Multi-station shaft sleeve workpiece machining and grinding equipment
By designing a multi-station bushing workpiece grinding equipment, synchronous grinding and chip removal of four sets of bushings were achieved, solving the problems of low efficiency and inconsistent quality of existing equipment, and improving the processing efficiency and quality of bushings.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-12-29
- Publication Date
- 2026-04-10
AI Technical Summary
Existing bushing grinding equipment can only grind a single bushing, resulting in low processing efficiency and poor quality consistency. At the same time, the adhesion of chips during the grinding process can easily cause secondary scratches.
Design a multi-station shaft sleeve workpiece processing and grinding equipment that can simultaneously install and process four sets of shaft sleeves, grind three sets synchronously, and achieve rapid fixing, synchronous grinding and debris removal of shaft sleeves through the cooperation of rotating components and cleaning rollers, thereby improving processing consistency and cleaning effect.
It improves the efficiency and quality consistency of bushing grinding, prevents secondary scratches caused by chip adhesion, and ensures the smoothness of the bushing outer wall and overall quality.
Smart Images

Figure CN121821158A_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The application belongs to the technical field of shaft sleeve processing, and particularly relates to a multi-station shaft sleeve workpiece processing and grinding device. BACKGROUND
[0002] The shaft sleeve is a cylindrical mechanical part sleeved on a rotating shaft and is a component of a sliding bearing. Generally, the shaft sleeve is in interference fit with the bearing seat and is in clearance fit with the shaft.
[0003] In the shaft sleeve production process, the outer wall of the shaft sleeve needs to be subjected to grinding treatment to improve the surface smoothness, so as to meet the use standard. The current shaft sleeve grinding device can only carry out grinding work on a single shaft sleeve, which leads to poor processing efficiency and low consistency of processing quality. At the same time, in the grinding process, the debris is easy to cause secondary scratches on the outer wall of the shaft sleeve due to adhesion, thereby adversely affecting the quality of the processed shaft sleeve. Therefore, the application provides a multi-station shaft sleeve workpiece processing and grinding device to solve the above problems. SUMMARY
[0004] The application aims to provide a multi-station shaft sleeve workpiece processing and grinding device. The device can simultaneously install and process four groups of shaft sleeves, synchronously grind three groups of shaft sleeves, and process one group of shaft sleeves. The first motor drives the rotating assembly to rotate 90 degrees, so that the three groups of processed shaft sleeves are moved to the non-processing position for disassembly. This can not only allow the three groups of shaft sleeves to be synchronously ground, but also replace another group of shaft sleeves, realize the cooperation of processing and replacement, improve the consistency and quality of shaft sleeve grinding, and improve the processing efficiency. At the same time, the cleaning roller rotates and moves up and down to clean the debris on the outer wall of the shaft sleeve, increases the cleaning range of the cleaning roller, and improves the cleaning effect. The application solves the problems of the current shaft sleeve grinding device, such as only being able to carry out grinding work on a single shaft sleeve, leading to poor processing efficiency and low consistency of processing quality, and at the same time, in the grinding process, the debris is easy to cause secondary scratches on the outer wall of the shaft sleeve due to adhesion, thereby adversely affecting the quality of the processed shaft sleeve.
[0005] In order to solve the above technical problems, the present application is realized by the following technical scheme: the present application is a multi-station shaft sleeve workpiece machining and grinding device, which comprises a power assembly, the power assembly is provided with a rotating assembly, the rotating assembly is provided with four groups of positioning assemblies arranged in an annular array, the rotating assembly is provided with a transmission assembly, the rotating assembly and the transmission assembly are provided with cleaning assemblies matched with three groups of positioning assemblies, the rotating assembly is provided with a trigger assembly matched with one of the cleaning assemblies, and the power assembly is provided with grinding assemblies matched with three groups of positioning assemblies.
[0006] Further, the power assembly comprises a base, a first motor fixedly connected to the top of the base, a second motor fixedly connected to the top of the base, a power gear fixedly connected to the output end of the second motor, a cylindrical pipe rotatably connected to the top of the base, a driven gear fixedly connected to the outer wall of the cylindrical pipe and engaged with the power gear, a first straight gear fixedly connected to the outer wall of the cylindrical pipe, and a first chain wheel fixedly connected to the top end of the cylindrical pipe.
[0007] Further, the rotating assembly comprises a rotating disc fixedly connected to the output end of the first motor, an annular groove is formed in the top of the rotating disc, a plurality of sliding plates are uniformly and slidably connected to the inner wall of the annular groove, an inner gear ring is fixedly connected between the sliding plates, an outer gear ring is fixedly connected to the outer wall of the inner gear ring, and the outer gear ring is engaged with the first straight gear.
[0008] Further, the positioning assembly comprises a cylindrical tube fixedly connected to the top end of the second rotating shaft, a cover plate is fixedly connected to the top of the cylindrical tube, a second positioning groove is formed in the top of the cover plate, two second L-shaped plates are symmetrically and slidingly connected in the cylindrical tube and slidingly penetrate through the cover plate, and arc-shaped clamping plates are fixedly connected to the end of the second L-shaped plates.
