Equipment and method for processing aronia melanocarpa fruit wine
The integrated crushing, mixing, and sterilization process solves the problems of insufficient mixing and lack of sterilization in the processing of black chokeberry wine, achieving efficient fermentation and safe fruit wine production, and reducing production costs.
Patent Information
- Application Number
- CN202410054182.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-15
- Publication Date
- 2026-04-24
AI Technical Summary
Existing black chokeberry wine processing equipment suffers from insufficient stirring during fermentation, which easily generates bubbles. Furthermore, the lack of sterilization treatment for the wine leads to microbial growth, affecting the quality and safety of the wine.
An integrated device combining crushing, stirring, filtering, and sterilization was designed. It uses an active crushing roller and a driven crushing roller for crushing, a rotating rod to drive the stirring blades for tumbling and stirring, a heat-conducting plate and a heat exchanger for sterilization, and a vibrating plate and a scraper to clean the filter plate, ensuring that the fruit wine is fully fermented and that microorganisms are killed.
It improves fermentation efficiency, prevents bubble formation, ensures stable fruit wine quality, reduces production costs, simplifies processing procedures, and enhances the processing efficiency and safety of black chokeberry wine.
Smart Images

Figure CN121914831A_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of fruit wine processing technology, specifically to a processing equipment and method for black chokeberry fruit wine. Background Technology
[0002] Aronia melanocarpa is a berry fruit with rich nutritional and medicinal value. Its fruit contains abundant antioxidants, vitamins, and minerals. In recent years, with the increasing demand for health foods, Aronia melanocarpa fruit wine has received widespread attention as a health beverage.
[0003] Chinese patent CN213596252U discloses a brewing apparatus for black chokeberry wine, comprising a tank and a filter box. The tank has a jacket fitted over its outer surface. An inlet pipe is fixedly installed on the upper side of one side of the jacket, and an outlet pipe is fixedly installed on the lower side of the other side. A motor is fixedly installed at the upper end of the tank, and a rotating shaft is fixedly connected to the output end of the motor. A stirring blade is fixedly connected to the outer surface of the rotating shaft, and a scraper is fixedly connected to one end of the stirring blade. A discharge pipe is fixedly connected to the middle of the lower end of the tank. The filter box is located below the tank, and a first filter screen and a second filter screen are fixedly installed inside the filter box. A collection funnel is fixedly installed inside the filter box below the second filter screen.
[0004] The above solution can improve the efficiency of the brewing equipment and facilitate its cleaning after use, making it practical. However, the following problems still exist:
[0005] 1. When fermenting black chokeberry fruit, simply stirring it with a stirring leaf will not fully stir the fruit, and bubbles may be generated during the stirring process, which will affect the fermentation effect of the black chokeberry fruit.
[0006] 2. When the black chokeberry fruit wine is produced, it is not sterilized. This may cause the microorganisms present in the fruit wine to continue to multiply, resulting in the fruit wine becoming sour, spoiled, or even producing harmful substances, affecting the taste and safety of the fruit wine.
[0007] Therefore, it is essential to design a practical black chokeberry wine processing equipment and method that simplifies the process by integrating crushing, fermentation, filtration, and sterilization, thereby significantly reducing production costs, improving processing efficiency, and ensuring stable product quality. Summary of the Invention
[0008] To address the shortcomings of existing technologies, this invention provides a processing device and method for black chokeberry fruit wine.
[0009] To achieve the above objectives, the present invention provides the following technical solution:
[0010] A processing device for black chokeberry wine includes a tank body; a feeding hopper disposed on the top surface of the tank body; and a fermentation tank fixedly disposed on the inner wall of the tank body. The tank body is equipped with a processing mechanism, which includes a crushing section, a stirring section, and a filtering section. The crushing section includes a driving crushing roller and a driven crushing roller, both disposed on the inner wall of the feeding hopper and rotatably connected to it. The rear end shafts of both the driving and driven crushing rollers rotatably penetrate the inner wall of the feeding hopper and extend to the rear end of the feeding hopper. Two meshing gears are fixedly disposed on the rear end shafts of both the driving and driven crushing rollers. The stirring section includes a rotating rod. A cylindrical body is fixedly mounted on the surface. Multiple fixed sleeves are provided inside the cylindrical body, and the inner walls of each fixed sleeve are rotatably connected to the surface of a rotating rod. A shaped slide rail is provided on the surface of each fixed sleeve. A stirring blade is provided on the cylindrical body, and a rotating shaft is fixedly mounted at one end of each stirring blade. One end of the rotating shaft rotatably penetrates the surface of the cylindrical body and extends into the body. The filtration section includes a fixed frame, a filter plate is fixedly mounted on the inner wall of the fixed frame, a sliding rod is provided on the fixed frame, and a vibrating plate is provided below the fixed frame. Several anti-clogging tips that match the filter holes of the filter plate are fixedly mounted on the top surface of the vibrating plate. The sliding rod slides through the surfaces of the fixed frame and the vibrating plate. A cleaning assembly is provided inside the fixed frame.
[0011] According to the above technical solution, a fixed base is fixedly installed on the top surface of the tank, a motor is fixedly installed on the top surface of the fixed base, a rotating rod is fixedly installed on the front side of the rotating shaft of the motor, a fixed plate is rotatably connected to the front side of the rotating rod, the bottom surface of the fixed plate is fixedly connected to the top surface of the tank, the front end shaft of the active crushing roller rotatably extends through the inner wall of the feed hopper to the outer end of the feed hopper, and pulleys are fixedly installed on both the front end shaft and the rotating rod surface of the active crushing roller, and the two pulleys are connected by belt drive.
