Calibration test equipment for motor encoder

By designing a motor encoder calibration and testing device with a pressure-type detection, error-proof multi-directional clamping, and self-leveling mechanism, the problems of low versatility and insufficient attitude calibration of existing devices have been solved, and high-precision encoder testing has been achieved.

CN121898503APending Publication Date: 2026-04-21SUZHOU YUNRUICHUANG AUTOMATION TECHNOLOGY CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
SUZHOU YUNRUICHUANG AUTOMATION TECHNOLOGY CO LTD
Filing Date
2026-03-16
Publication Date
2026-04-21

AI Technical Summary

Technical Problem

Existing encoder testing equipment has a low degree of standardization and lacks orientation error prevention and attitude calibration designs, which leads to encoder placement deviations affecting the acquisition accuracy and test result accuracy.

Method used

A motor encoder calibration and testing device was designed, which includes a pressure-type detection mechanism, a multi-directional clamping mechanism for error prevention, and a self-leveling mechanism. The device ensures the correct position and orientation of the encoder through multi-directional clamping and attitude calibration, and performs self-testing of speed and angular displacement by combining a rotating component to ensure test accuracy.

Benefits of technology

It improves the accuracy and adaptability of encoder testing, can adapt to different encoder models, ensures precise alignment of the rotating component with the encoder shaft, and achieves high-precision speed and angular displacement testing.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a motor encoder calibration test device, which belongs to the technical field of encoder test, and comprises a cabinet, a press-down detection mechanism, an error-proof multi-directional clamping mechanism, an automatic leveling mechanism and a movable substrate, the autonomous leveling mechanism is mounted in the middle of the cabinet; the downward pressing type detection mechanism is installed on the rear side of the upper end of the movable base plate. The mistake-proof multi-directional clamping mechanism is installed on the front side of the upper end of the movable base plate. The mistake-proof multidirectional clamping mechanism comprises a bearing assembly, a self-locking separation type limiting assembly and a lateral limiting assembly. The bearing assembly is connected with the movable base plate. The lateral limiting assemblies are symmetrically installed on the front side and the rear side of the bearing assembly. The self-locking separation type limiting assembly is connected with the bearing assembly. Through the above mode, the rotating assembly can carry out self-test on the rotating speed and the angular displacement when the rotating assembly rotates, and the rotating speed and the angular displacement collected by the encoder to be tested are compared with the rotating speed and the angular displacement collected by the probe, so that whether the collection function of the encoder to be tested is normal or not is judged.
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Description

Technical Field

[0001] This invention relates to the field of encoder testing technology, and more specifically to a motor encoder calibration and testing device. Background Technology

[0002] As a core detection component for servo motors and stepper motors, motor encoders are key basic components in fields such as industrial automation, intelligent manufacturing, and new energy equipment. Their speed and angular displacement acquisition accuracy directly determines the control accuracy of the motor and the stability of equipment operation.

[0003] Chinese patent CN221549736U discloses an encoder testing device, including a frame, a platform in the middle of the frame, a detection drive assembly on the front of the platform, an oscilloscope box on the top rear side of the platform, an instrument compartment inside the frame below the platform, a wiring assembly on the top of the platform, an input platform extending out of the frame on the front side of the platform, and a display for displaying test information on the front top of the frame. The detection drive assembly includes a clamping assembly on the top of the platform, a clamping assembly on the platform, and a rotary drive assembly below the platform for driving the clamping assembly to rotate. However, this device still has the following problems in use: The device has a fixed-specification snap-fit ​​structure, which can only be used with a single type of encoder. It has low versatility and lacks orientation error prevention and attitude calibration design. Improper encoder placement can easily lead to poor contact between the acquisition probe and the data terminal, resulting in distorted test results. Furthermore, the device only acquires the output data of the encoder under test and cannot verify whether the test results are the same as the output of the drive device, thus failing to achieve accurate testing.

[0004] Based on this, the present invention designs a motor encoder calibration and testing device to solve the above problems. Summary of the Invention

[0005] In view of the above-mentioned shortcomings of the existing technology, the present invention provides a motor encoder calibration and testing device.

