Novel roll grinder for machining
The combined cleaning system of magnetic cylinder and brush plate cleans the grinding wheel surface, solving the problem of grinding wheel clogging, improving the processing accuracy and quality of the rolls, and extending the service life of the equipment.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- HENAN YONGTONG ALUMINIUM CO LTD
- Filing Date
- 2026-02-02
- Publication Date
- 2026-04-17
AI Technical Summary
During the grinding process of the roll surface, the grinding wheel surface is easily clogged by grinding debris, which leads to a decrease in dimensional accuracy and surface quality.
A combined cleaning system using a magnetic cylinder and brush plate is employed. It removes grinding debris from the surface of the grinding wheel through magnetic adsorption and mechanical agitation. The system also incorporates an adaptively adjustable extrusion arc plate to control the contact force between the grinding wheel and the magnetic cylinder, ensuring a clean grinding wheel surface.
It effectively cleans grinding debris from the surface of the grinding wheel, improves the cleanliness of the grinding wheel surface, prevents the grinding wheel shape from becoming distorted, improves the dimensional accuracy and surface quality of the roll, and extends the service life of the grinding wheel and magnetic cylinder.
Smart Images

Figure CN121870558A_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of roll grinding technology, and specifically to a novel roll grinding machine for processing. Background Technology
[0002] Roll grinding machines are metal cutting machine tools that repair or improve the surface quality, dimensional accuracy, and geometry of rolls through grinding processes. They are key equipment in industries such as metallurgy and machinery manufacturing to ensure the quality and production efficiency of rolled products. In the grinding and repair process of rolls, the rolls are first installed on the headstock and tailstock of the machine tool. The headstock spindle uses servo motor direct drive technology to drive the rolls to rotate on the machine tool. Then, coarse-grit grinding wheels are used to quickly remove defects such as fatigue layers, cracks, oxide scale, severe wear, or corrosion from the roll surface, initially correcting the roll geometry (such as roundness and cylindricity) to provide a foundation for fine grinding. Finally, fine-grit grinding wheels are used to further correct the dimensional accuracy of the rolls and reduce surface roughness so that the repaired rolls meet the rolling process requirements. First, coarse grinding quickly removes a large amount of material, shortening the processing time and avoiding excessive wear of the grinding wheel or surface burning due to excessive cutting during the fine grinding stage. Then, fine grinding is performed on the basis of coarse grinding to perform micro-cutting, ensuring dimensional accuracy and surface quality, reducing the number of repeated grinding operations, and improving processing efficiency.
[0003] Currently, in the process of grinding and repairing the surface of rolling mill rolls, a rotating grinding wheel is usually used to grind the surface of the rolling mill rolls. When the grinding wheel rubs against the rolling mill roll at high speed, the rolling mill roll material is cut into tiny particles. These tiny particles are easy to soften and adhere to the surface of the grinding wheel under high temperature, clogging the pits on the surface of the grinding wheel. After the grinding wheel is clogged, the abrasive grains on the surface of the grinding wheel are covered with abrasive debris, which prevents the abrasive grains from effectively cutting the workpiece, causing the surface shape of the grinding wheel to be distorted, and thus affecting the dimensional accuracy and surface quality of the rolling mill rolls. Summary of the Invention
[0004] In view of the above-mentioned shortcomings of the prior art, the present invention provides a novel roll grinding machine for processing, which can effectively solve the problems in the background art.
[0005] To achieve the above objectives, the present invention provides the following technical solution: This invention provides a novel roll grinding machine for processing, comprising: The machine base has a head frame control system fixedly connected to its top, a sliding frame slidably connected to its top, a rotating square plate rotatably connected to its top, and a first grinding wheel and a second grinding wheel rotatably connected to the top of the rotating square plate respectively. A mounting plate is fixedly connected to the top of the machine. A main shaft is rotatably connected to the outer surface of the mounting plate. A magnetic cylinder is fixedly connected to the outer circumference of the main shaft. A placement frame is fixedly connected to the top of the machine. A collection box is fixedly connected to the inner wall of the placement frame. A telescopic element is fixedly connected to the top of the machine. A lifting frame is fixedly connected to the top of the telescopic element. A brush plate is fixedly connected to the outer surface of the lifting frame.
[0006] Furthermore, the telescopic element includes a telescopic cylinder and a telescopic rod. The bottom end of the telescopic cylinder is fixedly connected to the top of the machine base, the telescopic rod is slidably connected inside the telescopic cylinder, the top end of the telescopic rod is fixedly connected to the lifting frame, and a telescopic spring is fixedly connected between the telescopic cylinder and the telescopic rod.
[0007] Furthermore, a first motor is fixedly connected to the top of the machine platform, a screw is rotatably connected to the top of the machine platform, a slide rod is fixedly connected to the top of the machine platform, a sliding frame is slidably sleeved on the outer circumference of the slide rod, the sliding frame is threadedly sleeved on the outer circumference of the screw, and the output shaft of the first motor is fixedly connected to the screw.