[0009] Further, the transmission assembly comprises a second sleeve fixedly connected in the first positioning groove, a worm is slidingly connected to the inner wall of the second sleeve, second sliding grooves are symmetrically formed in the inner wall of the second sleeve, second clamping rods are symmetrically and slidingly connected to the outer wall of the worm and slidingly fit in the second sliding grooves, a first reset spring is fixedly connected between the worm and the second sleeve, a resisting plate is fixedly connected to the outer wall of the worm, and a circular plate is slidingly connected to the outer wall of the worm.
[0010] Further, the cleaning assembly comprises a first L-shaped supporting plate fixedly connected to the outer wall of the circular plate, a second U-shaped plate is fixedly connected to the end of the first L-shaped supporting plate, a first rotating rod is rotatably connected between the opposite sides of the second U-shaped plate, a cleaning roller is fixedly connected to the outer wall of the first rotating rod, and a first bevel gear is fixedly connected to the top end of the first rotating rod; a second L-shaped supporting plate is fixedly connected to the top of the first L-shaped supporting plate, a second rotating rod is rotatably connected to one side of the second L-shaped supporting plate, a second bevel gear meshingly and fit with the first bevel gear is fixedly connected to one end of the second rotating rod, a worm wheel meshingly and fit with the worm is fixedly connected to the other end of the second rotating rod, and the cleaning assembly further comprises a sleeve fixedly connected to the top of the rotating disc, a guide rod is slidingly connected to the inner wall of the sleeve, and the guide rod is fixedly connected with the first L-shaped supporting plate.
[0011] Further, the trigger assembly comprises an L-shaped bearing plate fixedly connected to the top of the rotating disc, an end of the L-shaped bearing plate is fixedly connected with a rectangular frame, a resisting rod is slidably connected to the inner wall of the rectangular frame, one end of the resisting rod is fixedly connected with a ring-shaped sleeve slidably arranged on the outer wall of the worm, the trigger assembly further comprises a ring-shaped guide plate fixedly connected to the outer wall of one of the cylindrical pipes, and the ring-shaped guide plate is arranged in an inclined manner and abuts against the resisting rod.
[0012] Further, the grinding assembly comprises a mounting plate fixedly connected to the output end of the hydraulic cylinder, triangular plates are fixedly connected to the two ends of the mounting plate, transmission rods are rotatably connected to the corners of the triangular plates, grinding rollers are fixedly connected to the bottom ends of the transmission rods, belt pulleys are fixedly connected to the top ends of the transmission rods, and belts are transmissionally connected between adjacent two belt pulleys; the outer wall of one of the transmission rods is fixedly connected with a second sprocket, and the second sprocket is in meshing transmission with the chain between the first sprocket and the second sprocket, and the triangular plates are fixedly connected with the connecting plate.
[0013] Further, the control box is internally provided with a PLC controller, and the PLC controller is electrically connected with the first motor, the second motor and the hydraulic cylinder through wires.
[0014] The present application has the following advantages: 1. The present application can simultaneously install and process four groups of shaft sleeves, three groups of synchronous grinding and one group of non-processing. The first motor drives the rotating assembly to rotate 90°, so that the three groups of processed shaft sleeves are moved to the non-processing position for disassembly. This can not only allow the three groups of shaft sleeves to be synchronously ground, but also replace another group of shaft sleeves, realize the cooperation of processing and replacement, improve the consistency and quality of shaft sleeve grinding, and improve the processing efficiency. Simultaneously, the cleaning roller rotates and reciprocally moves up and down to clean the debris on the outer wall of the shaft sleeve, increases the cleaning range of the cleaning roller, and further improves the cleaning effect.
[0015] 2. The shaft sleeve is inserted into the second positioning groove of the cover plate, and the shaft sleeve is pressed downward. The shaft sleeve extrudes the trigger rod to move downward, the trigger rod drives the insertion rod to move downward, when the insertion rod is aligned with the clamping hole, the insertion rod moves into the clamping hole under the action of the second spring, the trigger rod is locked, at the same time, when the trigger rod moves downward, the swing supporting rod is pulled, the supporting rod drives the second L-shaped plate and the arc-shaped clamping plate to move towards the inner wall of the shaft sleeve, the rapid fixing of the shaft sleeve is completed, the grinding stability of the shaft sleeve is ensured, and the grinding quality is ensured.
[0016] 3. The baffle is pressed, the baffle drives the top rod to move into the clamping hole and abut against the insertion rod, the insertion rod is away from the clamping hole and is out of contact, at the same time, under the action of the first spring, the trigger rod moves upward, the second L-shaped plate and the arc-shaped clamping plate are driven by the supporting rod to move away from the inner wall of the shaft sleeve, the shaft sleeve is no longer clamped, the shaft sleeve is lifted up when the trigger rod moves upward, the rapid disassembly of the shaft sleeve is realized, and the replacement is facilitated.
