A brake pad back plate blank stamping device

Abstract

The application provides a brake pad back plate blank stamping equipment and relates to the technical field of brake pad back plate production. The brake pad back plate blank stamping equipment comprises a stamping machine and a material conveying platform, the material conveying platform is arranged at the feeding port position of the stamping machine, further comprises a die blanking table, and the die blanking table is fixedly arranged at the lower end of the inner side of the stamping machine shell. The brake pad back plate blank stamping equipment is provided with a material discharging mechanism and a material returning assembly. The material discharging mechanism is provided with push blocks with different heights, so that the waste material can be quickly intercepted and discharged, and the waste material is prevented from being adhered to the die and the formed blank to cause jamming. The formed back plate blank is automatically discharged. An outlet is arranged in the die blanking table, so that the back plate can be quickly taken out after processing. The production efficiency is improved, the safety hidden danger of manual operation is eliminated, the waste material and the processed workpiece can be quickly and automatically discharged, and the problem that the waste material and the workpiece need to be manually taken out from the die after stamping is solved.

Description

Technical Field

[0001] This invention relates to the field of brake pad backplate production technology, specifically to a brake pad backplate blank stamping equipment. Background Technology

[0002] Brake pads, also known as brake discs, are safety components in automotive braking systems that use friction to decelerate vehicles. They consist of a steel plate, a heat insulation layer, and friction blocks, and require regular inspection and replacement to ensure safety. In the production and processing of brake pad backing plates, stamping is one of the core processes. However, existing brake pad backing plate blank stamping equipment encounters many problems in practical use.

[0003] Chinese patent CN115815427B discloses a brake pad stamping device, belonging to the field of brake pad processing equipment. It includes an upper die base and a lower die base, with an upper die and a lower die fitted between them. A moving mechanism is also fitted between the upper and lower die bases to control the movement of the upper and lower dies. An upper die connecting mechanism is also fitted between the upper die base and the upper die. U-shaped placement grooves are formed at the four corners of the top surface of the lower die base, and a lever is fitted inside each groove. The two sides of the middle portion of the lever are movably connected to the inner walls of the two sides of the placement groove. A moving plate is fitted inside the placement groove. The device can be moved manually using the moving mechanism, reducing the labor intensity of workers. Furthermore, the moving mechanism allows for more accurate positioning, avoiding the need for manual movement where partial force causes the upper and lower dies to be in an off-center position, requiring gradual adjustment.

[0004] Existing brake pad backplate blank stamping equipment lacks a precise sheet metal pre-positioning structure, making it prone to warping and misalignment during sheet metal conveying. This results in substandard contour and hole accuracy of the stamped backplate blank, leading to a high defect rate. After stamping, scrap material tends to stick to the mold surface, requiring manual removal. This not only reduces production efficiency but also poses safety hazards due to manual operation and can cause blockages in the scrap discharge channel. To address these issues in existing technology, there is an urgent need to develop a brake pad backplate blank stamping equipment with precise positioning and automatic material discharge and ejection capabilities. This would improve the stamping accuracy and production efficiency of the backplate blank, while reducing production safety hazards and equipment maintenance costs. Summary of the Invention

[0005] To address the shortcomings of existing technologies, this invention provides a brake pad backing plate blank stamping equipment, which solves the problems mentioned in the background section.

[0006] To achieve the above objectives, the present invention provides the following technical solution: a stamping equipment for brake pad backplate blanks, comprising a stamping press and a feeding platform, wherein the feeding platform is located at the feed inlet of the stamping press, and further comprising:

[0007] A die unloading platform is fixedly installed at the lower end of the inner side of the press housing;

[0008] A flattening assembly, which is disposed around the mold unloading platform for positioning the sheet metal;

[0009] The punch mechanism includes a preview component and a punch assembly. The preview component is rotatably disposed inside the punching motion component of the press and uses a light beam to pre-position the punching position of the sheet metal. The punch assembly is disposed at the bottom end of the punching motion component of the press and is detachable and replaceable.

[0010] A mold assembly is disposed inside the mold unloading platform and is slidably connected to the inner wall of the mold unloading platform.

[0011] A discharge mechanism, which is located inside the mold assembly, is used to intercept and discharge waste material;

[0012] A material ejection assembly, which is used to push the molded back plate blank out of the mold unloading table;

[0013] A control component is located outside the stamping machine, and the control component controls the connections of each component.