[0008] Furthermore, a rotating circular block is fixedly connected to the bottom of the rotating square plate, the rotating circular block is rotatably connected to the sliding frame, an adjusting plate is fixedly connected to the bottom end of the rotating circular block, an adjusting circular block is rotatably connected to the bottom end of the adjusting plate, an adjusting guide rail is fixedly connected to the top of the machine base, and the adjusting circular block is slidably connected inside the adjusting guide rail.
[0009] Furthermore, the adjusting guide rail includes a horizontal rail, a left longitudinal rail, and a right longitudinal rail. One end of the horizontal rail is connected to the left longitudinal rail, and the other end of the horizontal rail is connected to the right longitudinal rail.
[0010] Furthermore, a second motor is fixedly connected to the outer surface of the mounting plate, an elliptical plate is fixedly connected to the outer circumference of the main shaft, a lifting wheel is rotatably connected to the top of the inner wall of the lifting frame, the lifting wheel contacts the top of the elliptical plate, and the output shaft of the second motor is fixedly connected to the main shaft.
[0011] Furthermore, a mounting bracket is fixedly connected to the top of the rotating square plate, a rotating rod is rotatably connected to the inner wall of the mounting bracket, a swing rod is fixedly connected to the outer circumference of the rotating rod, a U-shaped connecting rod is fixedly connected to the outer circumference of the rotating rod, a pushing block is slidably connected inside the mounting bracket, a pushing groove is formed on the outer surface of the pushing block, the U-shaped connecting rod is slidably connected to the pushing groove, and a pushing wheel is rotatably connected to the top of the pushing block.
[0012] Furthermore, the bottom of the placement rack is fixedly connected to a fixed guide rail, which includes a straight rail and a corrugated rail.
[0013] Furthermore, a mounting frame is fixedly connected to the top of the rotating square plate, an extrusion cylinder is slidably connected to the inner wall of the mounting frame, an extrusion rod is slidably connected inside the extrusion cylinder, a return spring is fixedly connected between the extrusion rod and the extrusion cylinder, and an extrusion arc plate is fixedly connected to the end of the extrusion rod away from the extrusion cylinder.
[0014] Furthermore, an extrusion wheel is rotatably connected to the outer circumference of the rotating rod, and an extrusion plate is fixedly connected to the outer circumference of the extrusion cylinder.
[0015] The technical solution provided by this invention has the following advantages compared with the prior art: 1. This invention, by setting a magnetic cylinder to rotate around the main shaft, when the grinding wheel contacts the magnetic cylinder, the metal shavings stuck in the small pits on the surface of the grinding wheel are gradually attracted to the outer circumference of the magnetic cylinder under the magnetic attraction. This effectively achieves continuous cleaning of the metal shavings stuck in the pits on the grinding surface of the grinding wheel, preventing the metal shavings from adhering to the small pits on the grinding wheel surface and causing clogging. As a result, the cleanliness of the grinding wheel surface is improved during the grinding process of the roll surface, so that the abrasive grains on the grinding wheel surface can effectively grind the roll, avoid the distortion of the surface shape of the grinding wheel, and thus improve the dimensional accuracy and surface quality of the roll.
[0016] 2. This invention uses an elliptical plate rotating around a main shaft to drive a lifting frame and a brush plate in reciprocating motion. The flexible brushes in the brush plate extend into the recesses on the surface of the rotating grinding wheel and come into contact with the grinding debris clogging inside. This disturbs the grinding debris, making it easier for the debris in the clogged recesses to loosen and detach from the recesses on the grinding wheel surface under the magnetic attraction of the magnetic cylinder. Furthermore, with the grinding wheel as a reference, the moving brush plate moves not only vertically but also horizontally relative to the grinding wheel. By "secondary disturbance" of the grinding debris clogging the recesses on the grinding wheel surface in different directions, the moving brush plate, through multi-dimensional mechanical action, makes it easier for the clogged grinding debris to loosen and be attracted to the surface by the magnetic cylinder, significantly improving the cleaning quality and efficiency of cleaning the grinding debris clogging the grinding wheel surface.
[0017] 3. This invention achieves periodic tapping of the grinding wheel by setting the reciprocating sliding of the pushing block. At the same time, the magnetic cylinder adsorbs the grinding debris on the outer circumference of the grinding wheel. Under this tapping action, the shock wave and vibration energy generated by the tapping are used to break the adhesion strength between the grinding debris and the grinding wheel, further improving the loosening effect on the grinding debris clogging the pits. This helps to loosen the stubborn grinding debris embedded in the pits and further improves the cleaning effect on the grinding wheel surface.
[0018] 4. This invention adaptively adjusts the pressure applied to the grinding wheel by the extrusion arc plate, thereby effectively preventing the grinding wheel from separating from the magnetic cylinder due to vibration caused by the impact of the swing rod when the grinding wheel is struck. This ensures that the magnetic cylinder, used to clean the grinding debris clogging the pits on the grinding wheel surface, remains in close contact with the cleaning surface of the grinding wheel, thus guaranteeing good contact between the grinding wheel and the magnetic cylinder, ensuring the magnetic cylinder's adsorption and cleaning strength for grinding debris, and ensuring the grinding wheel's processing effect on the roller surface.
