High capacity energy storage pressure device with multiple outlets

Abstract

The invention discloses a high-capacity energy storage pressure device with multiple outlets. The high-capacity energy storage pressure device comprises a base, an energy storage module, homogenizing equipment, an ultrahigh-pressure transmitter and a pressure release valve, wherein the energy storage module, the homogenizing equipment, the ultrahigh-pressure transmitter and the pressure release valve are arranged on the base; a containing hole is formed in the side face of the base, and a feeding port of the energy storage module is formed in the containing hole. A plurality of discharge ports are formed in the energy storage module, and a homogenizing device, an ultrahigh pressure transmitter and a pressure release valve are arranged at each discharge port; a feed port of the energy storage module is connected with the supercharger, a homogenizing inlet of the homogenizing equipment is connected with a discharge port of the energy storage module, and a material homogenizing outlet is formed in the other end of the homogenizing equipment; the ultrahigh pressure transmitter is connected between the homogenizing equipment and the discharge port, and the pressure release valve is arranged between the ultrahigh pressure transmitter and the homogenizing equipment. According to the invention, not only are dynamic ultrahigh pressure and static ultrahigh pressure achieved, but also a plurality of outlets are arranged, so that pressure release and blanking can be rapidly carried out, and the use requirements are met.

Description

Technical Field

[0001] This invention relates to the field of homogenizing equipment technology for ultra-high voltage equipment, and in particular to a high-capacity energy storage pressure device with multiple outlets. Background Technology

[0002] Ultra-high pressure food processing equipment mainly consists of a high-pressure system and a pressurization-depressurization-homogenization-cleaning system. The pressurization-holding-depressurization-homogenization system provides the high-pressure system with the pressure-transmitting medium for pressurization, depressurization, and homogenization during operation. The sterilization chamber of the high-pressure system is the core working part of the entire equipment. The working pressure of the pressure chamber is generally between 150 and 600 MPa, with some chambers capable of withstanding pressures up to 630 MPa. The homogenization pressure is 100-400 MPa. Furthermore, the frequent pressurization and depressurization processes subject the pressure chamber to cyclic loads. Therefore, the requirements for the pressure chamber of ultra-high pressure food processing equipment, from material selection to structural design, are extremely stringent, making it a crucial aspect of the research and development of ultra-high pressure food processing equipment.

[0003] Dynamic ultra-high pressure refers to the continuous flow of materials under a certain ultra-high pressure state, enabling continuous production and output. Combined with homogenizing equipment, this forms a dynamic ultra-high pressure industrial production process. Static ultra-high pressure, on the other hand, involves maintaining materials under a certain pressure environment to achieve high-pressure sterilization before further processing. Existing ultra-high pressure equipment is functionally limited. Because it cannot switch between dynamic and static ultra-high pressure and cannot be effectively integrated with homogenizing equipment, its output cannot reach large-scale production. Furthermore, existing equipment only has one outlet; if the outlet malfunctions and cannot be depressurized in time, it can cause irreversible damage to the entire system. Therefore, there is an urgent need for a high-capacity energy storage pressure device with multiple outlets. Summary of the Invention

[0004] To address the shortcomings of the aforementioned technologies, this invention provides a high-capacity energy storage pressure device with multiple outlets. This device not only solves the problem of combining dynamic and static ultra-high pressure, but also features multiple outlets, enabling rapid pressure relief and material discharge to meet usage requirements.

[0005] To achieve the above objectives, the present invention provides a high-capacity energy storage pressure device with multiple outlets, including a base and an energy storage module, a homogenizing device, an ultra-high pressure transmitter, and a pressure relief valve mounted on the base; a receiving hole is provided on the side of the base, and an inlet for the energy storage module is provided in the receiving hole; multiple outlets are provided for the energy storage module, and each outlet is provided with a homogenizing device, an ultra-high pressure transmitter, and a pressure relief valve; An energy storage module, wherein the inlet of the energy storage module is connected to a booster, and the booster is used to input pressurized material into the energy storage module; The homogenizing device has a homogenizing inlet connected to the outlet of the energy storage module, and a homogenizing outlet with material at the other end. An ultra-high pressure transmitter is connected between the homogenizing equipment and the discharge port, and the ultra-high pressure transmitter is used to monitor the material pressure; A pressure relief valve is installed between the ultra-high pressure transmitter and the homogenizing device, and the pressure relief valve is configured to open and close the homogenizing inlet according to the material pressure.