[0012] According to the above technical solution, a worm gear is fixedly provided on the surface of the rotating rod, a worm is provided on the top surface of the rotating rod, the top surface of the rotating rod rotatably penetrates the inner wall of the tank and is fixedly connected to the bottom surface of the worm, the worm gear meshes with the worm, a rotating sleeve is rotatably connected to the surface of the rotating rod, a fixing ring is fixedly provided on the inner wall of the fermentation tank, and multiple fixing rods are fixedly provided between the rotating sleeve and the fixing ring.
[0013] According to the above technical solution, one end of the rotating shaft is rotatably connected to a swing plate, one end of the swing plate is fixedly provided with a sliding column, the sliding column is slidably connected to the inner wall of the irregular slide rail, a linkage plate is provided on the rotating shaft, and multiple rotating shafts rotatably penetrate the surface of the linkage plate.
[0014] According to the above technical solution, two mounting sleeves are fixedly installed on the rotating rod, and a connecting rod is fixedly installed on each of the two mounting sleeves. A scraper is fixedly installed at one end of the connecting rod. Mounting sleeves two and three are fixedly installed on the rotating rod. An inclined scraper is fixedly installed on the mounting sleeve two, and a reinforcing rod is fixedly installed between the inclined scraper and the mounting sleeve three.
[0015] According to the above technical solution, a fixing frame is fixedly installed on the top surface of the slide rod, a sealing protective shell is fixedly installed on the top surface of the fixing frame, a vibration motor is fixedly installed on the inner wall of the sealing protective shell, a fixing block is fixedly installed on the inner wall of the tank, a limit block is provided on the bottom surface of the slide rod, the bottom surface of the slide rod slides through the fixing block and is fixedly connected to the top surface of the limit block, and a spring one and a spring two are sleeved on the surface of the slide rod, the spring one is fixedly installed between the vibration plate and the fixing block, and the spring two is fixedly installed between the fixing block and the limit block.
[0016] According to the above technical solution, the cleaning component inside the fixed frame includes a connecting plate. A scraper and a brush are fixedly installed on the bottom surface of the connecting plate. A groove for receiving the connecting plate is opened in the inner wall of the fixed frame. A through groove is opened in the inner wall of the fixed frame. A discharge port communicating with the through groove is opened on the right side of the tank. A connecting rod is fixedly installed on the right side of the connecting plate. A sealing plate is fixedly installed on the right side of the connecting rod. The surface of the sealing plate is slidably connected to the inner wall of the through groove. An installation plate is fixedly installed on the right side of the sealing plate. The surface of the installation plate is slidably connected to the inner wall of the discharge port. A handle is fixedly installed on the right side of the installation plate. Two buckle plates are rotatably connected to the right side of the installation plate. Two clamping rods are fixedly installed on the right side of the tank. The clamping slots of the two buckle plates are respectively engaged with the surfaces of the two clamping rods.
[0017] According to the above technical solution, a heat-conducting plate is fixedly installed on the inner wall of the tank, and a sterilization chamber is formed between the heat-conducting plate and the vibration plate. A heat exchanger is fixedly installed on the left side of the tank, and the circulation pipe of the heat exchanger passes through the tank and is located below the heat-conducting plate.
[0018] According to the above technical solution, a feeding pipe is provided on the top surface of the tank, extending through the top surface of the tank into the fermentation tank. A discharge pipe is connected to the bottom surface of the fermentation tank, and a solenoid valve is provided on the discharge pipe. A discharge pipe is connected to the right side of the tank. A control panel is fixedly provided on the front side of the tank. A water injection pipe is connected to the left side of the tank. A drain pipe is connected to the right side of the tank. A partition is fixedly provided on the inner wall of the tank. A heating chamber is formed between the fermentation tank, the tank body, and the partition. A temperature sensor is fixedly provided on the inner wall of the heating chamber.
[0019] Based on the above-described black chokeberry wine processing equipment, this invention also proposes a black chokeberry wine processing method, comprising the following steps:
[0020] Step 1: Use the crushing section to crush the cleaned black chokeberry fruit raw material;
[0021] Step 2: Use the stirring unit to stir and ferment the crushed black chokeberry fruit. During the fermentation process, hot water is injected into the heating chamber through the water injection pipe, and the internal temperature of the heating chamber is controlled by the temperature sensor to improve the fermentation efficiency of the black chokeberry fruit.
[0022] Step 3: Filter the fermented black chokeberry fruit using the filtration section;
[0023] Step 4: Use a heat exchanger to heat the heat plate to a certain temperature and maintain this temperature for a period of time to kill bacteria, yeast and mold and other microorganisms in the black chokeberry wine. Then cool the wine to a certain temperature and maintain this temperature for a period of time to ensure that the wine is cooled quickly after heating, so that all microorganisms are completely killed.
[0024] Step 5: Open the discharge pipe valve to process the processed black chokeberry fruit wine, and use the cleaning component to clean and collect the fruit residue on the filter plate.