[0019] 5. This invention adaptively adjusts the pressure applied to the grinding wheel by the extrusion arc plate, thereby applying a large extrusion force to the grinding wheel when the swing rod strikes it. Under this extrusion force, the grinding wheel and the magnetic cylinder maintain good contact. As the swing rod gradually separates from the grinding wheel, the extrusion force applied to the grinding wheel by the extrusion arc plate decreases, and the contact pressure between the grinding wheel and the magnetic cylinder also decreases, thereby reducing the friction between the grinding wheel and the magnetic cylinder and extending the service life of the grinding wheel and the magnetic cylinder. Attached Figure Description
[0020] To more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0021] Figure 1 This is a schematic diagram of the overall structure of an embodiment of the present invention; Figure 2 This is a schematic diagram of the placement rack in an embodiment of the present invention; Figure 3 This is a schematic diagram of the structure of the adjusting guide rail in an embodiment of the present invention; Figure 4 This is a schematic diagram of the brush plate structure in an embodiment of the present invention; Figure 5 This is a schematic diagram of the elliptical plate in an embodiment of the present invention; Figure 6 This is a schematic diagram of the sliding frame in an embodiment of the present invention; Figure 7 This is a schematic diagram of the structure of the push block in an embodiment of the present invention; Figure 8 This is a schematic diagram of the U-shaped connecting rod in an embodiment of the present invention; Figure 9 This is a schematic diagram of the structure of the first and second grinding wheels in an embodiment of the present invention; Figure 10 This is a schematic diagram of the structure when the swing arm strikes the second grinding wheel in an embodiment of the present invention; Figure 11 This is a schematic diagram of the reset spring in its natural state in an embodiment of the present invention; Figure 12 This is a schematic diagram of the structure of the return spring in a compressed state in an embodiment of the present invention; Figure 13 This is a schematic diagram of the rotating circular block in an embodiment of the present invention; Figure 14 This is a schematic diagram of the structure of the adjustment plate in an embodiment of the present invention; Figure 15 This is a schematic diagram of the structure in an embodiment of the present invention, showing the adjusting block located at the right end of the horizontal rail; Figure 16 This is a schematic diagram of the structure of the adjusting block located at the left end of the horizontal rail in an embodiment of the present invention; Figure 17 This is a schematic diagram of the structure of the adjusting circular block located at the top of the left longitudinal rail in an embodiment of the present invention; Figure 18 This is a schematic diagram of the structure of the adjusting block located at the bottom of the left longitudinal rail in an embodiment of the present invention.
[0022] The labels in the diagram represent: 1. Machine base; 11. Headstock control system; 12. Sliding frame; 13. Rotating square plate; 14. First grinding wheel; 15. Second grinding wheel; 2. Mounting plate; 21. Main spindle; 22. Magnetic cylinder; 23. Placement rack; 24. Collection box; 25. Telescopic element; 26. Lifting frame; 27. Brush plate; 3. First motor; 31. Screw; 32. Slide rod; 4. Rotating block; 41. Adjusting plate; 42. Adjusting block; 43. Adjusting guide. 431. Horizontal rail; 432. Left longitudinal rail; 433. Right longitudinal rail; 5. Second motor; 51. Elliptical plate; 52. Lifting wheel; 6. Mounting bracket; 61. Rotating rod; 62. Swinging rod; 63. U-shaped connecting rod; 64. Push block; 65. Push wheel; 7. Fixed guide rail; 71. Straight rail; 72. Corrugated rail; 8. Mounting frame; 81. Extrusion cylinder; 82. Extrusion rod; 83. Return spring; 84. Extrusion arc plate; 9. Extrusion wheel; 91. Extrusion plate. Detailed Implementation
[0023] To make the objectives, technical solutions, and advantages of the embodiments of the present invention clearer, the technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of the present invention. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without creative effort are within the scope of protection of the present invention.
[0024] The present invention will be further described below with reference to embodiments. Example 1:
[0025] Please see Figures 1-18 The present invention provides a technical solution: a novel roll grinding machine for processing, comprising: Machine base 1, with a head frame control system 11 fixedly connected to the top of the machine base 1, a sliding frame 12 slidably connected to the top of the machine base 1, a rotating square plate 13 rotatably connected to the top of the sliding frame 12, and a first grinding wheel 14 and a second grinding wheel 15 rotatably connected to the top of the rotating square plate 13 respectively. A mounting plate 2 is fixedly connected to the top of the machine base 1. A main shaft 21 is rotatably connected to the outer surface of the mounting plate 2. A magnetic cylinder 22 is fixedly connected to the outer circumference of the main shaft 21. A placement rack 23 is fixedly connected to the top of the machine base 1. A collection box 24 is fixedly connected to the inner wall of the placement rack 23. A telescopic element 25 is fixedly connected to the top of the machine base 1. A lifting frame 26 is fixedly connected to the top of the telescopic element 25. A brush plate 27 is fixedly connected to the outer surface of the lifting frame 26.