[0006] To achieve the above objectives, the present invention provides the following technical solution: A motor encoder calibration and testing device includes a cabinet, as well as a pressure-type testing mechanism, a fault-proof multi-directional clamping mechanism, a self-leveling mechanism, and a movable base plate. An autonomous leveling mechanism for controlling the horizontal position of the moving substrate is installed in the middle of the cabinet; A pressure-type testing mechanism for automatically testing whether the data reading status of the encoder is normal is installed on the upper rear side of the movable base plate; A multi-directional clamping mechanism for calibrating and clamping the encoder's position is installed on the upper front side of the movable base plate. The error-proof multi-directional clamping mechanism includes a load-bearing component, a self-locking separation limiting component, and a lateral limiting component; the load-bearing component is connected to the movable base plate; the lateral limiting components are symmetrically installed on the front and rear sides of the load-bearing component; the self-locking separation limiting component is connected to the load-bearing component; Furthermore, the pressing detection mechanism includes a pressing component and a rotating component; the pressing component is mounted on the upper end of the movable base plate; the rotating component is connected to the pressing component; Furthermore, the self-leveling mechanism includes a drive bolt, a leveling nut, a locking nut, and a fixing sleeve; multiple fixing sleeves are fixedly installed in a rectangular array at the lower end of the movable base plate; The lower ends of multiple drive bolts are arranged in a rectangular array and rotate in the middle of the cabinet; the leveling nut and the locking nut are both threadedly connected to the drive bolts; The upper end of the drive bolt is connected to the internal thread of the fixed sleeve rod; Furthermore, the supporting assembly includes a mounting frame and an annular fixing plate; the mounting frame is fixedly mounted on the upper end of the movable base plate; The mounting bracket has a receiving groove in the middle; the annular fixing plate is fixedly installed in the middle of the upper end of the mounting bracket; the annular fixing plate has symmetrical directional limiting slots on the left and right sides. The probe for data acquisition, which communicates with the encoder's data terminals, is fixedly installed on the upper left side of the annular mounting plate. Furthermore, the self-locking separation limiting assembly includes a contoured pressure plate, a driving inclined plate, a snap-fit ​​plate, and a reset spring; the upper end of the mounting bracket has multiple slots evenly spaced in a rectangular array; The lower end of the contour plate is slidably connected to multiple slots for limiting. The drive ramps are symmetrically fixed at the left and right ends of the mounting bracket; the upper end of the drive ramp is provided with a drive ramp surface; The snap-fit ​​plates are symmetrically rotated and installed at both ends of the profile pressure plate; the lower end of the snap-fit ​​plates is provided with a driven inclined surface that cooperates with the driving inclined surface. One end of the reset spring is fixedly connected to the snap-fit ​​plate; the other end of the reset spring is fixedly connected to the contour plate. Furthermore, by using a reset spring, the two locking plates on the left and right sides always tend to rotate downwards. Furthermore, the lateral limiting assembly includes a hydraulic cylinder, a pressure block, a support rotating plate, and adjusting rollers; the hydraulic cylinder is fixedly connected to the mounting bracket; the output end of the hydraulic cylinder is hinged to one end of the support rotating plate; one end of the pressure block is hinged to the upper outer shell of the hydraulic cylinder; and the other end of the support rotating plate is hinged to the middle of the pressure block. Adjusting rollers are rotatably installed at the ends of the two pressure blocks that are close to each other. Furthermore, the pressing assembly includes a vertical plate, a servo slide module, a linear guide module, and an integrated plate; the vertical plate is fixedly installed on the upper rear side of the movable base plate; the servo slide module is fixedly installed on the front end of the vertical plate; the guide rails of the linear guide module are symmetrically fixedly installed on the left and right sides of the front end of the vertical plate. The integrated board is fixedly connected to the moving end of the servo slide module and the sliders of the left and right linear guide rail modules. The integrated board is connected to the rotating assembly; Furthermore, the rotating assembly includes a test motor, a first coupling, a drive shaft, a test connecting block, a smart sensor, and a second coupling; the test motor is fixedly mounted on the upper front side of the integrated plate; the test connecting shaft is rotatably mounted on the middle front side of the integrated plate. The upper end of the test connecting shaft is connected to the output end of the test motor via a first coupling; the lower end of the test connecting shaft is connected to the drive shaft via a second coupling. The intelligent sensor used to monitor the rotational speed and angular displacement of the test connection shaft is fixedly installed in the middle of the front end of the integrated board; The drive shaft is rotatably mounted on the lower front side of the integrated board; the test connecting block is fixedly connected to the drive shaft; Furthermore, a countersunk hole is provided at the lower end of the test connector.

