A winding and doubling mechanism for a winding machine
By installing sensors and alarm systems on the winding machine, the problem of yarn breakage has been solved, automated detection and timely alarm have been achieved, and the efficiency and accuracy of yarn winding have been improved.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- SHAOXING QIANHE TEXTILE CO LTD
- Filing Date
- 2025-06-26
- Publication Date
- 2026-06-26
AI Technical Summary
In the traditional spinning process, multiple strands of yarn are prone to breakage, resulting in low spinning efficiency and difficulty in ensuring accuracy, and manual inspection is inefficient.
The system uses a sensor to detect yarn, and combines the sensor and controller with an alarm light system to monitor the yarn status in real time, automatically detect yarn breakage and trigger an alarm.
It has achieved automated detection of broken wires, improved the efficiency of wire connection, ensured that staff can handle broken wire situations in a timely manner, and guaranteed the accuracy and efficiency of wire connection.
Smart Images
Figure CN224411100U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of winding machine technology, and in particular to a winding machine reversing and paralleling mechanism. Background Technology
[0002] Twining is a production process in the textile industry that involves combining multiple yarns into a single strand to produce yarns of varying thicknesses depending on the product specifications. Traditionally, twining in textiles is done manually, by stretching and manipulating the yarns to achieve the twinning effect. However, this method is difficult to operate, inefficient, and lacks precision.
[0003] Based on this, many twisting machines have appeared in the consumer market. When implementing some twisting machines in the prior art, the inventors of this application found that: when twisting multiple strands of yarn in common twisting machines, the yarn may break during the twisting process. If the staff does not deal with this in time, it will affect the twisting efficiency of the twisting machine. Utility Model Content
[0004] The purpose of this utility model is to solve some problems existing in the prior art and to propose a winding machine rewinding and winding mechanism.
[0005] To achieve the above objectives, the technical solution of this utility model is as follows:
[0006] A winding machine rewinding and winding mechanism includes a frame, a worktable in the middle of the frame, and several support members at the front end of the worktable. Each support member has several sensing devices on its inner top surface. Each sensing device includes a bracket, a sensor, and a controller. The bracket is located on the inner top surface of the support member. A through hole is formed on one side wall of the bracket. A wire-passing groove is also formed on the bracket, passing through the upper and lower ends of the bracket. The sensor is located in the through hole with its head facing the wire-passing groove. The controller is electrically connected to the sensor. Several alarm lights are provided on the upper surface of the support member and are electrically connected to the controller.
[0007] Furthermore, the top of the frame is provided with several drive devices, each drive device including a motor and a drive roller. The motor is electrically connected to the controller, the output shaft of the motor is connected to the drive roller, and a mounting frame is provided above the drive roller.
[0008] Furthermore, each support member is equipped with several first threaded parts at the bottom of the bracket.
[0009] Furthermore, each support member is provided with several second threading members on its upper surface, and the threading groove, the first threading member, and the second threading member are aligned.
[0010] Furthermore, the top surface of the workbench is an inclined surface, and several parallel wire components are provided on the top surface of the workbench.
[0011] Furthermore, a base plate is provided at the bottom of the frame. The base plate is inclined on both sides and flat in the middle. Several sockets are provided on both sides and in the middle of the base plate.
[0012] Furthermore, the sockets on both sides and in the middle of the base plate are spaced apart.
[0013] Compared with the prior art, the present invention has the following beneficial effects:
[0014] This invention's sensing device can effectively detect each yarn breakage without requiring manual inspection, thus improving the automation level of the invention. This allows workers to promptly identify which yarn has broken when a breakage occurs, ensuring efficient yarn winding. Attached Figure Description
[0015] Figure 1 This is a perspective view of the present invention;
[0016] Figure 2 This is a side view of the present invention;
[0017] Figure 3 This is a utility model Figure 1 Enlarged view of point A in the image.
[0018] Figure label:
[0019] 1. Frame, 2. Workbench, 3. Support, 4. Bracket, 5. Sensor, 6. Wire guide, 7. Alarm light, 8. Motor, 9. Drive roller, 10. Mounting bracket, 11. First wire guide, 12. Second wire guide, 13. Parallel wire guide, 14. Base plate, 15. Socket. Detailed Implementation
[0020] Exemplary embodiments will now be described in detail, examples of which are illustrated in the accompanying drawings. When the following description relates to the drawings, unless otherwise indicated, the same numerals in different drawings denote the same or similar elements. The embodiments described in the following exemplary embodiments do not represent all embodiments consistent with this application. Rather, they are merely examples of apparatuses consistent with some aspects of this application as detailed in the appended claims.
[0021] The terminology used in this application is for the purpose of describing particular embodiments only and is not intended to be limiting of the application. Unless otherwise defined, the technical or scientific terms used in this application should be understood in their ordinary sense by one of ordinary skill in the art to which this utility model pertains. The words “a” or “one” and similar terms used in this application specification and claims do not indicate a limitation of quantity, but rather indicate the presence of at least one. “A plurality” includes two, equivalent to at least two. The words “comprising” or “including” and similar terms mean that the element or object preceding “comprising” or “including” covers the element or object listed following “comprising” or “including” and its equivalents, and does not exclude other elements or objects. The words “connected” or “linked” and similar terms are not limited to physical or mechanical connections and can include electrical connections, whether direct or indirect. The singular forms “a,” “the,” and “the” used in this application specification and appended claims are also intended to include the plural forms, unless the context clearly indicates otherwise. It should also be understood that the term “and / or” as used herein refers to and includes any or all possible combinations of one or more associated listed items.
