Aluminum profile machining system and method

Abstract

The invention relates to the technical field of aluminum profile machining equipment, in particular to an aluminum profile machining system and method. The method comprises the steps that firstly, a shifting block is pushed, and aluminum bar raw materials are added into an aluminum profile machining system; secondly, a first motor and a second motor are started, a friction conveying belt rotates, the raw materials enter a smooth heating layer, a conveyor rotates, heating is conducted, a cutting knife rotates, and the aluminum bar is cut; thirdly, the inner threaded lantern ring rotates, the threaded rod moves, the pushing screw rod moves, the mold fixing plate moves, and the aluminum bar is subjected to plasticity; fourthly, the mold fixing plate moves outwards, the pushing screw moves reversely, the internal thread gear ring rotates reversely, the bottom plate moves downwards, and machining of the aluminum profile is completed and the aluminum profile is sent out; the energy-saving capacity of the aluminum profile machining system can be enhanced, so that the working efficiency of the aluminum profile machining system is improved.

Description

Technical Field

[0001] This invention relates to the field of aluminum profile processing equipment technology, and more specifically to an aluminum profile processing system and method. Background Technology

[0002] Aluminum profile processing systems are systems used to process one of the most widely used non-ferrous metal structural materials in industrial applications. Aluminum alloy profiles are extensively used in aviation, aerospace, automotive, machinery manufacturing, shipbuilding, construction, decoration, and chemical industries. With the rapid development of science and technology and the industrial economy in recent years, the demand for welded aluminum alloy structural components has increased significantly, leading to in-depth research on the weldability of aluminum alloys. The widespread application of aluminum alloys has promoted the development of aluminum alloy welding technology, and the development of welding technology has further expanded the application fields of aluminum alloys. Therefore, aluminum alloy welding technology is becoming one of the research hotspots. Under existing technologies, aluminum profile processing systems cannot completely solve the problem of energy waste. Therefore, to address the above problems, this application proposes an aluminum profile processing system and method that can enhance the energy-saving capability of the aluminum profile processing system, thereby improving the working efficiency of the aluminum profile processing system. Summary of the Invention

[0003] To overcome the shortcomings of the prior art, the present invention provides an aluminum profile processing system and method that can enhance the energy-saving capability of the aluminum profile processing system, thereby improving the working efficiency of the aluminum profile processing system.

[0004] The technical solution adopted by this invention to solve its technical problem is:

[0005] An aluminum profile processing system includes a housing, a second motor fixedly connected inside the housing, a circular heating layer fixedly connected to each side of the second motor, a friction conveyor belt rotatably connected inside each circular heating layer, and a driving layer contacting and connecting the front end of the second motor, with a rotating shaft fixedly connected inside the driving layer.

[0006] Each friction conveyor belt is connected to a driven layer via a belt, and several rollers are rotatably connected inside each friction conveyor belt. The two friction conveyor belts are slidably connected to both sides of the second motor.

[0007] The second motor has a through hole, and a conveyor is rotatably connected inside the through hole. The conveyor is fixed to the drive layer, and a support plate is rotatably connected to the lower end of the drive layer.

[0008] A processing method for an aluminum profile processing system includes the following steps:

[0009] Step 1: Push the actuating block to add aluminum rod raw material into the aluminum profile processing system;

[0010] Step 2: Start the first and second motors, the friction conveyor belt rotates, the raw material enters the smooth heating layer, the conveyor rotates to heat it, and the cutting blade rotates to cut the aluminum rod;

[0011] Step 3: The internal threaded collar rotates, the threaded rod moves, pushing the screw to move, the mold fixing plate moves, and the aluminum rod is plasticized;

[0012] Step 4: The mold fixing plate moves outward, pushing the screw to move in the opposite direction, the internal threaded toothed ring rotates in the opposite direction, and the base plate moves downward, completing the processing of the aluminum profile and sending it out. Attached Figure Description

[0013] The present invention will now be described in further detail with reference to the accompanying drawings and specific implementation methods.