[0007] Compared with the prior art, the beneficial effects of this invention are as follows: 1. The loading robot puts the motor encoder to be tested into the carrier component, and the carrier component ensures that the position and orientation of the encoder are correct, ensuring that the motor encoder is always installed on the carrier component in the same state, preventing the influence on the test results and improving the accuracy of the test results. 2. The lateral limiting component moves towards the motor encoder from the front-to-back direction until it contacts and abuts against both ends of the motor encoder, thus performing a secondary calibration of the encoder's posture. Then, the self-locking, separable limiting component is installed onto the carrier component. The self-locking, separable limiting component automatically fixes itself to the carrier component and limits the left, right, and top sides of the motor encoder, further improving the accuracy of the test results. Furthermore, the lateral limiting component can also limit encoders of different sizes, offering a wide range of applications and further enhancing the device's practicality. 3. The pressing component controls the rotating component to move downwards until the rotating component connects with the encoder shaft. Then, the rotating component controls the encoder shaft to rotate. During the rotation, the rotating component can self-test its own rotation speed and angular displacement. By comparing the speed and angular displacement collected by the probe with those collected by the encoder under test, it can determine whether the encoder's acquisition function is normal. In addition, the operator can adjust the horizontal position of the movable base plate through the self-leveling mechanism to ensure that the rotating component can maintain precise alignment with the encoder shaft, further improving the testing accuracy of the encoder motor under test. Attached Figure Description

[0008] To more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the accompanying drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are merely some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without any creative effort.

[0009] Figure 1 A three-dimensional view of a motor encoder calibration and testing device according to the present invention. Figure 1 ; Figure 2 This is a front view of a motor encoder calibration and testing device according to the present invention; Figure 3 A three-dimensional view of a motor encoder calibration and testing device according to the present invention. Figure 2 ; Figure 4 A three-dimensional view of a motor encoder calibration and testing device according to the present invention. Figure 3 ; Figure 5 This is a perspective view of a motor encoder calibration and testing device of the present invention with a portion of its front cut away; Figure 6 for Figure 5 Enlarged view of point A in the middle; Figure 7 for Figure 5 Enlarged view of point B in the middle; Figure 8 for Figure 4 Enlarged view of point C in the middle.

[0010] The labels in the diagram represent: 1. Cabinet; 2. Downward-pressing testing mechanism; 21. Vertical plate; 22. Servo slide module; 23. Linear guide module; 24. Integrated board; 25. Test motor; 26. First coupling; 27. Drive shaft; 28. Test connecting block; 29. ​​Hollow shaft encoder; 210. Second coupling; 211. Test connecting shaft; 3. Error-proof multi-directional clamping mechanism; 31. Mounting bracket; 32. Receiving slot; 33. Directional limit slot 34. Hydraulic cylinder; 35. Pressure block; 36. Support rotating plate; 37. Adjusting roller; 38. Slot; 39. Contouring pressure plate; 310. Drive inclined plate; 311. Snap-fit ​​plate; 312. Driven inclined surface; 313. Reset spring; 314. Annular fixing plate; 315. Drive inclined surface; 4. Self-leveling mechanism; 41. Drive bolt; 42. Leveling nut; 43. Locking nut; 44. Fixing sleeve rod; 5. Movable base plate. Detailed Implementation

[0011] To make the objectives, technical solutions, and advantages of the embodiments of the present invention clearer, the technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of the present invention. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without creative effort are within the scope of protection of the present invention.

[0012] The terms "left," "right," "front," "back," "up," and "down" used in the following description refer to the orientation from the perspective of the front view.