[0014] Preferably, the mold assembly includes a model block, a positioning platform, and a slow-lifting mechanism. The end face of the model block is a back plate model with a waste hole in the center. The model block is slidably connected to the inner wall of the mold unloading platform. The positioning platform is sleeved on the outside of the model block and slidably connected to the outer wall of the model block. The positioning platform is fixedly connected to the mold unloading platform. A pad block is provided on the upper surface of the positioning platform. The slow-lifting mechanism is used to support the model block.

[0015] Preferably, the gradual lifting mechanism includes a side lug, a support spring, and a damping lifting rod. The side lug is fixedly mounted on the outer surface of the model block. The damping lifting rod has a damping effect when extended. The upper end of the damping lifting rod is fixedly connected to the side lug. The support spring is located on the outside of the damping lifting rod and has the function of supporting the side lug.

[0016] Preferably, the discharge mechanism includes a pushing block and a reset elastic band. The pushing block is slidably connected to the inside of the model block and extends through the waste hole of the model block. The upper end of the pushing block is provided with a chamfer and a recessed platform. The upper surfaces of the two sets of symmetrically distributed pushing blocks are at different heights. One end of the reset elastic band is connected to the model block and the other end is connected to the pushing block, and it is used to pull the pushing block to reset.

[0017] Preferably, the lower surface of the pushing block is provided with a protruding key, which contacts the pad block.

[0018] Preferably, the mold unloading platform is in the shape of a directional frame, the model block passes through the upper surface of the mold unloading platform, the lower end of the mold unloading platform is provided with a hole that communicates with the waste hole of the model block, the side of the mold unloading platform is provided with a discharge port, and the unloading component is provided on the inner side of the mold unloading platform away from the discharge port.

[0019] Preferably, the punch assembly includes a punch block, a punching post, and a pressing block. The punch block is connected to the punching machine by screws. The punch block has punching posts on its surface, and the positions of the punching posts correspond to the scrap holes on the surface of the model block. Pressing blocks are connected to both sides of the punch block. The pressing blocks are connected to the punch block by springs. A guide rod is provided at the center of the spring. The pressing blocks are used to form a back plate shape with the punch block.

[0020] Preferably, the flattening assembly consists of two sets of rollers and two sets of pressing shafts. The two sets of rollers are respectively arranged on the front and rear sides of the die unloading platform for transporting the stamped sheet metal. The two sets of pressing shafts are connected to the stamping machine by screws and are arranged on both sides above the sheet metal.

[0021] Preferably, the unloading assembly is an electric telescopic rod, with a push plate at the free end of the telescopic rod, and the telescopic rod has the function of quickly extending and retracting.

[0022] Compared with the prior art, the present invention has the following beneficial effects:

[0023] 1. This brake pad backplate blank stamping equipment, by setting up a discharge mechanism and an ejection assembly, achieves rapid interception and discharge of waste material through push blocks of different heights, avoiding the waste material from sticking to the mold and forming blank and causing jamming; the ejection assembly uses an electric telescopic rod to drive the push plate for unloading, realizing the automated discharge of the forming backplate blank. By opening an outlet on the mold unloading table, the backplate can be quickly dropped and taken out after processing, which not only improves production efficiency, but also eliminates the safety hazards of manual operation, achieving the effect of rapid and automatic discharge of waste material and processed parts. It solves the problem that it is not only inefficient but also poses safety hazards to manually remove waste material and workpieces from the mold after stamping.

[0024] 2. This brake pad backplate blank stamping equipment achieves flattening and stable conveying of the sheet metal through the conveying rollers and pressing rollers of the flattening component, solving the problems of sheet metal warping and offset. At the same time, the pre-viewing component uses a laser beam to pre-position the stamping position of the sheet metal. The operator can fine-tune the position of the sheet metal according to the laser positioning line to achieve precise positioning of the sheet metal. With the precise matching of the punch component and the mold component, the contour accuracy and hole accuracy of the brake pad backplate blank are effectively improved, and the product defect rate is reduced.