[0014] Figure 1 This is a schematic diagram of the aluminum profile processing system of the present invention;

[0015] Figure 2 This is a schematic diagram of the annular heating layer in this invention;

[0016] Figure 3 This is a schematic diagram of the friction conveyor belt in this invention;

[0017] Figure 4 This is a schematic diagram of the conveyor structure in this invention;

[0018] Figure 5 This is a schematic diagram of the structure of the tray in this invention;

[0019] Figure 6 This is a schematic diagram of the cutting blade in this invention;

[0020] Figure 7 This is a schematic diagram of the threaded rod in this invention;

[0021] Figure 8 This is a schematic diagram of the structure of the driving screw in this invention;

[0022] Figure 9 This is a schematic diagram of the baffle structure in this invention;

[0023] Figure 10 This is a flowchart illustrating the aluminum profile processing method of the present invention. Detailed Implementation

[0024] Through observation Figures 1 to 10 An exemplary energy-saving process can be derived from the content shown in the figure:

[0025] An aluminum profile processing system includes a housing 01, a second motor 27 fixedly connected inside the housing 01, two annular heating layers 13 respectively fixedly connected to both sides of the second motor 27, each friction conveyor belt 16 rotatably connected inside an annular heating layer 13, a driving layer 15 contacting and connected to the front end of the second motor 27, and a rotating shaft 14 fixedly connected inside the driving layer 15.

[0026] Each driven layer 18 is connected to a friction conveyor belt 16 via a belt, and several rollers 17 are rotatably connected inside the friction conveyor belt 16. Two friction conveyor belts 16 are slidably connected to both sides of the second motor 27.

[0027] The second motor 27 has a through hole, and the conveyor 20 is rotatably connected to the through hole. The conveyor 20 is fixedly connected to the driving layer 15, and the pallet 19 is rotatably connected to the lower end of the driving layer 15. When the aluminum profile processing system is installed and put into use, the second motor 27 is started. When the second motor 27 is running, the friction conveyor belt 16 slidably connected to it will rotate, so that each friction conveyor belt 16 drives a driven layer 18 connected by a belt to rotate. The aluminum rod is fed into the aluminum profile processing system. After the aluminum rod is continuously fed into the housing 01, the second motor 27 is started, which drives the friction conveyor belt 16 slidably connected to it to rotate. The aluminum rod entering the housing 01 moves around the annular heating layer 13 by the friction generated by the contact with the friction conveyor belt 16. Finally, the aluminum rod is sent to the innermost annular heating layer 13. The first motor 04 is started, which drives the rotating shaft 14 fixed at its lower end to rotate. As the rotating shaft 14 rotates... When the drive layer 15 is fixed to the drive layer 15, it will rotate accordingly, which in turn will cause the conveyor 20 fixed to the drive layer 15 to rotate. The first aluminum rod to enter will be caught on the conveyor 20 and move together with the conveyor 20. As the aluminum rod continues to enter, it will be heated to the required stamping temperature. The heated aluminum rod will then enter the next processing step. After the first aluminum rod enters the next process, the conveyor 20, which has vacated a position, will be driven by the first motor 04 to rotate through the rotating connection through hole to pick up the next aluminum rod. At the same time, another aluminum rod on the conveyor 20 will continue to move forward, and like the first aluminum rod, it will enter the next processing step in sequence. This ensures that the aluminum rod raw materials used for aluminum profile processing continuously enter the next process, providing an uninterrupted supply of raw materials for the aluminum profile processing system. This saves the energy required for a second start due to insufficient raw materials, enabling the aluminum profile processing system to achieve energy saving and thus improve the working efficiency of the aluminum profile processing system.

[0028] Through observation Figures 1 to 10 An exemplary workflow for ordered processing, based on the content shown in the diagram, is as follows:

[0029] The pallet 19 has multiple concentric annular grooves, and the innermost concentric annular groove has a through hole 22. When the aluminum profile processing system is installed and put into use, the second motor 27 is started to drive the aluminum rods entering the aluminum profile processing system forward. Due to the communication annular grooves on the pallet 19, the aluminum rods are driven by the friction conveyor belt 16 to enter the next annular heating layer 13 in a regular manner. The first motor 04 is started. As the heating process is completed, the heated aluminum rods leave the conveyor 20 and enter the through hole 22, so that the heated aluminum rods enter the lower end of the pallet 19 through the through hole 22. Then the heated aluminum rods will be processed in the next process, thereby achieving the effect of orderly processing.

