Textile system and textile method
By using a ring-shaped wax block and contact wheel design, combined with electric heating and a limiting structure, the problem of uneven waxing on the spinning yarn is solved, achieving comprehensive waxing and quality improvement of the spinning yarn, and ensuring the smooth progress of the weaving process.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- 王金来
- Filing Date
- 2023-12-28
- Publication Date
- 2026-04-21
AI Technical Summary
In existing technologies, uneven waxing of the spinning yarn leads to a decline in yarn quality and fails to provide comprehensive coverage.
The design employs a ring-shaped wax block and a contact wheel. The wax block rotates and is applied to the spinning yarn through friction. At the same time, an electric heating rod is used to melt the wax block, ensuring that the spinning yarn is fully waxed. The position of the wax block is adjusted by a limiting structure and a spring to achieve uniform waxing.
This process achieves comprehensive waxing of the yarn, improves the overall quality of the yarn, prevents yarn wear, and ensures the smooth progress of the subsequent weaving process.
Smart Images
Figure CN121894501A_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of textile technology, and more particularly to a textile system and textile method. Background Technology
[0002] Originally, textiles referred to the general terms for spinning and weaving. However, with the continuous development and improvement of textile knowledge and disciplines, especially with the emergence of technologies such as nonwoven textile materials and three-dimensional composite weaving, textiles are no longer limited to traditional spinning and weaving. They also include nonwoven fabric technology, three-dimensional weaving technology, and electrostatic nano-web forming technology. Textiles are generally divided into two processes: spinning and weaving. The spinning technology determines the quality of the fabric produced later. After spinning, the yarn needs to be waxed to make the surface of the yarn smoother and prevent the formation of lint due to wear between the yarn and the equipment. Current technology uses a rotating wax block and utilizes friction to wax the yarn. However, this method has a limited waxing effect on the yarn, and some parts cannot come into contact with the wax block during the yarn transport process, making it impossible to wax the yarn completely. Summary of the Invention
[0003] In view of this, the technical problem to be solved by the present invention is to provide a textile system and textile method that can comprehensively wax the yarn, thereby further improving the overall quality of the yarn.
[0004] A continuous casting system includes a base, a slot frame fixedly connected to the base, two slots formed on the slot frame, two heating rods fixedly connected to the base, contact wheels rotatably connected to each heating rod, grooves formed on each contact wheel, slide frames slidably connected to each of the two slots, rotating rollers rotatably connected to each of the two slide frames, wax blocks fixedly connected to each of the two rotating rollers, both wax blocks being annular, and springs fixedly connected between each slide frame and the slot frame.
[0005] A limit frame is fixedly connected to the base, a first motor is fixedly connected to the limit frame, and a take-up roller is fixedly connected to the output shaft of the first motor.
[0006] A movable block is slidably connected to the limiting frame, a sliding rod is slidably connected to the movable block, a threading tube is fixedly connected to the lower end of the sliding rod, and a second spring is fixedly connected between the movable block and the threading tube.
[0007] A moving plate is fixedly connected to the upper end of the moving block. A first pressure plate and a second pressure plate are fixedly connected to the moving plate. A first contact plate is fixedly connected to the slot frame. A second contact plate is fixedly connected to the limiting frame. A pressure sensor is installed on the second contact plate. The pressure sensor is connected to the first motor.
[0008] Both the first pressure plate and the second pressure plate are provided with arc surfaces, and both the first contact plate and the second contact plate are provided with arc surfaces.
[0009] The limiting frame is rotatably connected to a lead screw, and a threaded sleeve is threadedly connected to the lead screw. The moving block is fixedly connected to the threaded sleeve. Attached Figure Description
[0010] The present invention will now be described in further detail with reference to the accompanying drawings and specific implementation methods.
[0011] Figure 1 and Figure 2 This is a schematic diagram of the overall structure of a continuous casting system;
[0012] Figure 3 This is a schematic diagram of the structure of the first contact plate;
[0013] Figure 4 This is a schematic diagram of the structure of the slot frame;
[0014] Figure 5 This is a schematic diagram of the movable plate structure;
[0015] Figure 6 This is a schematic diagram of the winding roller structure;
[0016] Figure 7 This is a schematic diagram of the limit frame structure;
[0017] Figure 8 A schematic diagram of the carriage structure;
[0018] Figure 9 This is a schematic diagram of the contact wheel structure;
[0019] Figure 10 This is a schematic diagram of the wax block structure. Detailed Implementation
[0020] The present invention will be described in detail with reference to the accompanying drawings in the embodiments of the present invention.
[0021] Referring to 1-4, a schematic diagram of an embodiment of the present invention capable of uniformly waxing yarn is shown. Further,
[0022] A textile system includes a base 101, a groove frame 102 fixedly connected to the base 101 by bolts, two sliding grooves 103 formed on the groove frame 102, two heating rods 105 fixedly connected to the base 101 by bolts, each heating rod 105 having a contact wheel 104 rotatably connected to it via bearings, each contact wheel 104 having a groove, each sliding frame 203 having a slide bracket 203 slidably connected within it, each slide bracket 203 having a rotating roller 201 rotatably connected to it via bearings, each rotating roller 201 having a wax block 202 fixedly connected to it, both wax blocks 202 being annular, and springs 204 welded and fixedly connected between each slide bracket 203 and the groove frame 102.