[0025] Compared with the prior art, the beneficial effects of the present invention are as follows:
[0026] 1. In this invention, a rotating rod drives the cylinder to rotate, and the stirring blades rotate with the cylinder. Simultaneously, a sliding column slides along the inner wall of an irregularly shaped slide rail on the surface of the fixed sleeve. The irregular shape of the slide rail causes the sliding column to drive the swing plate to swing as it slides, thereby enabling the rotating shaft to drive the stirring blades to tumble and swing. This causes the stirring blades to continuously tumble and swing while rotating. Through the setting of the linkage plate, multiple rotating shafts are synchronously linked, thereby enabling multiple sets of stirring blades to rotate synchronously. The stirring blades begin to uniformly stir the broken black chokeberry fruit in the fermentation tank to promote the fermentation of black chokeberry fruit. At the same time, the continuous tumbling and swinging of the stirring blades can disperse the raw materials, effectively preventing the generation of air bubbles during the stirring process, and improving the stirring effect and fermentation efficiency of black chokeberry fruit.
[0027] 2. In this invention, the filtered black chokeberry wine is stored in a sterilization chamber above a heat-conducting plate through the filtration section. The heat-conducting plate is heated to a certain temperature by a heat exchanger and maintained at this temperature for a period of time to kill bacteria, yeast, mold, and other microorganisms. The wine is then cooled to a certain temperature and maintained at this temperature for a period of time. This rapid cooling after heating ensures that all microorganisms are completely killed, preventing the continued reproduction of microorganisms in the wine, which could lead to souring, spoilage, or even the production of harmful substances, affecting the taste and safety of the wine.
[0028] 3. In this invention, the output shaft of the motor drives the rotating rod to rotate. Under the transmission of the belt pulley, the active crushing roller starts to rotate. Then, under the meshing of two gears, the driven crushing roller and the active crushing roller rotate in opposite directions, thereby crushing the black chokeberry fruit. The crushed black chokeberry fruit can promote the fermentation of black chokeberry wine and improve the processing efficiency of black chokeberry wine.
[0029] 4. In this invention, the rotating rod drives the two mounting sleeves to rotate, thereby enabling the scraper plate to rotate. The scraper plate can scrape off the black chokeberry residue adhering to the inner wall of the fermentation tank, allowing the black chokeberry to be fully stirred and fermented. When the black chokeberry is being fed, the scraper plate and the inclined scraper plate can completely scrape off the black chokeberry residue adhering to the inner wall of the fermentation tank, preventing the black chokeberry from remaining and causing waste.
[0030] 5. In this invention, a vibrating motor inside a sealed protective shell drives a vibrating plate to vibrate under the action of a fixed frame and a sliding rod. With the setting of a fixed block, a limiting block, spring one, and spring two, the vibrating plate can only vibrate up and down. The anti-clogging tip set on the top surface of the vibrating plate will clear the filter holes of the filter plate during vibration, thereby preventing the filter plate from being blocked by raw materials, so that black chokeberry fruit can be filtered efficiently.
[0031] 6. In this invention, by flipping the buckle plate to release the limit, and then pulling the handle to pull the mounting plate, the connecting rod drives the connecting plate to be pulled outward. When the connecting plate moves, the scraper and brush at the bottom can scrape the black chokeberry fruit residue on the filter plate outward, which is convenient for cleaning the filter plate and can also collect the black chokeberry fruit residue.
[0032] 7. This invention simplifies the processing flow of black chokeberry wine by adopting an integrated design of crushing, fermentation, filtration and sterilization, greatly reducing production costs, improving the processing efficiency of black chokeberry wine, and ensuring stable product quality. Attached Figure Description
[0033] The accompanying drawings are provided to further illustrate the invention and form part of the specification. They are used together with the embodiments of the invention to explain the invention and do not constitute a limitation thereof.
[0034] In the attached diagram:
[0035] Figure 1 This is a schematic diagram of the overall three-dimensional structure of the present invention;
[0036] Figure 2 This is a three-dimensional sectional view of the tank body of the present invention.
[0037] Figure 3 This is a three-dimensional structural cross-sectional view of the fermenter of the present invention;
[0038] Figure 4 This is a three-dimensional structural diagram of the stirring section of the present invention;
[0039] Figure 5 This is a three-dimensional sectional view of the cylindrical structure of the present invention;
[0040] Figure 6 This is the invention Figure 5 Enlarged view of the structure at point A in the middle;
[0041] Figure 7 This is a three-dimensional structural diagram of the filter section of the present invention;
[0042] Figure 8 This is a schematic diagram of the three-dimensional structure of the filter plate of the present invention;
[0043] Figure 9 This is the invention Figure 8 Enlarged view of the structure at point B;
[0044] Figure 10 This is a three-dimensional structural diagram of the heat-conducting plate of the present invention.
