Automatic paper inserting and adhesive tape wrapping all-in-one machine for coil

By designing an integrated automatic coil paper insertion and tape wrapping machine, the automation problem of coil paper insertion and tape wrapping processes was solved, achieving precise coil positioning and efficient paper insertion and tape wrapping, improving finished product quality and production efficiency, and reducing costs.

CN121966166APending Publication Date: 2026-05-01DONGGUAN KELIDA AUTOMATION TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
DONGGUAN KELIDA AUTOMATION TECH CO LTD
Filing Date
2026-01-20
Publication Date
2026-05-01

AI Technical Summary

Technical Problem

In existing technologies, the coil insertion and tape wrapping processes mainly rely on manual operation, which leads to inaccurate positioning, short circuits, poor product quality, and low automation.

Method used

An integrated automatic coil insertion and tape wrapping machine was designed, comprising a coil positioning mechanism, a conveying mechanism, an insulating paper folding mechanism, a paper feeding mechanism, a paper insertion mechanism, a shaping mechanism, and a tape wrapping mechanism. Through mechanization, the machine achieves precise coil positioning, paper insertion, and tape wrapping, ensuring accurate insertion and shaping of the insulating paper and coil.

Benefits of technology

It has automated the coil insertion and coating process, improved positioning accuracy and finished product quality, reduced manual labor intensity and production costs, and increased production efficiency and yield.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to an automatic coil paper inserting and adhesive tape wrapping all-in-one machine which comprises a coil positioning mechanism, a coil conveying mechanism, an insulation paper edge folding mechanism, a paper feeding mechanism, a coil adhesive tape wrapping shifting mechanism, an adhesive tape wrapping mechanism and the like which are arranged on a machine table. The insulation paper edge folding mechanism is located on the side, away from the coil positioning mechanism, of the coil conveying mechanism, the paper inserting mechanism is arranged in the coil positioning mechanism, the paper feeding mechanism is located between the insulation paper edge folding mechanism and the paper inserting mechanism, the coil adhesive tape wrapping shifting mechanism is adjacent to the coil conveying mechanism, and the adhesive tape wrapping mechanism is adjacent to the coil adhesive tape wrapping shifting mechanism. According to the invention, paper insertion and rubber coating are automatically completed on the coil, the automatic paper insertion and rubber coating device has the advantages of high paper insertion efficiency, high rubber coating efficiency and good finished product quality, and the problems of low finished coil yield, low working efficiency, high production cost, low automatic operation degree and the like caused by manual paper insertion and rubber coating on the coil in the market are effectively solved.
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Description

Technical Field

[0001] This invention relates to the field of coil wrapping machines, and more particularly to an integrated machine for automatic coil insertion, paper wrapping, and tape wrapping. Background Technology

[0002] For starter coils and stator coils, the process of inserting insulating paper into the center lead and wrapping the inner winding requires padding with insulating paper between the center lead and the inner winding before wrapping the coil with tape. This prevents short circuits between the coil lead and the winding. Most coil paper insertion and tape wrapping processes on the market are done manually. First, the operator manually pushes and pries open the center lead of the coil to separate it from the inner winding, then inserts pre-cut insulating paper between the center lead and the inner winding, pressing the insulating paper tightly between them to ensure a close fit. The insulating paper is then manually inserted into the coil. During the paper insertion process, manually pushing the coil's center pin may result in insufficient separation from the inner coil, making it difficult to insert the insulating paper. Forcing the insulating paper in may cause wrinkles or misalignment. Furthermore, manual positioning of the coil's insulating paper is inaccurate, and deviations in the insertion position can cause partial contact between the center pin and the coil, leading to a short circuit and ultimately affecting the quality of the finished coil. To address these shortcomings of traditional manual coil insulating paper insertion and the lack of an integrated machine on the market that can automatically complete multiple processes such as paper insertion and tape wrapping, developing an integrated machine that automatically positions the coil, inserts the paper, and wraps the tape has become the primary problem to be solved. Summary of the Invention

[0003] The purpose of this invention is to overcome the shortcomings of the prior art and provide an integrated machine for automatic coil insertion, paper wrapping, and tape application.

[0004] To solve the above-mentioned technical problems, the present invention adopts the following technical solution: The automatic coil inserting and tape wrapping machine includes a machine base, a coil positioning mechanism, a coil conveying mechanism, an insulating paper tray, an insulating paper folding mechanism, a paper feeding mechanism, a support frame, a coil pin moving mechanism, a paper inserting mechanism, an insulating paper shaping mechanism, a coil tape wrapping shifting mechanism, and a tape wrapping mechanism. The coil positioning mechanism is mounted on the machine base and is used to position the coil. The coil conveying mechanism is mounted on the machine base and is located on one side of the coil positioning mechanism, used to convey coils between various workstations. The insulating paper folding mechanism is mounted on the machine base and is located on the side of the coil conveying mechanism away from the coil positioning mechanism, used to fold the insulating paper. The insulating paper tray is mounted on the machine base and is adjacent to the insulating paper folding mechanism, used to unwind the insulating paper roll and provide insulating paper tape to the insulating paper folding mechanism. The paper inserting mechanism is located within the coil positioning mechanism and is used to insert the coil... Insulating paper is inserted at the contact point between the center pin and the inner winding. A paper feeding mechanism is mounted on the machine base, positioned between the insulating paper folding mechanism and the paper insertion mechanism. The paper feeding mechanism receives the folded insulating paper and feeds it to the paper insertion mechanism. A support frame is mounted on the machine base, located on the other side of the coil positioning mechanism. A coil pin actuation mechanism is mounted on one side of the support frame, actuating the center pin of the coil so that the insulating paper can be smoothly inserted into the gap between the center pin and the inner winding. An insulating paper shaping mechanism is mounted on the top of the support frame and is used to shape the insulating paper segment inserted on the coil. A coil wrapping tape shifting mechanism is mounted on the machine base, adjacent to the coil conveying mechanism. The coil wrapping tape shifting mechanism receives the coil from the coil conveying mechanism and shifts it to the wrapping tape mechanism for wrapping. The wrapping tape mechanism is mounted on the machine base, adjacent to the coil wrapping tape shifting mechanism. The wrapping tape mechanism wraps the two long sides and one short side of the coil.

[0005] Further, the coil conveying mechanism includes a conveying bracket, a transverse conveying assembly, a transverse conveying plate, a longitudinal conveying assembly, a longitudinal conveying plate, a conveying mounting frame, a first clamping assembly, a second clamping assembly, a third clamping assembly, a coil rotation drive device, a first drive device mounting plate, and a fourth clamping assembly. The conveying bracket is mounted on the machine base. The transverse conveying assembly is mounted on one side of the upper end of the conveying bracket. The transverse conveying plate is driven by the transverse conveying assembly, which drives the transverse conveying plate to move laterally. The longitudinal conveying assembly is mounted on the transverse conveying plate, and the longitudinal conveying plate is driven by the longitudinal conveying assembly, which drives the longitudinal conveying plate to move longitudinally. The conveying mounting frame is mounted on the longitudinal conveying plate. The first clamping assembly, the second clamping assembly, the third clamping assembly, and the coil rotation drive device are sequentially mounted on the conveying mounting frame. The first drive device mounting plate is mounted on the coil rotation drive device. At the output end of the device, a fourth clamping assembly is mounted on the mounting plate of the first driving device; the first clamping assembly includes a first clamping arm driving device and two first clamping arms mounted on the conveying mounting frame. The two first clamping arms are symmetrically mounted on the two output ends of the first clamping arm driving device. Each of the two opposing sides of the two first clamping arms is provided with one or more first anti-slip patterns. The first clamping arm driving device drives the two first clamping arms to open to clamp the coil; the second clamping assembly includes a second clamping arm driving device and two second clamping arms mounted on the conveying mounting frame. The two second clamping arms are symmetrically mounted on the two output ends of the second clamping arm driving device. Each of the two opposing sides of the two second clamping arms is provided with one or more second anti-slip patterns. The second clamping arm driving device drives the two second clamping arms to close to clamp the coil; the structures of the third and fourth clamping assemblies are the same as the structure of the second clamping assembly.

[0006] Further, the coil positioning mechanism includes a positioning platform, a first side limiting plate driving device, a connecting plate, a first side limiting plate, a third clamping arm driving device, two third clamping arms, a first photoelectric sensor, a fourth clamping arm driving device, and two fourth clamping arms. The positioning platform includes a first positioning plate and a second positioning plate arranged side by side, and an upper platform and a lower platform mounted from top to bottom on the first positioning plate and the second positioning plate. A first reference seat and a second reference seat for coil positioning are mounted on both ends of the upper platform. The first photoelectric sensor is mounted on one end of the upper platform and is adjacent to the first reference seat. The first photoelectric sensor detects whether a coil is mounted on the first reference seat. A first guide hole is provided in the middle of the upper platform, and a paper insertion hole for insulating paper to pass through is provided on the other end of the upper platform. The paper insertion hole is located between the first guide hole and the second reference seat and is adjacent to the second reference seat. The third clamping arm driving device is mounted on... On the machine platform, the third clamping arm drive device is located below the first reference base. Two third clamping arms are symmetrically mounted on the two output ends of the third clamping arm drive device. The third clamping arm drive device drives the two third clamping arms to move closer to each other to laterally limit the coil on the first reference base. The first side limiting plate drive device is mounted on the bottom surface of the upper platform. The connecting plate is mounted on the output end of the first side limiting plate drive device, and the connecting plate passes through the first guide hole from the bottom of the upper platform. The first side limiting plate is mounted on the top of the connecting plate. The first side limiting plate drive device drives the connecting plate and then drives the first side limiting plate to press the coil against the side of the first reference base. The fourth clamping arm drive device is mounted on the machine platform and is located below the second reference base. Two fourth clamping arms are symmetrically mounted on the two output ends of the fourth clamping arm drive device. The fourth clamping arm drive device drives the two fourth clamping arms to move closer to each other to laterally limit the coil on the second reference base.

[0007] Specifically, the coil positioning mechanism further includes a second side limiting plate driving device installed on the other side of the support frame. The output end of the second side limiting plate driving device is equipped with a second side limiting plate, and the second side limiting plate is located on the side of the second reference seat facing away from the first reference seat. The second side limiting plate driving device drives the second side limiting plate to press the coil onto the side of the second reference seat.

[0008] Specifically, the paper insertion mechanism includes a first linear guide rail, a clamping block mounting base, a first clamping block, two first cutters, a cutter driving device, a second clamping block, a second driving device mounting plate, a pin driving device, a pin mounting base, and at least two pins. The first linear guide rail is horizontally mounted on the top surface of the lower platform. The clamping block mounting base is slidably mounted on the first linear guide rail. The first clamping block is mounted on the side of the clamping block mounting base facing the second positioning plate. The two first cutters are symmetrically mounted on both sides of the first clamping block and are used to cut insulating paper tape. The cutter driving device is mounted on the lower platform, and its output end is fixedly connected to the clamping block mounting base. The cutter driving device drives the clamping block mounting base to move laterally back and forth on the first linear guide rail. The second clamping block is mounted on the second positioning plate, opposite to the first clamping block, and located below the paper insertion hole on the upper platform. The cutter driving device drives the first clamping block to move closer to or away from the second clamping block through the clamping block mounting base. The second driving device mounting plate is mounted on the second positioning plate. The ejector pin drive device is mounted on the second drive device mounting plate, and the ejector pin mounting seat is mounted on the output end of the ejector pin drive device. At least two parallel ejector pins are longitudinally mounted on the top of the ejector pin mounting seat. The ejector pin drive device drives the ejector pin mounting seat to move up and down, thereby driving at least two ejector pins to move up and down. The first clamping block and the second clamping block are respectively provided with two or more first ejector pin guide grooves and second ejector pin guide grooves on their two opposite sides. The first ejector pin guide grooves and the second ejector pin guide grooves are both longitudinally arranged, and the first ejector pin guide grooves correspond one-to-one with the second ejector pin guide grooves. After the first clamping block and the second clamping block are closed, the ejector pins are limited and guided by the first ejector pin guide grooves and the second ejector pin guide grooves. The bottom of the second clamping block extends towards the direction of the first clamping block and is integrally formed with a first guide plate. Two or more second guide holes are longitudinally provided through the first guide plate, and the second guide holes are connected to the second ejector pin guide grooves one-to-one. The ejector pins are movably inserted into the second guide holes, and the ejector pin drive device drives the ejector pins to pass through the second guide holes and enter the second ejector pin guide grooves.

