Panel assembly with mechanical locking device

By using the combination of the rod-shaped element and the locking groove in the mechanical locking device, the problems of complex panel assembly and incorrect installation are solved, achieving a convenient, stable and aesthetically pleasing assembly effect.

CN121854508APending Publication Date: 2026-04-14VÄLINGE INNOVATION AB
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2019-08-28
Publication Date
2026-04-14

AI Technical Summary

Technical Problem

In existing technologies, panel assembly is complex and prone to incorrect installation, especially without the use of tools.

Method used

A mechanical locking device is used, including a rod-shaped element and a locking groove. The rod-shaped element is inserted into the insertion groove and the locking component cooperates with the locking groove to achieve automatic locking of the panel.

Benefits of technology

It enables convenient assembly of panels, reduces the risk of incorrect installation, and ensures a stable and aesthetically pleasing assembly process.

✦ Generated by Eureka AI based on patent content.

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Abstract

An assembly comprising a first panel (10), a second panel (20) and mechanical locking means for locking the first panel (10) to the second panel (20), the mechanical locking means comprising a rod-shaped element (31) and an insertion groove (32) configured to be inserted into the insertion groove (32), the rod-shaped element (31) extending from a first edge surface (11) at a first angle (alpha1), the insertion groove (32) extends from the second panel surface (22) at a second angle ([alpha] 2) into the second panel surface (22), the mechanical locking device further comprising a locking groove (35) comprising a locking surface (37) extending from the first edge surface (11) or from the second panel surface (22) at a third angle ([beta]), and a locking member (34), the locking member (34) is configured to be inserted into the locking groove (35) and locked against the locking surface (37), the third angle (beta) being different from the first angle (alpha1).
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Description

[0001] This application is a divisional application of the invention patent application filed on August 28, 2019, with application number 201980056246.1 and invention title "Panel Assembly with Mechanical Locking Device". Technical Field

[0002] This invention relates to a panel that can be arranged perpendicularly to each other and locked together by a mechanical locking device. The panels can be assembled and locked together to form furniture products such as bookshelves, cabinets, wardrobes, chests, drawers, or furniture components. Background Technology

[0003] As shown in WO2015 / 038059, a furniture product equipped with a mechanical locking device is known in the art. This furniture product includes a first panel and a second panel vertically connected by a mechanical locking device, which includes a flexible tenon tongue inserted into a recess.

[0004] The above description of the various known aspects is the applicant's description of these aspects and does not constitute an admission that any of the foregoing descriptions are prior art.

[0005] Embodiments of the present invention address the need to provide panels that are easy to assemble. Summary of the Invention

[0006] Some aspects of the present invention aim to provide improvements over the above-described and known technologies; in particular, to facilitate the assembly of panels configured to be assembled without the use of any tools.

[0007] Another object of at least some aspects of the invention is to facilitate the assembly of a panel configured to be assembled with a locking device that is easy to manufacture and use, thereby reducing the risk of improper installation.

[0008] Another object of at least some aspects of the present invention is to facilitate the assembly of panels configured to be assembled in a more stable and aesthetically pleasing manner.

[0009] At least some of these and other objects and advantages as defined in the specification have been achieved by a component comprising a first panel, a second panel, and a mechanical locking device for locking the first panel to the second panel, wherein the first panel includes a first edge surface and a first panel surface, the second panel includes a second panel surface, and in the locked position of the first and second panels, the first edge surface faces and / or is parallel to the second panel surface; the mechanical locking device includes at least one rod-like element at the first edge surface and at least one insertion groove at the second panel surface, the rod-like element being configured to be inserted into the insertion groove, the rod-like element extending from the first edge surface at a first angle, and the insertion groove extending from the second panel surface into the second panel surface at an angle; the mechanical locking device further includes at least one locking groove and at least one locking member / part at the first edge surface or the second panel surface, wherein the locking groove includes at least one locking surface extending from the first edge surface or the second panel surface at a third angle, the locking member being configured to be inserted into the locking groove and abut against the locking surface for locking, and the third angle being different from the first angle.

[0010] According to one aspect, the mechanical locking device is configured to achieve a locked position by moving the first panel relative to the second panel in an assembly direction substantially parallel to the surface of the first panel.

[0011] According to one perspective, the third angle is approximately 45° to approximately 90° larger than the first angle.

[0012] According to one aspect, the locking component is positioned on the first edge surface or the second panel surface, and the locking groove is positioned on the opposite second panel surface or the first edge surface.

[0013] According to one aspect, the first angle is in the range of about 30° to about 60°, or in the range of about 40° to about 50°, or about 45°.

[0014] According to one aspect, the assembly direction is substantially parallel to at least one of the first angle and the second angle.