[0045] In the diagram: 1. Tank body; 2. Feed hopper; 3. Fermentation tank; 4. Feeding pipe; 5. Discharge pipe; 6. Outlet pipe; 7. Control panel; 8. Processing mechanism; 81. Crushing section; 82. Stirring section; 83. Filtering section; 801. Fixed base; 802. Motor; 803. Rotating rod; 804. Fixed plate; 805. Pulley; 806. Active crushing roller; 807. Driven crushing roller; 808. Gear; 809. Worm gear; 810. Rotating rod; 811. Worm; 812. Rotating sleeve; 813. Fixed rod; 814. Fixed ring; 815. Cylinder body; 816. Fixed sleeve; 817. Irregular slide rail; 818. Sliding column; 819. Swing plate; 820. Rotating shaft; 821. Stirring blade; 822. Linkage plate; 82 3. Mounting sleeve one; 824. Connecting rod; 825. Scraper; 826. Mounting sleeve two; 827. Mounting sleeve three; 828. Slanted scraper; 829. Reinforcing rod; 830. Fixing frame; 831. Filter plate; 832. Sliding rod; 833. Fixing bracket; 834. Sealing protective shell; 835. Vibrating plate; 836. Anti-clogging tip; 837. Fixing block; 838. Limiting block; 839. Spring one; 840. Spring two; 841. Connecting plate; 842. Scraper; 843. Brush; 844. Connecting rod; 845. Sealing plate; 846. Mounting plate; 847. Pull handle; 848. Buckle plate; 849. Heat conducting plate; 850. Heat exchanger; 9. Water injection pipe; 10. Drain pipe; 11. Temperature sensor; 12. Partition. Detailed Implementation
[0046] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0047] To better understand the above technical solutions, the following will provide a detailed explanation of the technical solutions in conjunction with the accompanying drawings and specific implementation methods.
[0048] Example 1
[0049] Combination Figure 1-10The present invention provides a technical solution: a black chokeberry wine processing device, comprising a tank 1; a feeding hopper 2 disposed on the top surface of the tank 1; a fermentation tank 3 fixedly disposed on the inner wall of the tank 1; a feeding pipe 4 disposed on the top surface of the tank 1, the feeding pipe 4 extending through the top surface of the tank 1 into the fermentation tank 3; a discharge pipe 5 disposed on the bottom surface of the fermentation tank 3, a solenoid valve disposed on the discharge pipe 5; a discharge pipe 6 disposed on the right side of the tank 1; a control panel 7 fixedly disposed on the front of the tank 1; a water injection pipe 9 disposed on the left side of the tank 1; a drain pipe 10 disposed on the right side of the tank 1; a partition 12 fixedly disposed on the inner wall of the tank 1; a heating chamber formed between the fermentation tank 3, the tank 1, and the partition 12; a temperature sensor 11 fixedly disposed on the inner wall of the heating chamber; and a processing mechanism 8 disposed on the tank 1, the processing mechanism 8 comprising a crushing part 81, a stirring part 82, and a filtering part 83.
[0050] See Figure 3 Furthermore, the crushing section 81 includes a driving crushing roller 806 and a driven crushing roller 807. Both the driving and driven crushing rollers 806 and 807 are disposed on the inner wall of the feed hopper 2 and are rotatably connected to the inner wall of the feed hopper 2. The rear end shafts of both the driving and driven crushing rollers 806 and 807 rotatably penetrate the inner wall of the feed hopper 2 and extend to the rear end of the feed hopper 2. Two meshing gears 808 are fixedly mounted on the rear end shafts of the driving and driven crushing rollers 806 and 807, respectively. A fixed surface on the top of the tank 1 is provided with… A fixed base 801 is provided, and a motor 802 is fixedly installed on the top surface of the fixed base 801. A rotating rod 803 is fixedly installed on the front side of the rotating shaft of the motor 802. A fixed plate 804 is rotatably connected to the front side of the rotating rod 803. The bottom surface of the fixed plate 804 is fixedly connected to the top surface of the tank body 1. The front end shaft of the active crushing roller 806 rotates through the inner wall of the feed hopper 2 and extends to the outer end of the feed hopper 2. Pulleys 805 are fixedly installed on both the front end shaft of the active crushing roller 806 and the surface of the rotating rod 803. The two pulleys 805 are connected by belt drive.
[0051] Furthermore, the output shaft of the motor 801 drives the rotating rod 803 to rotate, and under the transmission of the belt pulley 805, the active crushing roller 806 starts to rotate. Then, under the meshing of the two gears 808, the driven crushing roller 807 and the active crushing roller 806 rotate in opposite directions, thereby allowing the black chokeberry fruit to be crushed. The crushed black chokeberry fruit can promote the fermentation of black chokeberry wine and improve the processing efficiency of black chokeberry wine.
[0052] See Figures 3-6Furthermore, the stirring unit 82 includes a rotating rod 810, a cylinder 815 fixedly mounted on the surface of the rotating rod 810, and multiple fixed sleeves 816 inside the cylinder 815. The inner walls of the multiple fixed sleeves 816 are rotatably connected to the surface of the rotating rod 810. The surface of the fixed sleeves 816 is provided with irregularly shaped slide rails 817. A stirring blade 821 is provided on the cylinder 815, and a rotating shaft 820 is fixedly mounted on one end of the stirring blade 821. One end of the rotating shaft 820 rotatably penetrates the surface of the cylinder 815 and extends into the cylinder 815. A worm gear 809 is fixedly mounted on the surface of the rotating rod 803, and a worm 811 is provided on the top surface of the rotating rod 810. The top surface of the rotating rod 810 rotatably penetrates the inner wall of the tank 1 and is fixedly connected to the bottom surface of the worm 811. The worm gear 809 meshes with the worm 811. A rotating sleeve 812 is rotatably connected to the surface of the rotating rod 810. The inner wall of the fermentation tank 3 is fixed. A fixed ring 814 is provided, and multiple fixed rods 813 are fixedly provided between the rotating sleeve 812 and the fixed ring 814. One end of the rotating shaft 820 is rotatably connected to a swing plate 819, and one end of the swing plate 819 is fixedly provided with a sliding column 818. The sliding column 818 is slidably connected to the inner wall of the irregular slide rail 817. A linkage plate 822 is provided on the rotating shaft 820, and multiple rotating shafts 820 rotatably pass through the surface of the linkage plate 822. Two mounting sleeves 823 are fixedly provided on the rotating rod 810, and a connecting rod 824 is fixedly provided on each of the two mounting sleeves 823. A scraper 825 is fixedly provided at one end of the connecting rod 824. A mounting sleeve 826 and a mounting sleeve 827 are fixedly provided on the rotating rod 810. An inclined scraper 828 is fixedly provided on the mounting sleeve 826, and a reinforcing rod 829 is fixedly provided between the inclined scraper 828 and the mounting sleeve 827.