[0026] The telescopic element 25 includes a telescopic cylinder and a telescopic rod. The bottom end of the telescopic cylinder is fixedly connected to the top of the machine base 1, the telescopic rod is slidably connected inside the telescopic cylinder, and the top end of the telescopic rod is fixedly connected to the lifting frame 26. A telescopic spring is fixedly connected between the telescopic cylinder and the telescopic rod.
[0027] A first motor 3 is fixedly connected to the top of the machine base 1, a screw 31 is rotatably connected to the top of the machine base 1, a slide rod 32 is fixedly connected to the top of the machine base 1, a sliding frame 12 is slidably sleeved on the outer circumference of the slide rod 32, and the sliding frame 12 is threadedly sleeved on the outer circumference of the screw 31. The output shaft of the first motor 3 is fixedly connected to the screw 31.
[0028] A rotating block 4 is fixedly connected to the bottom of the rotating square plate 13. The rotating block 4 is rotatably connected to the sliding frame 12. An adjusting plate 41 is fixedly connected to the bottom end of the rotating block 4. An adjusting block 42 is rotatably connected to the bottom end of the adjusting plate 41. An adjusting guide rail 43 is fixedly connected to the top of the machine base 1. The adjusting block 42 is slidably connected inside the adjusting guide rail 43.
[0029] The adjusting guide rail 43 includes a horizontal rail 431, a left longitudinal rail 432 and a right longitudinal rail 433. One end of the horizontal rail 431 is connected to the left longitudinal rail 432, and the other end of the horizontal rail 431 is connected to the right longitudinal rail 433.
[0030] The second motor 5 is fixedly connected to the outer surface of the mounting plate 2, the elliptical plate 51 is fixedly connected to the outer circumference of the main shaft 21, the lifting wheel 52 is rotatably connected to the top of the inner wall of the lifting frame 26, the lifting wheel 52 contacts the top of the elliptical plate 51, and the output shaft of the second motor 5 is fixedly connected to the main shaft 21.
[0031] A mounting bracket 6 is fixedly connected to the top of the rotating square plate 13. A rotating rod 61 is rotatably connected to the inner wall of the mounting bracket 6. A swing rod 62 is fixedly connected to the outer circumference of the rotating rod 61. A U-shaped connecting rod 63 is fixedly connected to the outer circumference of the rotating rod 61. A pushing block 64 is slidably connected inside the mounting bracket 6. A pushing groove is opened on the outer surface of the pushing block 64. The U-shaped connecting rod 63 is slidably connected to the pushing groove. A pushing wheel 65 is rotatably connected to the top of the pushing block 64.
[0032] The bottom of the placement rack 23 is fixedly connected to a fixed guide rail 7, which includes a straight rail 71 and a corrugated rail 72.
[0033] A mounting frame 8 is fixedly connected to the top of the rotating square plate 13. An extrusion cylinder 81 is slidably connected to the inner wall of the mounting frame 8. An extrusion rod 82 is slidably connected inside the extrusion cylinder 81. A return spring 83 is fixedly connected between the extrusion rod 82 and the extrusion cylinder 81. An extrusion arc plate 84 is fixedly connected to the end of the extrusion rod 82 away from the extrusion cylinder 81.
[0034] The outer circumference of the rotating rod 61 is rotatably connected to the extrusion wheel 9, and the outer circumference of the extrusion cylinder 81 is fixedly connected to the extrusion plate 91.