[0013] Example 1: In some embodiments, please refer to the accompanying drawings. Figures 1-8 A motor encoder calibration and testing device includes a cabinet 1, a pressure-type testing mechanism 2, a fault-proof multi-directional clamping mechanism 3, an autonomous leveling mechanism 4, and a movable base plate 5. An autonomous leveling mechanism 4 for controlling the horizontal position of the movable base plate 5 is installed in the middle of the cabinet 1. The pressure-type detection mechanism 2, used for automatically testing whether the data reading status of the encoder is normal, is installed on the upper rear side of the movable base plate 5. The pressing detection mechanism 2 includes a pressing component and a rotating component; the pressing component is installed on the upper end of the movable base plate 5; the rotating component is connected to the pressing component; A multi-directional clamping mechanism 3 for calibrating and clamping the encoder's position is installed on the upper front side of the movable base plate 5. The error-proof multi-directional clamping mechanism 3 includes a bearing component, a self-locking separation limiting component, and a lateral limiting component; the bearing component is connected to the movable base plate 5; the lateral limiting components are symmetrically installed on the front and rear sides of the bearing component; the self-locking separation limiting component is connected to the bearing component; The carrier component is also equipped with a probe that communicates with the encoder data terminal for data acquisition; a central control unit (not shown in the diagram) is fixedly installed on the cabinet 1; the probe is connected to the central control unit for communication. In this invention, the loading robot places the motor encoder to be tested into the carrier component, and the carrier component ensures that the encoder is correctly positioned and oriented, ensuring that the motor encoder is always installed on the carrier component in the same state, preventing any impact on the test results and improving the accuracy of the test results. Then the lateral limiting component moves towards the motor encoder from the front and rear direction until the lateral limiting component contacts and abuts against the front and rear ends of the motor encoder, thereby achieving a secondary calibration of the encoder's posture. The self-locking separation limit component is then installed on the carrier component. The self-locking separation limit component will automatically fix itself on the carrier component and limit the left and right sides and the top of the motor encoder, further improving the accuracy of the test results. Furthermore, the lateral limiting component can also limit encoders of different sizes, making it adaptable to a wide range of applications and further enhancing the practicality of the device. Subsequently, the pressing component controls the rotating component to move downwards until the rotating component connects with the encoder shaft. Then, the rotating component controls the encoder shaft to rotate. During the rotation, the rotating component can self-test its own rotational speed and angular displacement. By comparing the rotational speed and angular displacement collected by the probe with those collected by the encoder under test, it can determine whether the encoder's acquisition function is normal. In addition, the operator can also adjust the horizontal position of the movable base plate 5 through the self-leveling mechanism 4 to ensure that the rotating component can maintain precise alignment with the encoder shaft, further improving the testing accuracy of the encoder under test.