[0030] Through observation Figures 1 to 10 An exemplary working process for cutting raw materials, as shown in the figure, is as follows:

[0031] The cutting blade 14 is rotatably connected to the lower end of the support plate 19. The cutting blade 14 is fixedly connected to the lower end of the rotating shaft 14. The first motor 04 is fixedly connected to the lower end of the rotating shaft 14. The cutting blade 14 is located at the lower end of the through hole 22. When the aluminum profile processing system is installed and put into use, the heated aluminum rod enters the lower end of the support plate 19 as the first motor 04 is started. At the same time, since the rotating shaft 14 is fixedly connected to the lower end of the first motor 04, the rotating shaft 14 rotates. When the rotating shaft 14 rotates, the cutting blade 14 fixed to its lower end will rotate. At the same time, the cutting blade 14 will rotate away from the through hole 22. Since the cutting blade 14 is provided with two cutting heads, after one cutting head leaves the through hole 22, the descending heated aluminum rod will be cut by the other cutting head, so that the heated aluminum rod is shaped into the required size for the next processing step. As the cutting blade 14 rotates continuously, the aluminum rod will be continuously cut, thereby achieving the effect of cutting raw materials.

[0032] Through observation Figures 1 to 10 An exemplary working process for transmitting power, based on the content shown in the figure, is as follows:

[0033] The forming box 12 is fixed to the lower end of the support plate 19. Two connecting rods 09 are respectively connected to the two ends of the forming box 12. The threaded rod 08 is rotatably connected to one of the connecting rods 09. The internal threaded column 26 is fixed to the other connecting rod 09. The internal threaded collar 07 is rotatably connected to the internal threaded column 26. The threaded rod 08 is threadedly connected to the internal threaded collar 07.

[0034] The lower end of the bevel gear set 05 is connected to the internal threaded collar 07 via a belt. The fixing plate 06 is also fixed to the lower end of the bevel gear set 05. The first motor 04 is also connected to the bevel gear set 05 via a belt. When the aluminum profile processing system is installed and put into use, as the heated aluminum rod is continuously cut, the cut aluminum rod will enter the next device. Subsequently, driven by the first motor 04, the bevel gear set 05 connected to it via a belt will rotate. As the bevel gear set 05 rotates, the internal threaded collar 07 connected to its lower end via a belt will rotate on the internal threaded column 26. When the internal threaded collar 07 rotates, the threaded rod 08 connected to it will move towards the internal threaded column 26. When the threaded rod 08 moves, another connecting rod 09 fixed to it will move. As the other connecting rod 09 moves, it will drive the rotating push screw 10 connected to it to move, so that the aluminum profile processing system can proceed to the next process, thereby achieving the effect of power transmission.

[0035] Through observation Figures 1 to 10 An exemplary working process for processing aluminum rods, based on the content shown in the figure, is as follows:

[0036] The base plate 11 is slidably connected to the lower end of the forming box 12. An internally threaded toothed ring 23 is engaged with the base plate 11. The push screw 10 is internally threadedly connected to the internally threaded toothed ring 23. The mold fixing plate 24 is fixedly connected to the front end of the push screw 10. The other end of the push screw 10 is rotatably connected to another connecting rod 09. The mold fixing plate 24 is fixedly connected to one of the connecting rods 09. When the aluminum profile processing system is installed and put into use, as the other connecting rod 09 moves, the push screw 10 rotatably connected to it will move forward. As the push screw 10 moves, the internally threaded toothed ring threadedly connected to it... 23 will rotate. When the internal threaded toothed ring 23 rotates, the base plate 11 connected to it will move. When processing the heated aluminum rod, the push screw 10 will drive the mold fixing plate 24 fixed to it to move forward, and cause the base plate 11 connected to it to move upward, which will support the aluminum rod being processed. After the aluminum profile is processed, the push screw 10 moves outward, so that the mold fixing plate 24 separates from another mold fixing plate 24. At the same time, the base plate 11 will move downward, sending the processed aluminum profile out of the processing system, thereby achieving the effect of processing aluminum rods.

[0037] Through observation Figures 1 to 10 The exemplary working process of heat preservation, as shown in the figure, is as follows:

[0038] The cover 02 is fixed to the housing 01, the baffle 03 is slidably connected inside the cover 02, and the actuating block 25 is fixed to the baffle 03. When the aluminum profile processing system is installed and put into use, when the aluminum profile processing system needs materials, the actuating block 25 is pushed, so that the baffle 03 fixed to it moves into the cover 02, connecting the space inside the housing 01 with the outside. Then aluminum rods can be added. After the materials are added, the actuating block 25 is pushed in the opposite direction, so that the baffle 03 slides out of the cover 02, separating the external environment from the environment inside the housing 01, so as to heat and keep the annular heating layer 13 warm, thereby achieving the effect of heat preservation.

