Intelligent electric valve
By combining worm gear transmission and intelligent motor drive, the deviation problem of traditional electric valves when driving the valve plate to rotate is solved, realizing stable and precise rotation and angle control of the valve plate, and improving the driving accuracy and safety of the valve.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- 范伟龙
- Filing Date
- 2023-11-22
- Publication Date
- 2026-04-17
AI Technical Summary
Traditional electric valves have deviations when driving the valve plate to rotate, making it difficult to control them stably and accurately.
It adopts a worm gear transmission structure combined with intelligent motor drive. Through the meshing transmission of worm and worm wheel and the precise insertion of hexagonal groove, the valve plate can be rotated stably and accurately. The design of limit ring and support rod ensures angle control.
It achieves stable and precise rotation and angle control of the valve plate, improving the valve's driving accuracy and safety, and preventing illegal operation.
Smart Images

Figure CN121876172A_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of valves, and more specifically to an intelligent electric valve. Background Technology
[0002] Intelligent electric valves are valves that automatically control the flow of liquids or gases via electric power. They can achieve automated control through preset programs or remote control, and are characterized by high efficiency, precision, reliability, and safety. Intelligent electric valves are widely used in industries such as manufacturing, construction, environmental protection, and agriculture, including automated production lines, heating systems, air conditioning systems, and water treatment systems. Simultaneously, intelligent electric valves are also an important component of smart home systems, enabling remote control and timed on / off functions, thus improving quality of life. Traditional electric valves may have deviations in the angle of the valve plate rotation, making it difficult to stably and accurately drive the valve plate. Summary of the Invention
[0003] To overcome the shortcomings of the prior art, the present invention provides an intelligent electric valve, which has the advantage of being able to stably and accurately drive the valve plate to rotate.
[0004] An intelligent electric valve includes a housing, a valve plate is disposed inside the housing, a vertical shaft is fixed on the valve plate, the upper part of the vertical shaft passes through the housing and is rotatably connected to the housing, and a worm gear is fixed at the upper end of the vertical shaft.
[0005] Support rods are fixed at both the front and rear ends of the upper side of the housing. The front and rear ends of the worm are rotatably connected to the two support rods respectively. Limiting rings are fixed at both the front and rear ends of the worm. The two limiting rings are located on the outside of the two support rods respectively. The worm meshes with the worm wheel for transmission.
[0006] The front part of the worm gear is provided with a hexagonal groove, and a hexagonal prism is fixed on the output shaft of the intelligent motor, which can be inserted into the hexagonal groove. Attached Figure Description
[0007] The present invention will now be described in further detail with reference to the accompanying drawings and specific implementation methods.
[0008] Figure 1 A schematic diagram of the structure of an intelligent electric valve Figure 1 ;
[0009] Figure 2 A schematic diagram of the structure of an intelligent electric valve Figure 2 ;
[0010] Figure 3 A schematic diagram of the structure of an intelligent electric valve Figure 3 ;
[0011] Figure 4 Schematic diagram of the structure of the housing, valve plate and side pipe Figure 1 ;
[0012] Figure 5 Schematic diagram of the structure of the housing, valve plate and side pipe Figure 2 ;
[0013] Figure 6 This is a schematic diagram of the structure of the housing and valve plate;
[0014] Figure 7 Schematic diagram of the rubber ring structure Figure 1 ;
[0015] Figure 8 Schematic diagram of the rubber ring structure Figure 2 ;
[0016] Figure 9 Schematic diagram of the L-shaped frame Figure 1 ;
[0017] Figure 10 Schematic diagram of the L-shaped frame Figure 2 .
[0018] In the figure: shell 101; annular edge 102; cylinder 103; worm gear 104; limiting ring 105; hexagonal groove 106; support rod 107;
[0019] Valve plate 201; Vertical shaft 202; Hollow sleeve 203; Sliding column 204; Connecting piece 205; Threaded column 206; Worm gear 207;
[0020] Side tube 301; slot 302; screw 303; protruding plate 304;
[0021] Rubber ring 401; Circular ring 402; Guide rod 403; Stop head 404; Pull ring 405; Positioning rod 406; Threaded post 407; Clamping block 408; Elastic rod 409; Bracket ring 410;
[0022] L-shaped frame 501; stop bar 502; hexagonal prism 503; diagonal bar 504; intelligent motor 505; motor base 506; circular piece 507; track rod 508; electric telescopic rod 509. Detailed Implementation
[0023] like Figure 4-6 As shown, this example can achieve the effect of stably and precisely driving the valve plate 201 to rotate.
