weight. Only one motor is used for driving, and two pairs of bevel gear meshing transmission structures are adopted, so that two speeds V1 and V2 which are identical in direction, different in size and fixed in proportion are output at the same time. A mixed liquid load is mounted on the high-speed turntable and rotates at a high speed V2, and a mixed liquid load connecting pipeline is mounted on the pipeline bracket and rotates at a low speed V1, so that the mixed liquid load connecting pipeline is prevented from being wound during rotation, continuous separation of mixed liquid containing various component particles is realized, and the separation efficiency is greatly improved; and time and cost are saved.

Description

TECHNICAL FIELD

[0001] The present application relates to the field of centrifugal separation, in particular to a compact continuous separation centrifuge realizing double-speed output. BACKGROUND

[0002] In blood component separation and biological experiments, centrifugal separation of mixed liquid containing multiple component particles is often required. Different component particles are subjected to different centrifugal speeds according to the difference in sedimentation coefficient caused by the difference in density, and different components are sequentially settled, so as to realize centrifugal separation. SUMMARY

[0003] The present application aims to provide a compact continuous separation centrifuge realizing double-speed output. Under the driving of one motor, two pairs of bevel gears are engaged to realize the output of two rotation centrifugal speeds with the same direction, different size and fixed proportion: low speed V1 and high speed V2. When applied, the mixed liquid containing multiple component particles is loaded on the high-speed rotating disc of the present application and rotated at high speed V2, and the mixed liquid load connecting pipeline is fixed on the pipeline support of the present application and rotated at low speed V1. V2 and V1 maintain a fixed proportion, preventing the mixed liquid load connecting pipeline from winding in rotation, and realizing the continuous separation of the mixed liquid containing multiple component particles.

[0004] To achieve the above-mentioned purpose, the technical scheme of the present application comprises: a motor, a shaft coupling, a rotating drum, a lower gear, a base, a lower bearing, a side gear, a side bearing, a horizontal axis, a vertical axis, a side gear cover, an upper bearing, an upper gear, a high-speed rotating disc, a pipe clamp, a pipeline support, a protective cover and a counterweight.

[0005] Preferably, the motor output end is connected with the rotating drum through the shaft coupling to drive the rotating drum to rotate synchronously.

[0006] Preferably, the rotating drum is an asymmetric structure.

[0007] Preferably, the lower gear is a bevel gear with a tooth number of a and is fixed on the base and stationary; the lower gear and the rotating drum are provided with the lower bearing to ensure smooth rotation of the rotating drum.

[0008] Preferably, the side gear is a bevel gear with a tooth number of b and is fixed on the rotating drum and engaged with the teeth of the lower gear and the upper gear; the side gear can be one or more than one; the side gear cover is installed on the side gear; the side gear and the rotating drum are provided with the side bearing; the side gear can rotate around the horizontal axis and synchronously rotate with the motor around the vertical axis under the driving of the rotating drum.

[0009] Preferably, the upper gear is a bevel gear with the same number of teeth a as the lower gear; the upper bearing is installed between the upper gear and the rotating drum to ensure smooth rotation of the upper gear around the vertical axis; and the upper gear rotates in the same direction as the rotating drum.

[0010] Preferably, the high-speed rotating disc is fastened to the upper gear for clamping the mixed liquid load and rotating synchronously with the upper gear; and the pipe clamp is fixed to the high-speed rotating disc for clamping the interface of the mixed liquid load connecting pipeline.

[0011] Preferably, the pipeline support and the protective cover are fixed to the rotating drum and rotate synchronously with the rotating drum; and the pipeline support is used to fix the mixed liquid load connecting pipeline and drive the mixed liquid load connecting pipeline to rotate synchronously.

[0012] Preferably, the counterweight is fixed to the rotating drum opposite to the installation position of the side gear to prevent the rotating drum with an asymmetric structure from tilting during rotation.

[0013] Preferably, the lower gear and the side gear form a bevel gear meshing transmission structure, and the formed transmission ratio is the ratio of the number of teeth of the lower gear to the number of teeth of the side gear, that is, a / b; and the side gear and the upper gear form a bevel gear meshing transmission structure, and the formed transmission ratio is the ratio of the number of teeth of the side gear to the number of teeth of the upper gear, that is, b / a.