[0035] Working principle: The process of switching between coarse grinding and fine grinding: In practical applications, such as Figure 1 As shown, the roll to be repaired is mounted on the headstock control system 11, which uses servo motor direct drive technology and high-precision encoder to achieve closed-loop speed control, thereby driving the roll to rotate above the machine base 1. Figure 1 and Figure 7 As shown, the first grinding wheel 14 is driven to rotate rapidly on the rotating square plate 13 by the grinding wheel control system, as... Figure 1 and Figure 6 As shown, by starting the first motor 3, the first motor 3 drives the screw 31 to rotate forward at the top of the machine base 1 via the output shaft. Since the sliding frame 12 is slidably sleeved on the outer circumferential surface of the sliding rod 32 and threadedly sleeved on the outer circumferential surface of the screw 31, the rotating screw 31 drives the sliding frame 12 on its outer circumferential surface to move along the axis of the sliding rod 32 toward the left end of the machine base 1 (see reference). Figure 1 ), and then combine Figure 13 , Figure 14 and Figure 15It can be seen that during the movement of the sliding frame 12 along the axis of the slide rod 32, the sliding frame 12 drives the rotating square plate 13 at its top to move along the axis of the slide rod 32. The rotating square plate 13 drives the rotating circular block 4 at its bottom to move along the axis of the slide rod 32. The rotating circular block 4 drives the adjusting plate 41 at its bottom to move along the axis of the slide rod 32. The adjusting plate 41 drives the adjusting circular block 42 at its bottom to move along the axis of the slide rod 32, causing the adjusting circular block 42 to move to the left along the horizontal rail 431 (refer to...). Figure 15 Therefore, under the limiting effect of the horizontal rail 431 on the adjusting block 42, the rotating block 4 and the rotating square plate 13 cannot rotate around the axis of the rotating block 4. The rotating square plate 13 and the sliding frame 12 remain relatively stationary. The sliding frame 12 drives the rotating square plate 13 above it to move synchronously along the axis of the sliding rod 32. The rotating square plate 13 drives the first grinding wheel 14 and the second grinding wheel 15 on its top to move to the left along the axis of the sliding rod 32 (see reference). Figure 1 and Figure 9 In this process, the moving first grinding wheel 14 contacts the rotating roll, while the moving second grinding wheel 15 does not contact the rotating roll. The first grinding wheel 14 performs rough grinding on the surface of the roll, quickly removing defects such as fatigue layer, cracks, oxide scale, severe wear, and corrosion from the surface of the roll. The grinding depth is relatively deep, improving the material removal rate, so as to initially correct the geometry of the roll (such as roundness and cylindricity), providing a basis for fine grinding. After the first grinding wheel 14 finishes its rough grinding operation on the rollers, the rotating square plate 13 continues to drive the first grinding wheel 14 and the second grinding wheel 15 to move to the left along the axis of the slide bar 32 (see reference). Figure 1 and Figure 9 This causes the first grinding wheel 14 to separate from the initially ground roller, as the sliding frame 12 continues to move to the left (see reference). Figure 13 , Figure 14 , Figure 15 and Figure 16 The sliding frame 12 drives the rotating block 4 to move along the axis of the sliding rod 32. The rotating block 4, through the adjusting plate 41, drives the adjusting block 42 to move along the horizontal rail 431 to the left of the vertical rail 432. After the adjusting block 42 moves to the left end of the horizontal rail 431 (refer to...), Figure 16 As the rotating block 4 continues to move to the left, the rotating block 4, through the adjusting plate 41, drives the adjusting block 42 to move upward along the left longitudinal rail 432 (see reference). Figure 16 After the adjusting block 42 moves to the top of the left longitudinal rail 432 (refer to...), Figure 17 As the rotating block 4 continues to move to the left, the rotating block 4, through the adjusting plate 41, drives the adjusting block 42 to move downward along the left longitudinal rail 432 (see reference). Figure 18 During this process, the circular block 42 is adjusted to move upwards and then downwards along the left longitudinal rail 432 (see reference). Figure 16 , Figure 17and Figure 18 This allows the adjusting block 42 to rotate 180 degrees around the axis of the rotating block 4. The adjusting block 42 drives the adjusting plate 41, the rotating block 4, and the rotating square plate 13 to rotate 180 degrees around the axis of the rotating block 4. The rotating square plate 13 drives the first grinding wheel 14 and the second grinding wheel 15 on its top to rotate 180 degrees around the axis of the rotating block 4, so as to realize the mutual switching between the positions of the first grinding wheel 14 and the second grinding wheel 15 (the first grinding wheel 14 is located on the side above the sliding frame 12 away from the roller, and the second grinding wheel 15 is located on the side above the sliding frame 12 closer to the roller). By controlling the first motor 3 to drive the screw 31 to rotate in the opposite direction, the screw 31 drives the sliding frame 12 to move along the axis of the sliding rod 32 toward the right end of the machine base 1 (reference). Figure 1 ), and then combine Figure 13 and Figure 18 It can be seen that during the movement of the sliding frame 12 along the axis of the slide rod 32, the sliding frame 12 drives the rotating block 4 to move along the axis of the slide rod 32. The rotating block 4 drives the adjusting block 42 to move along the horizontal rail 431 to the right longitudinal rail 433 through the adjusting plate 41. Under the limiting action of the horizontal rail 431 on the adjusting block 42, the rotating block 4 and the rotating square plate 13 cannot rotate around the axis of the rotating block 4. The rotating square plate 13 and the sliding frame 12 remain relatively stationary. The sliding frame 12 drives the rotating square plate 13 above it to move synchronously along the axis of the slide rod 32. The rotating square plate 13 drives the first grinding wheel 14 and the second grinding wheel 15 on its top to move to the right along the axis of the slide rod 32 (reference). Figure 1 During this process, the moving second grinding wheel 15 contacts the rotating roll, while the moving first grinding wheel 14 does not contact the rotating roll. The second grinding wheel 15 performs fine grinding on the surface of the roll to further correct the dimensional accuracy of the roll, reduce the surface roughness of the roll, and eliminate the processing marks left by rough grinding, so that the repaired roll meets the rolling process requirements. In summary, after the second grinding wheel 15 finishes its fine grinding operation on the rolls, the rotating block 4 drives the adjusting block 42 to move upward and then downward along the right longitudinal rail 433 (see reference). Figure 18 This allows for the switching of positions between the first grinding wheel 14 and the second grinding wheel 15 (the first grinding wheel 14 is located on the side above the sliding frame 12 closer to the roll, and the second grinding wheel 15 is located on the side above the sliding frame 12 away from the roll). As the sliding frame 12 drives the rotating square plate 13 above it to reciprocate along the axis of the sliding rod 32, the positions of the first grinding wheel 14 and the second grinding wheel 15 are automatically switched. The first grinding wheel 14 and the second grinding wheel 15 alternately perform the grinding operation on the roll to complete the segmented grinding operation of the roll (first rough grinding, then fine grinding).