[0009] Furthermore, the insulating paper folding mechanism includes an unwinding support plate, guide rollers, a first paper tape conveying roller, a folding support plate, a folding assembly, and a second paper tape conveying roller. The unwinding support plate is mounted on the machine base, and the insulating paper material tray is rotatably mounted on the unwinding support plate for loading the insulating paper roll. The folding support plate is mounted on the machine base and is arranged adjacent to the unwinding support plate. The guide rollers and the first paper tape conveying roller are rotatably mounted on the unwinding support plate in a direction away from the insulating paper material tray. The guide rollers and the first paper tape conveying roller convey the unwound insulating paper tape. The folding assembly and the second paper tape conveying roller are rotatably mounted on the folding support plate in a direction away from the insulating paper material tray. The folding assembly is used to fold the insulating paper. The second paper tape conveying roller... The folded insulating paper tape is conveyed by turning. The folding assembly includes a first limiting seat, a second limiting seat, a first folding block, a first roller seat, a second folding block, a third folding block, a second roller seat, a first roller, and a second roller. The first limiting seat is mounted on the folding support plate. A second guide plate is integrally formed by extending upward from one side of the first limiting seat. The second limiting seat is mounted on the other side of the first limiting seat, and the second limiting seat and the second guide plate are parallel to each other. The second limiting seat and the second guide plate guide the conveying of the insulating paper tape. A folding platform is integrally formed by extending upward from the end of the second guide plate near the insulating paper tray. The bottom of the first folding block is obliquely concave upward towards the first limiting seat. A first folding guide groove is provided and is located directly above the folding platform. The gap between the folding platform and the second limiting seat aligns with the first folding guide groove. Insulating paper is located between the folding platform and the second limiting seat. The folding platform and the second limiting seat provide lateral limiting and guidance for the conveying of the insulating paper strip. The first folding guide groove laterally bends the upper end of the insulating paper. A first roller is rotatably mounted on the side of the first roller seat facing the folding platform and rolls on the top surface of the folding platform. The first roller presses the upper end of the insulating paper strip onto the folding platform. A second folding block extends downward from the end opposite to the second guide plate and is integrally formed with a first folding portion. The first folding portion is obliquely downward with a counterweight. The upper end of the insulating paper is bent downwards by a second folding guide groove, the opening of which faces the second limiting seat. The third folding block extends downwards from the end opposite to the second guide plate and is integrally formed with a second folding part. The second folding part is obliquely downwards with a third folding guide groove that further bends the upper end of the insulating paper downwards. The opening of the third folding guide groove faces the second limiting seat. The angle between the second folding guide groove and the vertical line is greater than the angle between the third folding guide groove and the vertical line. The third folding guide groove further bends the upper end of the insulating paper strip. A second roller is rotatably mounted at the bottom of the second roller seat. The second roller rolls on the side of the second limiting seat facing the second guide plate to fold the upper end of the insulating paper strip downwards.

[0010] Furthermore, the paper feeding mechanism includes a third paper tape conveying roller, a first guide and limiting assembly, a traction assembly, a second guide and limiting assembly, a traction roller drive device, and a first synchronous belt. The third paper tape conveying roller is mounted on the machine base and is used to convey insulating paper tape. The traction assembly is mounted on the machine base and is used to traction the insulating paper tape for conveying the insulating paper tape. The traction roller drive device is mounted on the bottom surface of the machine base and is connected to the traction assembly via the first synchronous belt. The first guide and limiting assembly and the second guide and limiting assembly are rotatably mounted on the machine base, and the first guide and limiting assembly and the second guide and limiting assembly are respectively located on both sides of the traction assembly. After the folded insulating paper tape unfolds and overlaps, it passes around the third paper tape conveying roller and sequentially passes through the first guide and limiting assembly. The machine comprises a traction assembly and a second guide and limiting assembly. The traction roller drive device drives the traction assembly to convey the insulating paper tape via a first synchronous belt. The traction assembly includes a traction frame mounted on the machine base. The traction frame contains a traction roller and a pressure roller for traction of the insulating paper tape. The traction roller and pressure roller are parallel to each other and arranged longitudinally. First bearings are fitted at the upper and lower ends of the traction roller, and the two first bearings are respectively installed at the top and bottom of the traction frame. A first driven synchronous wheel is installed at the bottom of the traction roller. A first rotating shaft is rotatably mounted inside the pressure roller. Eccentric wheels are fixedly mounted at the upper and lower ends of the first rotating shaft, and the two eccentric wheels are rotatably mounted at the top and bottom of the traction frame. A handle is fixedly mounted at the top of the first rotating shaft. Twisting the handle drives... The first rotating shaft rotates, causing the eccentric wheels at its two ends to rotate synchronously on the traction frame. Simultaneously, the synchronous rotation of the two eccentric wheels causes the first rotating shaft to move in a circular trajectory on the traction frame. The first rotating shaft causes the pressure roller to move closer to or away from the traction roller. A first active synchronous wheel is installed on the output end of the traction roller drive device. A first synchronous belt is fitted onto the first active synchronous wheel and the first driven synchronous wheel. The traction roller drive device drives the first active synchronous wheel to rotate, and the first active synchronous wheel drives the first driven synchronous wheel to rotate via the first synchronous belt. The first guide limiting assembly includes a guide limiting support mounted on the machine base. A first guide limiting plate and a second guide limiting plate are mounted on the guide limiting support. The limiting plates are arranged opposite each other; the first guide limiting plate includes a first mounting plate, a third guide plate is integrally formed extending upward from the top of the first mounting plate, and a top guide plate is integrally formed extending towards the second guide limiting plate; the second guide limiting plate includes a second mounting plate, a fourth guide plate is integrally formed extending upward from the top of the second mounting plate, and a bottom guide plate is integrally formed extending towards the first guide limiting plate at the connection between the fourth guide plate and the second mounting plate; the third guide plate, the top guide plate, the fourth guide plate, and the bottom guide plate together form a channel for limiting and guiding the conveying of insulating paper tape; the structure of the second guide limiting assembly is the same as the structure of the first guide limiting assembly.

[0011] Furthermore, the coil pin actuation mechanism includes a second linear guide rail, a fork drive assembly, a fork mounting bracket, and a fork. The second linear guide rail is horizontally mounted on one side of the support frame. The fork mounting bracket is slidably mounted on the second linear guide rail. The fork is mounted on the fork mounting bracket and is used to actuate the center pin of the coil back and forth. The fork drive assembly is mounted on the same side of the support frame and is drively connected to the fork mounting bracket. The fork drive assembly drives the fork mounting bracket to reciprocate on the second linear guide rail.

[0012] Furthermore, the insulating paper shaping mechanism includes a shaping drive device, a fixing clamp, a drive device mounting rod, a pressure head drive device, a pressure head, two pressure plates, and a hot air gun. The shaping drive device is mounted on the top of the support frame, the fixing clamp is mounted on the output end of the shaping drive device, the drive device mounting rod is horizontally mounted on one end of the fixing clamp, the pressure head drive device is mounted on the drive device mounting rod, the pressure head is mounted on the output end of the pressure head drive device, and two pressure plates are symmetrically mounted on the pressure head. The two pressure plates are respectively opposite to the insulating paper strips on both sides of the center pin of the coil. The pressure head drive device drives the pressure head to move obliquely downward, thereby driving the two pressure plates to move obliquely downward to press the insulating paper strips on both sides of the center pin of the coil onto the outer winding of the coil. The hot air gun is mounted on the other end of the fixing clamp and is used to blow hot air onto the insulating paper segments on the coil for shaping.

[0013] Furthermore, the coil wrapping tape shifting mechanism includes a coil X-axis moving assembly, an X-axis moving plate, a coil Y-axis moving assembly, a Y-axis moving plate, and a coil rotating assembly. The coil X-axis moving assembly is mounted on the machine base, and the X-axis moving plate is drivenly connected to the coil X-axis moving assembly. The coil X-axis moving assembly drives the X-axis moving plate to reciprocate along the X-axis direction. The coil Y-axis moving assembly is mounted on the X-axis moving plate, and the Y-axis moving plate is drivenly connected to the coil Y-axis moving assembly. The coil Y-axis moving assembly drives the Y-axis moving plate to reciprocate along the Y-axis direction. A coil rotation assembly is mounted on a Y-axis moving plate and is used to transport and rotate a coil with insulating paper inserted. The coil rotation assembly includes two parallel drive device support plates, a shaft support plate, a third drive device mounting plate, two second bearings, a second shaft, a second driven synchronous pulley, a coil carrier, a carrier rotation drive device, a second driving synchronous pulley, a second synchronous belt, a tension pulley, a first proximity sensor, and a baffle plate. The two parallel drive device support plates are mounted on the machine base, and the third drive device mounting plate is mounted on top of the two drive device support plates. A shaft support plate is mounted on one of the drive unit support plates. Two second bearings are respectively mounted on the shaft support plate and the third drive unit mounting plate. The second shaft is longitudinally mounted within the two second bearings and rotates on the shaft support plate and the third drive unit mounting plate via the two second bearings. A coil carrier is fixedly mounted on the top of the second shaft and is used to carry the coil with inserted insulating paper tape. A second driven synchronous pulley is mounted on the second shaft. The carrier rotation drive device is mounted on the top surface of the third drive unit mounting plate. A second driving synchronous pulley is mounted on the input of the carrier rotation drive device. At the output end, a second synchronous belt connects the second driving synchronous pulley and the second driven synchronous pulley. The second driving synchronous pulley drives the second driven synchronous pulley to rotate via the second synchronous belt. A tensioning pulley is mounted on the bottom surface of the third drive device mounting plate and is used to tension the second synchronous belt. A first proximity sensor is mounted on the bottom surface of the third drive device mounting plate. A baffle plate is sleeved on the output end of the vehicle rotation drive device, and the baffle plate is adapted to use with the first proximity sensor. The coil carrier includes a carrier base mounted on the top of the second rotating shaft, and the middle of the carrier base extends upward and is integrally formed with... Side limiting claws are used to support the middle part of the coil and to support and limit the two sides of the coil. The two ends of the carrier base extend upward and are integrally formed with side limiting claws and side limiting seats. The side limiting claws are used to support one end of the coil and to laterally limit that end of the coil. The side limiting seats are used to support the other end of the coil. The top of the side limiting seats is equipped with a limiting block for laterally limiting the other end of the coil. Two positioning holes are provided through the limiting block longitudinally. The two ends of the side limiting claws are respectively provided with side limiting grooves for supporting and limiting the two sides of the coil.

[0014] Furthermore, a controller or control system is provided for signal control of components such as the coil positioning mechanism, coil conveying mechanism, insulating paper folding mechanism, paper feeding mechanism, coil pin toggle mechanism, paper insertion mechanism, insulating paper shaping mechanism, coil wrapping tape shifting mechanism, and wrapping tape mechanism. The controller is a PLC programmable logic controller. The PLC programmable logic controller can be a programmable logic controller of model fx2n-10, but is not limited to this.

[0015] Compared with the prior art, the beneficial effects of the present invention are as follows: 1. By installing a coil conveying mechanism and a coil positioning mechanism on the machine tool respectively, with the coil conveying mechanism located on one side of the coil positioning mechanism, and designing the structures of the coil conveying mechanism and the coil positioning mechanism respectively, the coil conveying mechanism can realize fully automatic conveying of coils between various workstations to cooperate in completing the corresponding processing technology, and has the advantage of high conveying efficiency; the coil positioning mechanism can realize the positioning of the coil before paper insertion, so as to automatically complete the pre-positioning and pre-paper insertion positioning of the coil, and has the advantages of high positioning efficiency and high positioning accuracy, ensuring the accuracy of subsequent coil paper insertion.

[0016] 2. This machine is equipped with a paper feeding mechanism and an insulating paper folding mechanism on the machine base, a paper insertion mechanism within the coil positioning mechanism, and a coil pin actuation mechanism on one side of the support frame. The paper feeding mechanism is located between the insulating paper folding mechanism and the paper insertion mechanism. Through the separate design of the structures of the paper feeding mechanism, insulating paper folding mechanism, coil pin actuation mechanism, and paper insertion mechanism, the paper feeding mechanism can accurately position and feed the insulating paper strip, ensuring high efficiency in inserting the insulating paper segment into the coil. The insulating paper folding mechanism simultaneously feeds the unwound insulating paper and folds the upper end of the insulating paper strip, achieving precise control of the fold width, resulting in smooth folds, high folding efficiency, and good folding effect. The coil pin actuation mechanism uses a fork to actuate... The coil's center pin separates from the inner winding. A paper insertion mechanism automatically and precisely inserts insulating paper into the coil, isolating the contact area between the center pin and the inner winding. This method offers advantages such as precise paper insertion positioning, high efficiency, and excellent insertion effect, ensuring high-quality finished coils. It avoids short circuits caused by partial contact between the center pin and the coil due to paper insertion deviations. This effectively solves the problems common in most commercially available coils where manual separation of the center pin and inner winding results in insufficient gaps, leading to difficulties in inserting insulating paper, wrinkled or misaligned paper, poor coil quality, low yield, low efficiency in inserting insulating paper and coating, high production costs, and low automation.

[0017] 3. This system employs an insulating paper shaping mechanism mounted on the top of the support frame, and a coil wrapping tape shifting mechanism and a wrapping tape mechanism mounted on the machine base. The coil wrapping tape shifting mechanism is adjacent to the coil conveying mechanism, and the wrapping tape mechanism is adjacent to the coil wrapping tape shifting mechanism. Through the separate design of the structures of the insulating paper shaping mechanism, the coil wrapping tape shifting mechanism, and the wrapping tape mechanism, the insulating paper shaping mechanism can press the folded edges of the insulating paper on both sides of the coil's center lead onto the outer winding of the coil, and further heat and shape it using hot air. This achieves automatic pressing and shaping of the insulating paper segments, resulting in good shaping effect and high shaping efficiency for the insulating paper segments inserted into the coil. The coil wrapping tape shifting mechanism... The positioning mechanism, in conjunction with the tape wrapping mechanism, enables automatic tape wrapping of two long sides and one short side of coils of different sizes. The overall structural design of this invention achieves automatic edge folding of insulating paper and automatic paper insertion and tape wrapping of coils on the same machine. It has the advantages of high efficiency in inserting insulating paper segments, high precision in inserting insulating paper segments, good effect in inserting insulating paper segments, high efficiency in tape wrapping, good effect in tape wrapping, high yield of finished products, and high degree of automation. It greatly reduces the labor intensity of workers and reduces production costs, solving the problems of low work efficiency, high labor intensity of workers, high production costs, and low degree of automation caused by manual operation of paper insertion and tape wrapping of most coils on the market. Attached Figure Description

[0018] For ease of explanation, the present invention will be described in detail below with reference to the preferred embodiments and accompanying drawings.

[0019] Figure 1 This is a perspective view of the automatic coil inserting and tape wrapping machine of the present invention.