[0014] Example 2: In some embodiments, such as Figures 4-8 As shown, in a preferred embodiment of the present invention, the self-leveling mechanism 4 includes a drive bolt 41, a leveling nut 42, a locking nut 43, and a fixing sleeve 44; a plurality of fixing sleeves 44 are fixedly installed in a rectangular array at the lower end of the movable base plate 5. The lower ends of multiple drive bolts 41 are arranged in a rectangular array and rotate in the middle of the cabinet 1; the leveling nut 42 and the locking nut 43 are both threadedly connected to the drive bolts 41. The upper end of the drive bolt 41 is connected to the internal thread of the fixed sleeve rod 44; In this invention, when it is necessary to calibrate the horizontal state of the movable base plate 5, the operator first uses a wrench to rotate the locking nut 43 to move it downward along the fixed sleeve 44, and then rotates the leveling nut 42 to move it upward along the fixed sleeve 44 until the leveling nut 42 and the locking nut 43 are pressed together in the middle of the fixed sleeve 44. If it is necessary to raise the height of the movable base plate 5, continue to turn the leveling nut 42. At this time, the leveling nut 42 will be blocked by the locking nut 43, so that the fixing sleeve rod 44 will rotate with the leveling nut 42. At this time, the fixing sleeve rod 44 will drive the driving bolt 41 to move the movable base plate 5 upward. Similarly, when it is necessary to lower the height of the movable base plate 5, the locking nut 43 is turned so that the fixing sleeve rod 44 rotates in the opposite direction, so that the fixing sleeve rod 44 drives the driving bolt 41 to move the movable base plate 5 downward. This ensures that the encoder under test, placed on the movable base plate 5, remains horizontal, thereby guaranteeing the accuracy of the test results. The supporting component includes a mounting frame 31 and an annular fixing plate 314; the mounting frame 31 is fixedly installed on the upper end of the movable base plate 5; the middle of the mounting frame 31 is provided with a receiving groove 32 for accommodating the encoder housing; the annular fixing plate 314 is fixedly installed on the upper middle part of the mounting frame 31; the left and right sides of the annular fixing plate 314 are symmetrically provided with directional limiting grooves 33 for distinguishing the orientation of the encoder. The probe for data acquisition, which is connected to the encoder data terminal, is fixedly installed on the upper left side of the annular fixing plate 314; In this invention, the loading robot places the motor encoder to be tested into the receiving slot 32, and the data terminals on the encoder are plugged into the annular fixing plate 314; and through the directional limiting slot 33, it ensures that the motor encoder is always installed on the bearing component in the same state, preventing the test results from being affected and improving the accuracy of the test results. Then the lateral limiting component moves towards the motor encoder from the front and rear direction until the lateral limiting component contacts and abuts against the front and rear ends of the motor encoder, thereby achieving a secondary calibration of the encoder's posture. The self-locking separation limit component is then installed on the carrier component. The self-locking separation limit component will automatically fix itself on the carrier component and limit the left and right sides and the top of the motor encoder, further improving the accuracy of the test results. Furthermore, the lateral limiting component can also limit encoders of different sizes, making it adaptable to a wide range of applications and further enhancing the practicality of the device. like Figure 7 and Figure 8As shown, the self-locking separation limiting assembly includes a contoured pressure plate 39, a driving inclined plate 310, a snap-fit ​​plate 311, and a reset spring 313; the upper end of the mounting bracket 31 has multiple slots 38 arranged in a rectangular array at equal intervals. The lower end of the contour plate 39 is slidably connected to multiple slots 38 for limiting; The drive ramp 310 is symmetrically fixed at both ends of the mounting bracket 31; the upper end of the drive ramp 310 is provided with a drive ramp 315. The snap-fit ​​plate 311 is symmetrically rotated and installed at both ends of the contour pressure plate 39; the lower end of the snap-fit ​​plate 311 is provided with a driven inclined surface 312 that cooperates with the driving inclined surface 315. One end of the reset spring 313 is fixedly connected to the snap-fit ​​plate 311; the other end of the reset spring 313 is fixedly connected to the contour plate 39. The reset spring 313 ensures that the two locking plates 311 on the left and right always tend to rotate downwards. The lateral limiting assembly includes a hydraulic cylinder 34, a pressure block 35, a support rotating plate 36, and an adjusting roller 37; the hydraulic cylinder 34 is fixedly connected to the mounting bracket 31; the output end of the hydraulic cylinder 34 is hinged to one end of the support rotating plate 36; one end of the pressure block 35 is hinged to the upper outer shell of the hydraulic cylinder 34; and the other end of the support rotating plate 36 is hinged to the middle of the pressure block 35. An adjusting roller 37 is rotatably installed at one end of the two pressure blocks 35 that are close to each other; In this invention, after the encoder is placed in the receiving slot 32, the hydraulic cylinder 34 works to push the support rotating plate 36 to rotate upward. The upward movement of the support rotating plate 36 will drive the pressure block 35 to rotate upward around the hinge point with the hydraulic cylinder 34. During the rotation process, the adjusting rollers 37 installed at the close end of the two pressure blocks 35 will contact the front and rear ends of the encoder to be tested, so as to realize the secondary calibration of the encoder's posture until the front and rear adjusting rollers 37 are pressed against the encoder. Then the contour plate 39 is inserted downward along the slot 38. During the movement, the driving slope 315 at the upper end of the driving slope 310 will contact the driven slope 312 at the lower end of the snap-fit ​​plate 311, thereby controlling the snap-fit ​​plate 311 to rotate upward around the hinge point with the contour plate 39. Until the driven inclined plane 312 separates from the driving inclined plane 315, the reset spring 313 returns to its original position, causing the snap-fit ​​plate 311 to rotate downwards and reset, so that the snap-fit ​​plate 311 snaps into the driving inclined plate 310, thereby fixing the contour plate 39; and the contour plate 39 also limits and fixes the upper end of the encoder, further improving the accuracy of the test results.