[0025] 3. The brake pad backplate blank stamping equipment achieves linkage control between the position of the push block and the movement of the mold block by the cooperation of the convex key of the push block and the pad block of the positioning table, without the need for additional drive components; each component is centrally controlled by the control component, and the stamping, discharge, unloading, mold reset and other processes are automatically connected to realize continuous stamping production of brake pad backplate blanks, further improving the overall production efficiency. Attached Figure Description

[0026] Figure 1 This is a schematic diagram of the overall structure of the present invention;

[0027] Figure 2 This is a front view of the present invention;

[0028] Figure 3 This is a schematic diagram of the flattening component structure of the present invention;

[0029] Figure 4 This is a schematic diagram of the mold unloading platform structure of the present invention;

[0030] Figure 5 This is a schematic diagram of the punch block structure of the present invention;

[0031] Figure 6 This is a schematic diagram of the mold assembly structure of the present invention;

[0032] Figure 7 This is a schematic diagram of the block structure of the model of the present invention;

[0033] Figure 8 This is a schematic diagram of the positioning stage structure of the present invention;

[0034] Figure 9 This is a schematic diagram of the push block structure of the present invention.

[0035] In the diagram: 1. Stamping machine; 2. Material conveying platform; 3. Die unloading platform; 31. Discharge port; 4. Flattening assembly; 5. Punch mechanism; 51. Preview assembly; 52. Punch assembly; 521. Punch block; 522. Punching post; 523. Pressing block; 6. Die assembly; 61. Die block; 62. Positioning platform; 621. Pad block; 63. Slow-rising mechanism; 631. Side lug; 632. Support spring; 633. Damping lifting rod; 7. Unloading assembly; 8. Control assembly; 9. Discharge mechanism; 91. Pushing block; 911. Sinking platform; 92. Reset elastic band. Detailed Implementation

[0036] The technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only a part of the embodiments of this application, and not all of the embodiments. Based on the embodiments of this application, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of this application.

[0037] It should be noted that all directional indications in the embodiments of this application are only used to explain the relative positional relationship and movement of each component in a specific posture. If the specific posture changes, the directional indications will also change accordingly.

[0038] In this application, unless otherwise expressly specified and limited, the terms "connection," "fixed," etc., should be interpreted broadly. For example, "fixed" can mean a fixed connection, a detachable connection, or an integral part; it can mean a mechanical connection or an electrical connection; it can mean a direct connection or an indirect connection through an intermediate medium; it can mean the internal communication of two components or the interaction between two components, unless otherwise expressly limited. Those skilled in the art can understand the specific meaning of the above terms in this application according to the specific circumstances.

[0039] Furthermore, the use of terms such as "first" and "second" in this application is for descriptive purposes only and should not be construed as indicating or implying their relative importance or implicitly specifying the number of technical features indicated. Therefore, a feature defined as "first" or "second" may explicitly or implicitly include at least one of those features. Additionally, the technical solutions of the various embodiments can be combined with each other, but only on the basis of being achievable by those skilled in the art. If the combination of technical solutions is contradictory or impossible to implement, such a combination of technical solutions should be considered non-existent and not within the scope of protection claimed in this application.

[0040] like Figure 1-9 As shown, a brake pad backplate blank stamping equipment includes a stamping machine 1 and a feeding platform 2. The feeding platform 2 is located at the feed port of the stamping machine 1. It also includes: a die unloading platform 3, a flattening assembly 4, a punch mechanism 5, a die assembly 6, a material ejection assembly 7, a control assembly 8, and a material discharge mechanism 9.

[0041] The die unloading platform 3 is fixedly installed at the lower end of the inner side of the press 1 housing. The flattening component 4 is installed around the die unloading platform 3 for positioning the sheet metal. The punch mechanism 5 includes a preview component 51 and a punch component 52. The preview component 51 is rotatably installed inside the pressing motion component of the press 1 and uses a light beam to pre-position the pressing position of the sheet metal. The punch component 52 is installed at the bottom end of the pressing motion component of the press 1 and is detachable and replaceable. The die component 6 is installed inside the die unloading platform 3 and is slidably connected to the inner wall of the die unloading platform 3. The discharge mechanism 9 is installed inside the die component 6 and is used to intercept and discharge waste material. The ejection component 7 is used to push the formed back plate blank out of the die unloading platform 3. The control component 8 is installed outside the press 1 and controls the connection of each component.

