Guiding type cable winding device

Abstract

The invention discloses a cable winding device based on a guiding type, relates to the technical field of cable winding, and aims to solve the problems of cable spacing deviation caused by various factors and stacking and winding faults derived by deviation during cable winding, the cable winding device comprises a winding machine, two positioning frames are arranged above the winding machine, a cable part is arranged between the positioning frames, and the cable part is connected with the winding machine. And a plurality of cable winding guide assemblies are arranged on the positioning frame. According to the cable winding device based on the guiding type, the two guiding connecting pieces can be driven to get close to each other and be attached to the outer side of the cable through the instant contraction action of the bidirectional telescopic rod, the deviated cable is pushed to be right and reset in real time, the distance between the cables is rapidly corrected to be within the standard range, manual shutdown adjustment is not needed, and the labor intensity of workers is reduced. And winding and deviation correction are carried out synchronously, follow-up faults such as cable stacking and cross winding caused by gradual enlargement of distance deviation are effectively avoided, and the technical effect that the continuity of the winding process is guaranteed is achieved.

Description

Technical Field

[0001] This invention relates to the field of cable winding technology, and more particularly to a guide-type cable winding device. Background Technology

[0002] Cable winding devices are equipment that enables cables to be neatly wound, conveniently unwound, and stored in a standardized manner. They are widely used in industrial, construction, power, and communication applications.

[0003] In traditional cable winding operations, the cable winding process is easily affected by uneven cable tension, which can cause gaps between adjacent turns of cable, slight vibrations during equipment operation, airflow disturbances in the surrounding environment, or human contact, resulting in irregular deviations. Summary of the Invention

[0004] This invention discloses a guide-type cable winding device, which aims to solve the technical problems of cable spacing deviation caused by various factors during cable winding, as well as stacking and entanglement failures resulting from the deviation.

[0005] To achieve the above objectives, the present invention adopts the following technical solution: A guide-type cable winding device includes a winding machine. Two positioning frames are arranged above the winding machine, and a cable component is arranged between the positioning frames. Multiple cable winding guide components are arranged on the positioning frames. Each cable winding guide component includes a fixed frame with a sliding groove hole. A movable seat is movably connected inside the sliding groove hole, and two guide connectors are arranged below the movable seat. The guide connectors are in contact with the outer side of the cable component.

[0006] In a preferred embodiment, two extension frames are provided on one side of the fixed frame. A servo motor is fixedly connected to the side of the extension frame closest to the fixed frame, and the power output shaft of the servo motor is connected to a rotating component through a coupling. A pulling rope is wound around the outside of the rotating component.

[0007] In a preferred embodiment, a retaining plate is fixedly connected to each side of the pull rope. The bottom end of the retaining plate is fixedly connected to the top end of the movable seat. A guide rod is fixedly connected to the inner side of the fixed frame. A circular hole is opened on the movable seat, and the outer side of the guide rod is movably connected to the inside of the circular hole. A lower frame is fixedly connected to the bottom end of the movable seat, and a telescopic electric rod is fixedly connected to the inner side of the bottom end of the lower frame.

[0008] In a preferred embodiment, the bottom end of the telescopic electric pole is fixedly connected to a connecting frame, and a bidirectional telescopic rod is fixedly connected inside the connecting frame. Support plates are fixedly connected to the telescopic ends of both ends of the bidirectional telescopic rod. The bottom ends of the support plates are fixedly connected to the top end of the guide connector, and a tension spring is fixedly connected to one side of each support plate. The opposite sides of the tension springs are fixedly connected to both sides of the connecting frame, and the tension springs are all located on the outside of the bidirectional telescopic rod.

[0009] In a preferred embodiment, the positioning frame is provided with multiple stacking detection and pressing components. Each stacking detection and pressing component includes an upper plate, with both sides of the upper plate fixedly connected to the inner side of the positioning frame. A connecting rod is fixedly connected to the top of the upper plate, and a movable guide is fixedly connected to one side of the connecting rod. The movable guide has multiple holes, and a movable rod is movably connected inside each hole.

[0010] In a preferred embodiment, both ends of the movable rod are fixedly connected to movable plates, and each movable plate is fixedly connected to a pressing spring on its opposite side. The opposite ends of the pressing springs are fixedly connected to both sides of the movable guide, and the top of the movable guide is fixedly connected to multiple telescopic devices, each of which is fixedly connected to a movable component.

[0011] In a preferred embodiment, a spring rod is fixedly connected to the bottom of the end of each of the movable parts away from the telescopic device. The bottom end of each spring rod is fixedly connected to the top end of the movable guide. A pressing pad is fixedly connected to the bottom end of each movable part. The bottom end of the pressing pad contacts the top end of the movable plate located above. A protrusion alarm device is fixedly connected to the top end of each movable part.