[0020] Figure 2 The automatic coil inserting and tape wrapping machine of the present invention Figure 1 3D images from different angles.

[0021] Figure 3 The automatic coil inserting and tape wrapping machine of the present invention Figure 1 A 3D view without the machine tool, tape wrapping mechanism, and coil tape wrapping and shifting mechanism.

[0022] Figure 4 The automatic coil inserting and tape wrapping machine of the present invention Figure 3 3D images from different angles.

[0023] Figure 5 This is a perspective view of the coil conveying mechanism of the automatic coil inserting paper wrapping tape integrated machine of the present invention.

[0024] Figure 6 This is a perspective view of the coil positioning mechanism of the automatic coil insertion and tape wrapping machine of the present invention.

[0025] Figure 7 The automatic coil inserting and tape wrapping machine of the present invention Figure 6 3D images from different angles.

[0026] Figure 8 This is a perspective view of the structure of the coil automatic paper inserting and tape wrapping machine of the present invention, in which the third clamping arm driving device and the first side limiting plate driving device cooperate to limit the coil on the first reference seat.

[0027] Figure 9 This is a perspective view of the coil pin actuation mechanism, the second side limiting plate driving device, and the second side limiting plate of the automatic coil inserting paper wrapping tape machine of the present invention.

[0028] Figure 10 This is a perspective view of the paper insertion mechanism of the coil automatic paper insertion and tape wrapping machine of the present invention.

[0029] Figure 11 This is a perspective view of the paper insertion mechanism of the automatic paper insertion and tape wrapping machine of the present invention, with the second positioning plate removed.

[0030] Figure 12 This is a perspective view of the structure of the first clamping block and the second clamping block in the paper insertion mechanism of the coil automatic paper insertion and tape wrapping machine of the present invention.

[0031] Figure 13 This is a perspective view of the insulating paper folding mechanism and insulating paper tray of the automatic coil inserting and tape wrapping machine of the present invention.

[0032] Figure 14 This is a perspective view of the folding component in the insulating paper folding mechanism of the automatic coil inserting and tape wrapping machine of the present invention.

[0033] Figure 15 This is a three-dimensional schematic diagram of the paper feeding mechanism of the coil automatic paper inserting and tape wrapping machine of the present invention, which feeds insulating paper tape.

[0034] Figure 16 This is a perspective view of the paper feeding mechanism of the automatic paper inserting and tape wrapping machine of the present invention, with the first guide limiting component and the second guide limiting component removed.

[0035] Figure 17 This is a perspective view of the components of the automatic coil paper inserting and tape wrapping machine of the present invention installed in the traction frame of the paper feeding mechanism.

[0036] Figure 18 This is a perspective view of the first guide and limiting component of the automatic coil paper inserting and tape wrapping machine of the present invention.

[0037] Figure 19This is an exploded perspective view of the first guide limiting plate and the second guide limiting plate of the automatic coil paper inserting and tape wrapping machine of the present invention.

[0038] Figure 20 This is an assembly perspective view of the coil pin moving mechanism and insulating paper shaping mechanism of the automatic coil inserting paper wrapping tape integrated machine of the present invention.

[0039] Figure 21 This is a perspective view of the coil pin actuation mechanism of the automatic coil insertion and tape wrapping machine of the present invention.

[0040] Figure 22 This is a perspective view of the insulating paper shaping mechanism of the automatic coil inserting and tape wrapping machine of the present invention.

[0041] Figure 23 This is a perspective view of the coil wrapping tape shifting mechanism of the automatic coil paper insertion and tape wrapping machine of the present invention.

[0042] Figure 24 This is a perspective view of the coil rotation assembly of the automatic coil inserting and tape wrapping machine of the present invention.

[0043] Figure 25 The automatic coil inserting and tape wrapping machine of the present invention Figure 24 3D images from different angles.

[0044] Figure 26 This is a perspective view of the coil carrier of the automatic coil inserting and tape wrapping machine of the present invention.

[0045] Figure 27 This is a perspective view of the tape wrapping mechanism of the automatic coil paper insertion and tape wrapping machine of the present invention.

[0046] Figure 28 The automatic coil inserting and tape wrapping machine of the present invention Figure 27 3D images from different angles.

[0047] Figure 29 This is an exploded perspective view of the tape limiting component, the glue pressing component, and the glue cutting component of the automatic coil paper inserting and tape wrapping machine of the present invention.

[0048] Figure 30 This is a perspective view of the coating assembly, tape pulling assembly, tape pulling drive device, coating drive device, second proximity sensor, sensing sheet and third photoelectric sensor of the automatic paper inserting and tape wrapping machine of the present invention mounted on the tape pulling stand.

[0049] Figure 31 This is a perspective view of the tape-wrapping component of the automatic coil inserting and tape-wrapping machine of the present invention.

[0050] Figure 32This is a perspective view of the coating assembly removal and coating drive device, coating transmission assembly and gear side cover plate of the automatic coil paper inserting and tape wrapping machine of the present invention.

[0051] Figure 33 This is a perspective view of the tape pulling component of the automatic coil paper inserting and tape wrapping machine of the present invention. Detailed Implementation

[0052] To facilitate understanding of the present invention, a more complete description will be given below with reference to the accompanying drawings. Preferred embodiments of the invention are shown in the drawings. However, the invention can be implemented in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided to provide a thorough and complete understanding of the disclosure of the invention.

[0053] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention pertains. The terminology used herein in the description of the invention is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention.

[0054] Reference Figures 1 to 4As shown, the automatic coil insertion and tape wrapping machine of the present invention includes a machine base 1, a coil positioning mechanism 2, a coil conveying mechanism 3, an insulating paper tray 4, an insulating paper folding mechanism 5, a paper feeding mechanism 6, a support frame 7, a coil pin moving mechanism 8, a paper insertion mechanism 9, an insulating paper shaping mechanism 10, a coil tape wrapping and shifting mechanism 11, and a tape wrapping mechanism 12. The coil positioning mechanism 2 is mounted on the machine base 1 and is used to position the coil; the coil conveying mechanism 3 is mounted on the machine base 1 and is located on one side of the coil positioning mechanism 2. The coil conveying mechanism 3 is used to transfer coils between various workstations. An insulating paper folding mechanism 5 is mounted on the machine base 1 and is located on the side of the coil conveying mechanism 3 away from the coil positioning mechanism 2. The insulating paper folding mechanism 5 is used to fold the insulating paper. An insulating paper tray 4 is mounted on the machine base 1 and is adjacent to the insulating paper folding mechanism 5. The insulating paper tray 4 is used to unwind the insulating paper roll and provide insulating paper tape to the insulating paper folding mechanism 5. A paper insertion mechanism 9 is located inside the coil positioning mechanism 2. The paper insertion mechanism 9 is used to insert the coil's center lead and inner winding. Insulating paper is inserted at the contact point; the paper feeding mechanism 6 is mounted on the machine base 1 and is located between the insulating paper folding mechanism 5 and the paper insertion mechanism 9. The paper feeding mechanism 6 receives the folded insulating paper and feeds it to the paper insertion mechanism 9; the support frame 7 is mounted on the machine base 1 and is located on the other side of the coil positioning mechanism 2. The coil pin actuation mechanism 8 is mounted on one side of the support frame 7. The coil pin actuation mechanism 8 actuates the middle pin of the coil so that the insulating paper can be smoothly inserted into the gap between the middle pin and the inner winding; the insulating paper shaping mechanism 10 is mounted on the machine base 1. The top of the support frame 7 is used to shape the insulating paper segment inserted on the coil; the coil wrapping tape transfer mechanism 11 is installed on the machine base 1 and is adjacent to the coil conveying mechanism 3. The coil wrapping tape transfer mechanism 11 receives the coil from the coil conveying mechanism 3 and transfers it to the wrapping tape mechanism 12 for wrapping; the wrapping tape mechanism 12 is installed on the machine base 1 and is adjacent to the coil wrapping tape transfer mechanism 11. The wrapping tape mechanism 12 wraps the two long sides and one short side of the coil respectively.

[0055] Reference Figure 5As shown, the coil conveying mechanism 3 includes a conveying bracket 30, a transverse conveying assembly 31, a transverse conveying plate 32, a longitudinal conveying assembly 33, a longitudinal conveying plate 34, a conveying mounting frame 35, a first clamping assembly 36, a second clamping assembly 37, a third clamping assembly 38, a coil rotation drive device 39, a first drive device mounting plate 301, and a fourth clamping assembly 302. The conveying bracket 30 is mounted on the machine base 1, and the transverse conveying assembly 31 is mounted on one side of the upper end of the conveying bracket 30. The transverse conveying plate 32 is connected to the transverse conveying assembly 31 in a transmission manner, and the transverse conveying assembly 31 drives the transverse conveying... The plate 32 moves laterally, and the longitudinal conveying assembly 33 is mounted on the transverse conveying plate 32. The longitudinal conveying plate 34 is connected to the longitudinal conveying assembly 33 in a transmission manner. The longitudinal conveying assembly 33 drives the longitudinal conveying plate 34 to move longitudinally. The conveying mounting frame 35 is mounted on the longitudinal conveying plate 34. The first clamping assembly 36, the second clamping assembly 37, the third clamping assembly 38, and the coil rotation drive device 39 are sequentially mounted on the conveying mounting frame 35. The first drive device mounting plate 301 is mounted on the output end of the coil rotation drive device 39, and the fourth clamping assembly 302 is mounted on the first drive device mounting plate 301. The first clamping assembly 36 includes a first clamping arm drive device 361 and two first clamping arms 362 mounted on the conveying mounting frame 35. The two first clamping arms 362 are symmetrically mounted on the two output ends of the first clamping arm drive device 361. Each of the two opposite sides of the two first clamping arms 362 is provided with one or more first anti-slip patterns 363. The first clamping arm drive device 361 drives the two first clamping arms 362 to open to clamp the coil. The second clamping assembly 37 includes a second clamping arm drive device 371 and two second clamping arms 372 mounted on the conveying mounting frame 35. The two second clamping arms 372 are symmetrically mounted on the two output ends of the second clamping arm drive device 371. Each of the two opposite sides of the two second clamping arms 372 is provided with one or more second anti-slip patterns 373. The second clamping arm drive device 371 drives the two second clamping arms 372 to close to clamp the coil. The structures of the third clamping assembly 38 and the fourth clamping assembly 302 are the same as those of the second clamping assembly 37.

[0056] By adopting the above technical solution, the first clamping component 36, the second clamping component 37, the third clamping component 38, and the fourth clamping component 302 are respectively used to clamp the coil. The transverse conveying component 31 and the longitudinal conveying component 33 drive the first clamping component 36 to place the coil into the pre-positioning station of the coil positioning mechanism 2. The transverse conveying component 31 and the longitudinal conveying component 33 drive the second clamping component 37 to convey the coil in the pre-positioning station of the coil positioning mechanism 2 to the insulating paper insertion station. The transverse conveying component 31 and the longitudinal conveying component 33 drive the third clamping component 38 to convey the coil with the inserted insulating paper to the coil wrapping tape transfer mechanism 11. The fourth clamping component 302 moves from the coil wrapping tape transfer mechanism 11... The coil after being wrapped with tape is clamped in the upper part. The longitudinal conveying component 33 drives the coil rotation drive device 39, the first drive device mounting plate 301, the fourth clamping component 302, and the coil after being wrapped with tape to rise. At the same time, the coil rotation drive device 39 drives the first drive device mounting plate 301 to rotate towards the edge of the machine 1, thereby transferring the fourth clamping component 302 and the coil after being wrapped with tape on it. The transverse conveying component 31 and the longitudinal conveying component 33 drive the coil rotation drive device 39 and the fourth clamping component 302 to transfer the coil after being wrapped with tape to the subsequent work station, realizing fully automatic transfer of coils between various work stations to cooperate with the processing technology of the corresponding work station. It has the advantage of high transfer efficiency.

[0057] In this embodiment, the coil rotation drive device 39 is preferably configured as a rotary cylinder. The first clamping arm drive device 361 is preferably configured as a finger clamping cylinder. The second clamping arm drive device 371 is preferably configured as a dual-axis cylinder. The transverse conveying assembly 31 includes a linear module and a servo motor that is drively connected to the linear module. The linear module is mounted on the top of the conveying bracket 30, and the transverse conveying plate 32 is mounted on the moving part of the linear module. The servo motor drives the transverse conveying plate 32 to move laterally and reciprocally through the linear module. The longitudinal conveying assembly 33 includes a cylinder and two parallel linear guide rails. The cylinder and the two parallel linear guide rails are respectively mounted on the transverse conveying plate 32. The longitudinal conveying plate 34 is slidably mounted on the two linear guide rails. The output shaft of the cylinder is fixedly connected to the longitudinal conveying plate 34, and the cylinder drives the longitudinal conveying plate 34 to move up and down on the two linear guide rails.