[0042] The mold unloading platform 3 serves as the core load-bearing foundation of the equipment. Its square frame structure ensures the installation and sliding space of the mold component 6, and provides a smooth channel for the falling of waste material and the discharge of blanks. The holes at its lower end are precisely aligned with the waste holes of the mold block 61, ensuring that the waste material falls directly for collection. The discharge port 31 on the side is set opposite to the unloading component 7, so that the pushing and discharge of the formed blanks is unobstructed, improving the unloading efficiency.

[0043] In an optional embodiment, the mold assembly 6 includes a model block 61, a positioning platform 62, and a slow-lifting mechanism 63. The end face of the model block 61 is a back plate model, and a waste hole is provided in the center. The model block 61 is slidably connected to the inner wall of the mold unloading platform 3. The positioning platform 62 is sleeved on the outside of the model block 61 and is slidably connected to the outer wall of the model block 61. The positioning platform 62 is fixedly connected to the mold unloading platform 3. A pad block 621 is provided on the upper surface of the positioning platform 62. The slow-lifting mechanism 63 is used to support the model block 61.

[0044] In this embodiment, the end face contour of the model block 61 is precisely matched with the forming size of the brake pad back plate blank. It is the core mold component for sheet metal stamping. It can slide up and down along the inner wall of the mold blanking table 3 and cooperate with the punch mechanism 5 to complete the stamping action. The positioning table 62 provides radial positioning for the model block 61 to prevent the model block 61 from shifting during the sliding process and to ensure stamping accuracy. The pad block 621 on it cooperates with the convex key of the push block 91 to realize the position limitation of the push block 91, which provides a basis for the normal operation of the material discharge mechanism 9. Moreover, through the combination of the pad block 621 and the convex key of the push block 91, the positioning table 62 can support and fix the model block 61, preventing the model block 61 from falling down during punching and causing the stamping action to be chaotic.

[0045] In an optional embodiment, the gradual lifting mechanism 63 includes a side ear 631, a support spring 632, and a damping lifting rod 633. The side ear 631 is fixedly disposed on the outer surface of the model block 61. The damping lifting rod 633 has a damping effect when it extends. The upper end of the damping lifting rod 633 is fixedly connected to the side ear 631. The support spring 632 is disposed on the outside of the damping lifting rod 633 and has the function of supporting the side ear 631.

[0046] In this embodiment, the side lug 631 provides support for the connection between the gradual lifting mechanism 63 and the mold block 61. During stamping, the mold block 61 slides downward under the pressure of the punch mechanism 5, causing the side lug 631 to compress the support spring 632 and the damping lifting rod 633, so that the support spring 632 stores elastic potential energy. After stamping is completed, the elastic potential energy of the support spring 632 is released, pushing the side lug 631 to drive the mold block 61 to rise. The damping lifting rod 633 plays a damping buffering role on the upward movement of the mold block 61, avoiding the impact caused by the instantaneous reset of the spring force of the mold block 61, reducing the wear of the mold block 61 with the positioning table 62 and the mold unloading table 3, extending the service life of the mold, and providing pushing time for the discharge of the back plate blank after molding, avoiding the problem of the mold block 61 carrying the back plate rising instantly and affecting the next stamping.

[0047] In an optional embodiment, the discharge mechanism 9 includes a pushing block 91 and a reset elastic band 92. The pushing block 91 is slidably connected to the inside of the model block 61 and extends through the waste hole of the model block 61. The upper end of the pushing block 91 is provided with a chamfer and a recessed platform 911. The upper surfaces of the two symmetrically distributed pushing blocks 91 are at different heights. One end of the reset elastic band 92 is connected to the model block 61 and the other end is connected to the pushing block 91, and is used to pull the pushing block 91 to reset.

[0048] In this embodiment, the chamfer at the upper end of the pushing block 91 facilitates the punching post 522 to push the pushing block 91 to slide to both sides after punching, and at the same time, it prevents the waste from getting stuck between the pushing block 91 and the waste hole when the waste slides down the inclined surface; the two sets of pushing blocks 91 have different upper surface heights, so that the falling waste will flip after contact and fall smoothly through the gap between the pushing blocks 91, realizing the rapid discharge of waste; the recessed platform 911 provides space for the punching post 522 to fall and be accommodated and engaged. The punching column 522 can push the push block 91 to slide to both sides, and then the sinking platform 911 can be used to push the push block 91 to descend. After the push block 91 is misaligned with the pad block 621, the push block 91 continues to push the model block 61 to descend, providing space for the subsequent stamping of the back plate. The reset elastic band 92 is made of highly elastic rubber. After the push block 91 is slid by external force, it can quickly reset the push block 91 by its own elasticity, ensuring the cyclic use of the discharge mechanism 9.