[0053] Furthermore, the rotating rod 810 drives the cylinder 815 to rotate, and the stirring blades 821 rotate with the cylinder 815. Simultaneously, the sliding column 818 slides along the inner wall of the irregularly shaped slide rail 817 on the surface of the fixed sleeve 816. The irregular shape of the slide rail 817 causes the sliding column 818 to drive the swing plate 819 to swing, thereby enabling the rotating shaft 820 to drive the stirring blades 821 to tumble and swing. This causes the stirring blades 821 to continuously tumble and swing while rotating. Through the linkage plate 822, multiple rotating shafts 820 are synchronously linked, resulting in multiple sets of stirring blades 821 rotating synchronously. The stirring blades 821 begin to evenly stir the broken black chokeberry fruits in the fermentation tank 3. The mixing blades 821 continuously tumble and oscillate to disperse the raw materials, effectively preventing air bubbles from forming during mixing and improving the mixing effect and fermentation efficiency. The rotating rod 810 drives the two mounting sleeves 823 to rotate, causing the scraper 825 to rotate. The scraper 825 scrapes off the black chokeberry residue adhering to the inner wall of the fermentation tank 3, ensuring thorough mixing and fermentation. During material transport, the scraper 825 and the inclined scraper 828 completely remove the black chokeberry residue adhering to the inner wall of the fermentation tank 3, preventing residue and waste.
[0054] See Figures 7-10Furthermore, the filtration unit 83 includes a fixed frame 830, a filter plate 831 fixedly disposed on the inner wall of the fixed frame 830, a slide rod 832 disposed on the fixed frame 830, a vibrating plate 835 disposed below the fixed frame 830, and a plurality of anti-clogging tips 836 adapted to the filter holes of the filter plate 831 fixedly disposed on the top surface of the vibrating plate 835. The slide rod 832 slides through the surfaces of the fixed frame 830 and the vibrating plate 835. A cleaning assembly is disposed inside the fixed frame 830, and a fixing frame 833 is fixedly disposed on the top surface of the slide rod 832. A sealed protective shell 834 is fixedly installed, and a vibration motor is fixedly installed on the inner wall of the sealed protective shell 834. A fixing block 837 is fixedly installed on the inner wall of the tank body 1. A limit block 838 is provided on the bottom surface of the slide rod 832. The bottom surface of the slide rod 832 slides through the fixing block 837 and is fixedly connected to the top surface of the limit block 838. A spring 1 839 and a spring 2 840 are sleeved on the surface of the slide rod 832. The spring 1 839 is fixedly installed between the vibrating plate 835 and the fixing block 837, and the spring 2 840 is fixedly installed between the fixing block 837 and the limit block 838. The fixed frame... The cleaning components within 830 include a connecting plate 841. A scraper 842 and a brush 843 are fixedly mounted on the bottom surface of the connecting plate 841. A groove for receiving the connecting plate 841 is formed in the inner wall of the fixing frame 830. A through groove is formed in the inner wall of the fixing frame 830. A discharge port communicating with the through groove is formed on the right side of the tank body 1. A connecting rod 844 is fixedly mounted on the right side of the connecting plate 841. A sealing plate 845 is fixedly mounted on the right side of the connecting rod 844. The surface of the sealing plate 845 is in a sealing sliding connection with the inner wall of the through groove. An mounting plate 846 is fixedly mounted on the right side of the sealing plate 845. The surface of plate 846 is slidably connected to the inner wall of the discharge port. A handle 847 is fixedly installed on the right side of the mounting plate 846. Two snap-fit plates 848 are rotatably connected to the right side of the mounting plate 846. Two clip rods are fixedly installed on the right side of the tank body 1. The slots of the two snap-fit plates 848 are respectively engaged with the surfaces of the two clip rods. A heat-conducting plate 849 is fixedly installed on the inner wall of the tank body 1. A sterilization chamber is formed between the heat-conducting plate 849 and the vibrating plate 835. A heat exchanger 850 is fixedly installed on the left side of the tank body 1. The circulation pipe of the heat exchanger 850 passes through the tank body 1 and is located below the heat-conducting plate 849.