[0006] Preferably, each discharge port is equipped with a control valve, and multiple control valves are connected to the main control board mounted on the base. The control valves control the opening and closing of the discharge ports.

[0007] Preferably, the energy storage pressure tank directly connected to the booster is the first energy storage pressure tank, and the energy storage pressure tank directly connected to the homogenizing device is the second energy storage pressure tank; the bottom of the first energy storage pressure tank is the feed inlet, and the top of the first energy storage pressure tank is connected to the bottom of the adjacent energy storage pressure tank through a high-pressure pipe.

[0008] Preferably, the top and bottom of the energy storage pressure tank are connected to beryllium bronze tie rods, which are connected to high-pressure pipes.

[0009] Preferably, the beryllium bronze tie rod connected to the bottom of each of the energy storage pressure tanks is connected to a first three-way valve, one of the openings of the first three-way valve being normally closed.

[0010] Preferably, the top of the second energy storage pressure tank is connected to the homogenizing device via an isostatic two-way valve.

[0011] Preferably, one end of the isostatic two-way valve is connected to the top of the second energy storage pressure tank, and the other end is connected to the second three-way valve. The first outlet of the second three-way valve is connected to the ultra-high pressure transmitter, the second outlet of the second three-way valve is connected to the first inlet of the third three-way valve, the first outlet of the third three-way valve is connected to the pressure relief valve, and the second outlet of the third three-way valve is connected to the homogenizing equipment.

[0012] Preferably, the homogenizing device includes a homogenizing connector and a homogenizing chamber. The homogenizing connector is connected to the second outlet of the third three-way valve. A homogenizing head is provided in the homogenizing chamber. A hydraulic push rod is provided at the end of the homogenizing head away from the homogenizing connector. The hydraulic push rod is configured to adjust the gap between the homogenizing head and the homogenizing connector to adjust the homogenization degree of the material. The homogenizing chamber is provided with a homogenizing outlet.

[0013] Preferably, the homogeneous outlet is also connected to a heat exchanger.

[0014] Preferably, the energy storage module is configured and fixed in a pressure-bearing frame, and the homogenizing device is fixedly connected to the pressure-bearing frame.

[0015] The beneficial effects of this invention are as follows: Compared with the prior art, this invention provides a high-capacity energy storage pressure device with multiple outlets, including an energy storage module. The inlet of the energy storage module is connected to a booster, which is used to input pressurized material into the energy storage module. The homogenizing inlet of a homogenizer is connected to the outlet of the energy storage module, and the other end forms a homogenizing outlet for the material. An ultra-high pressure transmitter is connected between the homogenizer and the outlet, and is used to monitor the material pressure. A pressure relief valve is disposed between the ultra-high pressure transmitter and the homogenizer, and is configured to... The homogenizing inlet is opened and closed based on material pressure. Through the storage of pressurized materials via an energy storage module, and in conjunction with the downstream homogenizing equipment and pressure relief valve control, an industrial production device with both dynamic and static ultra-high pressure functions is achieved. It can continuously and effectively homogenize and discharge materials under a set pressure. Furthermore, the energy storage module has multiple discharge ports, each equipped with a control valve. This allows for the selection of different discharge ports based on actual needs, enabling the selection of different numbers of energy storage modules to operate and meet diverse usage requirements. Attached Figure Description

[0016] Figure 1 This is a structural diagram of the main body of the present invention.

[0017] Figure 2 This is a partial structural schematic diagram of the present invention; Figure 3 This is a structural diagram of the first energy storage pressure tank of the present invention; Figure 4 This is a structural diagram of the second energy storage pressure tank of the present invention; Figure 5 This is a structural diagram of the homogeneous portion of the present invention; Figure 6 This is a cross-sectional view of the homogenizing device of the present invention; Figure 7 This is an exploded view of the energy storage pressure tank of the present invention; Figure 8 This is an overall structural diagram of the through-beam homogenizer valve of the present invention; Figure 9 This is an exploded view of the through-beam homogenizer valve of the present invention; Figure 10 This is a cross-sectional view of the through-beam homogenizer valve of the present invention; Figure 11 This is a structural diagram of the first homogenizing component of the through-beam homogenizing valve of the present invention; Figure 12 This is a structural diagram of the first diamond composite sheet of the through-beam homogenizer valve of the present invention; Figure 13This is a partially enlarged view of the through-beam gap of the homogenizing valve of the present invention.

