Welding table capable of rapidly adjusting welding height

Abstract

The invention discloses a welding table capable of rapidly adjusting the welding height. The welding table comprises a lower supporting plate. The two groups of fixing rods are symmetrically welded at the top of the lower supporting plate; the upper supporting plate is slidably connected to the outer walls of the tops of the two sets of fixing rods in a sleeving mode; the multiple sets of height adjusting plates are arranged on the outer walls of the two sets of fixing rods in a sleeving mode, and the height of the upper supporting plate is adjusted by increasing or decreasing the height adjusting plates; the height of the upper supporting plate is adjusted by increasing or decreasing the number of the height adjusting plates which are arranged on the fixing rod in a sleeving mode and are different in thickness, and compared with a traditional mode that the height needs to be adjusted by screwing bolts and nuts one by one with the help of tools, operators do not need to carry out tedious operation and only need to simply add or reduce the height adjusting plates with the corresponding thickness; and the height of the welding table can be quickly changed in a short time, so that the adjusting time is greatly saved, and the efficiency of welding operation is remarkably improved.

Description

Technical Field

[0001] This invention relates to the field of battery technology, specifically to a welding station with adjustable welding height. Background Technology

[0002] For the use of lead-acid batteries in electrode welding, the height of the existing electrode welding station is adjusted by screwing in and out the fixing bolts on both sides and measuring with a steel ruler. This method is inaccurate, inefficient, and easily causes uneven heights on both sides of the welding station. Therefore, we need to propose a welding station that can quickly adjust the welding height. Summary of the Invention

[0003] The purpose of this invention is to provide a welding station with a rapidly adjustable welding height, which can quickly and accurately adjust the height of the welding station, and the height of both sides of the welding station is completely consistent after adjustment, so as to solve the problems mentioned in the background art.

[0004] To achieve the above objectives, the present invention provides the following technical solution:

[0005] A welding station with adjustable welding height, including a lower support plate;

[0006] Two sets of fixing rods are symmetrically welded to the top of the lower support plate;

[0007] The upper support plate is slidably sleeved on the top outer wall of the two sets of fixed rods;

[0008] Several sets of height adjustment plates are fitted onto the outer walls of two sets of fixed rods. The height of the upper support plate can be adjusted by adding or removing the height adjustment plates.

[0009] Two sets of fixing bolts are installed on the inside of both sides of the upper support plate for bolting and fixing to the lower support plate.

[0010] Preferably, the height adjustment plate includes a connecting plate, and both ends of the connecting plate are fixedly connected with adjustment rings, with the two sets of adjustment rings respectively sleeved on the outer walls of the two sets of fixed rods.

[0011] Preferably, the connecting plate is integrally formed with the two sets of adjusting rings, and the connecting plate has a weight reduction groove in the middle.

[0012] Preferably, the height adjustment plates are made of steel plates of different thicknesses, and the thicknesses of the height adjustment plates are set to 10mm, 5mm, 4mm, 3mm, 2mm and 1mm respectively.

[0013] Preferably, the upper support plate has two sets of insertion holes corresponding to the fixing rods symmetrically arranged, and the tops of the two sets of fixing rods are respectively inserted into the two sets of insertion holes.

[0014] Preferably, the top edge of the fixing rod is rounded, and the top and bottom edges of the insertion hole are also chamfered.

[0015] Preferably, the upper support plate has countersunk holes on opposite sides of the two sets of insertion holes, and the top of the lower support plate has threaded blind holes corresponding to the two sets of countersunk holes. One end of the fixing bolt passes through the countersunk hole and is threaded into the inside of the threaded blind hole.

[0016] Compared with the prior art, the beneficial effects of the present invention are:

[0017] This invention adjusts the height of the upper support plate by adding or removing several sets of height adjustment plates of varying thicknesses fitted onto the fixed rod. Compared to the traditional method that requires tools to tighten bolts and nuts one by one for height adjustment, operators do not need cumbersome operations. They can simply add or remove height adjustment plates of the corresponding thickness to quickly change the height of the welding station in a short time, greatly saving adjustment time and significantly improving the efficiency of welding operations. Attached Figure Description

[0018] Figure 1 This is a side view of the three-dimensional structure of the present invention;

[0019] Figure 2 This is a schematic diagram of the structure of the lower support plate and the height adjustment plate of the present invention;

[0020] Figure 3 This is a schematic diagram of the structure of several sets of height adjustment plates and fixing rods of the present invention;

[0021] Figure 4 This is a cross-sectional structural schematic diagram of the upper support plate of the present invention.