[0036] The grinding wheel cleaning process: In practical applications, such as Figure 1 , Figure 4 and Figure 5 As shown, during the movement of the sliding frame 12 along the axis of the sliding rod 32, the rotating square plate 13 drives the first grinding wheel 14 above it to grind the roller. During this process, the second grinding wheel 15 is located above the rotating square plate 13, near the magnetic cylinder 22. By starting the second motor 5, the second motor 5 drives the main shaft 21 to rotate on the mounting plate 2 via its output shaft. The main shaft 21 drives the magnetic cylinder 22 on its outer circumference to rotate around the axis of the main shaft 21. When the rotating square plate 13 drives the second grinding wheel 15 to contact the magnetic cylinder 22, the magnetic field generated by the magnetic cylinder 22 penetrates the surface pits of the second grinding wheel 15, dislodging the adhering metal... The grinding debris is magnetized under the action of the magnetic field, generating a magnetic moment in the same direction as the magnetic field of the magnetic cylinder 22. This causes it to be attracted to the outer circumference of the magnetic cylinder 22. As the second grinding wheel 15 rotates, its outer circumference contacts one side of the magnetic cylinder 22, completely cleaning the metal grinding debris clogging the grinding surface of the second grinding wheel 15. This improves the cleanliness of the second grinding wheel 15 surface during the grinding process of the roll, allowing the abrasive grains on the second grinding wheel 15 to effectively grind the roll, preventing surface shape distortion of the second grinding wheel 15, and thus improving the dimensional accuracy and surface quality of the roll. Furthermore, as... Figure 2 As shown, by controlling the magnetic cylinder 22 to rotate around the axis of the main shaft 21, the magnetic cylinder 22 drives the metal abrasive adsorbed on its surface to rotate towards the collection box 24. Since one side of the collection box 24 is tangent to the outer circumference of the magnetic cylinder 22, the magnetic cylinder 22 drives the metal abrasive adsorbed on it to move into the interior of the collection box 24, so as to ensure the cleanliness of the outer circumference of the magnetic cylinder 22 and prevent the excessive metal abrasive on the surface of the magnetic cylinder 22 from affecting the cleaning effect of the magnetic cylinder 22 on the second grinding wheel 15. As a further embodiment of the present invention, such as Figure 4 and Figure 5As shown, by controlling the second motor 5 to drive the main shaft 21 to rotate, the main shaft 21 drives the elliptical plate 51 on its outer circumference to rotate around the axis of the main shaft 21. The elliptical plate 51 pushes the lifting wheel 52 upward through its arc surface. Under the guidance of the telescopic element 25, the lifting wheel 52 drives the lifting frame 26 to move upward along the axis of the telescopic cylinder. After the elliptical plate 51 rotates ninety degrees, under the action of the lifting frame 26's own weight and the elastic force of the telescopic spring, the lifting frame 26 moves downward along the axis of the telescopic cylinder. In this way, as the elliptical plate 51 continues to rotate, the lifting frame 26 reciprocates up and down along the axis of the telescopic cylinder. The lifting frame 26 drives the brush plate 27 on its outer surface to reciprocate up and down along the axis of the telescopic cylinder. During the process of the rotating square plate 13 driving the second grinding wheel 15 to contact the brush plate 27, the up-and-down moving brush plate 27 is located at the second grinding wheel 15. The brush plate 27 "brushes" the outer circumference of the second grinding wheel 15 from one side. The flexible brush in the brush plate 27 extends into the pits on the surface of the rotating second grinding wheel 15 and comes into contact with the grinding debris stuck inside. This disturbs the grinding debris, making it easier for the grinding debris in the pits to loosen and detach from the pits on the surface of the second grinding wheel 15 under the magnetic attraction of the magnetic cylinder 22. Furthermore, with the second grinding wheel 15 as a reference, the moving brush plate 27 moves not only vertically but also horizontally relative to the second grinding wheel 15. The moving brush plate 27 "disturbs" the grinding debris stuck in the pits on the surface of the second grinding wheel 15 in different directions. With the help of multi-dimensional mechanical action, the grinding debris is more easily loosened and attracted to the surface by the magnetic cylinder 22, which significantly improves the cleaning quality and efficiency of the grinding debris stuck on the surface of the second grinding wheel 15. As a further embodiment of the present invention, such as Figure 1 and Figure 6 As shown, during the rotation of the square plate 13, which drives the second grinding wheel 15 at its top to move along the axis of the slide bar 32, the square plate 13 drives the mounting bracket 6 at its top to move along the axis of the slide bar 32. The mounting bracket 6 drives the push block 64 and push wheel 65 inside it to move along the axis of the slide bar 32, so that the push wheel 65 enters the interior of the fixed guide rail 7 along the straight rail 71. As the push