[0055] Furthermore, through the setting of the filtration section 33, the filtered black chokeberry wine is stored in the sterilization chamber above the heat-conducting plate 849. The heat-conducting plate 849 is heated to a certain temperature by the heat exchanger 850 and maintained at this temperature for a period of time to kill bacteria, yeast, mold, and other microorganisms. Then, the wine is cooled to a certain temperature and maintained at this temperature for a period of time, so that the wine is rapidly cooled after heating to ensure that all microorganisms are completely killed, preventing the continued reproduction of microorganisms in the wine, which could lead to souring, spoilage, or even the production of harmful substances, affecting the taste and safety of the wine. The vibration motor inside the sealed protective shell 834 drives the vibration plate 835 to vibrate under the action of the fixing frame 833 and the slide rod 832, while the fixing block With the configuration of 837, limit block 838, spring one 839, and spring two 840, the vibrating plate 835 can only reciprocate up and down. The anti-clogging tip 836 on the top surface of the vibrating plate 835 will clear the filter holes of the filter plate 831 during vibration, thereby preventing the filter plate 831 from being blocked by raw materials, and enabling efficient filtration of black chokeberry fruit. By flipping the buckle plate 848 to release the limit, and then pulling the handle 847 to pull the mounting plate 846, the connecting rod 844 will drive the connecting plate 841 to be pulled outward. When the connecting plate 841 moves, the scraper 842 and brush 843 at the bottom can scrape the black chokeberry fruit residue on the filter plate 831 outward, which is convenient for cleaning the filter plate 831 and can also collect the black chokeberry fruit residue.
[0056] Furthermore, this embodiment simplifies the processing flow of black chokeberry wine by adopting an integrated design of crushing, fermentation, filtration and sterilization, greatly reducing production costs, improving processing efficiency and ensuring stable product quality.
[0057] Based on the above-described black chokeberry wine processing equipment, this invention also proposes a black chokeberry wine processing method, comprising the following steps:
[0058] Step 1: Use the crushing section 81 to crush the cleaned black chokeberry fruit raw material;
[0059] Step 2: Use the stirring unit 82 to stir and ferment the crushed black chokeberry fruit. During the fermentation process, hot water is injected into the heating chamber through the water injection pipe 9, and the temperature inside the heating chamber is controlled by the temperature sensor 11 to improve the fermentation efficiency of the black chokeberry fruit.
[0060] Step 3: Use the filtration section 83 to filter the fermented black chokeberry fruit;
[0061] Step 4: Use heat exchanger 850 to heat the heat plate 849 to a certain temperature and maintain this temperature for a period of time to kill bacteria, yeast and mold and other microorganisms in the black chokeberry wine. Then cool the wine to a certain temperature and maintain this temperature for a period of time so that the wine is cooled quickly after heating to ensure that all microorganisms are completely killed.
[0062] Step 5: Open valve 6 of the discharge pipe to process the processed black chokeberry fruit wine, and use the cleaning component to clean and collect the fruit residue on filter plate 831.
[0063] In actual operation: First, start the motor 801 and the vibration motor inside the sealed protective shell 834 through the control panel 7 to start the processing mechanism 8. Then, pour the cleaned black chokeberry into the feed hopper 2. The output shaft of the motor 801 drives the rotating rod 803 to rotate. Under the transmission of the belt pulley 805, the active crushing roller 806 starts to rotate. Then, under the meshing of the two gears 808, the driven crushing roller 807 and the active crushing roller 806 rotate in opposite directions, so that the black chokeberry can be crushed.
[0064] The crushed black chokeberry fruits fall into fermentation tank 3. Fermentation agent is poured into fermentation tank 3 through feeding pipe 4 to promote fermentation. Simultaneously, rotating rod 803 drives worm gear 809 to rotate, which in turn drives worm 811, causing rotating rod 810 to rotate. Rotating rod 810 drives cylinder 815 to rotate. As cylinder 815 rotates, stirring blade 821 rotates with it. Simultaneously, sliding column 818 slides along the inner wall of irregularly shaped slide rail 817 on the surface of fixed sleeve 816. The irregular shape of slide rail 817 causes sliding column 818 to drive oscillating plate 819 to oscillate, thus enabling rotating shaft 820 to drive stirring blade 821 to tumble and oscillate, thereby causing stirring blade 821 to tumble and oscillate. While rotating, the 21 continuously flips and oscillates. Through the setting of the linkage plate 822, multiple rotating shafts 820 are synchronously linked, thereby causing multiple sets of stirring blades 821 to rotate synchronously. The stirring blades 821 begin to uniformly stir the broken black chokeberry fruit in the fermentation tank 3 to promote the fermentation of black chokeberry fruit. At the same time, the continuous flipping and oscillation of the stirring blades 821 can disperse the raw materials, effectively preventing the generation of air bubbles during the stirring process, and improving the stirring effect and the fermentation efficiency of black chokeberry fruit. At the same time, hot water can be injected into the heating chamber through the water injection pipe 9, and the internal temperature of the heating chamber is controlled by the temperature sensor 11. Under the stirring and agitation of the raw materials by the stirring blades 821, the raw materials can be fully heated, thereby greatly improving the fermentation efficiency of black chokeberry fruit.
[0065] When the rotating rod 810 rotates, it drives the two mounting sleeves 823 to rotate, thereby enabling the scraper plate 825 to rotate. The scraper plate 825 can scrape off the black chokeberry residue adhering to the inner wall of the fermentation tank 3, so that the black chokeberry can be fully stirred and fermented. After the fermentation of the black chokeberry is completed, the solenoid valve of the discharge pipe 5 is opened, so that the raw material falls onto the filter plate 831 in the fixed frame 830. When the black chokeberry is being conveyed, the scraper plate 825 and the inclined scraper plate 828 can completely scrape off the black chokeberry residue adhering to the inner wall of the fermentation tank 3, preventing the black chokeberry from remaining and causing waste.