[0058] Reference Figures 6 to 8As shown, the coil positioning mechanism 2 includes a positioning platform 20, a first side limiting plate driving device 21, a connecting plate 22, a first side limiting plate 23, a third clamping arm driving device 24, two third clamping arms 25, a first photoelectric sensor 26, a fourth clamping arm driving device 27, and two fourth clamping arms 28. The positioning platform 20 includes a first positioning plate 201 and a second positioning plate 202 arranged side by side, and an upper platform 203 and a lower platform 204 installed from top to bottom on the first positioning plate 201 and the second positioning plate 202. The two ends of the upper platform 203 are equipped with coil positioning devices. The reference includes a first reference base 205 and a second reference base 206. A first photoelectric sensor 26 is mounted on one end of the upper platform 203 and is adjacent to the first reference base 205. The first photoelectric sensor 26 detects whether a coil is fitted on the first reference base 205. The upper platform 203 has a first guide hole 207 in the middle and a paper insertion hole 208 for insulating paper to pass through on the other end of the upper platform 203. The paper insertion hole 208 is located between the first guide hole 207 and the second reference base 206 and is adjacent to the second reference base 206. The three-arm drive device 24 is mounted on the machine base 1, and the third arm drive device 24 is located below the first reference base 205. Two third arms 25 are symmetrically mounted on the two output ends of the third arm drive device 24. The third arm drive device 24 drives the two third arms 25 to move closer to each other to laterally limit the coil on the first reference base 205. The first side limiting plate drive device 21 is mounted on the bottom surface of the upper platform 203. The connecting plate 22 is mounted on the output end of the first side limiting plate drive device 21, and the connecting plate 22 passes through the first guide from the bottom of the upper platform 203. Hole 207, first side limiting plate 23 is installed on the top of connecting plate 22, first side limiting plate driving device 21 drives connecting plate 22 and then drives first side limiting plate 23 to press coil to the side of first reference seat 205; fourth clamping arm driving device 27 is installed on machine base 1, and fourth clamping arm driving device 27 is located below second reference seat 206, two fourth clamping arms 28 are symmetrically installed on the two output ends of fourth clamping arm driving device 27, fourth clamping arm driving device 27 drives two fourth clamping arms 28 to move closer to each other to laterally limit the coil on second reference seat 206.

[0059] Reference Figure 9 As shown, the coil positioning mechanism 2 also includes a second side limiting plate driving device 29 mounted on the other side of the support frame 7. A second side limiting plate 291 is mounted on the output end of the second side limiting plate driving device 29, and the second side limiting plate 291 is located on the side of the second reference seat 206 facing away from the first reference seat 205. The second side limiting plate driving device 29 drives the second side limiting plate 291 to press the coil onto the side of the second reference seat 206.

[0060] By adopting the above technical solution, the coil conveying mechanism 3 places the coil on one end of the upper platform 203 and onto the first reference seat 205. When the first photoelectric sensor 26 detects that the coil is mounted on the first reference seat 205, the first side limiting plate driving device 21 drives the connecting plate 22, which in turn drives the first side limiting plate 23 to press the coil onto the first reference seat 205. At the same time, the third clamping arm driving device 24 drives the two third clamping arms 25 to move closer to each other to laterally limit the coil on the first reference seat 205, thus achieving pre-positioning of the coil. The coil conveying mechanism 3 then clamps the pre-positioned coil. The coil is positioned and then transferred to the other end of the upper plate 203 and fitted onto the second reference seat 206. The second side limiting plate driving device 29 drives the second side limiting plate 291 to press the coil against the side of the second reference seat 206. At the same time, the fourth clamping arm driving device 27 drives the two fourth clamping arms 28 to move closer to each other to laterally limit the coil on the second reference seat 206, thus realizing the positioning of the coil before paper insertion. It automatically completes the pre-positioning of the coil and the pre-paper insertion positioning, and has the advantages of high positioning efficiency and high positioning accuracy, so as to ensure the accuracy of subsequent coil paper insertion.

[0061] In this embodiment, the first side limiting plate driving device 21 and the second side limiting plate driving device 29 are both preferably cylinders, and the third clamping arm driving device 24 and the fourth clamping arm driving device 27 are both preferably finger clamping cylinders.

[0062] Reference Figures 10 to 12As shown, the paper insertion mechanism 9 includes a first linear guide rail 91, a clamping block mounting base 92, a first clamping block 93, two first cutters 94, a cutter driving device 95, a second clamping block 96, a second driving device mounting plate 97, a pin driving device 98, a pin mounting base 99, and at least two pins 90. The first linear guide rail 91 is horizontally mounted on the top surface of the lower platform 204. The clamping block mounting base 92 is slidably mounted on the first linear guide rail 91. The first clamping block 93 is mounted on one side of the clamping block mounting base 92 facing the second positioning plate 202. The two first cutters 94 are symmetrically mounted on both sides of the first clamping block 93 and are used to cut insulating paper tape. The cutter driving device 95 is mounted on the lower platform 204, and the output end of the cutter driving device 95 is fixedly connected to the clamping block mounting base 92. The cutter driving device 95 drives... The clamping block mounting base 92 moves laterally back and forth on the first linear guide rail 91. The second clamping block 96 is mounted on the second positioning plate 202. The second clamping block 96 is opposite to the first clamping block 93 and is located below the paper insertion hole 208 of the upper plate 203. The cutter driving device 95 drives the first clamping block 93 to move closer to or away from the second clamping block 96 through the clamping block mounting base 92. The second driving device mounting plate 97 is mounted on the second positioning plate 202. The ejector pin driving device 98 is mounted on the second driving device mounting plate 97. The ejector pin mounting base 99 is mounted on the output end of the ejector pin driving device 98. At least two parallel ejector pins 90 are longitudinally mounted on the top of the ejector pin mounting base 99. The ejector pin driving device 98 drives the ejector pin mounting base 99 to move up and down, thereby driving at least two ejector pins 90 to move up and down. The first clamping block 93 and the second clamping block 96 have two or more first ejector pin guide grooves 901 and second ejector pin guide grooves 902 on their opposite sides. The first ejector pin guide grooves 901 and second ejector pin guide grooves 902 are arranged longitudinally and the first ejector pin guide grooves 901 and second ejector pin guide grooves 902 correspond one-to-one. After the first clamping block 93 and the second clamping block 96 are closed, the ejector pin 90 is limited and guided by the first ejector pin guide grooves 901 and second ejector pin guide grooves 902. The bottom of the second clamping block 96 extends towards the first clamping block 93 and is integrally formed with a first guide plate 903. Two or more second guide holes 904 are provided longitudinally through the first guide plate 903 and are connected to the second ejector pin guide grooves 902 one-to-one. The ejector pin 90 is movably inserted into the second guide hole 904. The ejector pin driving device 98 drives the ejector pin 90 to pass through the second guide hole 904 and enter the second ejector pin guide groove 902.

[0063] By adopting the above technical solution, the paper feeding mechanism 6 feeds the insulating paper into the paper insertion mechanism 9 between the first clamping block 93 and the second clamping block 96. The cutter driving device 95 drives the clamping block mounting base 92 to move towards the second clamping block 96, thereby causing the first clamping block 93 to approach the second clamping block 96. The first clamping block 93 drives the two first cutters 94 to push the insulating paper tape tightly onto the second clamping block 96 and cut the insulating paper tape. The first clamping block 93 continues to move towards the second clamping block 96 until the first clamping block 93 and the second clamping block 96 are closed. The cut insulating paper segment is clamped between the first clamping block 93 and the second clamping block 96. The ejector pin driving device 98 drives the ejector pin mounting base 99 to rise, thereby causing at least two ejector pins 90 to rise. The first ejector guide groove 901 and the corresponding second ejector guide groove 902 together limit and guide the raised ejector 90. The ejector 90 lifts the insulating paper segment held by the first clamping block 93 and the second clamping block 96. After passing through the paper insertion hole 208, the insulating paper segment is inserted between the middle pin of the coil 13 and the inner winding. The deformation recovery of the middle pin of the coil 13 realizes the pressing of the insulating paper segment on the inner wall and upper end surface of the coil 13 to complete the insertion of insulating paper into the coil 13. It realizes fully automatic insertion of insulating paper into the coil 13, and uses insulating paper to insulate and isolate the contact point between the middle pin of the coil 13 and the inner winding, and ensures good insulation and isolation effect. In addition, it also has the advantages of accurate paper insertion positioning and high paper insertion efficiency.

[0064] In this embodiment, both the cutter drive device 95 and the ejector pin drive device 98 are preferably configured as cylinders.

[0065] Reference Figure 13 As shown, the insulating paper folding mechanism 5 includes an unwinding support plate 50, a guide wheel 51, a first paper tape conveying roller 52, a folding support plate 53, a folding assembly 54, and a second paper tape conveying roller 55. The unwinding support plate 50 is mounted on the machine base 1. The insulating paper material tray 4 is rotatably mounted on the unwinding support plate 50 and is used to load the insulating paper roll. The folding support plate 53 is mounted on the machine base 1 and is arranged adjacent to the unwinding support plate 50. The guide wheel 51 and the first paper tape conveying roller 52 are rotatably mounted on the unwinding support plate 50 in a direction away from the insulating paper material tray 4. The guide wheel 51 and the first paper tape conveying roller 52 convey the unwound insulating paper tape. The folding assembly 54 and the second paper tape conveying roller 55 are rotatably mounted on the folding support plate 53 in a direction away from the insulating paper material tray 4. The folding assembly 54 is used to fold the insulating paper. The second paper tape conveying roller 55 conveys the folded insulating paper tape by turning.

[0066] Reference Figure 14As shown, the folding assembly 54 includes a first limiting seat 541, a second limiting seat 542, a first folding block 543, a first roller seat 544, a second folding block 545, a third folding block 546, a second roller seat 547, a first roller 548, and a second roller 549. The first limiting seat 541 is mounted on the folding support plate 53. A second guide plate 540 is integrally formed extending upward from one side of the first limiting seat 541. The second limiting seat 542 is mounted on the other side of the first limiting seat 541, and the second limiting seat 542 and the second guide plate 540 are parallel to each other. The second limiting seat 542 and the second guide plate 540 guide the conveying of the insulating paper tape. The second guide plate 540 extends upward from one end near the insulating paper tray 4 and is integrally formed with a folding platform 5401. The bottom of the first folding block 543 is obliquely recessed upward towards the first limiting seat 541 and has a first folding guide groove 5402, which is located directly above the folding platform 5401. The gap between the folding platform 5401 and the second limiting seat 542 aligns with the first folding guide groove 5402. The insulating paper is located between the folding platform 5401 and the second limiting seat 542. The folding platform 5401 and the second limiting seat 542 provide lateral limiting and guidance for the conveying of the insulating paper tape. The first folding guide groove 5402 provides lateral guidance for the upper end of the insulating paper. For bending, the first roller 548 is rotatably mounted on the side of the first roller seat 544 facing the folding platform 5401, and the first roller 548 rolls on the top surface of the folding platform 5401, pressing the upper end of the insulating paper tape onto the folding platform 5401. The second folding block 545, with its end opposite to the second guide plate 540, extends downward and is integrally formed with a first folding portion 5403. The first folding portion 5403 has a second folding guide groove 5404 that bends the upper end of the insulating paper downward. The opening of the second folding guide groove 5404 faces the second limiting seat 542. The third folding block 546, with its end opposite to the second guide plate 540, is... The device extends downwards integrally and has a second folded edge portion 5405. The second folded edge portion 5405 has a third folded edge guide groove 5406 that further folds the upper end of the insulating paper downwards. The groove opening of the third folded edge guide groove 5406 faces the second limiting seat 542. The angle between the second folded edge guide groove 5404 and the vertical line is greater than the angle between the third folded edge guide groove 5406 and the vertical line. The third folded edge guide groove 5406 further folds the upper end of the insulating paper strip. The second roller 549 is rotatably mounted on the bottom of the second roller seat 547. The second roller 549 rolls on the side of the second limiting seat 542 facing the second guide plate 540 to fold the upper end of the insulating paper strip downwards.

[0067] By adopting the above technical solution, the insulating paper tape is drawn out from the insulating paper tray 4 under the traction of the paper feeding mechanism 6. The guide wheel 51 and the first paper tape conveying roller 52 sequentially convey the drawn insulating paper tape. The insulating paper tape passes through the gap between the second guide plate 540 and the second limit seat 542 of the folding assembly 54 and is conveyed to the paper feeding mechanism 6 by the second paper tape conveying roller 55. The first folding guide groove 5402 laterally folds the upper end of the insulating paper tape. The first roller 548 presses the upper end of the insulating paper tape and folds it at a 90-degree angle on the folding platform 5401. The second folding guide groove 5404 folds the upper end of the insulating paper tape downward. The angle between the second folding guide groove 5404 and the vertical line is large. At the angle between the third folding guide groove 5406 and the vertical line, the third folding guide groove 5406 further bends the upper end of the insulating paper tape downwards. The second roller 549 presses the upper end of the insulating paper tape against the side of the second limit seat 542 facing the second guide plate 540 to fold the upper end of the insulating paper tape downwards. The second paper tape conveying roller 55 turns and conveys the folded insulating paper tape, while further fixing the folded insulating paper tape. This realizes the simultaneous conveying of the unwound insulating paper and the folding of the upper end of the insulating paper tape. It also achieves precise control over the folding width of the insulating paper tape, giving the insulating paper tape the advantages of flat folding, high folding efficiency, and good folding effect.

[0068] Reference Figure 15 As shown, the paper feeding mechanism 6 includes a third paper tape conveying roller 60, a first guide limiting component 61, a traction component 62, a second guide limiting component 63, a traction roller drive device 64, and a first synchronous belt 65. The third paper tape conveying roller 60 is mounted on the machine base 1 and is used to convey insulating paper tape. The traction component 62 is mounted on the machine base 1 and is used to traction the insulating paper tape for conveying the insulating paper tape. The traction roller drive device 64 is mounted on the bottom surface of the machine base 1 and is connected to the traction component 62 via the first synchronous belt 65. The first guide limiting component 61 and the second guide limiting component 63 are rotatably mounted on the machine base 1, and the first guide limiting component 61 and the second guide limiting component 63 are located on both sides of the traction component 62, respectively. After the folded insulating paper tape unfolds and overlaps, it passes around the third paper tape conveying roller 60 and sequentially passes through the first guide limiting component 61, the traction component 62, and the second guide limiting component 63. The traction roller drive device 64 drives the traction component 62 to convey the insulating paper tape via the first synchronous belt 65. In this embodiment, the traction roller drive device 64 is preferably configured as a servo motor.