[0015] In one respect, the locking mechanism is flexible.

[0016] According to one aspect, the locking component, in an unflexed / uncompressed state, is configured to be partially located in the locking groove.

[0017] According to one aspect, the locking component includes a spring.

[0018] According to one aspect, the locking component is arranged in a locking component recess located on the first edge surface or on the second panel surface.

[0019] According to one aspect, the locking member in a flexed / compressed state is configured to be substantially located in a locking member recess.

[0020] According to one aspect, inserting grooves and / or locking slots is drilling.

[0021] According to one aspect, a borehole is a borehole with a bottom end.

[0022] According to one aspect, the rod-shaped element is arranged in a rod-shaped element groove in the first edge surface.

[0023] According to one aspect, the component includes a first panel groove on a first panel surface of a first panel and a second panel groove on a second panel surface of a second panel.

[0024] According to one aspect, the width of the first panel groove is substantially the same as the width of the second panel groove.

[0025] According to one aspect, the component also includes a back panel configured to insert into a first panel groove and a second panel groove, and optionally to cooperate with the first panel groove and the second panel groove.

[0026] According to one aspect, the first panel includes a second edge surface, the second panel includes a third edge surface, the first panel groove is substantially parallel to the second edge surface, and the second panel groove is substantially parallel to the third edge surface.

[0027] According to one aspect, the first panel groove extends substantially along the entire second edge surface, and the second panel groove extends substantially along the entire third edge surface.

[0028] According to one aspect, the first panel groove and / or the second panel groove have bottom ends.

[0029] According to one aspect, when a first panel, a second panel, and a back panel have been assembled, the extension length of the back panel from the first edge of the first panel is less than the extension length of the rod-shaped element from the first edge surface.

[0030] According to one aspect, the core of the first panel and / or the second panel may be a wood-based core, preferably made of medium-density fiberboard (MDF), high-density fiberboard (HDF), oriented strand board (OSB), wood-plastic composite (WPC), plywood, or particleboard / chipboard. The core may also be a plastic core comprising thermosetting or thermoplastic plastics, such as vinyl resin / polyethylene, polyvinyl chloride (PVC), polyurethane (PU), or polyester / polyethylene terephthalate (PET). The plastic core may include filler.

[0031] The first panel and / or the second panel may also be made of solid wood.

[0032] The first panel and / or the second panel may have a decorative layer, such as foil / sheet or veneer, on one or more surfaces.

[0033] The locking device for furniture products according to the above description has achieved at least some of the above and other objectives and advantages that are evident from the description. Attached Figure Description

[0034] Referring to the accompanying drawings, these and other aspects, features, and advantages that the embodiments of the invention can possess will become apparent and elucidated from the following description of the embodiments and aspects of the invention, wherein: Figure 1 A top three-dimensional view of an unassembled component of one aspect of the present invention is shown.

[0035] Figure 2 A top three-dimensional view of an unassembled component of one aspect of the present invention is shown.

[0036] Figure 3 A top three-dimensional view of an unassembled component of one aspect of the present invention is shown.

[0037] Figure 4 A three-dimensional side view of an assembly of one aspect of the present invention is shown.

[0038] Figure 5A A side view of an unassembled component, representing one aspect of the invention, is shown.

[0039] Figure 5B A side view of an embodiment of the rod-shaped element is shown.

[0040] Figure 6 A side view of an assembly of one aspect of the present invention is shown.

[0041] Figure 7 A side view of an unassembled component, representing one aspect of the invention, is shown.

[0042] Figure 8 It shows Figure 7 An enlarged view of a portion of the view shown.

[0043] Figure 9 A side view of an assembly of one aspect of the present invention is shown.

[0044] Figure 10 It shows Figure 9 An enlarged view of a portion of the component shown.

[0045] Figure 11A view of an assembly comprising two first panels, two second panels, and a back panel, in an unassembled state, representing one aspect of the invention, is shown.

[0046] Figure 12 A side view of an assembly of one aspect of the present invention is shown.

[0047] Figure 13 It shows Figure 12 An enlarged view of a portion of the component shown.

[0048] Figure 14 It shows Figure 12 An enlarged view of a portion of the component shown.

[0049] Figure 15 A side view of an embodiment of the first panel is shown.

[0050] Figure 16 A view of an assembly comprising two first panels and two second panels in an unassembled state, representing one aspect of the invention, is shown.

[0051] Figures 17A-17D An enlarged view of a portion of the component during assembly is shown. Detailed Implementation

[0052] Specific embodiments of the invention will now be described with reference to the accompanying drawings. However, the invention can be embodied in many different forms and should not be construed as being limited to the embodiments set forth herein; rather, these embodiments are provided to make this disclosure thorough and complete, and to fully convey the scope of the invention to those skilled in the art. The terminology used in the detailed description of the embodiments shown in the drawings is not intended to limit the invention. In the drawings, the same numerals denote the same elements.