[0024] The intelligent electric valve includes a housing 101, within which a valve plate 201 is disposed. A vertical shaft 202 is welded onto the valve plate 201. The upper part of the vertical shaft 202 passes through the housing 101 and is rotatably connected to the housing 101. A worm gear 207 is connected to the upper end of the vertical shaft 202. Driving the worm gear 207 to rotate can stably and precisely drive the valve plate 201 to rotate.
[0025] like Figure 4-6 As shown, this example can achieve the effect of precisely driving the vertical shaft 202 and the valve plate 201 to rotate.
[0026] Since support rods 107 are welded to both the front and rear ends of the upper side of the housing 101, the front and rear ends of the worm 104 are rotatably connected to the two support rods 107 respectively. Limiting rings 105 are welded to both the front and rear ends of the worm 104. The two limiting rings 105 are located on the outside of the two support rods 107 respectively. The worm 104 meshes with the worm wheel 207 for transmission. The worm 104 can rotate between the two support rods 107 around its own axis, thereby driving the worm wheel 207 to rotate. Through the cooperation between the worm 104 and the worm wheel 207, the worm wheel 207 is precisely driven to rotate, thereby precisely driving the vertical shaft 202 and the valve plate 201 to rotate.
[0027] like Figure 4-10 As shown, this example can achieve the effect of precisely driving the worm gear 104 to rotate via the intelligent motor 505.
[0028] Since the front part of the worm gear 104 is provided with a hexagonal slot 106, a hexagonal prism 503 is connected to the output shaft of the intelligent motor 505 by screws. The hexagonal prism 503 can be inserted into the hexagonal slot 106. The speed and amount of rotation of the intelligent motor 505 can be precisely controlled, thereby inserting the hexagonal prism 503 into the hexagonal slot 106 and precisely driving the worm gear 104 to rotate through the intelligent motor 505.
[0029] like Figure 9-10 As shown, this example can achieve the effect of controlling the connection and disconnection of the hexagonal prism 503 and the hexagonal slot 106.
[0030] Because the front side of the housing 101 is connected to an L-shaped frame 501 by screws, a track rod 508 is welded on the L-shaped frame 501, and a motor base 506 is slidably connected to the track rod 508. The intelligent motor 505 is connected to the motor base 506 by screws, and the motor base 506 can slide on the track rod 508, thereby driving the intelligent motor 505 and the hexagonal prism 503 to move back and forth, thereby controlling the connection and disconnection of the hexagonal prism 503 from the hexagonal slot 106.
[0031] like Figure 9-10 As shown, this example can achieve the effect of conveniently connecting the hexagonal prism 503 and the hexagonal slot 106.
[0032] Because the front end of the track rod 508 is connected to the disc 507 by screws, and a compression spring is sleeved on the track rod 508, the compression spring is located between the motor base 506 and the disc 507. The compression spring exerts a force on the motor base 506 to slide backward, so that the intelligent motor 505 always tends to move backward, and the hexagonal prism 503 always tends to insert into the hexagonal slot 106, which facilitates the connection between the hexagonal prism 503 and the hexagonal slot 106.
[0033] like Figure 9-10 As shown, this example can prevent others from inserting a wrench into the hexagonal slot 106 and arbitrarily turning the valve.