[0022] In the diagram: 1. Lower support plate; 2. Fixing rod; 3. Upper support plate; 4. Height adjustment plate; 41. Connecting plate; 42. Adjusting ring; 43. Weight reduction groove; 5. Fixing bolt; 6. Insertion hole; 7. Countersunk hole; 8. Threaded blind hole. Detailed Implementation

[0023] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0024] Please see Figure 1-4 The present invention provides a technical solution:

[0025] A welding station with adjustable welding height includes a lower support plate 1;

[0026] Two sets of fixing rods 2 are symmetrically welded to the top of the lower support plate 1;

[0027] The upper support plate 3 is slidably sleeved on the top outer wall of the two sets of fixing rods 2;

[0028] The sliding sleeve design allows the upper support plate 3 to move freely up and down along the fixed rod 2, making it convenient to adjust the height according to welding requirements. This connection method is simple to operate, requires no complicated disassembly steps, and can quickly achieve the initial height adjustment.

[0029] The symmetrical welding method can make the fixed rod 2 bear the weight of the upper support plate 3 and the welded workpiece evenly, reducing the deformation or damage caused by excessive force on one side. At the same time, the welding has high strength and rigidity, ensuring that the connection between the fixed rod 2 and the lower support plate 1 is firm and not easy to loosen.

[0030] Several sets of height adjustment plates 4 are all sleeved on the outer wall of the two sets of fixed rods 2. The height of the upper support plate 3 can be adjusted by adding or removing the height adjustment plates 4.

[0031] The height of the upper support plate 3 is adjusted by using the height adjustment plate 4, which has the advantages of high adjustment accuracy and convenient operation.

[0032] Two sets of fixing bolts 5 are installed inside both sides of the upper support plate 3 for bolting and fixing to the lower support plate 1.

[0033] The fixing bolts 5 on both sides can firmly fix the upper support plate 3 and the lower support plate 1 from two directions, ensuring that the upper support plate 3 will not shift or shake during the welding process, thus improving the stability and safety of the welding. At the same time, the bolted fixing method facilitates disassembly and readjustment of the height.

[0034] In an optional embodiment: the height adjustment plate 4 includes a connecting plate 41, and both ends of the connecting plate 41 are fixedly connected with adjusting rings 42. The two sets of adjusting rings 42 are respectively sleeved on the outer walls of the two sets of fixed rods 2.

[0035] It should be noted that the adjusting rings 42 at both ends are sleeved on the fixed rod 2, which can play a good positioning role for the height adjusting plate 4, ensuring that the adjusting plate will not shift or tilt during use. At the same time, the connecting plate 41 connects the two adjusting rings 42 into a whole, which enhances the structural strength of the height adjusting plate 4 and enables it to better withstand the pressure of the upper support plate 3.

[0036] In an optional embodiment: the connecting plate 41 and the two sets of adjusting rings 42 are integrally formed, and the connecting plate 41 is provided with a weight reduction groove 43 in the middle.

[0037] It should be noted that the one-piece molding design ensures that there are no gaps between the connecting plate 41 and the adjusting ring 42, which improves the overall strength and stability of the height adjusting plate 4 and reduces the risk of damage caused by loose connections. The weight-reducing groove 43 in the middle reduces the weight of the height adjusting plate 4 while ensuring structural strength, making it easier to handle and install, and also saving material costs.

[0038] In an optional embodiment: several sets of height adjustment plates 4 are made of steel plates of different thicknesses, and the thicknesses of the several sets of height adjustment plates 4 are respectively set to 10mm, 5mm, 4mm, 3mm, 2mm and 1mm.

[0039] It should be noted that the height adjustment plate 4, made of steel plate, has high strength and wear resistance, can withstand greater pressure without easily deforming, and extends its service life; the different thickness settings make the height adjustment more flexible and diverse, and can be combined to create a variety of different height dimensions to meet various welding height requirements.

[0040] In an optional embodiment: the upper support plate 3 has two sets of insertion holes 6 corresponding to the fixing rods 2 symmetrically arranged, and the tops of the two sets of fixing rods 2 are respectively inserted into the two sets of insertion holes 6.

[0041] It should be noted that the symmetrically arranged insertion holes 6 correspond one-to-one with the fixing rods 2, which ensures that the upper support plate 3 is accurately positioned during installation and avoids offset. At the same time, the insertion connection method makes the installation and disassembly of the upper support plate 3 more convenient and quick, and facilitates later maintenance and replacement.

[0042] In an optional embodiment: the top edge of the fixing rod 2 is rounded, and the top and bottom edges of the insertion hole 6 are both chamfered.

[0043] It should be noted that the rounded corners at the top edge of the fixing rod 2 and the chamfered edges of the insertion hole 6 can serve as guides when installing the support plate 3 and the height adjustment plate 4, reducing wear on the edges of the components during installation and preventing sharp edges from scratching the operator, thus improving operational safety.

[0044] In an optional embodiment: the upper support plate 3 is provided with countersunk holes 7 on the opposite side of the two sets of insertion holes 6, and the top of the lower support plate 1 is provided with threaded blind holes 8 corresponding to the two sets of countersunk holes 7. One end of the fixing bolt 5 passes through the countersunk hole 7 and is threaded into the inside of the threaded blind hole 8.