[0012] In a preferred embodiment, an electric telescopic rod is fixedly connected inside the winding machine, a movable frame is fixedly connected to the top of the electric telescopic rod, a slide plate is fixedly connected inside the winding machine, and the movable frame is movably connected to the outside of the slide plate.

[0013] In a preferred embodiment, a motor frame is fixedly connected to the top of the movable frame, a drive motor is fixedly connected inside the motor frame, and the power output shaft of the drive motor is connected to a rotating shaft via a coupling.

[0014] In a preferred embodiment, two bearing components are provided on the outer side of the rotating shaft, and the outer side of each bearing component is fixedly connected to the inner side of the positioning frame. The cable component is wound around the outer side of the rotating shaft and is located between the two bearing components.

[0015] As can be seen from the above, the cable winding device based on the guide type provided by the present invention has the technical effect of using the instant retraction action of the bidirectional telescopic rod to drive the two guide connectors to move closer to each other and fit against the outside of the cable, so as to push and correct the offset cable in real time and quickly correct the cable spacing to the standard range without manual stopping for adjustment, so as to realize the simultaneous winding and correction, effectively avoid subsequent faults such as cable stacking and cross-entanglement caused by the gradual expansion of the spacing offset, and ensure the continuity of the winding process. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the overall structure of a guide-type cable winding device proposed in this invention.

[0017] Figure 2 This is a schematic diagram of the internal structure of a cable winding device based on a guide type, as proposed in this invention.

[0018] Figure 3 This is a schematic diagram of the cable component structure of a guide-type cable winding device proposed in this invention.

[0019] Figure 4 This is a schematic diagram of the positioning frame structure of a guide-type cable winding device proposed in this invention.

[0020] Figure 5 This is a schematic diagram of the cable winding guide assembly structure of a guide-type cable winding device proposed in this invention.

[0021] Figure 6 This is a schematic diagram of the cable winding guide component of a guide-type cable winding device proposed in this invention.

[0022] Figure 7 This is a schematic diagram of the stacking detection and pressing assembly structure of a guide-type cable winding device proposed in this invention.

[0023] Figure 8 This is a schematic diagram of the stacking detection and pressing component of a guide-type cable winding device proposed in this invention.

[0024] In the diagram: 1. Winding machine; 2. Electric telescopic mast; 3. Slide plate; 4. Moving frame; 5. Motor frame; 6. Drive motor; 7. Rotating shaft; 8. Bearing components; 9. Positioning frame; 10. Cable winding guide assembly; 1001. Fixed frame; 1002. Extension frame; 1003. Servo motor; 1004. Rotating component; 1005. Pull rope; 1006. Guide rod; 1007. Moving seat; 1008. Fixing plate; 1009. Lower frame; 1010. Telescopic electric mast; 1011. 1012 Connecting frame; 1013 Bidirectional telescopic rod; 1014 Tension spring; 1015 Support plate; 1016 Guide connector; 11 Cable assembly; 12 Stacking detection pressing assembly; 1201 Upper plate; 1202 Connecting rod; 1203 Movable guide; 1204 Movable plate; 1205 Pressing spring; 1206 Moving rod; 1207 Telescopic device; 1208 Spring rod; 1209 Movable part; 1210 Pressing pad; 1211 Raised alarm device. Detailed Implementation

[0025] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments.

[0026] The cable winding device disclosed in this invention is mainly used in scenarios where cable spacing deviation is caused by various factors during cable winding, and stacking and entanglement faults resulting from the deviation.

[0027] Reference Figures 1-8 A guide-type cable winding device includes a winding machine 1. Two positioning frames 9 are arranged above the winding machine 1, and a cable component 11 is arranged between the positioning frames 9. Multiple cable winding guide components 10 are arranged on the positioning frames 9. Each cable winding guide component 10 includes a fixed frame 1001. A sliding groove hole is opened on the fixed frame 1001. A movable seat 1007 is movably connected inside the sliding groove hole. Two guide connectors 1015 are arranged below the movable seat 1007. The guide connectors 1015 are in contact with the outer side of the cable component 11.

[0028] Speed ​​matching: The speed of the servo motor (1003) and the speed of the drive motor (6) are in a fixed ratio of 1:2.5, that is, for every 1 revolution of the drive motor (6), the servo motor (1003) rotates 2.5 revolutions; the speed range of the drive motor (6) is 50-200r / min, and the corresponding speed range of the servo motor (1003) is 125-500r / min, which is suitable for the winding speed requirements of different specifications of cables (diameter 5-30mm).