[0069] Reference Figure 16 and Figure 17As shown, the traction assembly 62 includes a traction frame 621 mounted on the machine base 1. The traction frame 621 houses a traction roller 622 and a pressure roller 623 for pulling insulating paper tape. The traction roller 622 and the pressure roller 623 are parallel to each other and arranged longitudinally. First bearings 624 are respectively fitted at the upper and lower ends of the traction roller 622, and the two first bearings 624 are respectively installed at the top and bottom of the traction frame 621. A first driven synchronous wheel 625 is installed at the bottom of the traction roller 622. A first rotating shaft 626 is rotatably mounted inside the pressure roller 623. Eccentric wheels 627 are respectively fixedly mounted at the upper and lower ends of the first rotating shaft 626, and the two eccentric wheels 627 are rotatably mounted at the top and bottom of the traction frame 621. The top of the first rotating shaft 626 is fixedly mounted with… A handle 628 is provided. Twisting the handle 628 drives the first rotating shaft 626 to rotate. The first rotating shaft 626 drives the eccentric wheels 627 at its two ends to rotate synchronously on the traction frame 621. While the two eccentric wheels 627 rotate synchronously, they drive the first rotating shaft 626 to move in a circular trajectory on the traction frame 621. The first rotating shaft 626 drives the pressure roller 623 to move closer to or away from the traction roller 622. A first active synchronous wheel 629 is installed on the output end of the traction roller drive device 64. A first synchronous belt 65 is fitted on the first active synchronous wheel 629 and the first driven synchronous wheel 625. The traction roller drive device 64 drives the first active synchronous wheel 629 to rotate. The first active synchronous wheel 629 drives the first driven synchronous wheel 625 to rotate through the first synchronous belt 65.

[0070] Reference Figure 18 and Figure 19 As shown, the first guide limiting component 61 includes a guide limiting support 611 mounted on the machine base 1, and a first guide limiting plate 612 and a second guide limiting plate 613 mounted on the guide limiting support 611. The first guide limiting plate 612 and the second guide limiting plate 613 are arranged opposite to each other. The first guide limiting plate 612 includes a first mounting plate 6121. A third guide plate 6122 is integrally formed extending upward from the top of the first mounting plate 6121. A top guide plate 6123 is integrally formed extending upward from the top of the third guide plate 6122 toward the second guide limiting plate 613. The second guide limiting plate 613 includes a second mounting plate 6131. ​​A fourth guide plate 6132 is integrally formed extending upward from the top of the second mounting plate 6131. ​​A bottom guide plate 6133 is integrally formed extending upward from the connection between the fourth guide plate 6132 and the second mounting plate 6131 toward the first guide limiting plate 612. The third guide plate 6122, the top guide plate 6123, the fourth guide plate 6132, and the bottom guide plate 6133 together form a channel for limiting and guiding the conveying of insulating paper tape. The structure of the second guide limiting component 63 is the same as that of the first guide limiting component 61.

[0071] By adopting the above technical solution, the third paper tape conveying roller 60 conveys the unfolded and folded insulating paper tape, which retains creases. The third guide plate 6122, top guide plate 6123, fourth guide plate 6132, and bottom guide plate 6133 of the first guide limiting component 61 together form a channel for limiting and guiding the conveying of the insulating paper tape. The structure of the second guide limiting component 63 is the same as that of the first guide limiting component 61. The first guide limiting component 61 and the second guide limiting component 63 sequentially limit and guide the conveying of the insulating paper tape. Twisting the handle 628 drives the first rotating shaft 626 to rotate. The first rotating shaft 626 drives the eccentric wheels 627 on its two ends to rotate synchronously on the traction frame 621. While the two eccentric wheels 627 rotate synchronously, they drive the first rotating shaft 626 to move in a circular trajectory on the traction frame 621. The first rotating shaft 626 drives the pressure roller 623 to move closer to or further away from the traction roller 622, thereby adjusting the pressure roller 623 to press the insulating paper tape tightly onto the traction roller 622. The tension of the paper tape on roller 622 is adjusted by the pressure roller 623 pressing the insulating paper tape onto the traction roller 622. The traction roller drive device 64 drives the first active synchronous wheel 629 to rotate. The first active synchronous wheel 629 drives the first driven synchronous wheel 625 to rotate via the first synchronous belt 65. The first driven synchronous wheel 625 drives the traction roller 622 to rotate. The traction roller 622 pulls and conveys the insulating paper tape pressed onto the pressure roller 623. The first guide limiting component 61 limits and guides the insulating paper tape to ensure that the insulating paper tape can be accurately conveyed to the traction component 62. The traction component 62 pulls and conveys the insulating paper tape, and the second guide limiting component 63 continues to limit and guide the insulating paper tape to ensure that the insulating paper tape can be accurately conveyed into the paper insertion mechanism 9. The traction component 62 provides power for the conveying of the insulating paper tape, and the first guide limiting component 61 and the second guide limiting component 63 limit and guide it, so that the insulating paper tape has the advantages of accurate conveying positioning and high conveying efficiency, ensuring high efficiency in inserting insulating paper segments into the coil.

[0072] Reference Figure 20 and Figure 21 As shown, the coil pin actuation mechanism 8 includes a second linear guide rail 81, a fork drive assembly 82, a fork mounting bracket 83, and a fork 84. The second linear guide rail 81 is horizontally mounted on one side of the support frame 7. The fork mounting bracket 83 is slidably mounted on the second linear guide rail 81. The fork 84 is mounted on the fork mounting bracket 83 and is used to actuate the middle pin of the coil 13 back and forth. The fork drive assembly 82 is mounted on the same side of the support frame 7 and is connected to the fork mounting bracket 83 in a transmission manner. The fork drive assembly 82 drives the fork mounting bracket 83 to reciprocate on the second linear guide rail 81.

[0073] Reference Figure 20 and Figure 21As shown, by adopting the above technical solution, the shift fork 84 engages the center pin 131 of the coil 13. The shift fork drive assembly 82 drives the shift fork mounting bracket 83 to reciprocate on the second linear guide rail 81. The shift fork mounting bracket 83 drives the shift fork 84 to reciprocate. The shift fork 84 moves the center pin 131 of the coil 13 to one side, separating the center pin 131 of the coil 13 from the inner winding. The paper insertion mechanism 9 inserts the cut insulating paper segment between the center pin 131 of the coil 13 and the inner winding. The shift fork 84 moves the center pin 131 of the coil 13 to the other side, causing the center pin 131 of the coil 13 to recover its deformed state. The insulating paper segment is pressed tightly onto the inner winding of coil 13, thus fixing the insulating paper segment together with the middle pin 131 of coil 13 and the inner winding. The middle pin 131 of coil 13 and the inner winding firmly fix the insulating paper segment. By moving the middle pin 131 of coil 13 with the fork 84, the middle pin 131 is separated from the inner winding, which facilitates the insertion of the insulating paper segment into coil 13 by the paper insertion mechanism 9. At the same time, it avoids the inability to insert the insulating paper segment into coil 13 due to the tight fit between the middle pin 131 and the inner winding, thus ensuring good insulation between the middle pin 131 and the inner winding of coil 13.

[0074] Reference Figure 22 As shown, the insulating paper shaping mechanism 10 includes a shaping drive device 101, a fixing clamp 102, a drive device mounting rod 103, a pressure head drive device 104, a pressure head 105, two pressure plates 106, and a hot air gun 107. The shaping drive device 101 is mounted on the top of the support frame 7. The fixing clamp 102 is mounted on the output end of the shaping drive device 101. The drive device mounting rod 103 is horizontally mounted on one end of the fixing clamp 102. The pressure head drive device 104 is mounted on the drive device mounting rod 103. The pressure head 105 is mounted on... Located on the output end of the pressure head drive device 104, two pressure plates 106 are symmetrically mounted on the pressure head 105. The two pressure plates 106 are respectively opposite to the insulating paper strips on both sides of the coil's center pin 131. The pressure head drive device 104 drives the pressure head 105 to move obliquely downward, thereby driving the two pressure plates 106 to move obliquely downward to press the insulating paper strips on both sides of the coil's center pin 131 onto the outer winding of the coil. The hot air gun 107 is mounted on the other end of the fixing clamp 102 and is used to blow hot air onto the insulating paper segments on the coil to shape them.

[0075] By adopting the above technical solution, after the paper insertion mechanism 9 inserts the insulating paper segment into the coil, the shaping drive device 101 drives the fixing clamp 102 to move towards the coil positioning mechanism 2. The fixing clamp 102 drives the drive device mounting rod 103 to move, thereby driving the pressure head drive device 104 and the pressure head 105 to move above the coil with the insulating paper strip inserted on the coil positioning mechanism 2. The pressure head drive device 104 drives the pressure head 105 to move diagonally downward, thereby driving the two pressure plates 106 on the pressure head 105 to press the folded edges of the insulating paper on both sides of the coil's center pin 131 onto the coil. On the outer layer of the coil, the insulating paper segment is pressed and shaped. Although the folded edge of the insulating paper tape is unfolded, the creases on the insulating paper tape are retained. The part of the insulating paper tape opposite to the outer layer of the coil does not curl up, so that the folded edge of the insulating paper tape can fit with the outer layer of the coil. The fixing clamp 102 drives the hot air gun 107 to move above the same coil. The hot air gun 107 blows hot air on the insulating paper segment on the coil to heat and shape it. The shaped insulating paper segment fits tightly with the surface of the coil, so that the insulating paper segment has the advantages of high shaping efficiency and good shaping effect.

[0076] In this embodiment, both the shaping drive device 101 and the pressure head drive device 104 are preferably configured as cylinders.

[0077] Reference Figure 23 As shown, the coil wrapping tape shifting mechanism 11 includes a coil X-axis moving assembly 111, an X-axis moving plate 112, a coil Y-axis moving assembly 113, a Y-axis moving plate 114, and a coil rotating assembly 115. The coil X-axis moving assembly 111 is mounted on the machine base 1. The X-axis moving plate 112 is drivenly connected to the coil X-axis moving assembly 111. The coil X-axis moving assembly 111 drives the X-axis moving plate 112 to reciprocate along the X-axis direction. The coil Y-axis moving assembly 113 is mounted on the X-axis moving plate 112. The Y-axis moving plate 114 is drivenly connected to the coil Y-axis moving assembly 113. The coil Y-axis moving assembly 113 drives the Y-axis moving plate 114 to reciprocate along the Y-axis direction. The coil rotating assembly 115 is mounted on the Y-axis moving plate 114 and is used to convey and rotate the coil with insulating paper inserted.

[0078] Reference Figure 24 and Figure 25As shown, the coil rotation assembly 115 includes two parallel drive device support plates 1151, a shaft support plate 1152, a third drive device mounting plate 1153, two second bearings 1154, a second shaft 1155, a second driven synchronous pulley 1156, a coil carrier 1157, a carrier rotation drive device 1158, a second driving synchronous pulley 1159, a second synchronous belt 1150, a tension pulley 11501, a first proximity sensor 11502, and a baffle plate 11503. The two parallel drive... A drive unit support plate 1151 is mounted on the machine base 1. A third drive unit mounting plate 1153 is mounted on the top of the two drive unit support plates 1151. A shaft support plate 1152 is mounted on one of the drive unit support plates 1151. Two second bearings 1154 are respectively mounted on the shaft support plate 1152 and the third drive unit mounting plate 1153. A second shaft 1155 is longitudinally mounted within the two second bearings 1154. The second shaft 1155 is supported on the shaft support plate 1152 via the two second bearings 1154. The coil carrier 1157 is fixedly mounted on the top of the second rotating shaft 1155 and is used to carry the coil with the insulating paper tape inserted. The second driven synchronous pulley 1156 is mounted on the second rotating shaft 1155. The carrier rotation drive device 1158 is mounted on the top surface of the third drive device mounting plate 1153. The second driving synchronous pulley 1159 is mounted on the output end of the carrier rotation drive device 1158. The second synchronous belt 1150 is sleeved on the second driving synchronous pulley 1159 and the second driven synchronous pulley. On 1156, the second active synchronous pulley 1159 drives the second driven synchronous pulley 1156 to rotate via the second synchronous belt 1150. The tensioning pulley 11501 is rotatably mounted on the bottom surface of the third drive device mounting plate 1153 and is used to tension the second synchronous belt 1150. The first proximity sensor 11502 is mounted on the bottom surface of the third drive device mounting plate 1153. The baffle plate 11503 is sleeved on the output end of the vehicle rotation drive device 1158, and the baffle plate 11503 is adapted to be used with the first proximity sensor 11502.

[0079] Reference Figure 26As shown, the coil carrier 1157 includes a carrier base 11571 mounted on the top of the second rotating shaft 1155. A side limiting claw 11572 extends upward from the center of the carrier base 11571 and is integrally formed thereon to support the center of the coil and to support and limit the two sides of the coil. Side end limiting claws 11573 and side end limiting seats 11574 extend upward from both ends of the carrier base 11571 and are integrally formed thereon. The side end limiting claws 11573 are used to support… The side limiter 11574 supports one end of the coil and laterally limits one end of the coil. The side limiter 11574 is used to support the other end of the coil. The top of the side limiter 11574 is equipped with a limiter block 11575 for laterally limiting the other end of the coil. Two positioning holes 11576 are provided through the limiter block 11575 longitudinally. The two ends of the side limiter claw 11572 are respectively provided with side limiter grooves 11577 for supporting and limiting the two sides of the coil.