[0017] 4、The application promotes the cylindrical pipe to drive the first spur gear to run, and then drives the outer gear ring to rotate, further drives the inner gear ring to rotate by the outer gear ring, makes the inner gear ring mesh with four groups of planetary gears, drives the four groups of planetary gears to rotate, and then drives the sun gear to rotate reversely by the synchronous meshing of the four groups of planetary gears, so that the four groups of second rotating shafts and the sun gear are in reverse rotation state, and the rotation assembly is driven by the first motor to provide power for the rotation of the rotation assembly. BRIEF DESCRIPTION OF DRAWINGS
[0018] In order to more clearly illustrate the technical solutions of the embodiments of the present application, the following will briefly introduce the drawings needed to be used in the description of the embodiments. Obviously, the drawings in the following description are only some embodiments of the present application, and other drawings can also be obtained by those skilled in the art without creative labor.
[0019] Figure 1 It is a structural schematic view of a multi-station shaft sleeve workpiece machining and grinding equipment. Figure 2 It is a front view structural schematic view of Figure 1 . Figure 3 It is a structural schematic view of a power assembly in the present application. Figure 4 It is a sectional view structural schematic view of a connection between a cylindrical pipe and a first rotating shaft in the present application. Figure 5 It is a structural schematic view of a rotation assembly in the present application. Figure 6 It is a structural schematic view of a positioning assembly in the present application. Figure 7 It is a sectional view structural schematic view of Figure 6 . Figure 8 It is a structural schematic view of a connection between a first U-shaped plate and a ejector rod in the present application. Figure 9 It is a structural schematic view of a connection between a second L-shaped plate, a supporting rod and a trigger rod in the present application. Figure 10 It is a structural schematic view of a transmission assembly in the present application. Figure 11 It is a structural schematic view of a cleaning assembly in the present application. Figure 12 It is a structural schematic view of a trigger assembly in the present application. Figure 13 It is a structural schematic view of a connection between a transmission assembly, a cleaning assembly and a trigger assembly in the present application. Figure 14 It is a structural schematic view of a grinding assembly in the present application.
[0020] The components represented by the numbers in the drawings are listed as follows: 1, power assembly; 101, base; 102, first motor; 103, second motor; 104, power gear; 105, cylindrical pipe; 106, driven gear; 107, first straight gear; 108, first sprocket; 109, first rotating shaft; 110, first sliding slot; 111, first clamping rod; 112, connecting plate; 113, first L-shaped plate; 114, hydraulic cylinder; 115, control box; 2, rotating assembly; 201, rotating disc; 202, annular groove; 203, sliding plate; 204, inner gear ring; 205, outer gear ring; 206, second rotating shaft; 207, planetary gear; 208, sun gear; 209, first positioning groove; 3, positioning assembly; 301, cylindrical pipe; 302, cover plate; 303, second positioning groove; 304, second L-shaped plate; 305, arc-shaped clamping plate; 306, first guide slot; 307, second guide slot; 308, first sleeve; 309, trigger rod; 310, first spring; 311, supporting rod; 312, insertion rod; 313, clamping hole; 314, first U-shaped plate; 315, jacking rod; 316, baffle; 317, third spring; 4, transmission assembly; 401, second sleeve; 402, worm; 403, second sliding slot; 404, second clamping rod; 405, first return spring; 406, abutting plate; 407, circular plate; 5, cleaning assembly; 501, first L-shaped support plate; 502, second U-shaped plate; 503, first rotating rod; 504, cleaning roller; 505, first bevel gear; 506, second L-shaped support plate; 507, second rotating rod; 508, second bevel gear; 509, worm wheel; 510, sleeve; 511, guide rod; 6, triggering assembly; 601, L-shaped bearing plate; 602, rectangular frame; 603, abutting rod; 604, annular sleeve; 605, annular guide plate; 7, grinding assembly; 701, mounting plate; 702, triangular plate; 703, transmission rod; 704, grinding roller; 705, belt pulley; 706, second sprocket. DETAILED DESCRIPTION
[0021] The technical solutions in the embodiments of the present application will be described clearly and completely below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all the other embodiments obtained by those skilled in the art without creative work fall within the protection scope of the present application.
[0022] Embodiment one, please refer to Figures 1-14The application provides the following technical scheme: a multi-station shaft sleeve workpiece machining and grinding device, which comprises a power assembly 1, the power assembly 1 is provided with a rotating assembly 2, the rotating assembly 2 is provided with four groups of positioning assemblies 3 arranged in an annular array, the rotating assembly 2 is provided with a transmission assembly 4, the rotating assembly 2 and the transmission assembly 4 are provided with cleaning assemblies 5 matched with three groups of the positioning assemblies 3, the rotating assembly 2 is provided with a trigger assembly 6 matched with one of the cleaning assemblies 5, and the power assembly 1 is provided with grinding assemblies 7 matched with three groups of the positioning assemblies 3; the power assembly 1 provides power for the operation of the device; the rotating assembly 2 provides power for the positioning assemblies 3 and the transmission assembly 4 in opposite directions; the positioning assemblies 3 are used for the rapid fixing and dismounting of shaft sleeves; the cleaning assemblies 5 are used for cleaning the debris generated by grinding on the outer wall of the shaft sleeve; the trigger assembly 6 is used for controlling the reciprocating up-and-down movement of the cleaning assemblies 5, thereby improving the cleaning effect; and the grinding assemblies 7 are used for the synchronous grinding of the outer walls of three groups of shaft sleeves.