[0053] The terminology used herein is for the purpose of describing a particular aspect of this disclosure only and is not intended to limit it. As used herein, the singular forms “a,” “an,” and “the” are intended to include the plural forms as well, unless the context clearly indicates otherwise.

[0054] Exemplary aspects of this disclosure have been disclosed in the accompanying drawings and description. However, many variations and modifications may be made to these aspects without substantially departing from the principles of this disclosure. Therefore, this disclosure should be considered illustrative rather than restrictive and is not limited to the specific aspects described above. Thus, although specific terms are used, they are used only in a general and descriptive sense and not for limiting purposes; for example, definitions of dimensions such as width or amplitude or height or length or diameter depend on how the exemplary aspects are shown, and thus a width or diameter shown in one illustration may be a length or thickness in another illustration if the illustrations differ.

[0055] It should be noted that the word "comprising" does not necessarily exclude the presence of other elements or steps besides those listed, and the word "a / an" preceding an element does not exclude the presence of multiple such elements. It should also be noted that any reference numerals do not limit the scope of the claims, exemplary aspects can be implemented at least in part by hardware and software, and several "apparatus," "units," or "devices" can be represented by the same hardware.

[0056] The different aspects, alternatives, and embodiments of the invention disclosed herein can be combined with one or more other aspects, alternatives, and embodiments described herein. Two or more aspects can be combined.

[0057] Embodiments of the present invention are as follows Figure 1-16 The diagram illustrates an assembly including a first panel 10, a second panel 20, and a mechanical locking device for locking the first panel 10 to the second panel 20. The first panel 10 includes a first edge surface 11 and a first panel surface 13. The second panel 20 includes a second panel surface 22. In the locked position of the first and second panels 10, 20, the first edge surface 11 faces or is parallel to the second panel surface 22. The mechanical locking device includes at least one element 31 at the first edge surface 11 and at least one insertion recess 32 at the second panel surface 22. The element 31 may be rod-shaped. The rod-shaped element 31 is configured to insert into the insertion recess 32. The rod-shaped element 31 extends from the first edge surface 11 at a first angle α1, and the insertion recess 32 extends from the second panel surface 22 into the second panel surface 22 at a second angle α2. When more than one rod-shaped element 31 is present, each rod-shaped element 31 may be arranged parallel to the other rod-shaped elements 31. When more than one insertion recess 32 exists, each insertion recess 32 may be arranged parallel to the other insertion recesses 32. The mechanical locking device also includes at least one locking groove 35 and at least one locking member 34 at the first edge surface 11 or the second panel surface 22. The locking groove 35 includes at least one locking surface 37 extending from the first edge surface 11 or the second panel surface 22 at a third angle β. The locking member 34 is configured to be inserted into the locking groove 35 and abut against the locking surface 37 for locking, and the third angle β is different from the first angle α1.

[0058] The first panel 10 and the second panel 20 can be panels used for furniture products, and can be part of the furniture product frame.

[0059] The component can be configured to lock the first panel 10 to the second panel 20, wherein the surface of the first panel 13 is perpendicular to or substantially perpendicular to the surface of the second panel 22.

[0060] The second panel 20 may include a fourth edge surface 25, and the insertion recess 32 may be positioned adjacent to the fourth edge surface 25. The assembly may be configured to lock the first panel 10 to the second panel 20, wherein the first panel surface 13 is parallel to or substantially parallel to the fourth edge surface 25.

[0061] Figure 1-3 , Figure 5A , Figure 7-8 , Figure 11 and Figure 16 The components in an unassembled state, according to one aspect, are disclosed. Figure 4 , Figure 6 , Figure 9-10 and Figure 12-14 An assembled component is disclosed according to one aspect. The component can be assembled by displacement of the first panel 10 relative to the second panel 20 in assembly directions 111, 112, 114 substantially parallel to the surface 13 of the first panel. A mechanical locking device can be configured to automatically lock the first panel 10 onto the second panel 20 when the rod-shaped element 31 is inserted into the insertion groove 32 and the locking member 34 is inserted into the locking slot 35 and abuts against the locking surface 37. The component can be locked when the first edge surface 11 abuts against the surface 22 of the second panel.

[0062] The third angle β can be approximately 45° to approximately 90° larger than the first angle α1 and / or the second angle α2.

[0063] The locking component 34 can be positioned on the first edge surface 11 or the second panel surface 22, and the locking groove 35 can be positioned on the opposite second panel surface 22 or the first edge surface 11.