[0029] Stroke matching: The single reciprocating stroke of the servo motor (1003) driving the moving seat (1007) is consistent with the axial length of the rotating shaft (7). That is, when the axial length of the rotating shaft (7) is 500-2000mm, the reciprocating stroke of the moving seat (1007) is 500-2000mm, ensuring that the cable is completely and evenly wound along the axial direction of the rotating shaft (7).

[0030] Forward and reverse timing: When the moving seat (1007) moves along the guide rod (1006) to the end of the stroke (5cm away from the end of the fixed frame 1001), the servo motor (1003) triggers the forward and reverse switching. The switching response time is ≤0.1s, ensuring the continuity of the reciprocating movement of the moving seat (1007) without any jamming or stagnation.

[0031] Synchronous control method: The servo motor (1003) and the drive motor (6) are linked and synchronized through the PLC controller (model S7-200SMART). The controller collects the speed signal of the drive motor (6) in real time and automatically adjusts the speed, direction and stroke of the servo motor (1003) according to the above proportional relationship without manual intervention.

[0032] The above parameters and control logic are technical solutions that can be conventionally implemented by those skilled in the art. After supplementation, it can ensure that the reciprocating movement of the servo motor (1003) driving the moving seat (1007) is completely synchronized with the cable winding speed, so as to achieve precise guiding winding.

[0033] Reference Figures 2-6 In a preferred embodiment, two extension frames 1002 are provided on one side of the fixed frame 1001. A servo motor 1003 is fixedly connected to the side of the extension frame 1002 near the fixed frame 1001. The power output shaft of the servo motor 1003 is connected to a rotating component 1004 through a coupling. A pulling rope 1005 is wound around the outside of the rotating component 1004.

[0034] In this invention, a fixing plate 1008 is fixedly connected to one side of the pull rope 1005. The bottom end of the fixing plate 1008 is fixedly connected to the top end of the movable seat 1007. A guide rod 1006 is fixedly connected to the inner side of the fixing frame 1001. A circular hole is opened on the movable seat 1007, and the outer side of the guide rod 1006 is movably connected to the inside of the circular hole. A lower frame 1009 is fixedly connected to the bottom end of the movable seat 1007, and a telescopic electric rod 1010 is fixedly connected to the inner side of the bottom end of the lower frame 1009.

[0035] In this invention, a connecting frame 1011 is fixedly connected to the bottom end of the telescopic electric rod 1010. A bidirectional telescopic rod 1012 is fixedly connected inside the connecting frame 1011. Support plates 1014 are fixedly connected to the telescopic ends at both ends of the bidirectional telescopic rod 1012. The bottom ends of the support plates 1014 are fixedly connected to the top end of the guide connector 1015. A tension spring 1013 is fixedly connected to one side of the support plate 1014. The opposite side of the tension spring 1013 is fixedly connected to both sides of the connecting frame 1011. The tension springs 1013 are all located on the outside of the bidirectional telescopic rod 1012.

[0036] Specifically, during the cable winding process, multiple cable winding guide assemblies 10 are activated simultaneously. Two servo motors 1003 in each cable winding guide assembly 10 rotate forward and reverse respectively. The forward-rotating servo motor 1003 drives the corresponding rotating component 1004 to rotate, causing the pull rope 1005 to gradually wind onto the rotating component 1004. The reverse-rotating servo motor 1003 drives the corresponding rotating component 1004 to rotate in the opposite direction, causing the pull rope 1005 wound on the rotating component 1004 to gradually release. Since one end of each pull rope 1005 is fixedly connected to both sides of the fixing plate 1008, and the fixing plate 1008 is fixed to the moving base 1007, the winding and unwinding of the pull rope 1005 will produce… The opposite pulling force drives the movable seat 1007 to reciprocate along the sliding groove hole of the fixed frame 1001. The guide rod 1006 further ensures the linearity and stability of the movement of the movable seat 1007 and prevents the movable seat 1007 from deviating. The inner wall of the guide connector 1015 is always in contact with the outer side of the cable component 11. While the movable seat 1007 reciprocates, the telescopic electric rod 1010 performs orderly telescopic movements according to the progress of cable winding. The telescopic electric rod 1010 drives the connecting frame 1011 and the guide connector 1015 to move in the vertical direction, so that the guide connector 1015 gradually moves from the inside to the outside of the cable winding area, and then gradually moves from the outside to the inside. Under the reciprocating guiding action of the guide connector 1015, the cable component 11 always maintains a regular arrangement during the winding process, and the spacing between two adjacent turns of cable remains uniform. If the spacing between two adjacent turns of cable shifts due to external interference or changes in the cable's own tension during the winding process, the bidirectional telescopic rod 1012 is activated to retract. The retraction of the bidirectional telescopic rod 1012 causes the support plates 1014 at both ends to move closer to each other. The movement of the support plates 1014 causes the two guide connectors 1015 to move synchronously towards the center position of the cable component 11, so that the guide connectors 1015 are tightly attached to the outer side of the cable component 11, correcting the shifted cable and adjusting the spacing between two adjacent turns of cable to the standard range. This ensures that the cable component 11 is always wound in an orderly manner along the axial direction of the rotating shaft 7, avoiding problems such as cable tangling, stacking, etc. due to spacing shift. The tension spring 1013 is synchronously stretched during the retraction of the bidirectional telescopic rod 1012.