[0080] Reference Figures 23 to 26As shown, by adopting the above technical solution, the coil X-axis moving assembly 111 drives the X-axis moving plate 112 and the coil Y-axis moving assembly 113 to reciprocate along the X-axis direction. The coil Y-axis moving assembly 113 drives the Y-axis moving plate 114 and the coil rotating assembly 115 to reciprocate along the Y-axis direction. The coil X-axis moving assembly 111 and the coil Y-axis moving assembly 113 together drive the coil rotating assembly 115 to move, thereby driving the coil carrier 1157 to move in a horizontal two-dimensional plane. The second rotating shaft 1155 is longitudinally installed in two second bearings 1154. The second rotating shaft 1155 is connected to the two second bearings 1154. The bearing 1154 rotates freely on the shaft support plate 1152 and the third drive device mounting plate 1153. The carrier rotation drive device 1158 drives the second active synchronous pulley 1159 to rotate. The second active synchronous pulley 1159 drives the second driven synchronous pulley 1156 to rotate via the second synchronous belt 1150. The second driven synchronous pulley 1156 drives the second shaft 1155 to rotate, which in turn drives the coil carrier 1157 to rotate. The coil carrier 1157 can drive the coil to rotate while moving the coil in a horizontal two-dimensional plane. When the coil conveying mechanism 3 conveys the coil with the insulating paper tape inserted to the coil carrier... When the coil carrier 1157 is in place, the coil X-axis moving assembly 111 and the coil Y-axis moving assembly 113 jointly move the coil carrier 1157 to the tape wrapping mechanism 12. After the tape wrapping mechanism 12 completes the tape wrapping on one side of the coil, the carrier rotation drive device 1158 drives the coil carrier 1157 to rotate to rotate the coil 180 degrees. The tape wrapping mechanism 12 continues to wrap the other side of the coil. After the tape wrapping mechanism 12 completes the tape wrapping on both sides of the coil, the coil X-axis moving assembly 111 and the coil Y-axis moving assembly 113 jointly transfer the coil carrier 1157 and the wrapped coil to the machine. On the side of platform 1, the coil conveying mechanism 3 picks up the coated coil from the coil carrier 1157 and conveys it to the next station; the coil carrier 1157 adjusts the position of the limiting block 11575 at the side limiting seat 11574 through the positioning hole 11576 and the screw, so as to limit the coil of different sizes, so as to adapt to the bearing and limiting of coils of different sizes, and has strong versatility; the tensioning wheel 11501 tensions the second synchronous belt 1150, ensuring the stability of the second driving synchronous wheel 1159 driving the second driven synchronous wheel 1156 to rotate through the second synchronous belt 1150;The carrier rotation drive device 1158 drives the partition plate 11503 to rotate. When the first proximity sensor 11502 detects the partition plate 11503, the carrier rotation drive device 1158 stops driving the second active synchronous wheel 1159 to rotate, causing the coil carrier 1157 to rotate to a predetermined position. The coil carrier 1157 can then dock with the coil conveying mechanism 3 to receive the coil conveyed from the coil conveying mechanism 3 and precisely rotate the coil to the predetermined position. This ensures that the coil conveying mechanism 3 can accurately and quickly pick up the coil wrapped with tape from the coil carrier 1157, and that the coil carrier 1157 rotates to accurately position the coil. In this embodiment, the carrier rotation drive device 1158 is preferably configured as a servo motor.

[0081] Reference Figure 27 and Figure 28As shown, the tape wrapping mechanism 12 includes a tape wrapping bracket 121, a tape tray 122, a first tape conveyor roller 123, a tape feeding wheel drive device 124, a tape feeding wheel 125, a second photoelectric sensor 126, an inner groove frame 127, a gravity roller 128, a tape conveyor roller group 129, a tape limiting assembly 120, a tape pressing assembly 1201, a tape cutting assembly 1202, a tape pulling upright plate 1203, a tape wrapping assembly 1204, a tape wrapping drive device 1205, a tape wrapping transmission assembly 1206, a third linear guide rail 1207, a tape pulling assembly 1208, a tape pulling drive device 1209, and a tape pulling transmission assembly 12091. The tape wrapping bracket 121 is mounted on the machine base 1, and the tape tray 122 is mounted in the middle of the tape wrapping bracket 121. On one side of the tape tray 121, a first tape conveyor roller 123 is rotatably mounted on one side of the middle portion of the tape tray 121, and the first tape conveyor roller 123 is located on one side of the tape reel 122. A feeding roller 125 is rotatably mounted on one side of one end of the tape tray 121. A feeding roller drive device 124 is mounted on the other side of one end of the tape tray 121, and the feeding roller 125 is fixedly mounted on the output end of the feeding roller drive device 124. The feeding roller drive device 124 drives the feeding roller 125 to rotate for tape conveying. A second photoelectric sensor 126 is mounted on one side of the middle portion of the tape tray 121, and the second photoelectric sensor 126 is located below the first tape conveyor roller 123 and the feeding roller 125. Sensor 126 is used to detect whether the unwound tape has broken and whether the tape on the tape reel 122 is used up. Inner groove frame 127 is installed on one side of one end of the tape-coating bracket 121, and is adjacent to the tape feeding roller 125. Gravity roller 128 is vertically and slidably installed inside the inner groove frame 127. Gravity roller 128 uses its own gravity to tension and convey the tape. Tape conveyor roller group 129 is installed on one side of the top of the tape-coating bracket 121 and is used to convey the tape. Tape limiting assembly 120 is installed on one side of the other end of the tape-coating bracket 121, and is located on the other side of the tape reel 122. Tape limiting assembly 120 is used to limit and guide the tape conveying. The pressing assembly 1... Component 201 is installed on the top of tape limiting component 120 and is used to press the tape. Component 1202 is installed on the bottom of tape limiting component 120 and is used to cut the tape. Component 1203 is installed on the bottom of coating bracket 121. Component 1201 is installed on the top of stretching plate 1203 and is used to coat the coil. Coating drive device 1205 is installed on one side of stretching plate 1203. The output end of coating drive device 1205 is connected to coating component 1204 via coating transmission component 1206. Coating drive device 1205 drives coating component 1204 to coat the coil via coating transmission component 1206. Third linear guide 1207 is longitudinally installed on stretching plate 1203.The tape pulling assembly 1208 is slidably mounted on the third linear guide rail 1207 and is located below the overcoating assembly 1204. The tape pulling drive device 1209 is mounted on one side of the tape pulling stand 1203, and the output end of the tape pulling drive device 1209 is connected to the tape pulling assembly 1208 via the tape pulling transmission assembly 12091. The tape pulling assembly 1208 clamps the front end of the tape from the tape cutting assembly 1202. The tape pulling drive device 1209 drives the tape pulling assembly 1208 to descend on the third linear guide rail 1207 via the tape pulling transmission assembly 12091 to pull out a fixed length of tape. The tape conveying roller group 129 includes at least two second tape conveying rollers 1291 rotatably mounted on one side of the top of the overcoating bracket 121. The tape conveying roller group 129 limits and guides the tape conveying. In this embodiment, the glue feeding wheel drive device 124, the glue wrapping drive device 1205, and the tape pulling drive device 1209 are all preferably configured as servo motors.

[0082] Reference Figure 29 and Figure 30 As shown, the tape limiting assembly 120 includes a tape limiting seat 1201 mounted on the tape wrapping bracket 121. A tape limiting base plate 1202 is mounted on the side of the tape limiting seat 1201 facing away from the tape tray 122. A tape limiting groove 1203 for limiting the tape is recessed on the side of the tape limiting base 1202 facing away from the tape limiting seat 1201. A tape limiting cover plate 1204 is mounted on the side of the tape limiting base 1202 facing away from the tape limiting seat 1201. 4. The tape is contained within the tape limiting groove 1203 by the tape limiting base plate 1202. A fixing member 1205 is movably connected to the tape limiting cover plate 1204 to adjust the gap between the tape limiting cover plate 1204 and the tape limiting base plate 1202. The fixing member 1205 passes through the tape limiting cover plate 1204 and is threadedly connected to the tape limiting base plate 1202, thereby adjusting the gap between the tape limiting cover plate 1204 and the tape limiting base plate 1202 to accommodate tapes of different thicknesses for limiting and conveying. In this embodiment, the fixing member 1205 is preferably a bolt.

[0083] Reference Figure 29As shown, the adhesive pressing assembly 1201 includes an adhesive pressing frame drive device 12011, an adhesive pressing frame 12012, a conveyor roller support plate 12013, and a third conveyor roller 12014 mounted on the top surface of the tape limiting seat 1201. The adhesive pressing frame 12012 is fixedly mounted on the output end of the adhesive pressing frame drive device 12011. The adhesive pressing frame 12012 is a rectangular frame in the shape of a square, and the adhesive pressing frame 12012 is fitted onto the tape limiting base plate 1202. Above, the pressure frame driving device 12011 drives the pressure frame 12012 to press the tape onto the tape limiting base plate 1202 to fix the tape. The conveyor roller support plate 12013 is mounted on the tape limiting base 1201. The third tape conveyor roller 12014 is rotatably mounted on the conveyor roller support plate 12013 and is located above the pressure frame 12012. The third tape conveyor roller 12014 is used to convey the tape. In this embodiment, the pressure frame driving device 12011 is preferably a cylinder.

[0084] Reference Figure 29 As shown, the tape cutting assembly 1202 includes a tape cutting drive device 12021 mounted on the bottom surface of the tape limiting seat 1201. A cutter frame 12022 is mounted on the output end of the tape cutting drive device 12021. The cutter frame 12022 is a rectangular frame. A second cutter 12023 is fixedly mounted on the top surface of the cutter frame 12022. The tape cutting drive device 12021 drives the cutter frame 12022 to move, thereby driving the second cutter 12023 to move towards the tape limiting substrate 1202 to cut the tape. In this embodiment, the cutter drive device 95 is preferably configured as a slide cylinder.

[0085] Reference Figure 31 and Figure 32As shown, the rubber-coating assembly 1204 includes a rubber-coating seat 12040 mounted on one side of the rubber-coating upright plate 1203. The rubber-coating seat 12040 has a first gear mounting hole 12041, two second gear mounting holes 12042, and a third gear mounting hole 12043 sequentially arranged from its center to one end. The two second gear mounting holes 12042 are symmetrically arranged at the top and bottom of the rubber-coating seat 12040. The first gear mounting hole 12041, the two second gear mounting holes 12042, and the third gear mounting hole 12043 are interconnected, and the third gear mounting hole 12043 penetrates the end face of one end of the rubber-coating seat 12040. Gear side cover plates 12044 are respectively mounted on both sides of the rubber-coating seat 12040. The gear side cover plates 12044 are located on both sides of the first gear mounting hole 12041 and the two second gear mounting holes 12042, respectively. A drive gear 12045 is rotatably mounted in the first gear mounting hole 12041. Third bearings 12046 are respectively fitted onto both ends of the central shaft of the drive gear 12045, and the two third bearings 12046 are respectively mounted on the two gear side cover plates 12044. The drive gear 12045 rotates on the two gear side cover plates 12044 via the two third bearings 12046. Driven gears 12047 are respectively mounted in the two second gear mounting holes 12042, and the two driven gears 12047 are meshed with the drive gear 12045. Each driven gear... Fourth bearings 12048 are fitted onto both ends of the central shaft of gear 12047. Each fourth bearing 12048 is mounted on a gear side cover plate 12044. Each driven gear 12047 rotates on two gear side cover plates 12044 via two fourth bearings 12048. Arc plates 12049 are mounted on the upper and lower sides of the opening at one end of the rubber-coated seat 12040, arranged symmetrically. Each arc plate 12049 has a first clearance hole 120401. C-shaped gear ring side cover plates 120402 are mounted on both sides of one end of the rubber-coated seat 12040. A C-shaped gear ring 120403 is rotatably mounted within the third gear mounting hole 12043. The gear ring 120403 is meshed with two driven gears 12047 respectively. The opening of the gear ring 120403 has two recessed second clearance holes 120404 on the upper and lower sides respectively. The two gear ring side cover plates 120402 jointly limit the gear ring 120403 laterally. The two arc plates 12049 support and limit the rotation of the gear ring 120403 in the third gear mounting hole 12043 of the rubber-coated seat 12040, so as to prevent the gear ring 120403 from coming out of the opening of the third gear mounting hole 12043 of the rubber-coated seat 12040. The two side walls of the two second clearance holes 120404 near the center of the gear ring 120403 are jointly adhered with adhesive tape 120405 for attaching the tape to the coil.

[0086] Reference Figure 28 and Figure 30 As shown, the rubber-coated transmission assembly 1206 includes a third driving synchronous pulley 12061 and a third driven synchronous pulley 12062, and a third synchronous belt 12063 connected to the third driving synchronous pulley 12061 and the third driven synchronous pulley 12062. The third driving synchronous pulley 12061 is fixedly mounted on the output end of the rubber-coated drive device 1205, and the third driven synchronous pulley 12062 is fixedly mounted on one end of the central shaft of the driving gear 12045. A sensing plate 12064 is mounted on the other end of the central shaft of the driving gear 12045, and a second proximity sensor 12065 that cooperates with the sensing plate 12064 is mounted on one side of the rubber-coated seat 12040.

[0087] By adopting the above technical solution, the coil wrapping tape shifting mechanism 11 moves the coil to the wrapping tape mechanism 12 and moves one side of the coil into the gear ring 120403. At the same time as the coil moves into the gear ring 120403, it contacts and adheres to the tape segment inside the gear ring 120403. The wrapping drive device 1205 drives the drive gear 12045 to rotate through the wrapping transmission assembly 1206, which in turn drives the two driven gears 12047 to rotate. The two driven gears 12047 together drive the gear ring 120403 to rotate. The adhesive tape 120405 on the two second clearance holes 120404 of the gear ring 120403 rotates with the gear ring 120403 and applies the tape to one side of the coil to achieve automatic wrapping of the coil. When the second proximity sensor 12065 detects the notch on the sensing plate 12064, the coating drive device 1205 stops driving the coating assembly 1204 to coat the coil. The opening of the toothed ring 120403 is aligned with the gap between the two arc plates 12049, so that the toothed ring 120403 rotates to the initial positioning position, which facilitates the commutated coil or the next coil to move into the toothed ring 120403 to continue the next round of coating work.