[0023] When using the textile system, the worker first passes the produced yarn through the middle of the two contact wheels 104. Since both contact wheels 104 have grooves, when the yarn passes through the two contact wheels 104, it will be restricted by the two grooves, thus playing the role of limiting the yarn.
[0024] When the yarn passes through the two contact wheels 104, the movement of the yarn will cause the two contact wheels 104 to rotate under the action of friction. When the two contact wheels 104 rotate, they will respectively drive the two wax blocks 202 to rotate. Since the two wax blocks 202 are both ring-shaped, when they rotate, the protruding parts of the two wax blocks 202 will contact the two grooves respectively, so that the wax on the surface of the wax block 202 can be coated onto the contact wheels 104. When the contact wheels 104 rotate, they will coat the yarn surface with wax, thus realizing the function of waxing the yarn.
[0025] During the waxing process, the two heating rods 105 are heated, causing the contact wheel 104 to heat up. When the contact wheel 104 comes into contact with the wax block 202, the surface of the wax block 202 melts and adheres to the contact wheel 104, thereby accelerating the adhesion of wax to the contact wheel 104. Compared with conventional waxing methods, this prevents uneven waxing during yarn movement. By having the two contact wheels 104 contact the yarn, the yarn can be fully waxed, further improving the quality of the yarn.
[0026] As the wax block 202 gradually decreases in size, the slide 203 will automatically move towards the center under the action of the spring 204, so that the wax block 202 can always be in contact with the surface of the contact wheel 104.
[0027] See Figure 6-10 A schematic diagram of an embodiment of the present invention capable of winding up yarn is shown, further,
[0028] A limit frame 301 is fixedly connected to the base 101 by bolts. A first motor 305 is fixedly connected to the limit frame 301 by bolts. A take-up roller 306 is fixedly connected to the output shaft of the first motor 305.
[0029] After the spinning thread is waxed, it is fixed on the take-up roller 306. Then, the first motor 305 is controlled to drive the take-up roller 306 to rotate, thereby winding up the spinning thread.
[0030] See Figure 5 A schematic diagram of an embodiment of the present invention capable of performing tensile testing on yarn is shown. Further,
[0031] A movable block 401 is slidably connected to the limit frame 301, and a sliding rod 402 is slidably connected to the movable block 401. A threading tube 404 is fixedly connected to the lower end of the sliding rod 402 by bolts. A second spring 403 is welded and fixedly connected between the movable block 401 and the threading tube 404.
[0032] The waxed yarn is passed through the threading spool 404, with the other end fixed to the take-up roller 306. This causes the threading spool 404 to exert downward pressure on the yarn. At the same time, the slide bar 402 slides upward within the moving block 401, and the second spring 403 is compressed. The threading spool 404 can perform tensile testing on the yarn. When a poor-quality yarn passes through the threading spool 404, it will break under pressure, thus preventing breakage during subsequent weaving and ensuring product quality.
[0033] While performing tensile testing on the yarn, the moving block 401 is controlled to slide back and forth on the limit frame 301, so that the yarn can be evenly wound on the take-up roller 306.
[0034] See Figure 3-7 The diagram shows a schematic of how a broken yarn can be clamped at both ends according to the present invention. Further,
[0035] A moving plate 501 is fixedly connected to the upper end of the moving block 401 by bolts. A first pressure plate 502 and a second pressure plate 503 are fixedly connected to the moving plate 501 by bolts. A first contact plate 504 is fixedly connected to the slot frame 102 by bolts. A second contact plate 505 is fixedly connected to the limit frame 301 by bolts. A pressure sensor is installed on the second contact plate 505. The pressure sensor is connected to the first motor 305.
[0036] When the tensile strength of the yarn is tested, the slide bar 402 slides upward, which in turn drives the moving plate 501 to move upward, so that the first pressure plate 502 and the second pressure plate 503 are respectively separated from the first contact plate 504 and the second contact plate 505. The yarn passes between the first pressure plate 502 and the first contact plate 504, and at the same time, the yarn passes between the second pressure plate 503 and the second contact plate 505.
[0037] When the yarn breaks, the slide bar 402 automatically resets under the elastic action of the second spring 403, thereby driving the moving plate 501 to move downward. The moving plate 501 drives the first pressure plate 502 and the second pressure plate 503 to move downward simultaneously. The first pressure plate 502 cooperates with the first contact plate 504 to clamp one end of the broken yarn, and the second pressure plate 503 cooperates with the second contact plate 505 to clamp the other end of the broken yarn. This prevents the two ends of the broken yarn from shrinking or falling off, making it easier for workers to find the broken yarn end and re-fix it.
[0038] When the second pressure plate 503 comes into contact with the second contact plate 505, the pressure sensor receives pressure and transmits a signal to the first motor 305, thereby stopping the winding roller 306 from rotating.