wheel 65 moves from the straight rail 71 to the corrugated rail 72, the push block 64 cannot slide inside the mounting bracket 6 due to the limiting effect of the straight rail 71. After the push wheel 65 enters the interior of the corrugated rail 72, the push wheel 65 drives the push block 64 at its bottom to slide back and forth inside the mounting bracket 6 due to the limiting effect of the corrugated rail 72. Furthermore, the push block 64 above the second grinding wheel 15 slides back and forth inside the mounting bracket 6, while the push block 64 above the first grinding wheel 14 remains stationary inside the mounting bracket 6. When the moving push block 64 approaches the first grinding wheel 14, as... Figure 7 and Figure 8As shown, the push block 64 pushes the U-shaped connecting rod 63 to rotate around the axis of the rotating rod 61 through its internal push groove. The U-shaped connecting rod 63 drives the rotating rod 61 at its bottom to rotate around the axis of the rotating rod 61. The rotating rod 61 drives the swing rod 62 on its outer circumference to rotate downward around the axis of the rotating rod 61, so that the bottom end of the swing rod 62 strikes the outer circumference of the second grinding wheel 15. When the moving push block 64 approaches the second grinding wheel 15, the swing rod 62 rotates upward around the axis of the rotating rod 61. The swing rod 62 and the second grinding wheel... 15 Separation: As the pushing block 64 slides back and forth, the swing rod 62 periodically strikes the second grinding wheel 15. At the same time, the magnetic cylinder 22 adsorbs the grinding debris on the outer circumference of the second grinding wheel 15. Under this striking action, the shock wave and vibration energy generated by the striking action are used to break the adhesion strength between the grinding debris and the second grinding wheel 15, further improving the loosening effect of the grinding debris clogging the pit. This helps to loosen the stubborn grinding debris embedded in the pit, further improving the cleaning effect of the grinding debris clogging the surface of the second grinding wheel 15. As a further embodiment of the present invention, such as Figure 8 and Figure 9 As shown, during the downward rotation of the rotating rod 61 and the swing rod 62, the rotating rod 61 drives the extrusion wheel 9 on its outer circumference to rotate downward. The extrusion wheel 9 pushes the extrusion plate 91 closer to the second grinding wheel 15 along the axis of the extrusion cylinder 81. The extrusion plate 91 drives the extrusion cylinder 81 at its bottom to move closer to the second grinding wheel 15 along the axis of the extrusion cylinder 81. The extrusion cylinder 81 compresses the return spring 83 inside it. Figure 11 and Figure 12 As shown, the return spring 83 changes from its natural state to a compressed state. In the compressed state, the return spring 83 applies pressure to the extrusion arc plate 84 through the extrusion rod 82, causing the extrusion arc plate 84 to apply pressure to the connecting shaft of the second grinding wheel 15. Under this pressure, the second grinding wheel 15 maintains stable contact with the magnetic cylinder 22, preventing the second grinding wheel 15 from being separated from the magnetic cylinder 22 due to vibration caused by the impact of the swing rod 62. This ensures that the magnetic cylinder 22, which is used to clean the grinding debris stuck in the pits on the surface of the second grinding wheel 15, can always be in close contact with the cleaning surface of the second grinding wheel 15, thereby ensuring good contact between the second grinding wheel 15 and the magnetic cylinder 22. This, in turn, ensures the adsorption and cleaning strength of the magnetic cylinder 22 on the grinding debris, and ensures the processing effect of the second grinding wheel 15 on the surface of the roll. As a further embodiment of the present invention, such as Figure 8 , Figure 10 , Figure 11 and Figure 12As shown, during the upward rotation of the rotating rod 61 and the swing rod 62, the rotating rod 61 drives the extrusion wheel 9 to rotate upward. Under the elastic action of the return spring 83, the return spring 83 pushes the extrusion cylinder 81 to move closer to the first grinding wheel 14 along the axis of the extrusion cylinder 81, so that the return spring 83 changes from the compressed state to the natural state, reducing the extrusion arc plate 84's extrusion effect on the second grinding wheel 15. The contact pressure between the second grinding wheel 15 and the magnetic cylinder 22 is also reduced, thereby reducing the friction between the second grinding wheel 15 and the magnetic cylinder 22 and extending the service life of the second grinding wheel 15 and the magnetic cylinder 22. When the rotating square plate 13 drives the second grinding wheel 15 to perform fine grinding on the roll, the magnetic cylinder 22 can be used to perform the same cleaning operation on the surface of the first grinding wheel 14.
[0037] The above embodiments are only used to illustrate the technical solutions of the present invention, and are not intended to limit it. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions will not cause the essence of the corresponding technical solutions to deviate from the protection scope of the technical solutions of the embodiments of the present invention.
