Collecting rake type before-sowing surface layer broken film recycling machine
The strip rake-type pre-sowing surface film recycling machine solves the problems of low efficiency in pre-sowing film recycling and uneven ground by using film gathering, rake, and film removal devices, achieving efficient film recycling and soil leveling.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- SHIHEZI UNIVERSITY
- Filing Date
- 2026-03-10
- Publication Date
- 2026-05-08
AI Technical Summary
Existing pre-planting residual film recycling machines have low collection efficiency when dealing with fragmented residual film, and the ground is uneven after the operation, which increases the workload.
Design a strip rake-type pre-planting surface film recycling machine, including residual film gathering, rake and film removal devices. The residual film gathering device gathers the surface film fragments to the front of the rake device, the rake device rakes the film fragments to the edge of the field, the film removal device removes them, and the soil is leveled by the compaction device.
It improved the residual film recovery rate, ensured soil leveling after operation, and reduced the number of additional operations.
Smart Images

Figure CN121986608A_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of residual film recycling equipment, and in particular to a strip rake-type pre-planting surface film recycling machine. Background Technology
[0002] Mulching technology has the effects of warming, moisture retention, and drought resistance, which can effectively increase crop yield. The use of a large amount of residual mulch in farmland has increased farmers' economic benefits, but the mulch residue left in farmland has an impact on the ecological environment.
[0003] Currently, mechanized recycling has become an effective means of solving the problem of residual film pollution. Existing residual film recycling machinery is classified according to the operation time into seedling residual film recycling machines, pre-sowing residual film recycling machines, and post-plowing residual film recycling machines. Among them, pre-sowing residual film recycling is completed after farmers harrow the land and before weeding, aiming to clean up the residual film used in the previous growth cycle. If the residual film is not effectively treated, it will seriously threaten the emergence and growth of crops. However, the distribution of pre-sowing residual film is irregular and highly fragmented, which makes it difficult for traditional film rakes to harvest. The pre-sowing residual film recycling rate is not high, and the uneven ground caused by the operation of pre-sowing residual film recycling machines requires a separate harrowing machine to level the ground to restore the sowing environment, increasing the number of machine operations.
[0004] In view of this, we propose a strip rake-type pre-sowing surface film breakage recovery machine to solve the problem of difficulty in recovering pre-sowing film breakage by current film rake machines. Summary of the Invention
[0005] The purpose of this invention is to provide a strip-raking type pre-planting surface film shavings recovery machine to solve the problems existing in the prior art, which can effectively collect and recover surface film shavings in the field and improve the residual film recovery rate.
[0006] To achieve the above objectives, the present invention provides the following solution: This invention provides a strip-raking type pre-planting surface film shavings recovery machine, including a frame body, a residual film gathering device, a film-raking device, and a film-removing device. The residual film gathering device is located on each side of the frame body. The film-raking device and the film-removing device are located at the rear end of the frame body and behind the residual film gathering device. The residual film gathering device is used to gather the surface film shavings to the front of the film-raking device. The film-raking device is used to rake the gathered film shavings to the edge of the field. The film-removing device is used to remove the residual film from the film-raking device.
[0007] In one embodiment, a compaction device is also included, which is disposed on the frame body and located behind the film-laying device and the film-removing device, and is used to level the soil after the operation.
[0008] In one embodiment, the film-forming device includes a suspension frame, a large tooth assembly, a small tooth assembly, and a hydraulic cylinder. The front end of the suspension frame is rotatably connected to the main frame body. The two ends of the hydraulic cylinder are respectively connected to the main frame body and the suspension frame. The hydraulic cylinder can drive the suspension frame to swing up and down relative to the main frame body. The large tooth assembly and the small tooth assembly are fixedly installed on the suspension frame. The small tooth assembly is located behind the large tooth assembly. The large tooth assembly includes a plurality of teeth arranged in sequence at equal intervals. The small tooth assembly includes a plurality of teeth arranged in sequence at equal intervals. The distance between two adjacent teeth in the large tooth assembly is greater than the distance between two adjacent teeth in the small tooth assembly.
[0009] In one embodiment, the lower side of the suspension frame is provided with a demolding device that cooperates with the large tooth assembly. The demolding device includes a fixing plate, demolding teeth, and demolding rubber plate. The fixing plate is fixed to the main body of the frame. Multiple demolding teeth are fixedly fixed on the fixing plate at equal intervals in sequence. The demolding teeth are arranged alternately with the teeth in the large tooth assembly. Each demolding tooth is fixed with a demolding rubber plate.
[0010] In one embodiment, a pressing device is provided on the rear side of the suspension frame. The pressing device includes a pressing roller and a pressing roller shaft. The pressing roller shaft is fixed on the suspension frame, and the pressing roller is rotatably connected to the pressing roller shaft.
[0011] In one embodiment, the lower end of the frame body is provided with a plurality of traveling wheels, and the frame body is also provided with a transmission device. The power input end of the transmission device is connected to the power output end of the traction device, and the transmission device is used to drive the residual film gathering device to operate.
[0012] In one embodiment, the transmission device includes a first gearbox, the input shaft of the first gearbox is connected to the output shaft of the traction device, the output shafts on both sides of the first gearbox are respectively connected to a first power output shaft, and the end of the first power output shaft away from the first gearbox is connected to a residual film gathering device.