[0088] Reference Figure 28 , Figure 30 ,and Figure 33As shown, the tape pulling assembly 1208 includes a slide block 12081 slidably mounted on a third linear guide rail 1207. A first finger clamping mounting base 12082 and a finger clamping drive device 12083 are sequentially mounted from top to bottom on the side of the slide block 12081 facing away from the third linear guide rail 1207. A first tape clamping finger 12084 is mounted on the first finger clamping mounting base 12082. A second finger clamping mounting base 12085 is mounted on the output end of the finger clamping drive device 12083. A second tape clamping finger 12086 is mounted on the second finger clamping mounting base 12085. The first tape clamping finger 12084 and the second tape clamping finger 12086 are parallel to each other and both are arranged longitudinally. The second tape gripper 12083 drives the second gripper finger mounting base 12085 to move towards the slide 12081, thereby driving the second tape gripper finger 12086 to move towards the first tape gripper finger 12084. The second tape gripper finger 12086 and the first tape gripper finger 12084 close together to clamp the front end of the tape. The tape pulling plate 1203 is equipped with a third photoelectric sensor 12087 for sensing the slide 12081. By adjusting the position of the third photoelectric sensor 12087 on the tape pulling plate 1203, when the third photoelectric sensor 12087 senses the slide 12081, the tape pulling drive device 1209 stops driving the tape pulling assembly 1208 to descend, thereby achieving a fixed length tape pull-out. In this embodiment, the gripper finger driving device 12083 is preferably configured as a cylinder.

[0089] Reference Figure 28 and Figure 30 As shown, the tape pulling transmission assembly 12091 includes a fourth driving synchronous pulley, two fourth driven synchronous pulleys, and a fourth synchronous belt connected to the fourth driving synchronous pulley and the two fourth driven synchronous pulleys. The two fourth driven synchronous pulleys are mounted on the tape pulling upright plate 1203 from top to bottom, and the two fourth driven synchronous pulleys are located on a straight line parallel to the third linear guide rail 1207. The fourth driving synchronous pulley is fixedly mounted on the output end of the tape pulling drive device 1209. The fourth synchronous belt is connected and installed to the slide 12081 of the tape pulling assembly 1208 through the connecting block 120911. The tape pulling drive device 1209 drives the fourth driving synchronous pulley to rotate, and the fourth driving synchronous pulley drives the fourth synchronous belt to run on the two fourth driven synchronous pulleys. The fourth synchronous belt drives the slide 12081 to slide up and down on the third linear guide rail 1207 through the connecting block 120911.

[0090] By adopting the above technical solution, the slide block 12081 drives the first tape clamping finger 12084 and the second tape clamping finger 12086 to pass through the first clearance hole 120401 and the second clearance hole 120404 of the coating assembly 1204 to reach the cutter frame 12022 of the cutting assembly 1202. The clamping finger driving device 12083 drives the second tape clamping finger 12086 to move toward the first tape clamping finger 12084. The second tape clamping finger 12086 and the first tape clamping finger 12084 close together to clamp the front end of the tape. The tape pulling driving device 1209 drives the tape pulling assembly 1208 to descend and leave the coating assembly 1204 through the tape pulling transmission assembly 12091 to pull out the tape of a predetermined length.The glue feeding wheel drive device 124 drives the glue feeding wheel 125 to rotate, thereby pulling the tape out from the tape reel 122. The gravity roller 128 uses its own gravity to tension and convey the tape. After being conveyed by the tape conveyor roller group 129, the tape passes sequentially through the pressing assembly 1201, the tape limiting assembly 120, and the tape cutting assembly 1202. The tape limiting assembly 120 limits and guides the tape conveying. The pressing assembly 1201 presses the tape and positions the front end of the tape on the tape limiting base plate 1202. The tape pulling drive device 1209 drives the tape pulling assembly 1208 to rise through the tape pulling transmission assembly 12091. The first tape gripper finger 1208... 4. The second tape gripper 12086 passes through the first clearance hole 120401 and the second clearance hole 120404 of the coating assembly 1204 respectively and reaches the tape cutting assembly 1202. The tape pulling assembly 1208 clamps the front end of the tape, the tape pressing assembly 1201 releases the tape, and the tape pulling drive device 1209 drives the tape pulling assembly 1208 to descend on the third linear guide rail 1207 to pull the tape through the tape pulling transmission assembly 12091. The tape passes through the first clearance hole 120401 and the second clearance hole 120404 of the coating assembly 1204. When the second photoelectric sensor 126 detects the slide 12081, the tape is pulled... The drive device 1209 stops driving the tape pulling assembly 1208 to pull the tape, achieving precise tape length pulling. The adhesive pressing assembly 1201 fixes the tape. The coil wrapping tape shifting mechanism 11 transmits the coil to the toothed ring 120403 of the wrapping assembly 1204. One side of the coil adheres to the tape inside the toothed ring 120403. The tape cutting assembly 1202 cuts the tape. The wrapping drive device 1205 drives the toothed ring 120403 of the wrapping assembly 1204 to rotate through the wrapping transmission assembly 1206 to wrap one side of the coil. When the wrapping reaches a predetermined number of turns on one side of the coil, the second proximity sensor 12065 senses the sensing plate 12. When the notch on 064 is reached, the coating drive device 1205 stops driving the coating assembly 1204 to coat the coil. At this time, the opening of the toothed ring 120403 is opposite to the gap between the two arc plates 12049, so that the toothed ring 120403 rotates to the initial positioning position, which facilitates the commutated coil or the next coil to move into the toothed ring 120403 to continue the next round of coating work. The coil coating tape shifting mechanism 11 moves or rotates the coil, so that the coating assembly 1204 can coat multiple places on the same side of the coil or coat the other side of the coil. It has the advantages of flexible coating operation, high coating efficiency and good coating effect.

[0091] This integrated automatic coil insertion and tape wrapping machine features a single-machine design that enables automatic coil transfer between various stations, automatic coil positioning before insertion, automatic separation of the coil's center lead from the inner winding, unwinding and conveying of the insulating paper roll, automatic folding of the top edge of the unwound insulating paper tape, automatic insertion of insulating paper segments between the coil's center lead and the inner winding, pressing and shaping of the inserted insulating paper segments, and automatic tape wrapping of the coil. This solves the problem of the lack of integrated machines on the market that can automatically complete these multiple processes for coils. Its automation, by separating the coil's center lead from the inner winding for precise insertion of insulating paper segments, ensures accurate insertion of the coil's center lead and inner winding. The insulation paper segment is precise and efficient, ensuring good insulation between the coil's center pin and the inner winding. This gives the coil advantages such as high efficiency, high precision, and good effect of inserting insulation paper segments, high efficiency and effect of wrapping, high yield of finished products, and high degree of automation. It also greatly reduces the labor intensity of workers and reduces production costs. In turn, it effectively solves the problems of poor quality, low yield, low efficiency of inserting insulation paper, low efficiency of wrapping, high production costs, and low degree of automation of most coils on the market that rely on manual separation of the coil's center pin and inner winding. Due to insufficient separation between the two, it is often difficult to insert the insulation paper, and the forced insertion of insulation paper results in wrinkles or misalignment.

[0092] The above embodiments are merely examples of the present invention and are not intended to limit the implementation and scope of the present invention. All technical solutions that are the same as or equivalent to the contents described in the claims of the present invention should be included within the protection scope of the present invention.

Claims

1. An automatic coil inserting and tape wrapping machine, characterized in that: It includes a machine base, a coil positioning mechanism, a coil conveying mechanism, an insulating paper tray, an insulating paper folding mechanism, a paper feeding mechanism, a support frame, a coil pin moving mechanism, a paper insertion mechanism, an insulating paper shaping mechanism, a coil wrapping tape shifting mechanism, and a wrapping tape mechanism. The coil positioning mechanism is mounted on the machine base and is used to position the coil. The coil conveying mechanism is mounted on the machine base and is located on one side of the coil positioning mechanism. The coil conveying mechanism is used to convey coils between various workstations. The insulating paper folding mechanism is installed on the machine base and is located on the side of the coil conveying mechanism away from the coil positioning mechanism. The insulating paper folding mechanism is used to fold the insulating paper. An insulating paper tray is mounted on the machine base and is arranged adjacent to the insulating paper folding mechanism. The insulating paper tray is used to unwind the insulating paper roll and provide insulating paper tape to the insulating paper folding mechanism. The paper insertion mechanism is located inside the coil positioning mechanism. The paper insertion mechanism is used to insert insulating paper at the contact point between the coil's center lead and the inner winding. The paper feeding mechanism is mounted on the machine base and is located between the insulating paper folding mechanism and the paper insertion mechanism. The paper feeding mechanism receives the folded insulating paper and feeds the insulating paper to the paper insertion mechanism. The support frame is mounted on the machine base and is located on the other side of the coil positioning mechanism. The coil pin toggle mechanism is mounted on one side of the support frame. The coil pin toggle mechanism toggle the middle pin of the coil so that the insulating paper can be smoothly inserted into the gap between the middle pin and the inner winding. An insulating paper shaping mechanism is installed on the top of the support frame and is used to shape the insulating paper segments inserted into the coil; The coil wrapping tape shifting mechanism is installed on the machine base and is adjacent to the coil conveying mechanism. The coil wrapping tape shifting mechanism receives the coil from the coil conveying mechanism and moves it to the wrapping tape mechanism for wrapping. The tape wrapping mechanism is mounted on the machine base and is arranged adjacent to the coil tape wrapping and shifting mechanism. The tape wrapping mechanism wraps the two long sides and one of the short sides of the coil respectively.

2. The automatic coil inserting and tape wrapping machine according to claim 1, characterized in that: The coil conveying mechanism includes a conveying bracket, a transverse conveying assembly, a transverse conveying plate, a longitudinal conveying assembly, a longitudinal conveying plate, a conveying mounting frame, a first clamping assembly, a second clamping assembly, a third clamping assembly, a coil rotation drive device, a first drive device mounting plate, and a fourth clamping assembly. The conveying bracket is mounted on the machine base. The transverse conveying assembly is mounted on one side of the upper end of the conveying bracket. The transverse conveying plate is driven by the transverse conveying assembly, which drives the transverse conveying plate to move laterally. The longitudinal conveying assembly is mounted on the transverse conveying plate, and the longitudinal conveying plate is driven by the longitudinal conveying assembly, which drives the longitudinal conveying plate to move longitudinally. The conveying mounting frame is mounted on the longitudinal conveying plate. The first clamping assembly, the second clamping assembly, the third clamping assembly, and the coil rotation drive device are sequentially mounted on the conveying mounting frame. The first drive device mounting plate is mounted on the output end of the coil rotation drive device, and the fourth clamping assembly is mounted on the first drive device mounting plate. The first clamping assembly includes a first clamping arm driving device and two first clamping arms mounted on a conveying mounting frame. The two first clamping arms are symmetrically mounted on the two output ends of the first clamping arm driving device. Each of the two first clamping arms has one or more first anti-slip patterns on its two opposite sides. The first clamping arm driving device drives the two first clamping arms to open to clamp the coil. The second clamping assembly includes a second clamping arm drive device and two second clamping arms mounted on a conveying mounting frame. The two second clamping arms are symmetrically mounted on the two output ends of the second clamping arm drive device. Each of the two opposing sides of the two second clamping arms is provided with one or more second anti-slip patterns. The second clamping arm drive device drives the two second clamping arms to close together to clamp the coil. The structures of the third and fourth clamping components are the same as those of the second clamping component.

3. The automatic coil inserting and tape wrapping machine according to claim 1, characterized in that: The coil positioning mechanism includes a positioning platform, a first side limiting plate driving device, a connecting plate, a first side limiting plate, a third clamping arm driving device, two third clamping arms, a first photoelectric sensor, a fourth clamping arm driving device, and two fourth clamping arms. The positioning platform includes a first positioning plate and a second positioning plate arranged side by side, and an upper platform and a lower platform installed from top to bottom on the first positioning plate and the second positioning plate. The two ends of the upper platform are equipped with a first reference seat and a second reference seat for positioning the coil. The first photoelectric sensor is installed on one end of the upper platform and is adjacent to the first reference seat. The first photoelectric sensor detects whether a coil is installed on the first reference seat. The middle of the upper platform is provided with a first guide hole, and the other end of the upper platform is provided with a paper insertion hole for insulating paper to pass through. The paper insertion hole is located between the first guide hole and the second reference seat and is adjacent to the second reference seat. The third clamping arm drive device is installed on the machine base and is located below the first reference base. Two third clamping arms are symmetrically installed on the two output ends of the third clamping arm drive device. The third clamping arm drive device drives the two third clamping arms to move closer to each other to laterally limit the coil on the first reference base. The first side limiting plate drive device is installed on the bottom surface of the upper platform. The connecting plate is installed on the output end of the first side limiting plate drive device. The connecting plate passes through the first guide hole from the bottom of the upper platform. The first side limiting plate is installed on the top of the connecting plate. The first side limiting plate drive device drives the connecting plate and then drives the first side limiting plate to press the coil against the side of the first reference base. The fourth clamping arm drive device is mounted on the machine base and is located below the second reference base. The two fourth clamping arms are symmetrically mounted on the two output ends of the fourth clamping arm drive device. The fourth clamping arm drive device drives the two fourth clamping arms to move closer to each other to laterally limit the coil on the second reference base.