[0039] The processing method includes the following steps:

[0040] Step 1: Push the actuating block 25 to add aluminum rod raw material into the aluminum profile processing system;

[0041] Step 2: Start the first motor 04 and the second motor 27, the friction conveyor belt 16 rotates, the raw material enters the smooth heating layer 13, the conveyor 20 rotates for heating, and the cutting blade 21 rotates to cut the aluminum rod;

[0042] Step 3: The internal threaded collar 07 rotates, the threaded rod 08 moves, pushing the screw 10 to move, and the mold fixing plate 24 moves to plasticize the aluminum rod;

[0043] Step 4: The mold fixing plate 24 moves outward, pushing the screw 10 to move in the opposite direction, the internal threaded toothed ring 23 rotates in the opposite direction, and the base plate 11 moves downward, completing the processing of the aluminum profile and sending it out.

Claims

1. An aluminum profile processing system, characterized in that: Includes a housing (01), a second motor (27) is fixedly connected inside the housing (01), a circular heating layer (13) is fixedly connected to each side of the second motor (27), a friction conveyor belt (16) is rotatably connected inside each circular heating layer (13), a driving layer (15) is contacted and connected to the front end of the second motor (27), and a rotating shaft (14) is fixedly connected inside the driving layer (15).

2. The aluminum profile processing system according to claim 1, characterized in that: Each friction conveyor belt (16) is connected to a driven layer (18) by a belt. Several rollers (17) are rotatably connected inside each friction conveyor belt (16). The two friction conveyor belts (16) are slidably connected to both sides of the second motor (27).

3. The aluminum profile processing system according to claim 2, characterized in that: The second motor (27) has a through hole, and a conveyor (20) is rotatably connected inside the through hole. The conveyor (20) is fixed on the driving layer (15), and a support plate (19) is rotatably connected to the lower end of the driving layer (15).

4. The aluminum profile processing system according to claim 3, characterized in that: The tray (19) is provided with a plurality of concentric annular grooves, and the innermost concentric annular groove is provided with a through hole (22).

5. The aluminum profile processing system according to claim 4, characterized in that: The lower end of the tray (19) is rotatably connected to a cutting blade (14), which is fixed to the lower end of the rotating shaft (14). The lower end of the rotating shaft (14) is fixed to a first motor (04), and the cutting blade (14) is located at the lower end of the through hole (22).

6. The aluminum profile processing system according to claim 5, characterized in that: The lower end of the pallet (19) is fixedly connected to a forming box (12). The two ends of the forming box (12) are respectively connected to a connecting rod (09). A threaded rod (08) is rotatably connected to one of the connecting rods (09), and an internal threaded column (26) is fixedly connected to the other connecting rod (09). An internal threaded collar (07) is rotatably connected to the internal threaded column (26), and the internal threaded collar (07) is threadedly connected to the threaded rod (08).

7. The aluminum profile processing system according to claim 6, characterized in that: The internal threaded collar (07) is connected to the lower end of the bevel gear set (05) via a belt. The lower end of the bevel gear set (05) is also fixedly connected to a fixing plate (06). The bevel gear set (05) is also connected to the first motor (04) via a belt.

8. The aluminum profile processing system according to claim 7, characterized in that: The bottom end of the forming box (12) is slidably connected to a base plate (11), and an internal threaded toothed ring (23) is meshed on the base plate (11). The internal threaded toothed ring (23) is internally threadedly connected to a push screw (10). A mold fixing plate (24) is fixedly connected to the front end of the push screw (10), and the other end of the push screw (10) is rotatably connected to another connecting rod (09). A mold fixing plate (24) is fixedly connected to one of the connecting rods (09).

9. The aluminum profile processing system according to claim 8, characterized in that: A cover (02) is fixedly connected to the housing (01), and a baffle (03) is slidably connected inside the cover (02). A toggle block (25) is fixedly connected to the baffle (03).

10. A method for processing aluminum profiles using the aluminum profile processing system of claim 9, characterized in that: The method includes the following steps: Step 1: Push the actuating block (25) to add aluminum rod raw material into the aluminum profile processing system; Step 2: Start the first motor (04) and the second motor (27), the friction conveyor belt (16) rotates, the raw material enters the smooth heating layer (13), the conveyor (20) rotates to heat, and the cutting blade (21) rotates to cut the aluminum rod; Step 3: The internal threaded collar (07) rotates, the threaded rod (08) moves, pushing the screw (10) to move, and the mold fixing plate (24) moves to plasticize the aluminum rod; Step 4: The mold fixing plate (24) moves outward, pushing the screw (10) to move in the opposite direction, the internal threaded toothed ring (23) rotates in the opposite direction, and the base plate (11) moves downward, completing the processing of the aluminum profile and sending it out.

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