Claims
1. A novel roll grinding machine for processing, comprising a machine base (1), characterized in that: The top of the machine base (1) is fixedly connected to the head frame control system (11), the top of the machine base (1) is slidably connected to the sliding frame (12), the top of the sliding frame (12) is rotatably connected to the rotating square plate (13), and the top of the rotating square plate (13) is rotatably connected to the first grinding wheel (14) and the second grinding wheel (15). The top of the machine (1) is fixedly connected to a mounting plate (2), the outer surface of the mounting plate (2) is rotatably connected to a main shaft (21), the outer circumferential surface of the main shaft (21) is fixedly connected to a magnetic cylinder (22), the top of the machine (1) is fixedly connected to a placement rack (23), the inner wall of the placement rack (23) is fixedly connected to a collection box (24), the top of the machine (1) is fixedly connected to a telescopic element (25), the top of the telescopic element (25) is fixedly connected to a lifting frame (26), and the outer surface of the lifting frame (26) is fixedly connected to a brush plate (27).
2. The novel roll grinding machine for processing according to claim 1, characterized in that: The telescopic element (25) includes a telescopic cylinder and a telescopic rod. The bottom end of the telescopic cylinder is fixedly connected to the top of the machine base (1). The telescopic rod is slidably connected inside the telescopic cylinder. The top end of the telescopic rod is fixedly connected to the lifting frame (26). A telescopic spring is fixedly connected between the telescopic cylinder and the telescopic rod.
3. The novel roll grinding machine for processing according to claim 1, characterized in that: The top of the machine base (1) is fixedly connected to a first motor (3), the top of the machine base (1) is rotatably connected to a screw (31), the top of the machine base (1) is fixedly connected to a slide rod (32), the slide frame (12) is slidably sleeved on the outer circumference of the slide rod (32), the slide frame (12) is threadedly sleeved on the outer circumference of the screw (31), and the output shaft of the first motor (3) is fixedly connected to the screw (31).
4. The novel roll grinding machine for processing according to claim 1, characterized in that: The bottom of the rotating square plate (13) is fixedly connected to a rotating circular block (4), which is rotatably connected to the sliding frame (12). The bottom end of the rotating circular block (4) is fixedly connected to an adjusting plate (41), and the bottom end of the adjusting plate (41) is rotatably connected to an adjusting circular block (42). The top of the machine base (1) is fixedly connected to an adjusting guide rail (43), and the adjusting circular block (42) is slidably connected inside the adjusting guide rail (43).
5. A novel roll grinding machine for processing according to claim 4, characterized in that: The adjusting guide rail (43) includes a horizontal rail (431), a left longitudinal rail (432) and a right longitudinal rail (433). One end of the horizontal rail (431) is connected to the left longitudinal rail (432), and the other end of the horizontal rail (431) is connected to the right longitudinal rail (433).
6. The novel roll grinding machine for processing according to claim 1, characterized in that: The outer surface of the mounting plate (2) is fixedly connected to a second motor (5), the outer circumference of the main shaft (21) is fixedly connected to an elliptical plate (51), the top of the inner wall of the lifting frame (26) is rotatably connected to a lifting wheel (52), the lifting wheel (52) contacts the top of the elliptical plate (51), and the output shaft of the second motor (5) is fixedly connected to the main shaft (21).
7. A novel roll grinding machine for processing according to claim 1, characterized in that: The top of the rotating square plate (13) is fixedly connected to a mounting bracket (6), the inner wall of the mounting bracket (6) is rotatably connected to a rotating rod (61), the outer circumference of the rotating rod (61) is fixedly connected to a swing rod (62), the outer circumference of the rotating rod (61) is fixedly connected to a U-shaped connecting rod (63), the inside of the mounting bracket (6) is slidably connected to a pushing block (64), the outer surface of the pushing block (64) is provided with a pushing groove, the U-shaped connecting rod (63) is slidably connected to the pushing groove, and the top of the pushing block (64) is rotatably connected to a pushing wheel (65).
8. A novel roll grinding machine for processing according to claim 1, characterized in that: The bottom of the placement rack (23) is fixedly connected to a fixed guide rail (7), which includes a straight rail (71) and a corrugated rail (72).
9. A novel roll grinding machine for processing according to claim 7, characterized in that: The top of the rotating square plate (13) is fixedly connected to an installation frame (8), and the inner wall of the installation frame (8) is slidably connected to an extrusion cylinder (81). An extrusion rod (82) is slidably connected inside the extrusion cylinder (81). A return spring (83) is fixedly connected between the extrusion rod (82) and the extrusion cylinder (81). An extrusion arc plate (84) is fixedly connected to the end of the extrusion rod (82) away from the extrusion cylinder (81).
10. A novel roll grinding machine for processing according to claim 9, characterized in that: The outer circumferential surface of the rotating rod (61) is rotatably connected to the extrusion wheel (9), and the outer circumferential surface of the extrusion cylinder (81) is fixedly connected to the extrusion plate (91).