[0023] The power assembly 1 comprises a base 101, the top of the base 101 is fixedly connected with a first motor 102 (the first motor 102 is a brake motor, and the first motor 102 has a self-locking function in a non-working state), the top of the base 101 is fixedly connected with a second motor 103, the output end of the second motor 103 is fixedly connected with a power gear 104, the top of the base 101 is rotationally connected with a cylindrical pipe 105, the outer wall of the cylindrical pipe 105 is fixedly connected with a driven gear 106 matched with the power gear 104, the outer wall of the cylindrical pipe 105 is fixedly connected with a first straight gear 107, and the top end of the cylindrical pipe 105 is fixedly connected with a first chain wheel 108; the inner wall of the cylindrical pipe 105 is slidably connected with a first rotating shaft 109, the inner wall of the cylindrical pipe 105 is symmetrically provided with a first sliding groove 110, the outer wall of the first rotating shaft 109 is fixedly connected with a first clamping rod 111 matched with the first sliding groove 110 in a sliding mode, the outer wall of the first rotating shaft 109 is rotationally connected with a connecting plate 112, the top of the base 101 is fixedly connected with a first L-shaped plate 113, the inner top of the first L-shaped plate 113 is fixedly connected with a hydraulic cylinder 114, and the top of the base 101 is fixedly connected with a control box 115.
[0024] The rotating assembly 2 comprises a rotating disc 201 fixedly connected to the output end of the first motor 102, the top of the rotating disc 201 is provided with an annular groove 202, the inner wall of the annular groove 202 is uniformly slidably connected with a plurality of sliding plates 203, the plurality of sliding plates 203 are fixedly connected with an inner ring gear 204, the outer wall of the inner ring gear 204 is fixedly connected with an outer ring gear 205, and the outer ring gear 205 is matched with the first straight gear 107 in a meshing mode; the top of the rotating disc 201 is rotationally connected with four groups of second rotating shafts 206 arranged in a circumferential array, the outer wall of the second rotating shaft 206 is fixedly connected with a planetary gear 207 matched with the inner ring gear 204, the top of the rotating disc 201 is rotationally connected with a sun gear 208 matched with each planetary gear 207, and the top of the sun gear 208 is provided with a first positioning groove 209.
[0025] The operation process of the embodiment is as follows: by controlling the operation of the second motor 103, the output shaft of the second motor 103 drives the power gear 104 to rotate, the power gear 104 drives the driven gear 106 to rotate synchronously through the meshing transmission relationship, the rotation of the driven gear 106 further drives the cylindrical pipe 105 and the first rotating shaft 109 connected thereto to rotate, at the same time, by the sliding cooperation between the first clamping rod 111 arranged on the first rotating shaft 109 and the first sliding groove 110 on the inner wall of the cylindrical pipe 105, the first rotating shaft 109 can also relatively displace in the vertical direction while rotating with the cylindrical pipe 105, the rotation of the first rotating shaft 109 provides the first sprocket 108 installed at the end of the first rotating shaft 109 with continuous and stable power input, so as to drive the first sprocket 108 to perform the preset transmission function; On the other hand, by controlling the rotation of the cylindrical pipe 105, the cylindrical pipe 105 drives the first spur gear 107 installed at the end thereof to rotate synchronously, the first spur gear 107 and the outer gear 205 form a meshing transmission, so as to drive the outer gear 205 to rotate, the rotation of the outer gear 205 further drives the inner gear 204 connected thereto to rotate synchronously, the inner gear 204 drives the four sets of planetary gears 207 to rotate around their respective axes through the meshing action, the rotation of the planetary gears 207 drives the four sets of second rotating shafts 206 fixed thereto to move synchronously, at the same time, the four sets of planetary gears 207 are jointly meshed with the sun gear 208 at the center, so as to drive the sun gear 208 to rotate in the opposite direction to the second rotating shaft 206, in addition, by independently controlling the operation of the first motor 102, the first motor 102 directly drives the rotating assembly 2 to perform the overall rotation, so as to provide the rotating assembly 2 with a stable and controllable power source.