[0064] The first angle α1 and / or the second angle α2 may be in the range of approximately 30° to 60°, or approximately 40° to 50°, or approximately 45°. The first angle α1 and the second angle α2 may be parallel or substantially parallel.

[0065] Assembly directions 111, 112, and 114 can be substantially parallel to the first angle α1 and / or the second angle α2.

[0066] The third angle β of the locking surface 37 can be in the range of approximately 70° to 110°, or in the range of approximately 80° to 100°, or in the range of approximately 85° to 95°, or approximately 90°.

[0067] The locking component 34 can be flexible.

[0068] The locking member 34 can be configured to be partially located in the locking groove 35 in an unbent / uncompressed state.

[0069] The locking component 34 may include a spring.

[0070] The locking component 34 may be arranged in a locking component groove 38 located on the first edge surface 11 or on the second panel surface 22.

[0071] The locking member 34 can be configured to be substantially located in the locking member recess 38 in the flexed / compressed state.

[0072] When the first panel 10 and the second panel 20 are assembled together, the locking member 34 can be compressed and is substantially located in the locking member recess 38. The locking member 34 may include a spring that facilitates the compression of the locking member 34. As the first panel 10 moves relative to the second panel 20 in the assembly direction, the rod-shaped element 31 is inserted into the insertion recess 32. When the locking member 34 encounters the locking slot 35, the locking member 34 can extend outward from the locking member slot 38 and protrude into the locking slot 35. The first panel 10 and the second panel 20 will then be locked together because the positioning of a portion of the locking member 34 in the locking slot 35 prevents the first panel 10 from moving relative to the second panel 20 in a direction opposite to the assembly direction.

[0073] The insertion groove 32 and / or locking groove 35 can be a drilled hole. The drilled hole can be a drilled hole with a bottom end.

[0074] The insertion groove 32 may have a diameter D2.

[0075] like Figure 8 As shown, the insertion recess 32 may include a chamfer or fillet 60, which is configured to guide the rod-shaped element during assembly.

[0076] The rod-shaped element 31 can be arranged on the first edge surface 11 of the first panel 10 or in the rod-shaped element groove 36 on the second panel surface 22 of the second panel 20.

[0077] The rod-shaped element 31 may have a diameter D1. The diameter D2 of the insertion groove 32 may be larger than the diameter D1 of the rod-shaped element 31. For optimal assembly, the diameter D2 of the insertion groove 32 may be approximately 0.3 to approximately 0.8 mm larger than the diameter D1 of the rod-shaped element 31.

[0078] According to one aspect, the component may include a first panel groove 12 on a first panel surface 13 of a first panel 10 and / or a second panel groove 23 on a second panel surface 22 of a second panel 20.

[0079] The first panel groove 12 on the first panel surface 13 may have a width W1.

[0080] The second panel groove 23 on the second panel surface 22 may have a width W2.

[0081] The width W1 of the first panel groove 12 can be substantially the same as the width W2 of the second panel groove 23.

[0082] The component may also include a back panel 40. The back panel 40 may be configured to insert into and optionally cooperate with the first panel groove 12 and the second panel groove 23.

[0083] Figure 6 It is shown that the back panel 40 can be assembled to the first panel 10 and the second panel 20 by moving the back panel 40 relative to the first panel 10 and the second panel 20 in an assembly direction 113 that is substantially perpendicular to the second panel surface 22 of the second panel 20. The thickness T of the back panel 40 may be substantially the same as the width W1 of the first panel groove 12 and / or the width W2 of the second panel groove 23.

[0084] A gap may exist between the back panel 40 and the first panel groove 12 and / or the second panel groove 23, which may facilitate displacement of the edge of the back panel 40 within the first panel groove 12 and / or the second panel groove 23. The gap may be in the range of approximately 0 mm to approximately 0.5 mm, or in the range of approximately 0.1 mm to approximately 0.2 mm.

[0085] In one aspect, the difference between the width W1 of the first panel groove 12 and / or the width W2 of the second panel groove 23 and the thickness T of the back panel 40—that is, ΔW—is equal to or greater than the extension length H of the back panel 40 relative to the first panel 10 or the second panel 20 after the first panel 10, the second panel 20, and the back panel 40 are assembled, i.e., ΔW ≥ H, see Figures 12-15 .

[0086] Figure 13 An embodiment including a positioning element 50 is shown for positioning the back panel 40 relative to the first panel groove 12 and / or the second panel groove 23. The positioning element 50 may include a first wedge element 51 and a second wedge element 52.

[0087] In one respect, H is less than the extension length D of the rod-shaped element 31 from the first edge surface 11.

[0088] The rod-shaped element 31 may have an extension length E along the first edge surface 11.