[0014] The compact continuous separation centrifuge of the present application has the advantages that: only one motor is used to drive two pairs of bevel gear meshing transmission structures to simultaneously output two rotating centrifugal speeds V1 and V2 with the same direction, different sizes, and fixed proportions. The mixed liquid load is installed on the high-speed rotating disc of the present application and rotates at a high speed V2, and the mixed liquid load connecting pipeline is installed on the pipeline support of the present application and rotates at a low speed V1. The fixed proportion between the high speed V2 and the low speed V1 can prevent the mixed liquid load connecting pipeline from winding during rotation, and the continuous separation of the mixed liquid containing multiple component particles is realized. The continuous separation method realized by the present application greatly improves the separation efficiency, saves time and cost, and has a compact, reliable, and durable structure design, small operation vibration, low noise, and high energy efficiency. BRIEF DESCRIPTION OF DRAWINGS

[0015] Fig. 1 FIG. 1 is a schematic diagram of the front view of the structure of the present application;

[0016] Fig. 2 FIG. 2 is a schematic diagram of the front view of the structure of the present application with the mixed liquid load and the mixed liquid connecting pipeline installed;

[0017] Fig. 3This is a top view schematic diagram of the installation of the mixed liquid load and the mixed liquid connection pipeline of the present invention;

[0018] The labels in the attached diagram are explained as follows:

[0019] 1. Motor; 2. Coupling; 3. Rotary drum; 4. Lower gear; 5. Base; 6. Lower bearing; 7. Side gear; 8. Side bearing; 9. Horizontal axis; 10. Vertical axis; 11. Side gear cover; 12. Upper bearing; 13. Upper gear; 14. High-speed turntable; 15. Pipe clamp; 16. Pipe support; 17. Protective cover; 18. Counterweight; 19. Mixed liquid load; 20. Mixed liquid load connection pipeline. Detailed Implementation

[0020] like Figs. 1-3 As shown, a compact continuous separation centrifuge with dual-speed output includes a motor 1, a coupling 2, a rotating drum 3, a lower gear 4, a base 5, a lower bearing 6, a side gear 7, a side bearing 8, a horizontal axis 9, a vertical axis 10, a side gear cover 11, an upper bearing 12, an upper gear 13, a high-speed turntable 14, a pipe clamp 15, a pipe support 16, a protective cover 17, and a counterweight 18.

[0021] The output end of motor 1 is connected to drum 3 through coupling 2, which drives drum 3 to rotate synchronously.

[0022] Rotating drum 3 is an asymmetrical structural component.

[0023] The lower gear 4 is a bevel gear with a number of teeth, and it is fixed on the base 5 and remains stationary. A lower bearing 6 is installed between the lower gear 4 and the rotating drum 3 to ensure the smooth rotation of the rotating drum 3.

[0024] The side gear 7 is a bevel gear with b teeth, fixed on the rotating drum 3, and meshes with the teeth of the lower gear 4 and the upper gear 13 respectively; there can be one or more side gears 7; a side gear cover 11 is installed on the side gear 7; a side bearing 8 is installed between the side gear 7 and the rotating drum 3; the side gear 7 can rotate around the horizontal axis 9, and can also rotate synchronously with the motor 1 around the vertical axis 10 under the drive of the rotating drum 3.

[0025] The upper gear 13 is a bevel gear with the same number of teeth a as the lower gear 4; an upper bearing 12 is installed between the upper gear 13 and the rotating drum 3 to ensure that the upper gear 13 can rotate smoothly around the vertical axis 10; the rotation direction of the upper gear 13 is the same as that of the rotating drum 3.

[0026] The high-speed turntable 14 is fastened to the upper gear 13 and is used to mount the mixed liquid load 19. It rotates synchronously with the upper gear 13. The pipe clamp 15 is fixed on the high-speed turntable 14 and is used to mount the interface of the mixed liquid load connecting pipe 20.

[0027] The pipeline support 16 and the protective cover 17 are fixed on the rotating drum 3 and rotate synchronously with the rotating drum 3; the pipeline support 16 is used for fixing the mixed liquid load connecting pipeline 20 and driving the mixed liquid load connecting pipeline 20 to rotate synchronously.

[0028] The counterweight 18 is fixed on the rotating drum 3 and is opposite to the installation position of the side gear 7, so as to prevent the asymmetric rotating drum 3 from being deflected when rotating.

[0029] The lower gear 4 and the side gear 7 constitute a bevel gear meshing transmission structure, and the transmission ratio formed is the tooth number ratio of the lower gear 4 and the side gear 7, that is, a / b; the side gear 7 and the upper gear 13 constitute a bevel gear meshing transmission structure, and the transmission ratio formed is the tooth number ratio of the side gear 7 and the upper gear 13, that is, b / a.

[0030] The working principle of the application is as follows:

[0031] The output principle of low rotating speed: when the motor 1 rotates at the speed V1, the rotating drum 3 directly connected with the motor 1, the pipeline support 16 directly connected with the rotating drum 3 and the protective cover 17 rotate around the vertical axis 10 at the same time, and the speed is also V1, so as to realize the output of low rotating speed V1.