[0037] It should be noted that the instantaneous retraction of the bidirectional telescopic rod 1012 causes the two guide connectors 1015 to move closer to each other and fit against the outside of the cable, thereby correcting and returning the offset cable to its original position in real time. This quickly corrects the cable spacing to the standard range without the need for manual adjustment, enabling simultaneous winding and correction. This effectively avoids subsequent faults such as cable stacking and cross-entanglement caused by the gradual increase in spacing offset, ensuring the continuity of the winding process.

[0038] Detection method: Contact displacement sensors (model LVDT-10mm) are installed on the inner side of both guide connectors (1015). The sensors are in flexible contact with the outer side of the cable to detect the radial position offset of the cable in real time. The sensor detection accuracy is 0.1mm, and the detection signal is transmitted to the PLC controller in real time.

[0039] Judgment criteria: This invention sets the standard spacing between two adjacent turns of the cable to be 1.05 times the cable diameter. When the displacement sensor detects that the radial position offset of the cable is ≥ 20% of the standard spacing, it is determined that "the cable spacing has deviated", triggering the correction action.

[0040] Execution timing: After receiving the offset judgment signal, the controller starts the retraction action of the bidirectional telescopic rod (1012) within 0.2s to achieve the instantaneous correction; when the sensor detects that the cable position has returned to the standard spacing range, the bidirectional telescopic rod (1012) immediately stops retracting and resets to the initial state within 0.1s to avoid overcorrection.

[0041] The contact displacement sensor used in this solution is a common detection component in the field of cable winding. The judgment criteria and execution timing are clear and quantifiable, and those skilled in the art can directly implement the correction function based on the above content.

[0042] In practical applications, the guide connector 1015 is always in contact with the outside of the cable for follow-up guidance, so that the cable is evenly arranged along the axis on the rotating shaft 7. This fundamentally solves the problems of random cable winding, overlapping and uneven spacing in traditional winding, ensuring the overall regularity of the cable roll after winding, and avoiding subsequent cable unwinding jams and cable wear caused by messy arrangement.

[0043] Reference Figure 2 , Figure 3 , Figure 4 , Figure 7 and Figure 8 In a preferred embodiment, the positioning frame 9 is provided with a plurality of stacking detection pressing components 12. The stacking detection pressing components 12 include an upper plate 1201. The two sides of the upper plate 1201 are fixedly connected to the inner side of the positioning frame 9. A connecting rod 1202 is fixedly connected to the top of the upper plate 1201, and a movable guide 1203 is fixedly connected to one side of the connecting rod 1202. The movable guide 1203 has a plurality of holes, and a movable rod 1206 is movably connected inside each hole.

[0044] Regarding the issue that "the threshold for triggering the protrusion alarm device (1211) at what position the movable plate (1204) moves is not disclosed," this invention clarifies the displacement threshold and alarm triggering conditions for stack detection, specifically as follows: Basic threshold: The initial position of the movable plate (1204) is 5mm away from the cable winding surface. When the movable plate (1204) is pushed upward by the cable stack protrusion and the displacement is ≥8mm, the protrusion alarm device (1211) is triggered.

[0045] Threshold adaptability: The displacement threshold can be adjusted to adapt to cables of different diameters. For every 5mm increase in cable diameter, the trigger displacement threshold of the movable plate (1204) increases by 2mm, adapting to the detection requirements of cables with diameters of 5-30mm.

[0046] Mechanical linkage for alarm triggering: A raised limit switch is provided on the movable plate (1204). When the movable plate (1204) moves to the above-mentioned threshold position, the limit switch contacts the contacts of the raised alarm device (1211), closes the circuit, and triggers an audible and visual alarm (the alarm light is always red and the alarm sound is an 80dB buzzer).

[0047] The aforementioned threshold parameters are specific and quantifiable, and the mechanical linkage method is a conventional technical means in this field. After supplementation, the accuracy and consistency of stack detection can be ensured, and those skilled in the art can directly set up the detection device based on the threshold.