[0015] Example 3: In some embodiments, such as Figures 4-6As shown, in a preferred embodiment of the present invention, the pressing assembly includes a vertical plate 21, a servo slide module 22, a linear guide module 23, and an integrated plate 24; the vertical plate 21 is fixedly installed on the upper rear side of the movable base plate 5; the servo slide module 22 is fixedly installed on the front end of the vertical plate 21; the guide rails of the linear guide module 23 are symmetrically fixedly installed on the left and right sides of the front end of the vertical plate 21. The integrated board 24 is fixedly connected to the moving end of the servo slide module 22 and the slider of the left and right linear guide rail module 23; Integrated board 24 is connected to the rotating assembly; The rotating assembly includes a test motor 25, a first coupling 26, a drive shaft 27, a test connecting block 28, a smart sensor, and a second coupling 210; the test motor 25 is fixedly mounted on the upper front end of the integrated plate 24; the test connecting shaft 211 is rotatably mounted on the middle front end of the integrated plate 24. The upper end of the test connecting shaft 211 is connected to the output end of the test motor 25 via the first coupling 26; the lower end of the test connecting shaft 211 is connected to the drive shaft 27 via the second coupling 210. A smart sensor for monitoring the rotational speed and angular displacement of the test connection shaft 211 is fixedly mounted in the middle of the front end of the integrated board 24; The intelligent sensor uses a hollow shaft encoder 29; the hollow shaft encoder 29 uses mature technology in the industry, such as the Autonics E80H series hollow shaft encoder. The drive shaft 27 is mounted on the lower front end of the integrated plate 24. The test connection block 28 is fixedly connected to the drive shaft 27; the lower end of the test connection block 28 has a countersunk hole for connecting to the encoder shaft under test; The inner wall of the countersunk hole is provided with textures to increase the friction with the shaft of the encoder under test; In this invention, the servo slide module 22 controls the integrated board 24 to move downward along the linear guide module 23, thereby causing the test connection block 28 to move downward until the countersunk hole at the lower end of the test connection block 28 is inserted into the shaft of the encoder to be tested. Subsequently, the test motor 25 controls the first coupling 26 to drive the test connecting shaft 211 to rotate, and the test connecting shaft 211 drives the drive shaft 27 to rotate through the second coupling 210, thereby causing the shaft of the encoder under test to rotate. During rotation, the hollow shaft encoder 29 can perform self-testing on the rotational speed and angular displacement of the test connecting shaft 211. By comparing the rotational speed and angular displacement collected by the probe with those collected by the encoder under test, it can determine whether the acquisition function of the encoder under test is normal, thereby further improving the test accuracy of the encoder under test.

[0016] The above embodiments are only used to illustrate the technical solutions of the present invention, and are not intended to limit it. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions will not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of the present invention.

Claims

1. A motor encoder calibration and testing device, comprising a cabinet (1), characterized in that: It also includes a pressure-type detection mechanism (2), a fault-proof multi-directional clamping mechanism (3), an autonomous leveling mechanism (4), and a movable base plate (5); An autonomous leveling mechanism (4) for controlling the horizontal position of the active base plate (5) is installed in the middle of the cabinet (1); The pressure-type detection mechanism (2) for automatically testing whether the data reading status of the encoder is normal is installed on the upper rear side of the movable base plate (5); The error-proof multi-directional clamping mechanism (3) used to calibrate and clamp the encoder is installed on the upper front side of the movable base plate (5). The error-proof multi-directional clamping mechanism (3) includes a bearing component, a self-locking separation limiting component and a lateral limiting component; the bearing component is connected to the movable base plate (5); the lateral limiting components are symmetrically installed on the front and rear sides of the bearing component; the self-locking separation limiting component is connected to the bearing component.

2. The motor encoder calibration and testing equipment according to claim 1, characterized in that, The pressure-type detection mechanism (2) includes a pressure component and a rotation component; the pressure component is installed on the upper end of the movable base plate (5); the rotation component is connected to the pressure component.

3. The motor encoder calibration and testing equipment according to claim 2, characterized in that, The self-leveling mechanism (4) includes a drive bolt (41), a leveling nut (42), a locking nut (43), and a fixing sleeve (44); multiple fixing sleeves (44) are fixedly installed in a rectangular array at the lower end of the movable base plate (5). The lower ends of multiple drive bolts (41) are arranged in a rectangular array and rotated in the middle of the cabinet (1); the leveling nut (42) and the locking nut (43) are both threadedly connected to the drive bolts (41); The upper end of the drive bolt (41) is connected to the internal thread of the fixed sleeve (44).