[0032] The output principle of high rotating speed: when the motor 1 rotates at the speed V1, the rotating drum 3 directly connected with the motor 1 and the side gear 7 directly connected with the rotating drum 3 rotate around the vertical axis 10 at the same time, and the speed is also V1. At the same time, the side gear 7 and the lower gear 4 are in the bevel gear meshing transmission structure, the lower gear 4 is fixed, and the side gear 7 rotates around the horizontal axis 9 at the speed V'. Thus, it can be known that the side gear 7 rotates in two perpendicular directions: the rotating speed V1 around the vertical axis 10 and the rotating speed V' around the horizontal axis 9. At the same time, the side gear 7 and the upper gear 13 are in the bevel gear meshing transmission relationship, the rotation of the side gear 7 in two perpendicular directions is changed into the rotation V2 of the upper gear 13 in one direction around the vertical axis 10, V2 is consistent with the rotating direction of V1, V2 is greater than V1, and the ratio of V2 to V1 is fixed. Under the driving of the upper gear 13, the high-speed rotating disc 14 directly connected with the upper gear 13 also rotates around the vertical axis 10 at the speed V2, so as to realize the output of high rotating speed V2.

[0033] Based on the above, the compact continuous separation centrifuge for realizing double-speed output, under the premise of only one motor, through the engagement transmission structure of two pairs of bevel gears, the rotary centrifugal speed V1 is outputted at the pipeline support 16 and the protective cover 17, and the rotary centrifugal speed V2 is outputted at the high-speed rotating disc 14, the two speeds V1 and V2 are in the same direction, different in size and fixed in proportion, the mixed liquid load 19 containing multiple component particles is placed on the high-speed rotating disc 14 and rotates at the high speed V2, the mixed liquid load connecting pipeline 20 is placed on the pipeline support 16 and rotates at the low speed V1, the high speed V2 and the low speed V1 keep a fixed proportion, which not only prevents the mixed liquid load connecting pipeline 20 from winding in rotation, but also realizes the continuous separation of the mixed liquid containing multiple component particles.

[0034] The above is only for illustrating the technical idea of the present application, and cannot limit the protection scope of the present application, any modification made according to the technical idea of the present application on the basis of the technical scheme falls into the protection scope of the claims of the present application.

Claims

1. A compact continuous separation centrifuge achieving dual-speed output, characterized in that, include: Motor, coupling, drum, lower gear, base, lower bearing, side gear, side bearing, horizontal axis, vertical axis, side gear cover, upper bearing, upper gear, high-speed turntable, pipe clamp, pipe support, protective cover, counterweight.

2. A compact continuous separation centrifuge with dual-speed output according to claim 1, characterized in that, The motor output is connected to the rotating drum via the coupling, driving the rotating drum to rotate synchronously.

3. A compact continuous separation centrifuge with dual-speed output according to claim 1, characterized in that, The rotating drum is an asymmetrical structural component.

4. A compact continuous separation centrifuge with dual-speed output according to claim 1, characterized in that, The lower gear is a bevel gear with a number of teeth a, and is fixed on the base and remains stationary. The lower bearing is installed between the lower gear and the rotating drum to ensure the smooth rotation of the rotating drum.

5. A compact continuous separation centrifuge with dual-speed output according to claim 1, characterized in that, The side gear is a bevel gear with b teeth, fixed on the rotating drum, and meshes with the teeth of the lower gear and the upper gear respectively; there can be one or more side gears; the side gear is equipped with a side gear cover; the side bearing is installed between the side gear and the rotating drum; the side gear can rotate around the horizontal axis and can also rotate around the vertical axis synchronously with the motor under the drive of the rotating drum.

6. A compact continuous separation centrifuge with dual-speed output according to claim 1, characterized in that, The upper gear is a bevel gear and has the same number of teeth a as the lower gear; the upper bearing is installed between the upper gear and the rotating drum to ensure that the upper gear can rotate smoothly around the vertical axis; the rotation direction of the upper gear is the same as that of the rotating drum.

7. A compact continuous separation centrifuge for achieving dual-speed output according to claim 1, characterized in that, The high-speed turntable is fastened to the upper gear and is used to mount the mixed liquid load, rotating synchronously with the upper gear; the pipe clamp is fixed on the high-speed turntable and is used to mount the interface of the connecting pipe of the mixed liquid load.

8. A compact continuous separation centrifuge with dual-speed output according to claim 1, characterized in that, The pipe support and protective cover are fixed on the rotating drum and rotate synchronously with the rotating drum; the pipe support is used to fix the mixed liquid load connection pipe and drive the mixed liquid load connection pipe to rotate synchronously.

9. A compact continuous separation centrifuge with dual-speed output according to claim 1, characterized in that, The counterweight is fixed on the rotating drum and is positioned opposite to the side gear to prevent the asymmetrical rotating drum from wobbling during rotation.

10. A compact continuous separation centrifuge with dual-speed output according to claim 1, characterized in that, The lower gear and the side gear form a bevel gear meshing transmission structure, and the resulting transmission ratio is the ratio of the number of teeth of the lower gear and the side gear, which is a / b; the side gear and the upper gear form a bevel gear meshing transmission structure, and the resulting transmission ratio is the ratio of the number of teeth of the side gear and the upper gear, which is b / a.

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