[0048] In this invention, movable plates 1204 are fixedly connected to both ends of the movable rod 1206, and pressing springs 1205 are fixedly connected to the opposite side of the movable plates 1204. The opposite ends of the pressing springs 1205 are fixedly connected to both sides of the movable guide member 1203, and multiple telescopic devices 1207 are fixedly connected to the top end of the movable guide member 1203. Movable members 1209 are fixedly connected to the top end of each telescopic device 1207.

[0049] In this invention, a spring rod 1208 is fixedly connected to the bottom of the end of a plurality of movable parts 1209 away from the telescopic device 1207. The bottom end of the spring rod 1208 is fixedly connected to the top end of the movable guide 1203. A pressing pad 1210 is fixedly connected to the bottom end of each movable part 1209. The bottom end of the pressing pad 1210 contacts the top end of the movable plate 1204 located above. A protrusion alarm device 1211 is fixedly connected to the top end of each movable part 1209.

[0050] Specifically, if during cable winding, due to untimely guide correction or the cable's own characteristics, cable components 11 may stack on the outside, the stack detection pressing component 12 will immediately initiate detection and correction. The pressing pad 1210 of the stack detection pressing component 12 will always be in contact with the outside of the cable components 11. When cable components 11 stack, the stacked cables will bulge upwards, and the bulging cables will exert an upward pushing force on the pressing pad 1210, causing the pressing pad 1210 to move upwards. The upward movement of the pressing pad 1210 will cause the movable component 1209 to move upwards simultaneously, and the upward movement of the movable component 1209 will cause the moving rod 1206 to move in the movable guide. The movable rod 1206 slides upward into the hole of the movable part 1203. The sliding motion of the movable rod 1206 causes the upper movable plate 1204 to move upward. When the movable plate 1204 moves to the preset position, it triggers the protrusion alarm device 1211 at the top of the movable part 1209. The protrusion alarm device 1211 emits an audible and visual alarm signal to remind the operator of a cable stacking fault. Simultaneously with the alarm signal triggering, the telescopic device 1207 at the top of the movable guide 1203 is activated. The telescopic device 1207 retracts, causing the movable part 1209 to move downward. The downward movement of the movable part 1209 causes the spring rod 1208 to retract synchronously. The downward movement of the movable component 1209 provides elastic cushioning to prevent structural damage from rigid impact. The downward movement of the movable component 1209 causes the pressing pad 1210 to move downwards. The pressing pad 1210 exerts downward pressure on the upper movable plate 1204, pushing the upper movable plate 1204 downwards along the axis of the moving rod 1206. The downward movement of the upper movable plate 1204 causes the moving rod 1206 to slide downwards simultaneously, further pushing the lower movable plate 1204 downwards. The downward movement of the lower movable plate 1204 brings it into close contact with the outer side of the cable component 11, exerting downward pressure on the stacked cables and compressing them. The cable component 11 is flattened to restore its regular winding state. During the pressing and correction process, the pressing spring 1205 is compressed synchronously. After the cable stacking problem is resolved, the telescopic device 1207 extends, causing the movable part 1209 to return to its original position. The elastic return force of the pressing spring 1205 causes the movable plate 1204, the moving rod 1206, and the pressing pad 1210 to return to their original positions simultaneously, so that the stacking detection pressing component 12 returns to its initial detection state. The cable winding process is continuously monitored in real time. If stacking occurs again, the above detection and correction actions can be repeated to ensure that there is no serious stacking problem during the cable winding process and to ensure the regularity of the cable winding.

[0051] Correspondence between retraction stroke and stacking height: The retraction stroke of the telescopic device (1207) corresponds to the cable stacking height in a 1:1 ratio, that is, if the cable stacking height is H (mm), the retraction stroke of the telescopic device (1207) is H (mm); the stacking height is directly reflected by the displacement of the movable plate (1204), and the controller automatically adjusts the retraction stroke of the telescopic device (1207) according to the detection value of the displacement sensor, with a stroke adjustment accuracy of 0.1mm.

[0052] Correspondence between applied pressure and stacking height: The telescopic device (1207) controls the output pressure via a pressure sensor (model MPX5010), with the pressure level matched in stages to the stacking height. Stacking height 5-10mm: Apply pressure 5N; Stacking height 10-20mm: Apply pressure 10N; Stacking height > 20mm: Apply pressure 15N.

[0053] Pressure protection mechanism: When the pressure sensor detects an output pressure ≥20N, the telescopic device (1207) immediately stops pressing down to avoid excessive pressure damaging the cable insulation layer, and adapts to the correction needs of cables of different materials (polyvinyl chloride, cross-linked polyethylene, etc.).

[0054] The above parameter matching rules take into account both the effectiveness of pressure correction and the protection of the cable. The pressure sensor and stroke adjustment method are conventional technical means, and those skilled in the art can directly set the correction parameters according to these rules.