[0089] In one aspect, if an assembly comprising two first panels 10 and two second panels 20 is to be assembled, at least one panel 10, 20 may have a first panel groove 12 of width W1 and / or a second panel groove 23 of width W2, the width of which allows the extension H of the back panel 40 to be displaced within the first panel groove 12 and / or the second panel groove 23. The displacement may be equal to or greater than ΔW. In another aspect, all panels 10, 20 have the same first panel groove 12 width W1 and second panel groove 23 width W2 to facilitate panel production.

[0090] The length of the back panel 40 can be designed to avoid an extension H of the back panel 40. The edge of the back panel 40 can be substantially flush with the surface of the first edge 11 of the first panel 10.

[0091] Figure 15 A side view of an embodiment of a first panel 10 having a first panel groove 12 is shown. The first panel groove 12 may have a width W1 and a height H1. The first panel 10 may include a second edge surface 14, and the second panel 20 may include a third edge surface 24. The first panel groove 12 may be substantially parallel to the second edge surface 14, and the second panel groove 23 may be substantially parallel to the third edge surface 24.

[0092] The first panel groove 12 may extend substantially along the entire second edge surface 14, and the second panel groove 23 may extend substantially along the entire third edge surface 24.

[0093] The first panel groove 12 and / or the second panel groove 23 may have a bottom.

[0094] The first panel groove 12 and / or the second panel groove 23 may be formed by mechanical cutting, such as milling or sawing.

[0095] The first panel groove 12 can be formed in the first panel surface 13 and in the core of the first panel 10. The second panel groove 23 can be formed in the second panel surface 22 and in the core of the second panel 20.

[0096] The first edge surface 11 may include two or more of the said rod-shaped elements 31, and the second panel surface 22 may include two or more of the said insertion grooves 32, or vice versa, which may be arranged in a straight line, wherein each rod-shaped element 31 is configured to be inserted into an insertion groove 32.

[0097] Locking the first panel 10 onto the second panel 20 in a direction parallel to the second panel surface 22 can be achieved by inserting the locking member 34 into the locking slot 35 and abutting against the locking surface 37. The locking surface extends from the first edge surface 11 at a third angle β, wherein the third angle β is approximately 45° to approximately 90° larger than the first angle α1.

[0098] The cross-section of the insertion recess 32 in a plane parallel to the second panel surface 22 can have a shape that matches the cross-section of the rod-shaped element 31 in a plane parallel to the first edge surface 11. One advantage of doing so is that it enables an improved locking of the first panel 10 to the second panel 20, and the assembly of the panel assembly is easy to complete.

[0099] exist Figures 5A-8 and Figure 10 The rod-shaped element 31 and the insertion groove 32 are disclosed in more detail, showing a cross-section cut along the rod-shaped element 31 and the insertion groove 32.

[0100] Figure 5A An embodiment of a locking member 34 is shown, which includes a guide surface 87 at its outer edge. The guide surface is configured to cooperate with the outer edge of the locking slot 35 during insertion of the locking member 34 into the locking slot 35.

[0101] Figure 5B An embodiment of a rod-shaped element 31 is shown, which may be elongated and includes a length direction 86, a width direction 85, and a centerline 81 extending along the length direction. According to one aspect, the rod-shaped element 31 is configured to be inserted into a rod-shaped element groove 36 on a first edge surface 11.

[0102] According to one aspect, the rod-shaped element 31 is configured to be inserted into the rod-shaped element groove 36 on the surface 22 of the second panel.

[0103] According to one aspect, the rod-shaped element 31 can be configured to be frictionally attached to the rod-shaped element groove 36.

[0104] According to one aspect, the rod-shaped element 31 can be configured to be glued into the rod-shaped element groove 36.

[0105] According to one aspect, the rod-shaped element 31, the rod-shaped element groove 36, and the insertion groove 32 can have a basically circular shape, but other shapes such as triangles, rectangles, squares, etc. are also possible.

[0106] According to one aspect, the locking groove 35 and the locking member 34 can have a substantially circular shape, but other shapes such as triangles, rectangles, squares, etc. are also possible.

[0107] according to Figure 7 In one aspect, the first edge surface 11 may have at least one rod-shaped element 31, while the opposite edge surface may have at least one insertion groove 32.

[0108] According to another aspect, the first edge surface 11 may have a combination of at least one rod-shaped element 31 and at least one insertion groove 32. The corresponding second panel surface 22 may have a corresponding combination of at least one insertion groove 32 and at least one rod-shaped element 31.

[0109] according to Figure 8 In one aspect, at least one rod-shaped element 31 can be positioned at a first distance 83 from the second edge surface 14. This first distance can be measured from the centerline 81 of the second edge surface 14 to the rod-shaped element 31. A corresponding insertion groove 32 can be positioned at a second distance 84 from the third edge surface 24. This second distance can be measured from the centerline 82 of the third edge surface 24 to the insertion groove 32. The first distance can differ from the second distance, which can increase the locking force.