[0066] When the filter plate 831 filters the fermented black chokeberry fruit, the vibration motor inside the sealed protective shell 834 drives the vibrating plate 835 to vibrate under the action of the fixed frame 833 and the slide rod 832. With the setting of the fixed block 837, the limiting block 838, the first spring 839 and the second spring 840, the vibrating plate 835 can only vibrate up and down. The anti-clogging tip 836 set on the top surface of the vibrating plate 835 will clear the filter holes of the filter plate 831 during vibration, thereby preventing the holes of the filter plate 831 from being blocked by the raw material, so that the black chokeberry fruit can be filtered efficiently.
[0067] The filtered black chokeberry wine is stored in a sterilization chamber above the heat-conducting plate 849. The heat-conducting plate 849 is heated to a certain temperature by the heat exchanger 850 and maintained at this temperature for a period of time to kill bacteria, yeast, mold and other microorganisms. The wine is then cooled to a certain temperature and maintained at this temperature for a period of time, so that the wine is rapidly cooled after heating to ensure that all microorganisms are completely killed. The sterilized black chokeberry wine can be discharged by opening the valve of the discharge pipe 6.
[0068] After the processing of black chokeberry wine is completed, the buckle plate 848 is flipped over to release the limit, and then the mounting plate 846 is pulled by the handle 847, so that the connecting rod 844 drives the connecting plate 841 to be pulled outward. When the connecting plate 841 moves, the scraper 842 and brush 843 at the bottom can scrape the black chokeberry pulp on the filter plate 831 outward, which is convenient for cleaning the filter plate 831, and at the same time can collect the black chokeberry pulp.
[0069] In the description of this invention, it should be understood that the terms "center", "front", "rear", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limiting the scope of protection of this invention.
[0070] The foregoing has shown and described the basic principles, main features, and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of the invention. Various changes and modifications can be made to the invention without departing from its spirit and scope, and all such changes and modifications fall within the scope of the present invention as claimed. The scope of protection of the present invention is defined by the appended claims and their equivalents.
Claims
1. A processing device for black chokeberry fruit wine, comprising a tank (1); a feeding hopper (2) disposed on the top surface of the tank (1); and a fermentation tank (3) fixedly disposed on the inner wall of the tank (1), characterized in that: The tank (1) is provided with a processing mechanism (8), which includes a crushing part (81), a stirring part (82) and a filtering part (83); The crushing section (81) includes an active crushing roller (806) and a driven crushing roller (807). The active crushing roller (806) and the driven crushing roller (807) are both disposed on the inner wall of the feed hopper (2) and are rotatably connected to the inner wall of the feed hopper (2). The rear end shafts of the active crushing roller (806) and the driven crushing roller (807) rotatably penetrate the inner wall of the feed hopper (2) and extend to the rear end of the feed hopper (2). Two meshing gears (808) are fixedly disposed on the rear end shafts of the active crushing roller (806) and the driven crushing roller (807). The stirring part (82) includes a rotating rod (810), a cylinder (815) is fixedly installed on the surface of the rotating rod (810), a plurality of fixed sleeves (816) are provided inside the cylinder (815), the inner walls of the plurality of fixed sleeves (816) are rotatably connected to the surface of the rotating rod (810), a special-shaped slide rail (817) is provided on the surface of the fixed sleeve (816), a stirring blade (821) is provided on the cylinder (815), a rotating shaft (820) is fixedly provided at one end of the stirring blade (821), and one end of the rotating shaft (820) rotatably penetrates the surface of the cylinder (815) and extends into the cylinder (815); The filter section (83) includes a fixed frame (830), a filter plate (831) is fixedly disposed on the inner wall of the fixed frame (830), a slide rod (832) is disposed on the fixed frame (830), a vibrating plate (835) is disposed below the fixed frame (830), a plurality of anti-clogging tips (836) adapted to the filter holes of the filter plate (831) are fixedly disposed on the top surface of the vibrating plate (835), the slide rod (832) slides through the surfaces of the fixed frame (830) and the vibrating plate (835), and a cleaning component is disposed inside the fixed frame (830).
2. The black chokeberry fruit wine processing equipment according to claim 1, characterized in that: A fixed base (801) is fixedly installed on the top surface of the tank (1). A motor (802) is fixedly installed on the top surface of the fixed base (801). A rotating rod (803) is fixedly installed on the front side of the rotating shaft of the motor (802). A fixed plate (804) is rotatably connected to the front side of the rotating rod (803). The bottom surface of the fixed plate (804) is fixedly connected to the top surface of the tank (1). The front end of the active crushing roller (806) rotates through the inner wall of the feed hopper (2) and extends to the outer end of the feed hopper (2). Pulleys (805) are fixedly installed on both the front end of the active crushing roller (806) and the surface of the rotating rod (803). The two pulleys (805) are connected by belt drive.
3. The black chokeberry fruit wine processing equipment according to claim 2, characterized in that: A worm gear (809) is fixedly provided on the surface of the rotating rod (803), and a worm (811) is provided on the top surface of the rotating rod (810). The top surface of the rotating rod (810) rotatably penetrates the inner wall of the tank (1) and is fixedly connected to the bottom surface of the worm (811). The worm gear (809) meshes with the worm (811). A rotating sleeve (812) is rotatably connected to the surface of the rotating rod (810). A fixing ring (814) is fixedly provided on the inner wall of the fermentation tank (3). Multiple fixing rods (813) are fixedly provided between the rotating sleeve (812) and the fixing ring (814).