[0055] It should be noted that the pressure pad is always flexibly attached to the outside of the cable. When there is no stacking, it only maintains a light touch state without interfering with the normal winding of the cable. When the cable stacks and protrudes due to guide deviation, sudden tension change, etc., the protruding cable will directly push the pressure pad 1210 to move upward. Through the linkage of the moving rod 1206, the protrusion alarm device 1211 is directly triggered. The entire detection process does not require manual inspection or complex sensor data processing. There is no delay from the occurrence of stacking fault to signal triggering, realizing the instantaneous and accurate perception of cable stacking, and avoiding small-scale stacking from gradually expanding into serious entanglement and squeezing faults due to failure to be detected in time.

[0056] In practical applications, while alarming operators to pay attention to the equipment's operating status, it quickly flattens and corrects the stacked and protruding cables, effectively shortening fault handling time and ensuring uninterrupted cable winding operations. This not only improves the continuity of winding operations but also reduces the workload of manual emergency handling, adapting to the needs of automated and unattended operations.

[0057] Reference Figures 1-4In a preferred embodiment, an electric telescopic rod 2 is fixedly connected inside the winding machine 1, and a movable frame 4 is fixedly connected to the top of the electric telescopic rod 2. A slide plate 3 is fixedly connected inside the winding machine 1, and the movable frame 4 is movably connected to the outside of the slide plate 3. A motor frame 5 is fixedly connected to the top of the movable frame 4, and a drive motor 6 is fixedly connected inside the motor frame 5. The power output shaft of the drive motor 6 is connected to a rotating shaft 7 through a coupling. Two bearing components 8 are provided on the outside of the rotating shaft 7. The outside of the bearing components 8 are fixedly connected to the inside of the positioning frame 9. A cable component 11 is wound around the outside of the rotating shaft 7, and the cable component 11 is located between the two bearing components 8.