[0049] In an optional embodiment, the lower surface of the push block 91 is provided with a protruding key, which contacts the pad block 621.

[0050] In this embodiment, when the protruding key of the pushing block 91 is precisely engaged with the pad block 621 of the positioning table 62, the position of the pushing block 91 is limited, which can effectively intercept the pressure generated during punching that causes the model block 61 to descend; when the punching column 522 pushes the pushing block 91 to slide to both sides, the protruding key and the pad block 621 are misaligned, and the sliding of the pushing block 91 is unrestricted. The punching column 522 pushes the pushing block 91 and causes the model block 61 to slide downward. The cooperation between the protruding key and the pad block 621 realizes the linkage control between the position of the pushing block 91 and the movement of the model block 61. The structure is ingeniously designed and requires no additional driving components.

[0051] In an optional embodiment, the mold unloading platform 3 is generally in the shape of a directional frame, the model block 61 penetrates through the upper surface of the mold unloading platform 3, the lower end of the mold unloading platform 3 is provided with a hole that communicates with the waste hole of the model block 61, the side of the mold unloading platform 3 is provided with a discharge port 31, and the unloading component 7 is provided on the inner side of the mold unloading platform 3 away from the discharge port 31.

[0052] In this embodiment, the square frame structure of the mold unloading platform 3 is made of high-strength alloy material, which has good structural strength and rigidity and can withstand the huge pressure during the stamping process. The size of the hole at the lower end is slightly larger than the waste hole of the mold block 61 to ensure that the waste falls smoothly into the waste collection box below. The edge of the discharge port 31 on the side is chamfered and ground to prevent the formed blank from being scratched during the discharge process and to ensure the surface quality of the product.

[0053] In an optional embodiment, the punch assembly 52 includes a punch block 521, a punching post 522, and a pressing block 523. The punch block 521 is connected to the punching machine 1 by screws. The punching post 522 is provided on the surface of the punch block 521. The position of the punching post 522 corresponds to the scrap hole on the surface of the mold block 61. Pressing blocks 523 are connected to both sides of the punch block 521. The pressing blocks 523 are connected to the punch block 521 by springs. A guide rod is provided at the center of the spring. The pressing blocks 523 are used to form a back plate shape with the punch block 521.

[0054] In this embodiment, the punch block 521 is detachably connected to the stamping machine 1 with screws, which facilitates the replacement of the punch assembly 52 according to the production needs of back plate blanks of different specifications, thus improving the equipment versatility; the punching column 522 and the scrap hole position of the mold block 61 are precisely aligned to ensure the accuracy of the punching position; the pressing block 523 contacts the plate before the punch block 521 during the stamping process, pre-pressing and fixing the plate to prevent the plate from shifting during the stamping process; the cooperation of the spring and the guide rod determines the movement trajectory of the pressing block 523, preventing the pressing block 523 from conflicting with the punch block 521; at the same time, the pressing block 523 and the punch block 521 form a whole back plate shape during the stamping process, ensuring the contour accuracy of the back plate blank.

[0055] In an optional embodiment, the flattening assembly 4 consists of two sets of rollers and two sets of pressing shafts. The two sets of rollers are respectively arranged on the front and rear sides of the die unloading table 3 for transporting the stamped sheet metal. The two sets of pressing shafts are connected to the stamping machine 1 by screws and are arranged on both sides above the sheet metal.

[0056] In this embodiment, the flattening component 4 can adjust the conveying speed through the control component 8 to keep it synchronized with the conveying speed of the material conveying platform 2, thereby achieving stable conveying of the sheet material. The contact pressure between the pressing shaft and the sheet material can be adjusted by adjusting the tightness of the screw, which can both flatten and limit the sheet material without scratching the surface of the sheet material. The two sets of pressing shafts are placed above the sheet material to flatten it from both sides, effectively solving the problem of warping and offset of the sheet material during the conveying process and ensuring the flatness of the sheet material on the mold component 6.

[0057] In an optional embodiment, the unloading assembly 7 is an electric telescopic rod with a push plate at the free end, and the telescopic rod has the function of quickly extending and retracting.