[0110] The difference between the first and second distances can be in the range of approximately 0.1 mm to approximately 0.5 mm.

[0111] According to one aspect, the rod-shaped element 31 is made of one or more of a wood-based material and a polymeric material, the polymeric material of which may include reinforcing materials such as glass fiber or metal.

[0112] According to one aspect, the rod-shaped element 31 may have a waxed surface to facilitate assembly.

[0113] According to one aspect, the rod-shaped element 31 can be configured to cooperate with the bottom surface of the insertion groove 32 in the locked position.

[0114] The sidewalls of the insertion groove 32 and the locking groove 35 may include the material of the core of the first panel 10 or the second panel 20, depending on which panel they are formed in. According to one aspect, they may also be reinforced using, for example, metal or glass fiber.

[0115] According to one aspect, the locking groove 35 can be impregnated / reinforced with liquid.

[0116] According to one aspect, such as Figure 5A , Figure 11 and Figure 16As shown, the first panel 10 and the second panel 20 can be assembled by displacement of the first panel 10 relative to the second panel 20 in an assembly direction substantially parallel to the first panel surface 13. According to one aspect, the mechanical locking device is configured to automatically lock the first panel 10 to the second panel 20 when, by the displacement of the first panel 10 relative to the second panel 20, the rod-shaped element 31 is inserted into the insertion groove 32 and the locking member 34 is inserted into the locking slot 35 and locks against the locking surface 37. The assembly can be locked when the first edge surface 11 is arranged against the second panel surface 22.

[0117] According to one aspect, the first panel 10 may include two or more of the first edge surfaces 11 as described above. In other words, one or more of the rod-shaped elements 31 may be located at two or more edges of the first panel 10, such as... Figures 2-4 , Figure 9 , Figure 11 , Figure 12 and Figure 16 As shown.

[0118] According to one aspect, the second panel 20 may include two or more fourth edge surfaces 25 as described above. In other words, as Figures 1-4 , Figure 9 , Figure 11 , Figure 12 and Figure 16 As shown, one or more of the insertion recesses 32 may be positioned adjacent to two or more edges of the second panel 10.

[0119] According to one aspect, such as Figure 11 As shown, two first panels 10, two second panels 20, and a back panel 40 can be assembled.

[0120] By moving the first panel 10 of the left embodiment relative to the second panel 20 of the bottom embodiment in assembly direction 111, the first panel 10 of the left embodiment can be assembled to the second panel 20 of the bottom embodiment. By moving the first panel 10 of the right embodiment relative to the second panel 20 of the bottom embodiment in assembly direction 112, the first panel 10 of the right embodiment can be assembled to the second panel 20 of the bottom embodiment. By moving an embodiment of the back panel 40 in assembly direction 113, an embodiment of the back panel 40 can be assembled to the first panels 10 of the left and right embodiments and the second panel 20 of the bottom embodiment, where assembly direction 113 is substantially perpendicular to the second panel surface 22 of the second panel 20 of the bottom embodiment. By moving the second panel 20 of the top embodiment in assembly direction 114, the second panel 20 of the top embodiment can be assembled to the first panels 10 of the left and right embodiments and the embodiment of the back panel 40.

[0121] According to one aspect, such as Figure 16 As shown, two first panels 10 and two second panels 20 can be assembled.

[0122] By moving the first panel 10 of the left embodiment relative to the second panel 20 of the bottom embodiment in the assembly direction 111, the first panel 10 of the left embodiment can be assembled to the second panel 20 of the bottom embodiment. By moving the first panel 10 of the right embodiment relative to the second panel 20 of the bottom embodiment in the assembly direction 112, the first panel 10 of the right embodiment can be assembled to the second panel 20 of the bottom embodiment. By moving the second panel 20 of the top embodiment in the assembly direction 114, the second panel 20 of the top embodiment can be assembled to the embodiments of the first panels 10 of the left and right embodiments and the back panel 40.

[0123] The length 93 of the back panel 40, which can be inserted into the panel groove 12 of the first panel 10 in the locked position, can be substantially equal to or greater than the length 94 of the first panel 10 at the second edge surface 14 of the first panel. The length 93 of the back panel 40 can be equal to the sum of the length 94 of the first panel 10 and approximately half to approximately twice the height H1 of the panel groove 12, or equal to the sum of the length 94 of the first panel 10 and the height H1 of the panel groove 12. Figure 11 The length 93 of the back panel 40 is shown, which extends between the upper edge 87 and the lower edge 88 of the back panel.