[0058] Working principle: Before the cable winding operation, the first end of the cable piece 11 is wound around the outside of the rotating shaft 7, and it is ensured that the cable piece 11 is always in the winding area between the two bearing pieces 8 to complete the initial fixation of the cable. Then, the drive motor 6 inside the winding machine 1 is started. The power output shaft of the drive motor 6 drives the rotating shaft 7 to rotate through the coupling. The rotation of the rotating shaft 7 drives the cable piece 11 wound around its outside to rotate synchronously. The cable piece 11 gradually completes the winding action in the space between the two positioning frames 9. The setting of the bearing pieces 8 ensures the smoothness of the rotation process of the rotating shaft 7, reduces rotational friction, and avoids uneven cable winding due to rotation jamming. At the same time, the electric telescopic rod 2 inside the winding machine 1 is started. The electric telescopic rod 2 can extend and retract according to the cable winding requirements, driving the moving frame 4 to move up and down along the slide plate 3. The movement of the moving frame 4 drives the motor frame 5, drive motor 6 and rotating shaft 7 to rise and fall synchronously. Adjust the height of the rotating shaft 7 so that the winding position of the cable component 11 is adapted to the guide connector 1015 of the cable winding guide assembly 10. During cable winding, multiple cable winding guide assemblies 10 are activated simultaneously. Two servo motors 1003 in each cable winding guide assembly 10 rotate forward and reverse respectively. The forward-rotating servo motor 1003 drives the corresponding rotating component 1004 to rotate, causing the pull rope 1005 to gradually wind onto the rotating component 1004. The reverse-rotating servo motor 1003 drives the corresponding rotating component 1004 to rotate in the opposite direction, causing the pull rope 1005 wound onto the rotating component 1004 to gradually release. Since one end of each pull rope 1005 is fixedly connected to both sides of the fixing plate 1008, and the fixing plate 1008 is fixed to the moving base 1007, the winding and unwinding of the pull rope 1005 will produce phase... The opposing pulling force drives the movable seat 1007 to reciprocate along the sliding groove hole of the fixed frame 1001. The guide rod 1006 further ensures the linearity and stability of the movement of the movable seat 1007 and prevents the movable seat 1007 from deviating. The inner wall of the guide connector 1015 is always in contact with the outer side of the cable component 11. While the movable seat 1007 reciprocates, the telescopic electric rod 1010 performs orderly telescopic movements according to the progress of cable winding. The telescopic electric rod 1010 drives the connecting frame 1011 and the guide connector 1015 to move in the vertical direction, so that the guide connector 1015 gradually moves from the inside to the outside of the cable winding area, and then gradually moves from the outside to the inside. Under the reciprocating guiding action of the guide connector 1015, the cable component 11 always maintains a regular arrangement during the winding process, and the spacing between two adjacent turns of cable remains uniform. If the spacing between two adjacent turns of cable shifts due to external interference or changes in the cable's own tension during the winding process, the bidirectional telescopic rod 1012 is activated to retract. The retraction of the bidirectional telescopic rod 1012 causes the support plates 1014 at both ends to move closer to each other. The movement of the support plates 1014 causes the two guide connectors 1015 to move synchronously towards the center position of the cable component 11, so that the guide connectors 1015 are tightly attached to the outer side of the cable component 11, correcting the shifted cable and adjusting the spacing between two adjacent turns of cable to the standard range. This ensures that the cable component 11 is always wound in an orderly manner along the axial direction of the rotating shaft 7, avoiding problems such as cable tangling, stacking, etc. due to spacing shift. The tension spring 1013 is synchronously stretched during the retraction of the bidirectional telescopic rod 1012. If, during cable winding, the cable assembly 11 stacks on its outer side due to untimely guidance correction or the cable's own characteristics, the stack detection pressing component 12 immediately initiates detection and correction. The pressing pad 1210 of the stack detection pressing component 12 remains in contact with the outer side of the cable assembly 11. When the cable assemblies 11 stack, the stacked cables bulge upwards, exerting an upward thrust on the pressing pad 1210, causing it to move upwards. This upward movement of the pressing pad 1210 causes the movable component 1209 to move upwards simultaneously. The upward movement of the movable component 1209 then causes the moving rod 1206 to move relative to the movable guide component 1209. The sliding rod 1206 slides upward within the hole 203, causing the movable plate 1204 above to move upward. When the movable plate 1204 moves to the preset position, it triggers the protrusion alarm device 1211 at the top of the movable part 1209. The protrusion alarm device 1211 emits an audible and visual alarm signal to remind the operator that the cable is stacked. At the same time as the alarm signal is triggered, the telescopic device 1207 at the top of the movable guide 1203 is activated. The telescopic device 1207 retracts, causing the movable part 1209 to move downward. The downward movement of the movable part 1209 causes the spring rod 1208 to retract synchronously. The spring rod 1208 is a movable part. The downward movement of the movable member 1209 provides elastic cushioning to prevent structural damage caused by rigid impact. The downward movement of the movable member 1209 causes the pressing pad 1210 to move downward. The pressing pad 1210 exerts downward pressure on the upper movable plate 1204, pushing the upper movable plate 1204 downward along the axis of the moving rod 1206. The downward movement of the upper movable plate 1204 causes the moving rod 1206 to slide downward simultaneously, thereby pushing the lower movable plate 1204 downward. The downward movement of the lower movable plate 1204 makes close contact with the outer side of the cable component 11, exerting downward pressing force on the stacked cables and flattening the stacked cables. This restores the cable component 11 to a neat winding state. During the pressing and correction process, the pressing spring 1205 is compressed synchronously. After the cable stacking problem is resolved, the telescopic device 1207 extends, causing the movable component 1209 to return to its original position. The elastic return force of the pressing spring 1205 causes the movable plate 1204, the moving rod 1206, and the pressing pad 1210 to return to their original positions simultaneously, so that the stacking detection pressing component 12 returns to its initial detection state. The cable winding process is continuously monitored in real time. If stacking occurs again, the above detection and correction actions can be repeated to ensure that there is no serious stacking problem during the cable winding process and to ensure the neatness of the cable winding.

[0059] Guide connector (1015): Made of ultra-high molecular weight polyethylene (UHMWPE), this material has the characteristics of low coefficient of friction (dynamic coefficient of friction ≤0.15), wear resistance and no static electricity. When in contact with the outside of the cable, it will not cause scratching or wear on the cable insulation layer. At the same time, it can reduce the resistance between the cable and the guide and ensure smooth guidance. The inner wall of the guide connector (1015) is provided with an arc-shaped groove. The curvature of the groove matches the outer diameter of the cable, and the fit is ≥95%.

[0060] Pressing pad (1210): Made of silicone (Shore hardness 40°), this material has good flexibility and elasticity. When in contact with the cable, it provides a gentle press without damaging the cable insulation layer. At the same time, the anti-slip properties of silicone ensure that there is no slippage during pressing and correction, thus improving the correction effect. The surface of the pressing pad (1210) is set with anti-slip texture, with a texture depth of 0.5mm, which further enhances the fit with the cable.

[0061] Both of the above materials are conventional contact component materials in the field of cable processing and winding. Those skilled in the art can directly purchase and process them. The basis for material selection is clear and fully meets the cable's sensitive requirements for friction and pressure.

[0062] The above description is only a preferred embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any equivalent substitutions or modifications made by those skilled in the art within the scope of the technology disclosed in the present invention, based on the technical solution and inventive concept of the present invention, should be covered within the scope of protection of the present invention.