[0058] In this embodiment, the electric telescopic rod of the ejector assembly 7 adopts a servo electric cylinder, which has high operating accuracy and adjustable extension speed. The push plate at its free end is made of soft rubber material. The contour of the push plate matches the edge of the back plate blank, so that it can fit tightly against the surface of the blank when pushing the blank, preventing the blank from sliding or falling during the pushing process. The rapid extension and retraction function of the telescopic rod allows the formed blank to be quickly pushed out of the mold unloading table 3 after stamping, improving the unloading efficiency and freeing up space for the next stamping operation, ensuring the continuity of production.

[0059] In use, first, according to the specifications of the brake pad backplate blank to be produced, replace the appropriate punch assembly 52, fix the punch block 521 to the stamping machine 1 with screws, adjust the rotation angle of the preview assembly 51 so that the laser positioning instrument projects a laser positioning line that matches the stamping contour of the backplate blank; then place the cut and flattened steel plate on the feeding platform 2, and transport the plate to the punch mechanism 5 below it through the feeding platform 2. During the conveying process, the plate is flattened by the roller conveying of the flattening assembly 4 and the pressing shaft, and is stably placed on the upper surface of the mold assembly 6. The operator fine-tunes the position of the plate according to the laser positioning line to complete the precise positioning.

[0060] During stamping, the control component 8 controls the stamping motion parts of the stamping machine 1 to move downwards, and the punch mechanism 5 descends synchronously. The punching column 522 descends first to contact and punch the sheet metal. The falling scrap material overturns after contacting the two sets of push blocks 91 with different heights and falls through the gap between the push blocks 91 into the scrap collection box below the die unloading table 3. After punching is completed, the punching column 522 continues to descend, and the bottom end of the punching column 522 enters the sinking platform 911 of the push block 91, pushing the push block 91 to slide to both sides, so that the push block 91 is lowered. The protruding key on the surface is misaligned with the pad block 621 of the positioning table 62. The punching column 522 continues to push the pushing block 91 to follow and descend. The pushing block 91 drives the model block 61 to slide downward along the inner wall of the mold unloading table 3. The support spring 632 and the damping lifting rod 633 of the extrusion slow-lifting mechanism 63 retract. After the punch mechanism 5 continues to descend, the punch block 521 and the pressing block 523 contact the plate together to perform a secondary punching on the plate, so that the plate is punched and formed according to the end face contour of the model block 61. The punched back plate blank falls into the frame of the mold unloading table 3. After stamping is completed, the control component 8 controls the stamping motion parts of the stamping machine 1 to move upward and reset. The punch block 521 and the punching column 522 rise synchronously. The pressing block 523, under the elastic force of the spring, always presses against the surface of the formed back plate blank to prevent the blank from rising with the punch mechanism 5. At the same time, the control component 8 controls the electric telescopic rod of the unloading component 7 to extend quickly. The telescopic rod pushes the push plate to move towards the discharge port 31, pushing the formed back plate blank out of the discharge port 31 and onto the die unloading table 3, where it falls into the finished product collection box below. After completion, the electric telescopic rod quickly retracts and resets. After the punch mechanism 5 is fully reset, the support spring 632 of the slow-lifting mechanism 63 releases its elastic potential energy, pushing the side ear 631 to drive the model block 61 to rise slowly. The damping lifting rod 633 plays a damping and buffering role on the upward movement of the model block 61. At the same time, the reset elastic band 92 of the discharge mechanism 9 pulls the push block 91 to slide and reset in the middle, so that the convex key at the lower end of the push block 91 is accurately re-engaged with the pad block 621 of the positioning table 62. The equipment returns to its initial state and waits for the next punching and pressing operation.

[0061] In the description of this specification, the references to terms such as "one embodiment," "some embodiments," "example," "specific example," or "some examples," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of this application. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples. In addition, those skilled in the art can combine and integrate the different embodiments or examples described in this specification.

[0062] Furthermore, the technical solutions of the various embodiments can be combined with each other, but only if they are based on the ability of those skilled in the art to implement them. When the combination of technical solutions is contradictory or cannot be implemented, it should be considered that such combination of technical solutions does not exist and is not within the scope of protection claimed in this application.