4. The automatic coil inserting and tape wrapping machine according to claim 3, characterized in that: The coil positioning mechanism further includes a second side limiting plate driving device installed on the other side of the support frame. The output end of the second side limiting plate driving device is equipped with a second side limiting plate, and the second side limiting plate is located on the side of the second reference seat facing away from the first reference seat. The second side limiting plate driving device drives the second side limiting plate to press the coil onto the side of the second reference seat.

5. The automatic coil inserting and tape wrapping machine according to claim 3, characterized in that: The paper insertion mechanism includes a first linear guide rail, a clamping block mounting base, a first clamping block, two first cutters, a cutter driving device, a second clamping block, a second driving device mounting plate, a pin driving device, a pin mounting base, and at least two pins. The first linear guide rail is horizontally mounted on the top surface of the lower platform. The clamping block mounting base is slidably mounted on the first linear guide rail. The first clamping block is mounted on the side of the clamping block mounting base facing the second positioning plate. The two first cutters are symmetrically mounted on both sides of the first clamping block and are used to cut insulating paper tape. The cutter driving device is mounted on the lower platform, and the output end of the cutter driving device is fixedly connected to the clamping block mounting base. The cutter driving device drives the clamping block... The block mounting seat moves laterally back and forth on the first linear guide rail. The second clamping block is mounted on the second positioning plate. The second clamping block is opposite to the first clamping block and is located below the paper insertion hole of the upper plate. The cutter drive device drives the first clamping block to move closer to or away from the second clamping block through the clamping block mounting seat. The second drive device mounting plate is mounted on the second positioning plate. The ejector pin drive device is mounted on the second drive device mounting plate. The ejector pin mounting seat is mounted on the output end of the ejector pin drive device. At least two parallel ejector pins are longitudinally mounted on the top of the ejector pin mounting seat. The ejector pin drive device drives the ejector pin mounting seat to move up and down, thereby driving at least two ejector pins to move up and down. The first clamping block and the second clamping block have two or more first ejector pin guide grooves and second ejector pin guide grooves on their opposite sides. The first ejector pin guide grooves and the second ejector pin guide grooves are both arranged longitudinally and the first ejector pin guide grooves correspond one-to-one with the second ejector pin guide grooves. After the first clamping block and the second clamping block are closed, the ejector pins are limited and guided by the first ejector pin guide grooves and the second ejector pin guide grooves. The bottom of the second clamping block extends towards the first clamping block and is integrally formed with a first guide plate. Two or more second guide holes are provided longitudinally through the first guide plate and the second guide holes are connected to the second ejector pin guide grooves one-to-one. The ejector pins are movably inserted into the second guide holes and the ejector pin driving device drives the ejector pins to pass through the second guide holes and enter the second ejector pin guide grooves.

6. The automatic coil inserting and tape wrapping machine according to claim 1, characterized in that: The insulating paper folding mechanism includes an unwinding support plate, a guide wheel, a first paper tape conveying roller, a folding support plate, a folding assembly, and a second paper tape conveying roller. The unwinding support plate is mounted on the machine base. The insulating paper material tray is rotatably mounted on the unwinding support plate and is used to load the insulating paper roll. The folding support plate is mounted on the machine base and is arranged adjacent to the unwinding support plate. The guide wheel and the first paper tape conveying roller are rotatably mounted on the unwinding support plate in a direction away from the insulating paper material tray. The guide wheel and the first paper tape conveying roller convey the unwound insulating paper tape. The folding assembly and the second paper tape conveying roller are rotatably mounted on the folding support plate in a direction away from the insulating paper material tray. The folding assembly is used to fold the insulating paper. The second paper tape conveying roller conveys the folded insulating paper tape by turning. The folding assembly includes a first limiting seat, a second limiting seat, a first folding block, a first roller seat, a second folding block, a third folding block, a second roller seat, a first roller, and a second roller. The first limiting seat is mounted on the folding support plate. A second guide plate is integrally formed extending upward from one side of the first limiting seat. The second limiting seat is mounted on the other side of the first limiting seat, and the second limiting seat and the second guide plate are parallel to each other. The second limiting seat and the second guide plate guide the conveying of the insulating paper tape. The second guide plate is close to the insulating paper tape. One end of the insulating paper tray extends upward and is integrally formed with a folding platform. The bottom of the first folding block is obliquely recessed upward towards the first limiting seat, and the first folding guide groove is located directly above the folding platform. The gap between the folding platform and the second limiting seat aligns with the first folding guide groove. The insulating paper is located between the folding platform and the second limiting seat. The folding platform and the second limiting seat provide lateral limiting and guidance for the conveying of the insulating paper tape. The first folding guide groove laterally bends the upper end of the insulating paper. The first roller... A rotating device is mounted on the side of the first roller seat facing the folding platform, and the first roller rolls on the top surface of the folding platform. The first roller presses the upper end of the insulating paper tape onto the folding platform. The second folding block extends downward and is integrally formed with a first folding portion at the end opposite to the second guide plate. The first folding portion has a second folding guide groove that bends the upper end of the insulating paper downward at an angle. The opening of the second folding guide groove faces the second limiting seat. The third folding block extends downward and is integrally formed with a... The device has a second folded edge, and a third folded edge guide groove is provided at an angle downward to further bend the upper end of the insulating paper. The opening of the third folded edge guide groove faces the second limiting seat. The angle between the second folded edge guide groove and the vertical line is greater than the angle between the third folded edge guide groove and the vertical line. The third folded edge guide groove further bends the upper end of the insulating paper strip. A second roller is rotatably mounted at the bottom of the second roller seat. The second roller rolls on the side of the second limiting seat facing the second guide plate to fold the upper end of the insulating paper strip downward.

7. The automatic coil inserting and tape wrapping machine according to claim 1, characterized in that: The paper feeding mechanism includes a third paper tape conveying roller, a first guide limiting assembly, a traction assembly, a second guide limiting assembly, a traction roller drive device, and a first synchronous belt. The third paper tape conveying roller is mounted on the machine base and is used to convey insulating paper tape. The traction assembly is mounted on the machine base and is used to traction the insulating paper tape for conveying the insulating paper tape. The traction roller drive device is mounted on the bottom surface of the machine base and is connected to the traction assembly via the first synchronous belt. The first guide limiting assembly and the second guide limiting assembly are rotatably mounted on the machine base, and the first guide limiting assembly and the second guide limiting assembly are located on both sides of the traction assembly, respectively. After the folded insulating paper tape unfolds and folds, it passes around the third paper tape conveying roller and sequentially passes through the first guide limiting assembly, the traction assembly, and the second guide limiting assembly. The traction roller drive device drives the traction assembly to convey the insulating paper tape via the first synchronous belt. The traction assembly includes a traction frame mounted on the machine base. The traction frame contains a traction roller and a pressure roller for traction of insulating paper tape. The traction roller and pressure roller are parallel to each other and arranged longitudinally. First bearings are fitted at the upper and lower ends of the traction roller, and the two first bearings are respectively installed at the top and bottom of the traction frame. A first driven synchronous wheel is installed at the bottom of the traction roller. A first rotating shaft is rotatably mounted inside the pressure roller. Eccentric wheels are fixedly mounted at the upper and lower ends of the first rotating shaft, and the two eccentric wheels are rotatably mounted at the top and bottom of the traction frame. A first rotating shaft is fixedly mounted at the top. It has a handle. Twisting the handle drives the first rotating shaft to rotate. The first rotating shaft drives the eccentric wheels on its two ends to rotate synchronously on the traction frame. While the two eccentric wheels rotate synchronously, they drive the first rotating shaft to move in a circular trajectory on the traction frame. The first rotating shaft drives the pressure roller to move closer to or away from the traction roller. The output end of the traction roller drive device is equipped with a first active synchronous wheel. The first active synchronous wheel and the first driven synchronous wheel are fitted with a first synchronous belt. The traction roller drive device drives the first active synchronous wheel to rotate. The first active synchronous wheel drives the first driven synchronous wheel to rotate through the first synchronous belt. The first guide limiting assembly includes a guide limiting support mounted on the machine base, on which a first guide limiting plate and a second guide limiting plate are mounted, the first guide limiting plate and the second guide limiting plate being disposed opposite to each other; the first guide limiting plate includes a first mounting plate, a third guide plate integrally formed extending upward from the top of the first mounting plate, and a top guide plate integrally formed extending towards the second guide limiting plate from the top of the third guide plate; the second guide limiting plate includes a second mounting plate, a fourth guide plate integrally formed extending upward from the top of the second mounting plate, and a bottom guide plate integrally formed extending towards the first guide limiting plate from the connection between the fourth guide plate and the second mounting plate; the third guide plate, the top guide plate, the fourth guide plate and the bottom guide plate together form a channel for limiting and guiding the conveying of insulating paper tape; The structure of the second guide limiting component is the same as that of the first guide limiting component.

8. The automatic coil inserting and tape wrapping machine according to claim 1, characterized in that: The coil pin actuation mechanism includes a second linear guide rail, a fork drive assembly, a fork mounting bracket, and a fork. The second linear guide rail is horizontally mounted on one side of the support frame. The fork mounting bracket is slidably mounted on the second linear guide rail. The fork is mounted on the fork mounting bracket and is used to actuate the center pin of the coil back and forth. The fork drive assembly is mounted on the same side of the support frame and is connected to the fork mounting bracket. The fork drive assembly drives the fork mounting bracket to reciprocate on the second linear guide rail.

9. The automatic coil inserting and tape wrapping machine according to claim 1, characterized in that: The insulating paper shaping mechanism includes a shaping drive device, a fixing clamp, a drive device mounting rod, a pressure head drive device, a pressure head, two pressure plates, and a hot air gun. The shaping drive device is mounted on the top of the support frame, the fixing clamp is mounted on the output end of the shaping drive device, the drive device mounting rod is horizontally mounted on one end of the fixing clamp, the pressure head drive device is mounted on the drive device mounting rod, the pressure head is mounted on the output end of the pressure head drive device, and two pressure plates are symmetrically mounted on the pressure head. The two pressure plates are respectively opposite to the insulating paper strips on both sides of the center pin of the coil. The pressure head drive device drives the pressure head to move obliquely downward, thereby driving the two pressure plates to move obliquely downward to press the insulating paper strips on both sides of the center pin of the coil onto the outer winding of the coil. The hot air gun is mounted on the other end of the fixing clamp and is used to blow hot air onto the insulating paper segments on the coil for shaping.

10. The automatic coil inserting and tape wrapping machine according to claim 1, characterized in that: The coil wrapping tape shifting mechanism includes a coil X-axis moving assembly, an X-axis moving plate, a coil Y-axis moving assembly, a Y-axis moving plate, and a coil rotating assembly. The coil X-axis moving assembly is mounted on the machine base, and the X-axis moving plate is driven to move the coil X-axis moving assembly. The coil X-axis moving assembly drives the X-axis moving plate to move back and forth along the X-axis direction. The coil Y-axis moving assembly is mounted on the X-axis moving plate, and the Y-axis moving plate is driven to move the coil Y-axis moving assembly. The coil Y-axis moving assembly drives the Y-axis moving plate to move back and forth along the Y-axis direction. The coil rotating assembly is mounted on the Y-axis moving plate and is used to convey and rotate the coil with insulating paper inserted. The coil rotation assembly includes two parallel drive device support plates, a shaft support plate, a third drive device mounting plate, two second bearings, a second rotating shaft, a second driven synchronous pulley, a coil carrier, a carrier rotation drive device, a second driving synchronous pulley, a second synchronous belt, a tension pulley, a first proximity sensor, and a baffle plate. The two parallel drive device support plates are mounted on the machine base. The third drive device mounting plate is mounted on top of the two drive device support plates. The shaft support plate is mounted on one of the drive device support plates. Two second bearings are respectively mounted on the shaft support plate and the third drive device mounting plate. The second rotating shaft is longitudinally mounted within the two second bearings. The second rotating shaft is connected to the shaft support plate and the third drive device mounting plate via the two second bearings. The device rotates on the mounting plate. The coil carrier is fixedly mounted on the top of the second rotating shaft and is used to carry the coil with the insulating paper tape inserted. The second driven synchronous pulley is mounted on the second rotating shaft. The carrier rotation drive device is mounted on the top surface of the third drive device mounting plate. The second driving synchronous pulley is mounted on the output end of the carrier rotation drive device. The second synchronous belt is sleeved on the second driving synchronous pulley and the second driven synchronous pulley. The second driving synchronous pulley drives the second driven synchronous pulley to rotate through the second synchronous belt. The tensioning pulley is rotated and mounted on the bottom surface of the third drive device mounting plate and is used to tension the second synchronous belt. The first proximity sensor is mounted on the bottom surface of the third drive device mounting plate. The baffle is sleeved on the output end of the carrier rotation drive device and is adapted to use with the first proximity sensor. The coil carrier includes a carrier base mounted on the top of the second rotating shaft. The middle of the carrier base extends upward and is integrally formed with a side limiting claw for supporting the middle of the coil and supporting and limiting both sides of the coil. The two ends of the carrier base extend upward and are integrally formed with a side end limiting claw and a side end limiting seat, respectively. The side end limiting claw is used to support one end of the coil and laterally limit one end of the coil. The side end limiting seat is used to support the other end of the coil. The top of the side end limiting seat is equipped with a limiting block for laterally limiting the other end of the coil. Two positioning holes are provided longitudinally through the limiting block. The two ends of the side limiting claw are respectively provided with side limiting grooves for supporting and limiting both sides of the coil.