Claims

1. A guide-type cable winding device, comprising a winding machine (1), characterized in that, Two positioning frames (9) are provided above the winding machine (1), and a cable component (11) is provided between the positioning frames (9). Multiple cable winding guide components (10) are provided on the positioning frames (9). The cable winding guide component (10) includes a fixed frame (1001). A sliding groove hole is provided on the fixed frame (1001). A movable seat (1007) is movably connected inside the sliding groove hole. Two guide connectors (1015) are provided below the movable seat (1007). The guide connectors (1015) are in contact with the outer side of the cable component (11). Two extension frames (1002) are provided on one side of the fixed frame (1001). A servo motor (1003) is fixedly connected to the side of the extension frame (1002) close to the fixed frame (1001). The power output shaft of the servo motor (1003) is connected to a rotating part (1004) through a coupling. A pulling rope (1005) is wound around the outside of the rotating part (1004).

2. The cable winding device based on a guide type according to claim 1, characterized in that, Each of the pull ropes (1005) is fixedly connected to a retaining plate (1008) on the opposite side. The bottom end of the retaining plate (1008) is fixedly connected to the top end of the movable seat (1007). A guide rod (1006) is fixedly connected to the inner side of the fixed frame (1001). A circular hole is opened on the movable seat (1007), and the outer side of the guide rod (1006) is movably connected to the inside of the circular hole. A lower frame (1009) is fixedly connected to the bottom end of the movable seat (1007), and a telescopic electric rod (1010) is fixedly connected to the inner side of the bottom end of the lower frame (1009).

3. A guide-type cable winding device according to claim 2, characterized in that, The bottom end of the telescopic electric pole (1010) is fixedly connected to a connecting frame (1011), and a bidirectional telescopic rod (1012) is fixedly connected inside the connecting frame (1011). The telescopic ends of both ends of the bidirectional telescopic rod (1012) are fixedly connected to support plates (1014). The bottom end of the support plate (1014) is fixedly connected to the top end of the guide connector (1015), and a tension spring (1013) is fixedly connected to one side of the support plate (1014). The opposite side of the tension spring (1013) is fixedly connected to both sides of the connecting frame (1011), and the tension spring (1013) is located on the outside of the bidirectional telescopic rod (1012).

4. The cable winding device based on a guide type according to claim 1, characterized in that, The positioning frame (9) is provided with multiple stacking detection pressing components (12). Each stacking detection pressing component (12) includes an upper plate (1201). The two sides of the upper plate (1201) are fixedly connected to the inner side of the positioning frame (9). A connecting rod (1202) is fixedly connected to the top of the upper plate (1201), and a movable guide (1203) is fixedly connected to one side of the connecting rod (1202). Multiple holes are provided on the movable guide (1203), and a movable rod (1206) is movably connected inside each hole.

5. A guide-type cable winding device according to claim 4, characterized in that, Both ends of the movable rod (1206) are fixedly connected to movable plates (1204). Each side of the movable plate (1204) is fixedly connected to a pressing spring (1205). Each end of the pressing spring (1205) is fixedly connected to both sides of the movable guide (1203). The top of the movable guide (1203) is fixedly connected to multiple telescopic devices (1207). Each top of the telescopic device (1207) is fixedly connected to a movable part (1209).

6. A guide-type cable winding device according to claim 5, characterized in that, Each of the movable parts (1209) has a spring rod (1208) fixedly connected to the bottom of the end away from the telescopic device (1207). The bottom end of the spring rod (1208) is fixedly connected to the top end of the movable guide (1203). The bottom end of each movable part (1209) is fixedly connected to a pressing pad (1210). The bottom end of the pressing pad (1210) is in contact with the top end of the movable plate (1204) located above. The top end of each movable part (1209) is fixedly connected to a protrusion alarm device (1211).

7. A guide-type cable winding device according to claim 1, characterized in that, The winding machine (1) is internally fixedly connected to an electric telescopic rod (2), and the top of the electric telescopic rod (2) is fixedly connected to a movable frame (4). The winding machine (1) is internally fixedly connected to a slide plate (3), and the movable frame (4) is movably connected to the outside of the slide plate (3).

8. A guide-type cable winding device according to claim 7, characterized in that, The top of the mobile frame (4) is fixedly connected to a motor frame (5), and a drive motor (6) is fixedly connected inside the motor frame (5). The power output shaft of the drive motor (6) is connected to a rotating shaft (7) through a coupling.

9. A guide-type cable winding device according to claim 8, characterized in that, Two bearing components (8) are provided on the outer side of the rotating shaft (7). The outer side of the bearing components (8) is fixedly connected to the inner side of the positioning frame (9). The cable component (11) is wrapped around the outer side of the rotating shaft (7) and is located between the two bearing components (8).

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