[0045] It should be noted that the fixing bolt 5 is a socket head cap screw. The countersunk hole 7 design allows the head of the fixing bolt 5 to be embedded inside the upper support plate 3, avoiding the bolt head protruding and affecting the flatness of the surface of the upper support plate 3, and preventing obstruction or instability when placing the workpiece for welding. The threaded blind hole 8 cooperates with the fixing bolt 5 to ensure the tightness and firmness of the connection and prevent the bolt from loosening.

[0046] Working principle: This invention uses the lower support plate 1 as the foundation of the entire welding station, providing a stable installation platform for all the structures above. It forms a stable support frame with two sets of symmetrically welded fixing rods 2. Several sets of height adjustment plates 4 are sleeved on the outer walls of the two sets of fixing rods 2 through adjustment rings 42 at both ends, located between the lower support plate 1 and the upper support plate 3. When it is necessary to adjust the welding height, the support height below the upper support plate 3 can be changed by increasing or decreasing the number of height adjustment plates 4 and selecting different thicknesses (10mm, 5mm, 4mm, 3mm, 2mm and 1mm) of height adjustment plates 4 according to the target height requirements. For example, if it is necessary to raise the upper support plate 3 by 20mm, two 10mm thick height adjustment plates 4 can be stacked, or a combination of a 10mm, a 5mm, a 4mm and a 1mm height adjustment plate 4 can be selected, etc., to flexibly meet different height requirements.

[0047] The upper support plate 3 is slidably fitted onto the top outer wall of the two sets of fixing rods 2 through its two symmetrically opened sets of insertion holes 6. This allows the upper support plate 3 to move freely up and down along the axis of the fixing rods 2, thereby initially adjusting its height position. After the height is adjusted to the correct position, it is fixed by two sets of fixing bolts 5. The countersunk hole 7 of the upper support plate 3 on the opposite side of the two sets of insertion holes 6 is aligned with the threaded blind hole 8 on the top of the lower support plate 1. One end of the fixing bolt 5 is passed through the countersunk hole 7 and threaded into the inside of the threaded blind hole 8. By tightening the fixing bolt 5, the upper support plate 3, the height adjustment plate 4 and the lower support plate 1 are firmly fixed together, preventing the position of the upper support plate 3 from shifting due to vibration and other factors during the welding process, and ensuring the stable progress of the welding work.

[0048] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A welding station with rapidly adjustable welding height, characterized in that, Including the lower support plate (1); Two sets of fixing rods (2) are symmetrically welded to the top of the lower support plate (1); The upper support plate (3) is slidably sleeved on the top outer wall of the two sets of fixed rods (2); Several sets of height adjustment plates (4) are fitted on the outer walls of two sets of fixed rods (2). The height of the upper support plate (3) can be adjusted by adding or removing the height adjustment plates (4). Two sets of fixing bolts (5) are installed inside both sides of the upper support plate (3) for bolting and fixing to the lower support plate (1).

2. The welding station with rapidly adjustable welding height according to claim 1, characterized in that: The height adjustment plate (4) includes a connecting plate (41), and both ends of the connecting plate (41) are fixedly connected with adjustment rings (42). The two sets of adjustment rings (42) are respectively sleeved on the outer walls of the two sets of fixed rods (2).

3. The welding station with rapidly adjustable welding height according to claim 2, characterized in that: The connecting plate (41) and the two sets of adjusting rings (42) are integrally formed, and the connecting plate (41) is provided with a weight reduction groove (43) in the middle.

4. The welding station with rapidly adjustable welding height according to claim 1, characterized in that: The height adjustment plates (4) of the group are all made of steel plates of different thicknesses, and the thicknesses of the height adjustment plates (4) of the group are respectively set to 10mm, 5mm, 4mm, 3mm, 2mm and 1mm.

5. A welding station with rapidly adjustable welding height according to claim 1, characterized in that: The upper support plate (3) is symmetrically provided with two sets of insertion holes (6) corresponding to the fixing rods (2), and the tops of the two sets of fixing rods (2) are respectively inserted into the two sets of insertion holes (6).

6. A welding station with rapidly adjustable welding height according to claim 1, characterized in that: The top edge of the fixing rod (2) is rounded, and the top and bottom edges of the insertion hole (6) are also chamfered.

7. A welding station with rapidly adjustable welding height according to claim 1, characterized in that: The upper support plate (3) is provided with countersunk holes (7) on the opposite side of the two sets of insertion holes (6), and the top of the lower support plate (1) is provided with threaded blind holes (8) corresponding to the two sets of countersunk holes (7). One end of the fixing bolt (5) passes through the countersunk hole (7) and is threaded into the inside of the threaded blind hole (8).

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