[0063] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A stamping equipment for brake pad backplate blanks, comprising a stamping machine (1) and a conveying platform (2), wherein the conveying platform (2) is disposed at the feed inlet of the stamping machine (1), characterized in that: Also includes: The mold unloading platform (3) is fixedly installed at the lower end of the inner side of the outer shell of the stamping machine (1); Flattening component (4), which is arranged around the mold unloading platform (3) for positioning the sheet metal; The punch mechanism (5) includes a preview component (51) and a punch assembly (52). The preview component (51) is rotatably disposed inside the punching motion component of the press (1) and uses a light beam to pre-position the punching position of the sheet metal. The punch assembly (52) is disposed at the bottom end of the punching motion component of the press (1) and is detachable and replaceable. Mold assembly (6), the mold assembly (6) is set inside the mold unloading platform (3), the mold assembly (6) is slidably connected to the inner wall of the mold unloading platform (3), the mold assembly (6) includes a model block (61), a positioning platform (62) and a slow lifting mechanism (63), the end face of the model block (61) is a back plate model, and a waste hole is provided in the center, the model block (61) is slidably connected to the inner wall of the mold unloading platform (3), the positioning platform (62) is sleeved on the outside of the model block (61), the positioning platform (62) is slidably connected to the outer wall of the model block (61), the positioning platform (62) is fixedly connected to the mold unloading platform (3), the upper surface of the positioning platform (62) is provided with a pad block (621), the slow lifting mechanism (63) is used to support the model block (61). The material discharge mechanism (9) is located inside the mold assembly (6) and is used to intercept and discharge waste. The material discharge mechanism (9) includes a push block (91) and a reset elastic band (92). The push block (91) is slidably connected inside the model block (61). The push block (91) penetrates into the waste hole of the model block (61). The upper end of the push block (91) is provided with a chamfer and a recessed platform (911). The upper surfaces of the two symmetrically distributed push blocks (91) are at different heights. One end of the reset elastic band (92) is connected to the model block (61), and the other end is connected to the push block (91) for pulling the push block (91) to reset. The lower surface of the push block (91) is provided with a convex key, which contacts the pad block (621). The ejector assembly (7) is used to push the molded back plate blank out of the mold unloading table (3); The control component (8) is located outside the press (1) and controls the connection of each component.

2. The brake pad backplate blank stamping equipment according to claim 1, characterized in that: The gradual lifting mechanism (63) includes a side lug (631), a support spring (632), and a damping lifting rod (633). The side lug (631) is fixedly mounted on the outer surface of the model block (61). The damping lifting rod (633) has a damping effect when extended. The upper end of the damping lifting rod (633) is fixedly connected to the side lug (631). The support spring (632) is located on the outside of the damping lifting rod (633) and has the function of supporting the side lug (631).

3. The brake pad backplate blank stamping equipment according to claim 1, characterized in that: The mold unloading platform (3) is generally in the shape of a directional frame. The model block (61) passes through the upper surface of the mold unloading platform (3). The lower end of the mold unloading platform (3) is provided with a hole that communicates with the waste hole of the model block (61). The side of the mold unloading platform (3) is provided with a discharge port (31). The unloading component (7) is located on the inner side of the mold unloading platform (3) away from the discharge port (31).

4. The brake pad backplate blank stamping equipment according to claim 1, characterized in that: The punch assembly (52) includes a punch block (521), a punching post (522), and a pressing block (523). The punch block (521) is connected to the punching machine (1) by screws. The punch block (521) has a punching post (522) on its surface. The position of the punching post (522) corresponds to the scrap hole on the surface of the model block (61). The pressing blocks (523) are connected to both sides of the punch block (521). The pressing blocks (523) are connected to the punch block (521) by springs. A guide rod is provided in the center of the spring. The pressing blocks (523) are used to form a back plate shape with the punch block (521).

5. The brake pad backplate blank stamping equipment according to claim 1, characterized in that: The flattening component (4) consists of two sets of rollers and two sets of pressing shafts. The two sets of rollers are respectively set on the front and rear sides of the die unloading platform (3) for transporting the stamped sheet metal. The two sets of pressing shafts are connected to the stamping machine (1) by screws. The two sets of pressing shafts are set on both sides above the sheet metal.

6. The brake pad backplate blank stamping equipment according to claim 1, characterized in that: The unloading assembly (7) is an electric telescopic rod with a push plate at the free end. The telescopic rod has the function of quickly extending and retracting.

Images