[0026] Embodiment two, please refer to Figures 1-14The second embodiment is improved on the basis of the first embodiment. The positioning assembly 3 comprises a cylindrical pipe 301 fixedly connected to the top end of the second rotating shaft 206. A cover plate 302 is fixedly connected to the top of the cylindrical pipe 301. A second positioning slot 303 is formed in the top of the cover plate 302. Two second L-shaped plates 304 are symmetrically and slidably connected in the cylindrical pipe 301 and slide through the cover plate 302. Arc-shaped clamping plates 305 are fixedly connected to the ends of the second L-shaped plates 304. First guide slots 306 are symmetrically formed in the bottom of the cylindrical pipe 301 and slidably match the two second L-shaped plates 304. Second guide slots 307 are symmetrically and throughly formed in the bottom of the second positioning slot 303 and slidably match the two second L-shaped plates 304. First sleeve pipes 308 are symmetrically and fixedly connected to the bottom of the cylindrical pipe 301. Trigger rods 309 are slidably connected in the first sleeve pipes 308 and slide through the cover plate 302. First springs 310 are fixedly connected between the trigger rods 309 and the first sleeve pipes 308. Straining rods 311 are hingedly connected between adjacent trigger rods 309 and second L-shaped plates 304. Insert rods 312 are slidably inserted on the outer walls of the trigger rods 309. Grooves are formed in the outer walls of the trigger rods 309. Second springs are fixedly connected between the insert rods 312 and the grooves. Clamping holes 313 are symmetrically and throughly formed in the outer walls of the cylindrical pipe 301 and match the two insert rods 312. First U-shaped plates 314 are symmetrically and fixedly connected to the outer walls of the cylindrical pipe 301. Jack rods 315 are slidably connected to one outer side of the first U-shaped plates 314 and match the clamping holes 313. Baffles 316 are fixedly connected to one end of the jack rods 315. Third springs 317 are fixedly connected between the baffles 316 and the first U-shaped plates 314.
[0027] The operation process of the embodiment is as follows. First, the shaft sleeve is accurately inserted into the second positioning slot 303 on the cover plate 302 to ensure that the initial positioning is accurate. Then, pressure is applied downward on the shaft sleeve to stably move it downward, thereby extruding the trigger rod 309 below, driving the trigger rod 309 to move downward along the axial direction, and the downward movement of the trigger rod 309 further drives the connected insert rod 312 to move downward synchronously until the end of the insert rod 312 is accurately aligned with the position of the clamping hole 313. At this time, under the elastic force of the second spring, the insert rod 312 is quickly pushed into the clamping hole 313 to complete the locking operation of the trigger rod 309 (in this process, the first spring 310 stores elastic energy due to compression). At the same time, the downward movement of the trigger rod 309 swings the straining rod 311 through linkage, prompting the straining rod 311 to drive the second L-shaped plate 304 to move close to the inner wall of the shaft sleeve, thereby driving the arc-shaped clamping plate 305 to move synchronously to the inner wall of the shaft sleeve, achieving quick and firm fixation of the shaft sleeve. This clamping mechanism ensures that the shaft sleeve remains stable during subsequent grinding processing, effectively avoiding vibration or displacement, thereby ensuring high-quality completion of the grinding process. Next, by pressing the baffle 316 at the same time, the driving top rod 315 moves to the inside of the card hole 313, and the end of the top rod 315 is in contact with the plug rod 312, forcing the plug rod 312 to retreat away from the card hole 313, thereby releasing the locking state of the plug rod 312 and the card hole 313, and at the same time, under the elastic recovery action of the first spring 310, the trigger rod 309 is pushed back to the original position, and the upward movement of the trigger rod 309 drives the second L-shaped plate 304 and the arc-shaped clamping plate 305 to move away from the inner wall of the shaft sleeve through the supporting rod 311, quickly releasing the clamping force on the shaft sleeve, and at the same time, the trigger rod 309 lifts the shaft sleeve upward during the upward movement, thereby achieving rapid disassembly of the shaft sleeve, making the replacement operation of the shaft sleeve extremely simple and efficient, and significantly improving the convenience of maintenance and adjustment; The device is designed ingeniously and can accommodate and process four groups of shaft sleeves at the same time. Among them, three groups of shaft sleeves can be ground synchronously, and the other group of shaft sleeves is in a non-processing state and is reserved for replacement. By driving the rotating assembly 2 to rotate 90° by the first motor 102, when the three groups of shaft sleeves are processed, the rotating assembly rotates them to the non-processing station, which is convenient for the operator to disassemble and replace them. This layout ensures that the shaft sleeves on the three stations can be ground synchronously, and the fourth station is always in a replaceable state, thereby realizing the cooperation of processing and replacement. This design not only significantly improves the consistency and processing quality of shaft sleeve grinding, but also greatly improves the overall production efficiency, ensuring the continuity and efficiency of the production process.
[0028] Embodiment three, please refer to Figures 1-14 , this embodiment three is improved on the basis of embodiment one, the transmission assembly 4 includes a second sleeve 401 fixedly connected in the first positioning groove 209, a worm 402 is slidably connected to the inner wall of the second sleeve 401, second sliding grooves 403 are symmetrically formed in the inner wall of the second sleeve 401, second clamping rods 404 are symmetrically fixedly connected to the outer wall of the worm 402 and slidably matched with the second sliding grooves 403, first return springs 405 are fixedly connected between the worm 402 and the second sleeve 401, abutting plates 406 are fixedly connected to the outer wall of the worm 402, and circular plates 407 are slidably connected to the outer wall of the worm 402.