[0018] Component Symbol Explanation 1. Energy storage module; 11. Inlet; 12. Outlet; 13. Energy storage pressure tank; 131. First energy storage pressure tank; 132. Second energy storage pressure tank; 1321. Isostatic pressure two-way valve; 133. Beryllium bronze tie rod; 1331. Tie rod screw head; 1332. Tie rod cap; 134. First three-way valve; 135. Beryllium bronze sleeve; 2. Homogenizing equipment; 21. Homogenizing inlet; 22. Homogenizing outlet; 23. Homogenizing connector; 24. Homogenizing chamber; 25. Homogenizing head; 26. Hydraulic push rod; 3. Ultra-high pressure transmitter; 31. Second three-way valve; 4. Pressure relief valve; 41. Third three-way valve; 5. High-pressure pipe; 51. High-pressure pipe cap; 6. Heat exchanger; 7. Outer casing; 71. Material outlet pipe; 72. Heat dissipation jacket; 721. Cooling medium inlet; 722. Cooling medium outlet; 8. First homogenizing component; 81. First intermediate pre-tightening ring; 811. Inner buckling abutment part; 82. First material conduit; 821. Feeding channel; 822. Compression nut; 83. First diamond composite sheet; 831. Abutting cone surface; 8311. First abutting cone surface; 8312. Second abutting cone surface; 832. Hard alloy base; 8321. Injection channel; 833. Diamond layer; 8331. Transition channel; 84. Internal pre-tightening ring; 9. Base 91. Receiving hole; H, through-beam gap; F, heat exchange zone. Detailed Implementation

[0019] To more clearly illustrate the present invention, it is further described below with reference to the accompanying drawings; in the following description, exemplary details are given to provide a more in-depth understanding of the invention. Obviously, the described embodiments are merely some embodiments of the present invention, and not all embodiments. It should be understood that the specific embodiments described are only used to explain the present invention and are not intended to limit the present invention.

[0020] It should be understood that when the terms “comprising” and / or “including” are used in this specification, they indicate the presence of the said feature, integral, step, operation, element, or component, but do not exclude the presence or addition of one or more other features, integrals, steps, operations, elements, components, or combinations thereof.

[0021] Please see Figures 1 to 13This invention discloses a high-capacity energy storage pressure device with multiple outlets, including a base 9 and an energy storage module 1, a homogenizing device 2, an ultra-high pressure transmitter 3, and a pressure relief valve 4 mounted on the base 9. A receiving hole 91 is provided on the side of the base 9, and an inlet 11 of the energy storage module 1 is provided within the receiving hole. Multiple outlets 12 of the energy storage module are provided, and each outlet 12 is equipped with a homogenizing device 2, an ultra-high pressure transmitter 3, and a pressure relief valve 4. The energy storage module 1 has its inlet 11 connected to a booster, which is used to input pressurized material into the energy storage module 1. The booster is an ultra-high pressure booster in the prior art, which can be used to provide pressure in this solution. The material is pressurized by the ultra-high pressure booster, and pressurized material can be continuously and cyclically output, ultimately being temporarily stored in the energy storage module and then transported to the homogenizing device for homogenization and discharge. Homogenizer 2 has a homogenization inlet 21 connected to the outlet 12 of the energy storage module, and a homogenization outlet 22 with material at the other end. The homogenizer injects material into a narrow and precise gap under ultra-high pressure, and at the same time receives centrifugal extrusion, impact and other forces, forming strong mechanical and hydraulic shearing, liquid layer friction and impact tearing, so that the material is fully dispersed, emulsified, homogenized and crushed. The ultra-high pressure transmitter 3 is connected between the homogenizer 2 and the discharge port 12. The ultra-high pressure transmitter 3 is used to monitor the material pressure. In operation, the ultra-high pressure transmitter continuously detects the material pressure to ensure that the material can be discharged stably within the pressure range. Specifically, it is an ultra-high pressure sensor, which is connected to the pipeline in a three-way manner for sampling and detection, thereby ensuring that the material flowing through the pipeline is always within a certain pressure range. Pressure relief valve 4 is located between ultra-high pressure transmitter 3 and homogenizer 2. It is configured to open and close the homogenizer inlet based on material pressure. Similarly, when the pressure inside the equipment or pipeline exceeds the set pressure of the pressure relief valve, it automatically opens to release pressure, ensuring that the medium pressure inside the equipment and pipeline remains below the set pressure, protecting the equipment and pipeline and preventing accidents. It is also connected to the pipeline via a three-way connection, working in conjunction with the real-time pressure monitoring of the ultra-high pressure transmitter to control the flow of material into the homogenizer. Based on this, the pressure preparation before production involves continuously injecting pressurized material through a booster, then continuously pressurizing the flow, expelling gas from the pipeline. During this process, the ultra-high pressure transmitter monitors the material pressure flowing in the pipeline in real time. Once the material pressure reaches a set threshold, the pressure relief valve shuts off the flow to maintain pressure. Finally, after the energy storage module is fully filled with ultra-high pressure material and can continuously and stably output a certain pressure of material, the pipeline is opened for homogenization operations. The entire process is continuous and stable, and can be freely switched between and is compatible with both dynamic and static ultra-high pressure processes. In this embodiment, the energy storage module 1 includes multiple energy storage pressure tanks 13 connected end-to-end in the material flow sequence. This end-to-end connection ensures that pressurized material flows uniformly to fill all cavities and effectively lifts the material without generating jet streams during flow. Simultaneously, it ensures that gas in the pipeline and energy storage pressure tanks is effectively discharged during material injection. Furthermore, the end-to-end tank connection improves production efficiency, maintaining a stable and continuous production process. In addition, a control valve is installed next to each discharge port, and these control valves are connected to a main control board mounted on the base. The control valves control the opening and closing of the discharge ports. Since the multiple energy storage pressure tanks are connected end-to-end and evenly distributed on the base, multiple discharge ports can be provided as needed to accommodate different amounts of material. More specifically, assuming there are a total of 9 energy storage pressure tanks, outlets can be sequentially opened on the 2nd, 5th, and 9th energy storage pressure tanks. When the material is small, the outlet valve on the second energy storage pressure tank can be opened, while the outlet valves in other locations are closed. Due to the high-pressure gas in the third energy storage pressure tank, the material will be discharged directly through the discharge port on the second energy storage pressure tank and will not be able to move into the third energy storage pressure tank. Similarly, when the material is medium, the opening valve on the fifth energy storage pressure tank can be opened, allowing the material to be discharged from that discharge port. When the material is large, it will be discharged from the discharge port on the ninth energy storage pressure tank. Of course, different numbers of discharge ports can be set according to needs to meet different usage requirements, and these are all within the scope of protection of this application.