[0034] Because a stop bar 502 is vertically slidably connected to the L-shaped frame 501, the stop bar 502 can block the front side of the hexagonal slot 106. The two ends of the diagonal bar 504 are respectively hinged to the lower end of the stop bar 502 and the motor base 506. The front side of the L-shaped frame 501 is connected to an electric telescopic rod 509 by screws. The movable end of the electric telescopic rod 509 presses against the rear side of the motor base 506. When the electric telescopic rod 509 extends, it drives the motor base 506 to slide forward, thereby driving the hexagonal prism 503 to disengage from the hexagonal slot 106, so that the motor base 506 slides forward and drives the stop bar 502 to slide upward through the diagonal bar 504, thereby driving the stop bar 502 to the front side of the hexagonal slot 106, preventing others from inserting a wrench into the hexagonal slot 106 and arbitrarily operating the valve.
[0035] like Figure 4-6 As shown, this example can achieve the effect of controlling the maximum rotation angle of the worm gear 207 and the valve plate 201.
[0036] Since the upper end of the worm gear 207 is welded with a threaded post 206, the connecting piece 205 is inserted into the threaded post 206, and a nut is threaded onto the threaded post 206. The nut presses on the connecting piece 205. The end of the connecting piece 205 is connected to a hollow sleeve 203 by a screw. Both ends of the hollow sleeve 203 are slidably connected to sliding pillars 204. Both ends of the hollow sleeve 203 are threadedly connected to fastening screws. The two fastening screws press on the two sliding pillars 204 respectively. The length of the sliding pillars 204 protruding from the hollow sleeve 203 can be manually adjusted. When the worm gear 207 rotates a certain angle, the sliding pillars 204 will contact the worm 104. At this time, the rotation of the worm 104 is restricted, thereby controlling the maximum rotation angle of the worm gear 207 and the valve plate 201. It can also control the valve plate 201 to not continue to rotate after it is closed, preventing the valve plate 201 from rotating excessively.
[0037] like Figure 4-6 As shown, this example can achieve the effect of pressing the two side tubes 301 against both sides of the housing 101.
[0038] Since both sides of the housing 101 are welded with annular edges 102, and each annular edge 102 is fitted with a side tube 301, and each side tube 301 is welded with a protruding plate 304, the two ends of the screw 303 pass through the two protruding plates 304 respectively, and both ends of the screw 303 are threaded with nuts. By rotating the nuts at both ends of the screw 303, the two side tubes 301 tend to move closer to each other, thereby pressing the two side tubes 301 against both sides of the housing 101, thus completing the connection of the two side tubes 301.
[0039] like Figure 7-8As shown, this example can achieve the effect of installing the support ring 410 at different positions inside the side tube 301.
[0040] Because multiple slots 302 are provided on both the front and rear sides of the side tube 301 from left to right, the support ring 410 is inserted into the side tube 301. Elastic rods 409 are welded to both the front and rear sides of the support ring 410, and a locking block 408 is welded to the end of each elastic rod 409. Two locking blocks 408 are respectively inserted into the slots 302 on both sides. A pull ring 405 is provided on the inner side of the elastic rod 409. By locking the two locking blocks 408 into different slots 302, the support ring 410 is installed in different positions within the side tube 301. The pull ring 405 on the inner side of the elastic rod 409 facilitates pulling the elastic rod 409 outwards to elastically bend it, allowing the locking block 408 to be removed from the slot 302.
[0041] Each of the card blocks 408 is welded with a threaded post 407, and the two ends of the positioning rod 406 are respectively inserted into the two threaded posts 407. Each threaded post 407 is threaded with a nut.
[0042] like Figure 7-8 As shown, this example can prevent two card blocks 408 from leaving their corresponding card slots 302.
[0043] After the two locking blocks 408 are engaged in the slots 302, the positioning rod 406 is inserted into the two threaded post 407 to prevent the two locking blocks 408 from leaving the corresponding slots 302.
[0044] The upper and lower ends of the support ring 410 are slidably connected to guide rods 403 in the left and right directions. Each guide rod 403 has a stop 404 fixed at its left end. A ring 402 is fixed between the right ends of the two guide rods 403. Each guide rod 403 is fitted with a compression spring, which is located between the ring 402 and the support ring 410. A rubber ring 401 is glued to the right side of the ring 402 and presses against the outer ring of the valve plate 201.
[0045] like Figure 4-10 As shown, this example can further improve the sealing performance of valve plate 201 when valve plate 201 is closed.