[0124] Figures 17A-17D An enlarged view of a portion of the component embodiment during assembly is shown. Figure 17A An embodiment in a first position is shown, wherein the back panel 40 is inserted into the panel groove 12 of the first panel 10. The upper edge 87 of the back panel 40 is below the first edge surface 11 of the first panel. Figure 17C It is shown that in this first position, the lower edge 88 of the back panel can contact the lower surface 89 of the panel groove 23 of the lower second panel 20. Figure 17B An embodiment in a second position is shown, wherein the upper second panel 20 has been displaced 114 and assembled to the first panel 10, and the back panel 40 has been displaced to a position in which the upper edge 87 of the back panel 40 is located within the panel groove 23 of the upper second panel 20. Figure 17DAs shown in this second position, the lower edge 88 of the back panel can be located at a distance 91 from the lower surface 89 of the panel groove 23 of the lower second panel 20. The lower edge 88 of the back panel 40 can be positioned at a distance 91 from the second panel surface 22 of the second panel. This distance can be in the range of approximately 1 / 3 to approximately 2 / 3 of the height H2 of the panel groove 23 of the second panel, or approximately half the height H2 of the panel groove 23 of the second panel.

[0125] The height H2 of the panel groove 23 of the lower second panel can be greater than the height H2 of the panel groove 23 of the upper second panel. The assembly can be rotated so that gravity causes the back panel to shift, so that the upper edge 87 of the back panel 40 is located within the panel groove 23 of the upper second panel 20.

[0126] The back panel can be moved by gravity or manually, and the upper edge 87 of the back panel 40 can be kept in the position within the panel groove 23 of the upper second panel 20 by arranging the positioning element 92 between the back panel and the panel groove 12 of the first panel and / or between the back panel and the panel groove 23 of the second panel.

[0127] An embodiment of the first panel groove 12 may have a width W1 that is substantially the same as the thickness T of the back panel 40. A portion of the first panel groove 12 may be wider, which may allow an embodiment of the positioning element 50 to be positioned between the back panel and the first panel groove 12 to keep the upper edge 87 of the back panel 40 in a position within the panel groove 23 of the upper second panel 20.

[0128] An embodiment of the second panel groove 24 may have a width W2 that is substantially the same as the thickness T of the back panel 40. A portion of the second panel groove 23 may be wider, which may allow an embodiment of the positioning element 50 to be positioned between the back panel 40 and the second panel groove 23 to keep the upper edge 87 of the back panel 40 within the panel groove 23 of the upper second panel 20.

[0129] The back panel may be movable and may be kept in position within the panel groove 23 of the upper second panel 20 by means of an embodiment of the locking device 4 disclosed in WO2019125292 or WO2019125291.

[0130] The core of the first panel 10 and / or the second panel 20 may be a wood-based core, preferably made of medium-density fiberboard, high-density fiberboard, oriented strand board, wood-plastic composite, plywood, or particleboard / chipboard. The core may also be a plastic core comprising thermosetting or thermoplastic plastics, such as vinyl resin / polyethylene, polyvinyl chloride (PVC), polyurethane (PU), or polyester / polyethylene terephthalate (PET). The plastic core may include filler.

[0131] The first panel 10 and / or the second panel 20 may also be made of solid wood.

[0132] The first panel 10 and / or the second panel 20 may have a decorative layer, such as foil / sheet or veneer, on one or more surfaces.

[0133] According to one aspect, the panel is a resilient panel. A resilient panel may include a core comprising a thermoplastic material. The thermoplastic material may be foamed.

[0134] Thermoplastic materials may include polyvinyl chloride (PVC), polyester, polypropylene (PP), polyethylene (PE), polystyrene (PS), polyurethane (PU), polyethylene terephthalate (PET), polyacrylate, methacrylate, polycarbonate, polyvinyl butyral, polybutylene terephthalate, or combinations thereof. The core may be formed of several layers.

[0135] The aforementioned aspects may include a decorative layer, such as a decorative foil comprising a thermoplastic material. The thermoplastic material of the decorative layer may be or include polyvinyl chloride (PVC), polyester, polypropylene (PP), polyethylene (PE), polystyrene (PS), polyurethane (PU), polyethylene terephthalate (PET), polyacrylate, methacrylate, polycarbonate, polyvinyl butyral, polybutylene terephthalate, or combinations thereof. The decorative foil may be printed, for example, by direct printing, rotary gravure printing, or digital printing. According to one aspect, the decorative layer comprises melamine, a high-pressure laminate, or a decorative panel.

[0136] The aforementioned aspects may include a wear-resistant layer, such as a film or foil. The wear-resistant layer may include a thermoplastic material. The thermoplastic material may be polyvinyl chloride (PVC), polyester, polypropylene (PP), polyethylene (PE), polystyrene (PS), polyurethane (PU), polyethylene terephthalate (PET), polyacrylate, methacrylate, polycarbonate, polyvinyl butyral, polybutylene terephthalate, or combinations thereof.