[0029] The cleaning assembly 5 comprises a first L-shaped support plate 501 fixedly connected to the outer wall of the circular plate 407, an end of the first L-shaped support plate 501 is fixedly connected with a second U-shaped plate 502, the second U-shaped plate 502 is rotatably connected between opposite sides, a first rotating rod 503 is fixedly connected to the outer wall of the first rotating rod 503, a cleaning roller 504 is fixedly connected to the top end of the first rotating rod 503, and a first bevel gear 505 is fixedly connected to the top end of the first rotating rod 503; the first L-shaped support plate 501 is fixedly connected with a second L-shaped support plate 506 at the top, a second rotating rod 507 is rotatably connected to one side of the second L-shaped support plate 506, a second bevel gear 508 meshing with the first bevel gear 505 is fixedly connected to one end of the second rotating rod 507, a worm wheel 509 meshing with the worm 402 is fixedly connected to the other end of the second rotating rod 507, and the cleaning assembly 5 further comprises a sleeve 510 fixedly connected to the top of the rotating disc 201, a guide rod 511 is slidably connected to the inner wall of the sleeve 510, and the guide rod 511 is fixedly connected with the first L-shaped support plate 501.
[0030] The trigger assembly 6 comprises an L-shaped bearing plate 601 fixedly connected to the top of the rotating disc 201, an end of the L-shaped bearing plate 601 is fixedly connected with a rectangular frame 602, a resisting rod 603 is slidably connected to the inner wall of the rectangular frame 602, one end of the resisting rod 603 is fixedly connected with an annular sleeve 604 slidably sleeved on the outer wall of the worm 402, the trigger assembly 6 further comprises an annular guide plate 605 fixedly connected to the outer wall of one of the cylindrical pipes 301, and the annular guide plate 605 is inclinedly arranged and abuts against the resisting rod 603.
[0031] The operation process of the embodiment is as follows: the sun gear 208 starts to rotate under the driving of the power, the rotation is transmitted to the worm 402 through the second sleeve 401 in close engagement with the sun gear 208, the worm 402 can not only move axially up and down inside the second sleeve 401, but also rotate synchronously with the second sleeve 401 due to the sliding fit structure formed between the second clamping rod 404 on the worm 402 and the second sliding groove 403 on the inner wall of the second sleeve 401, the rotation of the worm 402 further drives the worm wheel 509 in engagement therewith to rotate, the worm wheel 509 drives the second bevel gear 508 through the second rotating rod 507, the second bevel gear 508 meshes with the first bevel gear 505 to transmit power to the first bevel gear 505, and then drives the cleaning roller 504 to rotate through the first rotating rod 503, the cleaning roller 504 cleans the outer wall of the shaft sleeve during rotation, effectively removes the debris generated during polishing, prevents the debris from adhering to the outer wall of the shaft sleeve during grinding to cause secondary scratches, and thus guarantees the smoothness and overall quality of the outer wall of the shaft sleeve; At the same time, one of the cylindrical pipes 301 drives the annular guide plate 605 to rotate synchronously during rotation, and the rotating motion of the annular guide plate 605 periodically presses against the abutting rod 603. Under the elastic force of the first return spring 405, the abutting rod 603 moves up and down along the contour direction of the annular guide plate 605, the abutting rod 603 pushes the abutting plate 406 through the annular sleeve 604, and under the elastic restoring force of the first return spring 405, the abutting rod 603 drives the worm 402 to move up and down axially, which further transmits to the cleaning assembly 5 connected to the worm 402, so that the cleaning assembly 5 moves up and down as a whole, thereby expanding the cleaning coverage of the cleaning roller 504 and enhancing the cleaning effect, ensuring that the cleaning of the outer wall of the shaft sleeve is more comprehensive and thorough.
[0032] Embodiment four, please refer to Figures 1-14 , the fourth embodiment is improved on the basis of the first embodiment, the grinding assembly 7 includes a mounting plate 701 fixedly connected to the output end of the hydraulic cylinder 114, the mounting plate 701 is fixedly connected with triangular plates 702 at both ends, the triangular plates 702 are rotatably connected with transmission rods 703 at the corners, the transmission rods 703 are fixedly connected with grinding rollers 704 at the bottom ends, the transmission rods 703 are fixedly connected with belt pulleys 705 at the top ends, and the adjacent two belt pulleys 705 are transmissionally connected with belts; one of the transmission rods 703 is fixedly connected with a second sprocket 706, the second sprocket 706 is meshingly transmissionally connected with a chain between the first sprocket 108, the triangular plates 702 are fixedly connected with the connecting plate 112, the control box 115 is internally provided with a PLC controller, and the PLC controller is electrically connected with the first motor 102, the second motor 103 and the hydraulic cylinder 114 through wires.