[0039] See Figure 3-7A schematic diagram of an embodiment that serves to protect the yarn according to the present invention is shown. Further,
[0040] Both the first pressure plate 502 and the second pressure plate 503 are provided with arc surfaces, and both the first contact plate 504 and the second contact plate 505 are provided with arc surfaces.
[0041] When the yarn moves, it comes into contact with the surfaces of the first contact plate 504 and the second contact plate 505. The arc surface protects the yarn and prevents wear on the yarn surface.
[0042] See Figure 6 A schematic diagram of an embodiment of the present invention that enables the limiting frame 301 to reciprocate is shown. Further,
[0043] A lead screw 303 is rotatably connected to the limit frame 301 via a bearing. A threaded sleeve 304 is threadedly connected to the lead screw 303. The moving block 401 is fixedly connected to the threaded sleeve 304 by bolts.
[0044] By controlling the lead screw 303 to generate intermittent reciprocating rotation, the threaded sleeve 304 drives the limit frame 301 to reciprocate.
[0045] See Figure 6 A schematic diagram of an embodiment of the present invention capable of driving the lead screw 303 to rotate is shown. Further,
[0046] The second motor 302 is fixedly connected to the limit frame 301 by bolts, and the lead screw 303 is fixedly connected to the output shaft of the second motor 302 by a coupling.
[0047] The second motor 302 drives the lead screw 303 to produce intermittent reciprocating rotation.
[0048] See Figure 5 A schematic diagram of an embodiment of the present invention that can prevent wear of the yarn during movement is shown. Further,
[0049] Both ends of the threading spool 404 are tapered, and the tapered shape of the threading spool 404 can prevent wear and tear on the yarn during the spinning process.
[0050] See Figure 5 This illustrates an embodiment of the invention that prevents wear on the yarn during the reciprocating movement of the threading bobbin 404. Further,
[0051] The inner wall of the threading spool 404 is smooth, which can prevent wear on the yarn during the reciprocating movement of the threading spool 404.
[0052] A textile system textile method, the method comprising the following steps:
[0053] Step 1: Use two contact wheels 104 to wax the spun yarn;
[0054] Step 2: Use a threading spool 404 to test the tensile strength of the yarn; Step 3: Use a take-up roller 306 to take up the yarn;
[0055] Step 4: Install the yarn on the textile machine to weave the fabric.
Claims
1. A textile system, characterized in that: The device includes a base (101), a slot frame (102) fixedly connected to the base (101), two sliding grooves (103) on the slot frame (102), two heating rods (105) fixedly connected to the base (101), a contact wheel (104) rotatably connected to each of the two heating rods (105), a groove on each of the two contact wheels (104), a slide frame (203) slidably connected in each of the two sliding grooves (103), a rotating roller (201) rotatably connected to each of the two slide frames (203), a wax block (202) fixedly connected to each of the two rotating rollers (201), both wax blocks (202) being annular, and a spring (204) fixedly connected between each of the two slide frames (203) and the slot frame (102).
2. A textile system according to claim 1, characterized in that: A limiting frame (301) is fixedly connected to the base (101), a first motor (305) is fixedly connected to the limiting frame (301), and a take-up roller (306) is fixedly connected to the output shaft of the first motor (305).
3. A textile system according to claim 2, characterized in that: A movable block (401) is slidably connected to the limiting frame (301), a sliding rod (402) is slidably connected to the movable block (401), a threading tube (404) is fixedly connected to the lower end of the sliding rod (402), and a second spring (403) is fixedly connected between the movable block (401) and the threading tube (404).
4. A textile system according to claim 3, characterized in that: A moving plate (501) is fixedly connected to the upper end of the moving block (401). A first pressure plate (502) and a second pressure plate (503) are fixedly connected to the moving plate (501). A first contact plate (504) is fixedly connected to the slot frame (102). A second contact plate (505) is fixedly connected to the limiting frame (301). A pressure sensor is installed on the second contact plate (505). The pressure sensor is connected to the first motor (305).
5. A textile system according to claim 4, characterized in that: Both the first pressure plate (502) and the second pressure plate (503) are provided with arc surfaces, and both the first contact plate (504) and the second contact plate (505) are provided with arc surfaces.
6. A textile system according to claim 3, characterized in that: The limiting frame (301) is rotatably connected to a lead screw (303), and a threaded sleeve (304) is threadedly connected to the lead screw (303). The moving block (401) is fixedly connected to the threaded sleeve (304).
7. A textile system according to claim 6, characterized in that: The limiting frame (301) is fixedly connected to a second motor (302), and the lead screw (303) is fixedly connected to the output shaft of the second motor (302).
8. A textile system according to claim 3, characterized in that: The threading tube (404) has tapered ends.
9. A textile system according to claim 1, characterized in that: The inner wall of the threading tube (404) is smooth.
10. A textile system textile method according to claim 3, characterized in that: The method includes the following steps: Step 1: Use two contact wheels (104) to wax the spun yarn; Step 2: Use a threading spool (404) to test the tensile strength of the spun yarn; Step 3: Use the take-up roller (306) to take up the yarn; Step 4: Install the yarn on the textile machine to weave the fabric.