4. The black chokeberry fruit wine processing equipment according to claim 1, characterized in that: One end of the rotating shaft (820) is rotatably connected to a swing plate (819), and one end of the swing plate (819) is fixedly provided with a sliding column (818). The sliding column (818) is slidably connected to the inner wall of the irregular slide rail (817). A linkage plate (822) is provided on the rotating shaft (820), and multiple rotating shafts (820) rotatably penetrate the surface of the linkage plate (822).
5. The black chokeberry fruit wine processing equipment according to claim 1, characterized in that: Two mounting sleeves (823) are fixedly installed on the rotating rod (810). A connecting rod (824) is fixedly installed on each of the two mounting sleeves (823). A scraper (825) is fixedly installed at one end of the connecting rod (824). A mounting sleeve (826) and a mounting sleeve (827) are fixedly installed on the rotating rod (810). A slanted scraper (828) is fixedly installed on the mounting sleeve (826). A reinforcing rod (829) is fixedly installed between the slanted scraper (828) and the mounting sleeve (827).
6. The black chokeberry fruit wine processing equipment according to claim 1, characterized in that: A fixing frame (833) is fixedly installed on the top surface of the slide rod (832), a sealing protective shell (834) is fixedly installed on the top surface of the fixing frame (833), a vibration motor is fixedly installed on the inner wall of the sealing protective shell (834), a fixing block (837) is fixedly installed on the inner wall of the tank (1), a limiting block (838) is provided on the bottom surface of the slide rod (832), the bottom surface of the slide rod (832) slides through the fixing block (837) and is fixedly connected to the top surface of the limiting block (838), a spring one (839) and a spring two (840) are sleeved on the surface of the slide rod (832), the spring one (839) is fixedly installed between the vibration plate (835) and the fixing block (837), and the spring two (840) is fixedly installed between the fixing block (837) and the limiting block (838).
7. The black chokeberry fruit wine processing equipment according to claim 1, characterized in that: The cleaning assembly within the fixed frame (830) includes a connecting plate (841). A scraper (842) and a brush (843) are fixedly mounted on the bottom surface of the connecting plate (841). A groove for receiving the connecting plate (841) is provided on the inner wall of the fixed frame (830). A through groove is provided on the inner wall of the fixed frame (830). A discharge port communicating with the through groove is provided on the right side of the tank body (1). A connecting rod (844) is fixedly mounted on the right side of the connecting plate (841). A sealing plate is fixedly mounted on the right side of the connecting rod (844). 845), the surface of the sealing plate (845) is slidably connected to the inner wall of the through groove, the right side of the sealing plate (845) is fixedly provided with an installation plate (846), the surface of the installation plate (846) is slidably connected to the inner wall of the discharge port, the right side of the installation plate (846) is fixedly provided with a handle (847), the right side of the installation plate (846) is rotatably connected with two buckle plates (848), the right side of the tank body (1) is fixedly provided with two clamping rods, and the grooves of the two buckle plates (848) are respectively engaged with the surfaces of the two clamping rods.
8. The black chokeberry fruit wine processing equipment according to claim 1, characterized in that: A heat-conducting plate (849) is fixedly installed on the inner wall of the tank (1). A sterilization chamber is formed between the heat-conducting plate (849) and the vibration plate (835). A heat exchanger (850) is fixedly installed on the left side of the tank (1). The circulation pipe of the heat exchanger (850) passes through the tank (1) and is located below the heat-conducting plate (849).
9. The black chokeberry fruit wine processing equipment according to claim 1, characterized in that: A feeding pipe (4) is provided on the top surface of the tank (1). The feeding pipe (4) extends through the top surface of the tank (1) into the fermentation tank (3). A discharge pipe (5) is provided on the bottom surface of the fermentation tank (3). A solenoid valve is provided on the discharge pipe (5). A discharge pipe (6) is provided on the right side of the tank (1). A control panel (7) is fixedly provided on the front of the tank (1). A water injection pipe (9) is provided on the left side of the tank (1). A drain pipe (10) is provided on the right side of the tank (1). A partition (12) is fixedly provided on the inner wall of the tank (1). A heating chamber is formed between the fermentation tank (3), the tank (1), and the partition (12). A temperature sensor (11) is fixedly provided on the inner wall of the heating chamber.
10. The black chokeberry wine processing equipment according to any one of claims 1-9, the present invention also proposes a method for processing black chokeberry wine, characterized in that: Includes the following steps: Step 1: Use the crushing section (81) to crush the cleaned black chokeberry fruit raw material; Step 2: Use the stirring part (82) to stir and ferment the crushed black chokeberry fruit. During the fermentation process, hot water is injected into the heating chamber through the water injection pipe (9). The temperature inside the heating chamber is controlled by the temperature sensor (11) to improve the fermentation efficiency of the black chokeberry fruit. Step 3: Filter the fermented black chokeberry fruit using the filtration section (83); Step 4: Use a heat exchanger (850) to heat the heat plate (849) to a certain temperature and maintain this temperature for a period of time to kill bacteria, yeast and mold and other microorganisms in the black chokeberry wine. Then cool the wine to a certain temperature and maintain this temperature for a period of time so that the wine is cooled quickly after being heated to ensure that all microorganisms are completely killed. Step 5: Open the discharge pipe (6) valve to process the processed black chokeberry wine, and use the cleaning component to clean and collect the fruit residue on the filter plate (831).
Citation Information
Patent Citations
Brewing device for aronia melanocarpa fruit wine
CN213596252U