[0046] The compression springs on the two guide rods 403 apply pressure to the ring 402 and the rubber ring 401, causing the ring 402 and the rubber ring 401 to press against the outer ring of the valve plate 201. When the valve plate 201 is closed, the sealing performance of the valve plate 201 is further improved. When the valve plate 201 rotates, it drives the ring 402 and the rubber ring 401 to move outward. At this time, the two guide rods 403 slide outward on the bracket ring 410. Adjusting the bracket ring 410 at different positions can adjust the compression degree of the compression springs on the two guide rods 403, thereby adjusting the pressure of the ring 402 and the rubber ring 401 on the valve plate 201.
Claims
1. An intelligent electric valve, comprising a housing (101), characterized in that: A valve plate (201) is provided inside the housing (101). A vertical shaft (202) is fixed on the valve plate (201). The upper part of the vertical shaft (202) passes through the housing (101) and is rotatably connected to the housing (101). A worm gear (207) is fixed at the upper end of the vertical shaft (202).
2. The intelligent electric valve according to claim 1, characterized in that: Support rods (107) are fixed at both the front and rear ends of the upper side of the housing (101). The front and rear ends of the worm (104) are rotatably connected to the two support rods (107). Limiting rings (105) are fixed at both the front and rear ends of the worm (104). The two limiting rings (105) are located on the outside of the two support rods (107). The worm (104) meshes with the worm wheel (207) for transmission.
3. The intelligent electric valve according to claim 2, characterized in that: The front part of the worm (104) is provided with a hexagonal slot (106), and a hexagonal prism (503) is fixed on the output shaft of the intelligent motor (505). The hexagonal prism (503) can be inserted into the hexagonal slot (106).
4. The intelligent electric valve according to claim 3, characterized in that: An L-shaped frame (501) is fixed to the front side of the housing (101), a track rod (508) is fixed on the L-shaped frame (501), a motor base (506) is slidably connected on the track rod (508), and an intelligent motor (505) is fixed on the motor base (506).
5. The intelligent electric valve according to claim 4, characterized in that: A circular piece (507) is fixed to the front end of the track rod (508), and a compression spring is sleeved on the track rod (508). The compression spring is located between the motor base (506) and the circular piece (507).
6. The intelligent electric valve according to claim 5, characterized in that: A stop bar (502) is vertically slidably connected to the L-shaped frame (501). The stop bar (502) can block the front side of the hexagonal slot (106). The two ends of the diagonal bar (504) are respectively hinged to the lower end of the stop bar (502) and the motor base (506). An electric telescopic rod (509) is connected to the front side of the L-shaped frame (501) by screws. The movable end of the electric telescopic rod (509) is pressed against the rear side of the motor base (506).
7. The intelligent electric valve according to claim 6, characterized in that: The upper end of the worm gear (207) is fixed with a threaded post (206), and the connecting piece (205) is inserted into the threaded post (206). A nut is threaded onto the threaded post (206), and the nut presses on the connecting piece (205). A hollow sleeve (203) is fixed to the end of the connecting piece (205). Both ends of the hollow sleeve (203) are slidably connected with sliding posts (204), and both ends of the hollow sleeve (203) are threaded with fastening screws. The two fastening screws press on the two sliding posts (204) respectively.
8. The intelligent electric valve according to claim 7, characterized in that: Both sides of the housing (101) are fixed with annular edges (102), and a side tube (301) is inserted into each annular edge (102). A protruding plate (304) is fixed on each of the two side tubes (301). The two ends of the screw (303) pass through the two protruding plates (304) respectively, and the two ends of the screw (303) are threaded with nuts.
9. The intelligent electric valve according to claim 8, characterized in that: The side tube (301) has multiple slots (302) arranged from left to right on both the front and rear sides. The bracket ring (410) is inserted into the side tube (301). The bracket ring (410) has elastic rods (409) fixed on both the front and rear sides. Each elastic rod (409) has a locking block (408) fixed at its end. The two locking blocks (408) are inserted into the slots (302) on both sides respectively.
10. The intelligent electric valve according to claim 9, characterized in that: A pull ring (405) is provided on the inner side of the elastic rod (409).