[0022] Please refer to the following for details. Figure 1-3 A winding machine rewinding and winding mechanism includes a frame 1, a worktable 2 in the middle of the frame 1, the worktable 2 being fixed to the frame 1 by welding or fasteners, four support members 3 at the front end of the worktable 2, and three sensing devices on the inner top surface of each support member 3. The sensing devices include a bracket 4, a sensor 5, and a controller. The bracket 4 is fixed to the inner top surface of the support member 3 by fasteners. A through hole (not shown in the figure) is opened on one side wall of the bracket 4. A thread groove 6 passing through the upper and lower ends of the bracket 4 is also opened on the bracket 4. The sensor 5 is set in the through hole with its head facing the thread groove 6. The sensor 5 can sense and detect the yarn in the thread groove 6. The controller is electrically connected to the sensor 5. Three alarm lights 7 are set on the upper surface of the support member 3, and the alarm lights 7 are electrically connected to the controller.
[0023] Based on the above technical means: when the paralleling mechanism is working, if the sensor 5 does not detect any yarn in the yarn groove 6, it means that the yarn is broken. At this time, the alarm light 7 located on the yarn will light up to remind the staff which yarn is broken, thus ensuring the efficiency of the paralleling work.
[0024] In this embodiment, sensor 5 is a proximity sensor.
[0025] Four drive units are provided on the top of the frame 1. The drive units include a motor 8 and a drive roller 9. The motor 8 is electrically connected to the controller. The output shaft of the motor 8 is connected to the drive roller 9. A mounting frame 10 is provided above the drive roller 9.
[0026] In this embodiment, both the drive device and the mounting bracket 10 are existing technologies, so they will not be described in detail in this application.
[0027] Each support member 3 is also provided with 3 first wire guides 11 at the bottom of the bracket 4; each support member 3 is also provided with 3 second wire guides 12 on the upper surface, and the wire groove 6, the first wire guides 11 and the second wire guides 12 are aligned.
[0028] The top surface of workbench 2 is sloping, and four parallel lines 13 are installed on the top surface of workbench 2.
[0029] The bottom of the frame 1 is provided with a base plate 14. The base plate 14 is inclined on both sides and flat in the middle. There are 4 sockets 15 on both sides and in the middle of the base plate 14. The sockets 15 on both sides and in the middle of the base plate 14 are spaced apart.
[0030] This utility model relates to a winding machine's rewinding and wire-parallelizing mechanism, the working principle of which is explained in conjunction with the accompanying drawings:
[0031] Open the mounting bracket 10, insert the sleeve into the mounting bracket 10, and then place the yarn to be fused onto the socket 15. Up to three yarns can be fused at a time. Then, pass the yarns to be fused sequentially through the first threading member 11, the thread guide 6, and the second threading member 12. Fuse the yarns at the second threading member 12, and after fusion, pass them through the fusion member 13 and wrap them around the sleeve. Start the drive device to begin the fusion process. If the sensor 5 does not detect any yarn in the thread guide 6, the drive device will stop working, and the alarm light 7 for that yarn will illuminate, reminding the operator which yarn has broken, thus ensuring the efficiency of the fusion process.
[0032] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claims. The scope of protection of this utility model is defined by the appended claims and their equivalents.
Claims
1. A winding machine rewinding and winding mechanism, comprising a frame, wherein a worktable is provided in the middle of the frame, characterized in that, The workbench has several support members at its front end. Each support member has several sensing devices on its inner top surface. Each sensing device includes a bracket, a sensor, and a controller. The bracket is located on the inner top surface of the support member. A through hole is opened on one side wall of the bracket. A wire passage groove is also opened on the bracket, passing through the upper and lower ends of the bracket. The sensor is located in the through hole with its head facing the wire passage groove. The controller is electrically connected to the sensor. Several alarm lights are provided on the upper surface of the support member. The alarm lights are electrically connected to the controller.
2. The winding machine rewinding and winding mechanism according to claim 1, characterized in that, The top of the frame is provided with several drive devices, each drive device including a motor and a drive roller. The motor is electrically connected to the controller, the output shaft of the motor is connected to the drive roller, and a mounting frame is provided above the drive roller.
3. The winding machine rewinding and winding mechanism according to claim 2, characterized in that, Each support component also has several first threaded parts at the bottom of the bracket.
4. The winding machine rewinding and winding mechanism according to claim 3, characterized in that, Each support member also has several second threading members on its upper surface, and the threading groove, the first threading member, and the second threading member are aligned.
5. The winding machine rewinding and winding mechanism according to claim 4, characterized in that, The top surface of the workbench is sloping, and several parallel wire components are provided on the top surface of the workbench.
6. The winding machine rewinding and winding mechanism according to claim 1 or 5, characterized in that, The bottom of the frame is provided with a base plate, which is inclined on both sides and flat in the middle. Several sockets are provided on both sides and in the middle of the base plate.
7. The winding machine rewinding and winding mechanism according to claim 6, characterized in that, The sockets on both sides and in the middle of the base plate are spaced apart.