[0022] In this embodiment, the energy storage pressure tank directly connected to the booster is the first energy storage pressure tank 131, and the energy storage pressure tank directly connected to the homogenizing device is the second energy storage pressure tank 132. The bottom of the first energy storage pressure tank 131 is the feed inlet 11, and the top of the first energy storage pressure tank 131 is connected to the bottom of the adjacent energy storage pressure tank through a high-pressure pipe 5. That is to say, the energy storage pressure tanks are arranged in a series array, and in order to stabilize the pipeline pressure, they are all placed vertically with the axis of the energy storage pressure tank in mind. Starting from the first energy storage pressure tank, the ultra-high pressure material generated by the booster is injected from the bottom of the first energy storage pressure tank. The material fills the tank and overflows from the top of the first energy storage pressure tank, flows through the high-pressure pipe to the bottom of the adjacent energy storage pressure tank, and then overflows from the top again, repeating the material filling cycle.

[0023] More specifically, beryllium bronze tie rods 133 are connected to both the top and bottom of the energy storage pressure tank 13, and these tie rods 133 are connected to the high-pressure pipe. Since the opening size of the energy storage pressure tank may not perfectly correspond to the high-pressure pipe, and the high-pressure pipe involves multiple bends and connections during installation, beryllium bronze tie rods are used as intermediate components to achieve the connection. This design allows for practical use in high-pressure environments, provides good structural stability, and resists fatigue and stress relaxation. Furthermore, it is easy to cast.