[0137] The aforementioned aspects may include a wood-based core, such as high-density fiberboard (HDF), medium-density fiberboard (MDF), plywood, particleboard / chipboard, oriented strand board (OSB), or fabric-reinforced phenolic resin board.

[0138] The different aspects, embodiments, and alternatives described above may be combined with one or more other aspects, embodiments, and alternatives described.

Claims

1. An assembly comprising a first panel (10), a second panel (20), and a mechanical locking device for locking the first panel (10) to the second panel (20), wherein: The first panel (10) includes a first edge surface (11) and a first panel surface (13). The second panel (20) includes the second panel surface (22). In the locked position of the first panel and the second panel (10, 20), the first edge surface (11) faces or is parallel to the second panel surface (22). The mechanical locking device includes at least one rod-shaped element (31) on the first edge surface (11) and at least one insertion groove (32) on the second panel surface (22). The rod-shaped element (31) is configured to cooperate with the insertion groove (32) in the locked position. A rod-shaped element (31) extends from the first edge surface (11) at a first angle (α1). The insertion groove (32) extends from the second panel surface (22) into the second panel surface (22) at a second angle (α2). The mechanical locking device also includes a locking groove (35) on the second panel surface (22) and a locking member (34) on the first edge surface (11), wherein the locking member (34) is flexible and includes a spring. The locking groove (35) includes at least one locking surface (37) that extends from the second panel surface (22) at a third angle (β). The locking component (34) is configured to cooperate with the locking groove (35) and abut against the locking surface (37) in the locking position for locking. The third angle (β) is different from the first angle (α1). The first angle (α1) is in the range of approximately 30° to 60°, or in the range of approximately 40° to approximately 50°, or approximately 45°. The mechanical locking device is configured to achieve a locked position by moving the first panel (10) relative to the second panel (20) in an assembly direction substantially parallel to the surface (13) of the first panel, and the assembly direction (111, 112, 114) is substantially parallel to at least one of a first angle (α1) and a second angle (α2). The component includes a first panel groove (12) on a first panel surface (13) of a first panel (10) and a second panel groove (23) on a second panel surface (22) of a second panel (20), wherein the width (W1) of the first panel groove (12) is substantially the same as the width (W2) of the second panel groove (23), and the component also includes a back panel (40) configured to be inserted into the first panel groove (12) and the second panel groove (23) by moving the back panel relative to the first panel and the second panel in a direction substantially perpendicular to the second panel surface (22) of the second panel (20), and optionally cooperating with the first panel groove (12) and the second panel groove (23).

2. The component according to claim 1, wherein, The third angle (β) is approximately 45° to approximately 90° larger than the first angle (α1).

3. The component according to any one of the preceding claims, wherein, The third angle (β) of the locking surface (37) is in the range of about 70° to 110°, or in the range of about 80° to 100°, or in the range of about 85° to 95°, or about 90°.

4. The component according to any one of the preceding claims, wherein, The locking component (34), which is in an unflexed / uncompressed state, is configured to be partially positioned in the locking groove (35).

5. The component according to any one of the preceding claims, wherein, The locking component (34) is arranged in the locking component groove (38) located on the first edge surface (11).

6. The component according to claim 5, wherein, The locking member (34) in a flexed / compressed state is configured to be substantially located in the locking member groove (38).

7. The component according to any one of the preceding claims, wherein, At least one of the insertion groove (32) and the locking groove (35) is a drilled hole.

8. The component according to claim 7, wherein, The borehole is a borehole with a bottom end.

9. The component according to any one of the preceding claims, wherein, A rod-shaped element (31) is arranged in a rod-shaped element groove (36) in the first edge surface (11).

10. The component of claim 1, wherein, The first panel (10) includes a second edge surface (14), the second panel (20) includes a third edge surface (24), the first panel groove (12) is substantially parallel to the second edge surface (14), and the second panel groove (23) is substantially parallel to the third edge surface (24).

11. The component of claim 10, wherein, The first panel groove (12) extends substantially along the entire second edge surface (14), and the second panel groove (23) extends substantially along the entire third edge surface (24).

12. The component of claim 11, wherein, At least one of the first panel groove (12) and the second panel groove (23) has a bottom end.

13. The component according to any one of claims 10 to 12, wherein, When a first panel, a second panel and a back panel have been assembled, the extension length (H) of the back panel (40) from the first edge (11) of the first panel (10) is less than the extension length of the rod element (31) from the first edge surface (11) of the first panel (10).

Citation Information

Patent Citations

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