[0033] The operation process of the embodiment is as follows: by controlling the rotating motion of the first sprocket 108, the second sprocket 706 is effectively driven to rotate synchronously through the high-strength transmission chain, so that one of the driving transmission rods 703 starts to rotate, and the belt pulley 705 at the top of the transmission rod 703 starts to operate, and the other two groups of transmission rods 703 are simultaneously driven to rotate synchronously through the belt, and the synchronous rotation of the three transmission rods 703 further drives the three groups of grinding rollers 704 mounted on the rods to move in concentric circles. In this process, by controlling the extension and retraction motion of the hydraulic cylinder 114, the entire grinding assembly 7 moves smoothly from top to bottom along the vertical direction, and at the same time, the rotation of the shaft sleeve is matched, and finally the outer surface of the shaft sleeve is fully, uniformly and high-precision ground.
[0034] In the description of the specification, reference to "one embodiment", "an example", "a specific example" or the like means that a particular feature, structure, material or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the application. The appearances of the phrases "in one embodiment", "an example", "a specific example" or the like in various places in the specification are not necessarily referring to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics can be combined in any suitable manner in one or more embodiments or examples.
[0035] The preferred embodiments of the application disclosed above are only to help explain the application. The preferred embodiments do not describe all the details of the application and limit the application to the specific embodiments described. Obviously, many modifications and variations can be made in light of the contents of the specification. The specification selects and specifically describes these embodiments in order to better explain the principles and practical application of the application, so that those skilled in the art can well understand and utilize the application. The application is limited only by the claims and their full scope and equivalents.
Claims
1. A multi-station shaft sleeve workpiece processing and grinding equipment, comprising a power assembly (1), a rotating assembly (2) provided on the power assembly (1), four sets of positioning assemblies (3) arranged in a ring array on the rotating assembly (2), a transmission assembly (4) provided on the rotating assembly (2), a cleaning assembly (5) adapted to three of the positioning assemblies (3) provided between the rotating assembly (2) and the transmission assembly (4), a triggering assembly (6) adapted to one of the cleaning assemblies (5) provided on the rotating assembly (2), and a grinding assembly (7) adapted to three of the positioning assemblies (3) provided on the power assembly (1). Its features are: The power unit (1) provides power for the operation of this device; The rotating component (2) provides power to the positioning component (3) and the transmission component (4) in opposite directions of rotation; The positioning component (3) is used for quick fixing and disassembly of the bushing; The cleaning component (5) is used to clean the grinding debris generated on the outer wall of the bushing; The trigger component (6) is used to control the cleaning component (5) to move up and down repeatedly to improve the cleaning effect; The grinding assembly (7) is used for the synchronous grinding of the outer walls of the three sets of bushings.
2. The multi-station shaft sleeve workpiece grinding equipment according to claim 1, characterized in that, The power assembly (1) includes a base (101), a first motor (102) is fixedly connected to the top of the base (101), a second motor (103) is fixedly connected to the top of the base (101), a power gear (104) is fixedly connected to the output end of the second motor (103), a cylindrical tube (105) is rotatably connected to the top of the base (101), a driven gear (106) that meshes with the power gear (104) is fixedly connected to the outer wall of the cylindrical tube (105), a first spur gear (107) is fixedly connected to the outer wall of the cylindrical tube (105), and a first sprocket (108) is fixedly connected to the top of the cylindrical tube (105). The inner wall of the cylindrical tube (105) is slidably connected to a first rotating shaft (109). The inner wall of the cylindrical tube (105) is symmetrically provided with a first sliding groove (110). The outer wall of the first rotating shaft (109) is symmetrically fixedly connected with a first locking rod (111) that slides with the first sliding groove (110). The outer wall of the first rotating shaft (109) is rotatably connected with a connecting plate (112). The top of the base (101) is fixedly connected with a first L-shaped plate (113). The top of the first L-shaped plate (113) is fixedly connected with a hydraulic cylinder (114). The top of the base (101) is fixedly connected with a control box (115).
3. The multi-station shaft sleeve workpiece grinding equipment according to claim 2, characterized in that, The rotating assembly (2) includes a turntable (201) fixedly connected to the output end of the first motor (102). The top of the turntable (201) is provided with an annular groove (202). A plurality of sliding plates (203) are uniformly slidably connected to the inner wall of the annular groove (202). An internal gear ring (204) is fixedly connected between the plurality of sliding plates (203). An external gear ring (205) is fixedly connected to the outer wall of the internal gear ring (204). The external gear ring (205) meshes with the first spur gear (107). The top of the turntable (201) is rotatably connected to four sets of second rotating shafts (206) arranged in a circular array. The outer wall of the second rotating shaft (206) is fixedly connected to a planetary gear (207) that meshes with the internal gear ring (204). The top of the turntable (201) is rotatably connected to a sun gear (208) that meshes with each planetary gear (207). The top of the sun gear (208) is provided with a first positioning groove (209).