[0024] In this embodiment, each energy storage pressure tank 13 has a beryllium bronze tie rod connected to its bottom, which is connected to a first three-way valve 134. One of the openings of the first three-way valve 134 is normally closed. Since the material is fed from the bottom, it is connected to the first three-way valve via a high-pressure pipe, and then connected to the beryllium bronze tie rod of the adjacent energy storage pressure tank. In order to effectively clean the material remaining in the energy storage pressure tank after production, a three-way valve is used at the bottom. During cleaning, the normally closed opening is opened for cleaning, making the whole process very convenient and smooth. More preferably, a beryllium bronze sealing sleeve 135 is also connected between the beryllium bronze tie rod 133 and the energy storage pressure tank 13, and the beryllium bronze sleeve and the end cap form a high-strength sealing structure; a tie rod screw head 1331 is provided between the beryllium bronze tie rod 133 and the high-pressure pipe, and a tie rod cap 1332 is sleeved on the end of the beryllium bronze tie rod near the tie rod screw head, and a high-pressure pipe cap 51 is provided on the end of the high-pressure pipe 5 near the tie rod screw head. Both the tie rod cap and the high-pressure pipe cap are nested in the tie rod screw head for fixation; this can ensure structural stability when the material flows out of the energy storage pressure tank, and can withstand high internal stress and high pressure; it is the key to realizing ultra-high pressure material transfer and storage, and the inner diameter of the beryllium bronze tie rod is the same as the inner diameter of the high-pressure pipe and the pipe diameter of the tie rod screw head, ensuring that the ultra-high pressure material maintains the same shear force and internal stress state when flowing through these combined components, without sudden changes in flow rate and pressure, and can effectively control the flow rate of the downstream material and ensure the overall structural stability.

[0025] In this embodiment, the top of the second energy storage pressure tank 132 is connected to the homogenizing equipment via an isostatic pressure two-way valve 1321. Since the pipeline forms a right-angle bend when connected to subsequent equipment, an isostatic pressure two-way valve is used to adapt to the bend angle and ensure the stability of the overall structure.

[0026] In this embodiment, one end of the isostatic two-way valve 1321 is connected to the top of the second energy storage pressure tank 132, and the other end is connected to the second three-way valve 31. The first outlet of the second three-way valve 31 is connected to the ultra-high pressure transmitter 3, the second outlet of the second three-way valve 31 is connected to the first inlet of the third three-way valve 41, the first outlet of the third three-way valve 41 is connected to the pressure relief valve 4, and the second outlet of the third three-way valve 41 is connected to the homogenizing device 2. The ultra-high pressure transmitter samples the material in the pipeline through the second three-way valve, and the pressure relief valve controls the opening and closing state of the third three-way valve to achieve the effect of control.

[0027] In this embodiment, the homogenizing device 2 includes a homogenizing connector 23 and a homogenizing chamber 24. The homogenizing connector 23 is connected to the second outlet of the third three-way valve. A homogenizing head 25 is provided inside the homogenizing chamber 24. The homogenization process occurs inside the homogenizing chamber and mainly relies on the collision and crushing of ultra-high pressure material with the homogenizing head. Then, the material flows out from the gap between the homogenizing head and the homogenizing connector for homogenization. A hydraulic push rod 26 is provided at the end of the homogenizing head 25 away from the homogenizing connector. The hydraulic push rod 26 is configured to adjust the size of the gap between the homogenizing head and the homogenizing connector to adjust the homogenization degree of the material. The homogenizing chamber is provided with a homogenizing outlet 22.

[0028] In this embodiment, the homogenizing outlet 22 is also connected to a heat exchanger 6. Since the homogenizing head is used to crush and collide to homogenize ultra-high pressure materials, frictional heating is easily generated during the homogenization process. Therefore, a heat exchanger is used to cool the material, which facilitates subsequent processes. Specifically, the heat exchanger can adopt a structure commonly used in the prior art, such as a tubular heat exchanger or a partitioned heat exchanger.

[0029] In this embodiment, the energy storage module 1 is configured and fixed within a pressure-bearing frame, and the homogenizing device is fixedly connected to the pressure-bearing frame. The pressure-bearing frame further ensures the stability of the overall structure and guarantees a certain level of safety for the use of ultra-high voltage equipment.