4. The motor encoder calibration and testing equipment according to claim 3, characterized in that, The supporting component includes a mounting bracket (31) and an annular fixing plate (314); the mounting bracket (31) is fixedly installed on the upper end of the movable base plate (5); The mounting bracket (31) has a receiving groove (32) in the middle; the annular fixing plate (314) is fixedly installed in the middle of the upper end of the mounting bracket (31); the annular fixing plate (314) has symmetrical directional limiting grooves (33) on the left and right sides. The probe for data acquisition, which is connected to the encoder data terminal, is fixedly installed on the upper left side of the annular fixing plate (314).

5. The motor encoder calibration and testing equipment according to claim 4, characterized in that, The self-locking separation limiting assembly includes a contoured pressure plate (39), a driving inclined plate (310), a snap-fit ​​plate (311), and a reset spring (313); the upper end of the mounting bracket (31) is provided with multiple slots (38) in a rectangular array at equal intervals. The lower end of the contour plate (39) is slidably connected to multiple slots (38); The drive ramp (310) is symmetrically fixed at the left and right ends of the mounting bracket (31); the upper end of the drive ramp (310) is provided with a drive ramp (315); The snap-fit ​​plate (311) is symmetrically rotated and installed at the left and right ends of the profile pressure plate (39); the lower end of the snap-fit ​​plate (311) is provided with a driven inclined surface (312) that cooperates with the driving inclined surface (315). One end of the reset spring (313) is fixedly connected to the snap-fit ​​plate (311); the other end of the reset spring (313) is fixedly connected to the contour plate (39).

6. The motor encoder calibration and testing equipment according to claim 5, characterized in that, The reset spring (313) ensures that the two locking plates (311) on the left and right sides always tend to rotate downwards.

7. The motor encoder calibration and testing equipment according to claim 6, characterized in that, The lateral limiting assembly includes a hydraulic cylinder (34), a pressure block (35), a support rotating plate (36), and an adjusting roller (37); the hydraulic cylinder (34) is fixedly connected to the mounting bracket (31); the output end of the hydraulic cylinder (34) is hinged to one end of the support rotating plate (36); one end of the pressure block (35) is hinged to the upper outer shell of the hydraulic cylinder (34); the other end of the support rotating plate (36) is hinged to the middle of the pressure block (35); Adjustment rollers (37) are rotatably installed at the ends of the two pressure blocks (35) that are close to each other.

8. The motor encoder calibration and testing equipment according to claim 7, characterized in that, The pressing assembly includes a vertical plate (21), a servo slide module (22), a linear guide module (23), and an integrated plate (24); the vertical plate (21) is fixedly installed on the upper rear side of the movable base plate (5); the servo slide module (22) is fixedly installed on the front end of the vertical plate (21); the guide rails of the linear guide module (23) are symmetrically fixedly installed on the left and right sides of the front end of the vertical plate (21); The integrated board (24) is fixedly connected to the moving end of the servo slide module (22) and the slider of the left and right linear guide rail module (23); The integrated board (24) is connected to the rotating assembly.

9. The motor encoder calibration and testing equipment according to claim 8, characterized in that, The rotating assembly includes a test motor (25), a first coupling (26), a drive shaft (27), a test connecting block (28), a smart sensor, and a second coupling (210); the test motor (25) is fixedly mounted on the upper front end of the integrated plate (24); the test connecting shaft (211) is rotatably mounted on the middle front end of the integrated plate (24); The upper end of the test connecting shaft (211) is connected to the output end of the test motor (25) via the first coupling (26); the lower end of the test connecting shaft (211) is connected to the drive shaft (27) via the second coupling (210). The smart sensor used to monitor the rotational speed and angular displacement of the test connection shaft (211) is fixedly installed in the middle of the front end of the integrated board (24); The drive shaft (27) is rotatably mounted on the lower front end of the integrated plate (24); the test connection block (28) is fixedly connected to the drive shaft (27).

10. The motor encoder calibration and testing equipment according to claim 9, characterized in that, The lower end of the test connection block (28) has a countersunk hole.

Citation Information

Patent Citations

  • Encoder testing device

    CN221549736U