4. The multi-station shaft sleeve workpiece grinding equipment according to claim 3, characterized in that, The positioning component (3) includes a cylindrical tube (301) fixedly connected to the top of the second rotating shaft (206), a cover plate (302) fixedly connected to the top of the cylindrical tube (301), a second positioning groove (303) opened on the top of the cover plate (302), a second L-shaped plate (304) slidably connected to the bottom of the cylindrical tube (301) and slidingly penetrating the cover plate (302), and an arc-shaped clamping plate (305) fixedly connected to the end of the second L-shaped plate (304). The bottom of the cylindrical tube (301) is symmetrically provided with a first guide groove (306) that slides with the two second L-shaped plates (304), and the bottom of the second positioning groove (303) is symmetrically provided with a second guide groove (307) that slides with the two second L-shaped plates (304). The bottom of the cylindrical tube (301) is symmetrically and fixedly connected to a first sleeve (308). The inner wall of the first sleeve (308) is slidably connected to a trigger rod (309) that slides through the cover plate (302). A first spring (310) is fixedly connected between the trigger rod (309) and the first sleeve (308). A support rod (311) is hinged between adjacent trigger rods (309) and the second L-shaped plate (304). A plug rod (312) is slidably inserted into the outer wall of the trigger rod (309). A groove is opened on the outer wall of the trigger rod (309). A second spring is fixedly connected between the plug rod (312) and the groove. A locking hole (313) is symmetrically opened through the outer wall of the cylindrical tube (301) to engage with the two plug rods (312). The outer wall of the cylindrical tube (301) is symmetrically fixedly connected to a first U-shaped plate (314). A top rod (315) that is inserted into and cooperates with a card hole (313) is slidably connected to one outer side of the first U-shaped plate (314). A baffle (316) is fixedly connected to one end of the top rod (315). A third spring (317) is fixedly connected between the baffle (316) and the first U-shaped plate (314).
5. The multi-station shaft sleeve workpiece grinding equipment according to claim 4, characterized in that, The transmission assembly (4) includes a second sleeve (401) fixedly connected inside the first positioning groove (209), a worm gear (402) slidably connected to the inner wall of the second sleeve (401), a second sliding groove (403) symmetrically opened on the inner wall of the second sleeve (401), a second locking rod (404) symmetrically fixedly connected to the outer wall of the worm gear (402) and slidingly engaged with the second sliding groove (403), a first return spring (405) fixedly connected between the worm gear (402) and the second sleeve (401), a stop plate (406) fixedly connected to the outer wall of the worm gear (402), and a circular plate (407) slidably connected to the outer wall of the worm gear (402).
6. The multi-station shaft sleeve workpiece grinding equipment according to claim 5, characterized in that, The cleaning assembly (5) includes a first L-shaped support plate (501) fixedly connected to the outer wall of the circular plate (407), a second U-shaped plate (502) fixedly connected to the end of the first L-shaped support plate (501), a first rotating rod (503) rotatably connected between the two opposite sides of the second U-shaped plate (502), a cleaning roller (504) fixedly connected to the outer wall of the first rotating rod (503), and a first bevel gear (505) fixedly connected to the top of the first rotating rod (503). The top of the first L-shaped support plate (501) is fixedly connected to a second L-shaped support plate (506). A second rotating rod (507) is rotatably connected through one side of the second L-shaped support plate (506). A second bevel gear (508) meshing with the first bevel gear (505) is fixedly connected to one end of the second rotating rod (507). A worm wheel (509) meshing with the worm gear (402) is fixedly connected to the other end of the second rotating rod (507). The cleaning assembly (5) also includes a sleeve (510) fixedly connected to the top of the turntable (201). A guide rod (511) is slidably connected to the inner wall of the sleeve (510). The guide rod (511) is fixedly connected to the first L-shaped support plate (501).
7. The multi-station shaft sleeve workpiece grinding equipment according to claim 6, characterized in that, The triggering component (6) includes an L-shaped load-bearing plate (601) fixedly connected to the top of the turntable (201), a rectangular frame (602) fixedly connected to the end of the L-shaped load-bearing plate (601), a stop rod (603) slidably connected to the inner wall of the rectangular frame (602), and an annular sleeve (604) slidably sleeved on the outer wall of the worm gear (402) fixedly connected to one end of the stop rod (603). The triggering component (6) also includes an annular guide plate (605) fixedly connected to the outer wall of one of the cylindrical tubes (301), the annular guide plate (605) being inclined and abutting against the stop rod (603).
8. The multi-station shaft sleeve workpiece grinding equipment according to claim 7, characterized in that, The grinding assembly (7) includes a mounting plate (701) fixedly connected to the output end of the hydraulic cylinder (114). Triangular plates (702) are fixedly connected to both ends of the mounting plate (701). A transmission rod (703) is rotatably connected through the corner of each triangular plate (702). A grinding roller (704) is fixedly connected to the bottom end of the transmission rod (703). A pulley (705) is fixedly connected to the top end of the transmission rod (703). A belt is connected between each pair of adjacent pulleys (705). One of the transmission rods (703) has a second sprocket (706) fixedly connected to its outer wall. The second sprocket (706) meshes with the first sprocket (108) to drive a chain. The triangular plate (702) is fixedly engaged with the connecting plate (112).
9. A multi-station shaft sleeve workpiece grinding equipment according to claim 8, characterized in that, The control box (115) is equipped with a PLC controller. The PLC controller is electrically connected to the first motor (102), the second motor (103), and the hydraulic cylinder (114) via wires.