[0030] In another embodiment of the homogenizing device, please refer to Figures 8-13Homogenizing equipment achieves homogenization by means of material collision within a homogenizing chamber. The collision-type ultra-high pressure homogenizing valve comprises a first homogenizing component and a second homogenizing component symmetrically arranged inside a housing and having identical structures. The first and second homogenizing components respectively close the openings at both ends of the housing. The first and second homogenizing components are provided with coaxial material flow channels, the inlet of which is connected to a third three-way valve to achieve ultra-high pressure material conveying. By closing one opening of the housing with the first homogenizing component and the other opening with the second homogenizing component, both the first and second homogenizing components can serve as feeding components for ultra-high pressure materials. The collision of materials within the housing then creates a homogenizing effect. This ensures… The material flow channels are coaxial for overall structural stability and to ensure accurate collisions. The first and second homogeneous components have identical structures, with their plane of symmetry being the radial cross-section of the outer shell. To enhance structural stability, the optimal plane of symmetry is the radial cross-section at the midpoint of the outer shell's axial direction. In the following description, since the first and second homogeneous components have identical structures, all structural features and characteristics present in the first homogeneous component are present in the second homogeneous component. Therefore, the second homogeneous component will not be described in detail below. The gap between the material flow channel outlet of the first homogeneous component and the material flow channel outlet of the second homogeneous component forms a collision gap H. The outer shell 7 is provided with a material outlet pipe 71 that connects the collision gap H and the external space. The outer casing 7 is equipped with a heat dissipation interlayer 72, which is isolated from the collision gap H. Heat dissipation is achieved through heat exchange. The outer casing 7 has a cooling medium inlet 721 and a cooling medium outlet 722 connected to the heat dissipation interlayer 72. A flowing heat dissipation medium is disposed within the heat dissipation interlayer. By distributing the flowing heat dissipation medium through the cooling medium inlet and outlet within the heat dissipation interlayer, heat dissipation can be achieved simultaneously during the collision homogenization process. This prevents the heat generated by the collision of ultra-high pressure materials from accumulating, effectively ensuring the stability and performance of the materials.

[0031] The first homogenizing component 8 and the outer casing 7 are threadedly connected to adjust the gap between the two homogenizing components. In other words, both the first and second homogenizing components are threadedly connected to the outer casing, allowing the overall collision gap of both components to be adjusted via the threads to accommodate different material requirements and varying flow rates and pressures. More preferably, a sealing ring is also fitted between the first and second homogenizing components and the outer casing to improve the overall sealing performance.

[0032] The first homogenizing component 8 includes a first intermediate pre-tightening ring 81, a first material conduit 82, and a first diamond composite sheet 83. The first intermediate pre-tightening ring 81 is threadedly connected to the inside of the outer casing 7. The first material conduit 82 is also embedded in the middle of the first intermediate pre-tightening ring 81. The end of the first material conduit 82 away from the first intermediate pre-tightening ring 81 is a material inlet. The first diamond composite sheet 83 is also provided between the first material conduit 82 and the first intermediate pre-tightening ring 81. The side of the first diamond composite sheet 83 away from the first material conduit is provided with an abutting cone surface 831. The side of the first intermediate pre-tightening ring 81 near the first diamond composite sheet forms an inner buckling abutting part 811, which abuts against the abutting cone surface 831. The first material conduit 82 and the first diamond composite sheet 83 are connected by a coaxially arranged material flow channel. Because the flow velocity of ultra-high pressure materials within a pipeline can even reach supersonic speeds, the internal stress on the pipeline is extremely high. Diamond composite sheets, sintered from diamond micropowder and a cemented carbide substrate under ultra-high pressure and high temperature conditions, possess both the high hardness, high wear resistance, and thermal conductivity of diamond, and the strength and impact toughness of cemented carbide. Therefore, they can withstand pressure and ensure structural stability during the final collision stage. Simultaneously, because the internal pressure of the material flow channel in the first diamond composite sheet is the highest, the ultra-high pressure material constantly provides outward internal stress, thus... To prevent structural deformation caused by the sequential transmission of internal stress, or even the direct fracture of the diamond composite sheet, an abutting conical surface is provided on the outer side of the first diamond composite sheet. An inner-fastening abutting part then abuts against this conical surface, creating a force opposite to the direction of the internal stress. This ensures structural stability and prevents the ultra-high-pressure material from impacting the exit point of the first diamond composite sheet, thus preventing fracture. Furthermore, in a more optimized design, the inner-fastening abutting part and the abutting conical surface are assembled with an interference fit, providing a pre-tightening force for even more effective prevention of structural deformation. The specific material of the hard alloy base can be tungsten carbide or other alloys with similar properties.

[0033] The first diamond composite sheet 83 includes a cemented carbide base 832 and a diamond layer 833 disposed on the surface of the cemented carbide base; the diamond layer 833 is located between the first material conduit 82 and the cemented carbide base 832; the cemented carbide base 832 is provided with an abutting conical surface 831; since the material flow rate needs to be adjusted under different materials and different ultra-high pressures, it is also necessary to adjust the aperture size in the diamond layer and the cemented carbide base. As the aperture changes, it must withstand more pressure changes and positive impact wear. Therefore, the diamond layer needs to be disposed between the cemented carbide base and the first material conduit, utilizing the diamond... The diamond layer's superior wear resistance withstands the positive impact and pressure of materials, while a cemented carbide base provides support. Meanwhile, the inventors considered during actual research and development that the diamond layer is relatively brittle under ultra-high pressure material impact, and therefore cannot be placed at the collision outlet of ultra-high pressure materials, as this would inevitably lead to the diamond layer's cracking. The cemented carbide layer, while possessing superior wear resistance, also exhibits toughness, and its cross-sectional width is greater than that of the diamond layer. Therefore, only a structural design like this can withstand the impact of ultra-high pressure materials and maintain the overall structural stability when the pipe diameter changes. A through-flow channel 8321 is provided in the middle of the cemented carbide base 832, a transition channel 8331 is provided in the middle of the diamond layer 833, and a feeding channel 821 is provided in the middle of the first material conduit 82; the feeding channel, transition channel, and through-flow channel are coaxially connected, wherein the aperture of the transition channel 2331 is smaller than the aperture of the through-flow channel 8321; since the through-flow channel of the cemented carbide base directly outputs material through-flow, using the same aperture can easily lead to ultra-high pressure expansion of the material in the through-flow channel, and its internal stress can easily cause internal cracks in the cemented carbide base, and splashing at the outlet. Therefore, the through-flow of material may not perfectly cover the corresponding material, and the material may not form a complete flow. The resulting splash cross-section is much larger than the aperture of the jet channel, causing inconsistent material distribution at the top and bottom of the splash position, and insufficient subsequent power, making it impossible to guarantee homogeneous jetting. However, by adopting a design where the transition channel is smaller than the jet channel, the material first flows and releases pressure in the shorter diamond layer transition channel, and then flows into the larger aperture jet channel before being ejected to achieve jetting. This greatly reduces the ultra-high pressure internal stress on the cemented carbide layer. At the same time, the change in aperture size creates a guiding effect, which reduces splashing and makes the collision ultra-high pressure jet more concentrated and the velocity more uniform, thus achieving high-quality collision homogeneity.

[0034] The cemented carbide base 832 has two abutting cone surfaces on its side, located at both ends of the sidewall in the axial direction of the cemented carbide base. The abutting cone surface that abuts against the inner buckling abutting part is the first abutting cone surface 8311, and the abutting cone surface near the first material conduit is the second abutting cone surface 8312. An internal preload ring 84 is interference-fitted onto the second abutting cone surface. The internal preload ring 84 is pressed against the cemented carbide base by the first intermediate preload ring 81 and the first material conduit 82 to provide preload force. Since there are transition channels and jet channels with different apertures in the diamond composite sheet, the preload provided by the inner buckling abutting part near one end may be in a state of force imbalance. Therefore, it is more preferable to... The carbide base has two abutting conical surfaces on its sides, making the entire base resemble a tire structure. The abutting conical surfaces are the curved transition surfaces on either side of the tire tread. The intersection of the normals of the first and second abutting conical surfaces is inside the carbide base, or more preferably, on the axis of the jet channel. The first abutting conical surface is fixed by pre-tightening with the inner abutting part, while the second abutting conical surface provides pre-tightening force through an interference fit with the inner pre-tightening ring. The first material guide and the first intermediate pre-tightening ring provide support for the inner pre-tightening ring, significantly enhancing the overall structural stability and ensuring that all structural joints can withstand the impact of ultra-high pressure materials without deformation. A diamond layer is inlaid on the surface of the carbide base, but this layer does not protrude from the end face of the base. This further enhances structural stability and ensures that changes in the aperture of the transition channel and jet channel do not cause instability in the structural connections. A clamping nut 822 is threaded onto the first material conduit 82, and the clamping nut 822 is also threaded onto the first intermediate pre-tightening ring; the clamping nut 822 abuts against the end face of the pre-tightening ring. The clamping nut ensures a tight fit between the first intermediate pre-tightening ring and the first flow guide pipe, and provides resistance to the internal pre-tightening ring, thus enhancing the overall structural stability. The first homogenizing component 8 tapers towards the second homogenizing component 9, so that the first homogenizing component and the outer shell form a heat exchange zone F, which communicates with the collision gap. Specifically, the first and second intermediate pre-tightening rings directly affect the size of the structure. The first intermediate pre-tightening ring is threaded to the inner surface of the outer shell to form a seal. The cross-sectional size of the part of the first intermediate pre-tightening ring located in the cavity of the outer shell gradually decreases, creating a gap between the first intermediate pre-tightening ring and the outer shell. This gap is the heat exchange zone. The collision gap is connected to the heat exchange zone, allowing the homogenized material to flow into the heat exchange zone first and then fully exchange heat with the cooling medium in the heat exchange jacket. This fully utilizes the structural design to dissipate heat from the material in a timely manner before it is discharged. The overall structural design is ingenious, achieving both good heat dissipation and collision homogenization effects, and eliminating the need for subsequent heat exchanger design, thus reducing structural elements.

[0035] The above-disclosed embodiments are merely a few specific examples of the present invention, but the present invention is not limited thereto. Any variations that can be conceived by those skilled in the art should fall within the protection scope of the present invention.

Claims

1. A high-capacity energy storage pressure device with multiple outlets, characterized in that, It includes a base and an energy storage module, a homogenizing device, an ultra-high pressure transmitter, and a pressure relief valve mounted on the base; the side of the base has a receiving hole, and the receiving hole is provided with the inlet of the energy storage module; the energy storage module has multiple outlets, and each outlet is provided with a homogenizing device, an ultra-high pressure transmitter, and a pressure relief valve. An energy storage module, wherein the inlet of the energy storage module is connected to a booster, and the booster is used to input pressurized material into the energy storage module; The homogenizing device has a homogenizing inlet connected to the outlet of the energy storage module, and a homogenizing outlet with material at the other end. An ultra-high pressure transmitter is connected between the homogenizing equipment and the discharge port, and the ultra-high pressure transmitter is used to monitor the material pressure; A pressure relief valve is installed between the ultra-high pressure transmitter and the homogenizing device, and the pressure relief valve is configured to open and close the homogenizing inlet according to the material pressure.

2. The high-capacity energy storage pressure device with multiple outlets according to claim 1, characterized in that, Each discharge port is equipped with a control valve, and multiple control valves are connected to the main control board mounted on the base. The control valves control the opening and closing of the discharge port.

3. The high-capacity energy storage pressure device with multiple outlets according to claim 1, characterized in that, The energy storage module includes multiple energy storage pressure tanks connected in series along the material flow sequence; the energy storage pressure tank directly connected to the booster is the first energy storage pressure tank, and the energy storage pressure tank directly connected to the homogenizing device is the second energy storage pressure tank; the bottom of the first energy storage pressure tank is the feed inlet, and the top of the first energy storage pressure tank is connected to the bottom of the adjacent energy storage pressure tank through a high-pressure pipe.

4. The high-capacity energy storage pressure device with multiple outlets according to claim 3, characterized in that, The energy storage pressure tank is connected to beryllium bronze tie rods at both the top and bottom, and the beryllium bronze tie rods are connected to the high-pressure pipe.

5. The high-capacity energy storage pressure device with multiple outlets according to claim 4, characterized in that, Each of the energy storage pressure tanks has a beryllium bronze tie rod connected to its bottom, which is connected to a first three-way valve, one of the openings of which is normally closed.

6. The high-capacity energy storage pressure device with multiple outlets according to claim 3, characterized in that, The top of the second energy storage pressure tank is connected to the homogenizing device via an isostatic two-way valve.

7. The high-capacity energy storage pressure device with multiple outlets according to claim 6, characterized in that, One end of the isostatic two-way valve is connected to the top of the second energy storage pressure tank, and the other end is connected to the second three-way valve. The first outlet of the second three-way valve is connected to the ultra-high pressure transmitter, the second outlet of the second three-way valve is connected to the first inlet of the third three-way valve, the first outlet of the third three-way valve is connected to the pressure relief valve, and the second outlet of the third three-way valve is connected to the homogenizing equipment.

8. The high-capacity energy storage pressure device with multiple outlets according to claim 7, characterized in that, The homogenizing device includes a homogenizing connector and a homogenizing chamber. The homogenizing connector is connected to the second outlet of the third three-way valve. A homogenizing head is provided in the homogenizing chamber. A hydraulic push rod is provided at the end of the homogenizing head away from the homogenizing connector. The hydraulic push rod is configured to adjust the gap between the homogenizing head and the homogenizing connector to adjust the homogenization degree of the material. The homogenizing chamber is provided with a homogenizing outlet.

9. The high-capacity energy storage pressure device with multiple outlets according to claim 1, characterized in that, The homogeneous outlet is also connected to a heat exchanger.

10. The high-capacity energy storage pressure device with multiple outlets according to claim 1, characterized in that, The energy storage module is configured and fixed in a pressure-bearing frame, and the homogenizing device is fixedly connected to the pressure-bearing frame.

Images