[0013] In one embodiment, the residual film gathering device includes a gathering rotating main shaft, a driving bevel gear on the first power output shaft, a driven bevel gear at the upper end of the gathering rotating main shaft, the driving bevel gear and the driven bevel gear meshing, an upper rotating plate fixedly connected to the lower end of the gathering rotating main shaft, a plurality of film-collecting arms circumferentially connected to the upper rotating plate, each film-collecting arm being fixedly equipped with a plurality of elastic racks; the residual film gathering device also includes a closed-loop guide wheel track, the guide wheel track being fixedly mounted on the frame body, a radial connector fixedly connected to the end of each film-collecting arm near the guide wheel track, a guide wheel connected to the end of the radial connector away from the film-collecting arm, the guide wheel being tumbledly connected in the guide wheel track, the guide wheel track including straight segments and curved segments.
[0014] The present invention achieves the following technical effects compared to the prior art: The present invention provides a strip-raking type pre-planting surface film shavings recovery machine. This machine uses a residual film gathering device to gather a large area of surface film shavings from both sides of the main frame to the front of the raking device. The raking device then raks the gathered film shavings to the edge of the field, and a film removal device removes the residual film from the raking device. This effectively collects and recovers surface film shavings in the field, improving the residual film recovery rate. Furthermore, the uneven soil caused by the operation can be flattened by a compaction device to restore the sowing environment. Attached Figure Description
[0015] To more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0016] Figure 1 This is a schematic diagram of the structure of the strip rake-type pre-planting surface film fragment recovery machine in an embodiment of the present invention; Figure 2 This is a top view of the strip rake-type pre-sowing surface film recycling machine in an embodiment of the present invention; Figure 3 This is a schematic diagram of the residual film gathering device in an embodiment of the present invention; Figure 4 This is a schematic diagram of the structure of the film-making device in an embodiment of the present invention; Figure 5 This is a schematic diagram of the demolding device in an embodiment of the present invention.
[0017] In the diagram: 1-Main frame, 2-Residual film gathering device, 3-Film gathering device, 4-Film removal device, 5-Suspension frame, 6-Large gathering tooth group, 7-Small gathering tooth group, 8-Connecting part, 9-Hydraulic cylinder, 10-Pressure roller, 11-Fixed plate, 12-Demolding tooth, 13-Demolding rubber plate, 14-First gearbox, 15-First power output shaft, 16-Gathering rotating main shaft, 17-Upper rotating plate, 18-Film gathering arm, 19-Elastic rack, 20-Guide wheel track, 21-Radial connecting part, 22-Guide wheel. Detailed Implementation
[0018] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0019] The purpose of this invention is to provide a strip-raking type pre-planting surface film shavings recovery machine to solve the problems existing in the prior art, which can effectively collect and recover surface film shavings in the field and improve the residual film recovery rate.
[0020] To make the above-mentioned objects, features and advantages of the present invention more apparent and understandable, the present invention will be further described in detail below with reference to the accompanying drawings and specific embodiments.
[0021] like Figures 1-5 As shown, this embodiment provides a strip-raking type pre-planting surface film shavings recovery machine, including a frame body 1, a residual film gathering device 2, a film raking device 3, and a film removal device 4. A residual film gathering device 2 is provided on each side of the frame body 1. The film raking device 3 and the film removal device 4 are located at the rear end of the frame body 1 and behind the residual film gathering device 2. The residual film gathering device 2 is used to gather the surface film shavings to the front of the film raking device 3. The film raking device 3 is used to rak the gathered film shavings to the edge of the field. The film removal device 4 is used to remove the residual film from the film raking device 3.
[0022] In use, the frame body 1 is connected to the traction equipment. As the frame body 1 moves forward, the residual film gathering device 2 gathers the surface film fragments on both sides of the frame body 1 to the front of the film raking device 3. As the frame body 1 moves forward, the film raking device 3 raks the gathered film fragments to the edge of the field. Then, the film removal device 4 removes the residual film from the film raking device 3, thereby effectively collecting and recycling the surface film fragments in the field and improving the residual film recovery rate.
[0023] In this embodiment, a compaction device is also included. The compaction device is mounted on the main frame 1 and located behind the film-raking device 3 and the film-removing device 4. The compaction device is used to level the soil after the work is completed. During the forward movement, the compaction device flattens the soil raked by the film-raking device 3, creating a suitable environment for sowing. In this embodiment, the film-forming device 3 includes a suspension frame 5, a large tooth assembly 6, a small tooth assembly 7, and a hydraulic cylinder 9. The front end of the suspension frame 5 is rotatably connected to the main frame 1. The two ends of the hydraulic cylinder 9 are respectively connected to the main frame 1 and the suspension frame 5. The hydraulic cylinder 9 can drive the suspension frame 5 to swing up and down relative to the main frame 1. The large tooth assembly 6 and the small tooth assembly 7 are fixedly installed on the suspension frame 5. The small tooth assembly 7 is located behind the large tooth assembly 6. The large tooth assembly 6 includes a plurality of teeth arranged in sequence at equal intervals. The small tooth assembly 7 includes a plurality of teeth arranged in sequence at equal intervals. The teeth of the large tooth group 6 are arranged such that the distance between two adjacent teeth is greater than the distance between two adjacent teeth in the small tooth group 7. The large tooth group 6 is designed to collect larger pieces of film and cotton stalks, while the small tooth group 7 is designed to collect smaller pieces of film. The teeth are set with a certain arc. The front end of the suspension frame 5 is rotatably connected to the main frame 1 via the connector 8, so that the suspension frame 5 can swing up and down relative to the main frame 1. The cylinder end of the hydraulic cylinder 9 is hinged to the cylinder mounting seat on the main frame 1 via a pin, and the piston rod end of the hydraulic cylinder 9 is hinged to the suspension frame 5 via a pin.
[0024] In this embodiment, a demolding device 4 that cooperates with the large tooth assembly 6 is provided on the lower side of the suspension frame 5. Each large tooth assembly 6 is equipped with a demolding device 4. The demolding device 4 includes a fixing plate 11, demolding teeth 12 and demolding rubber plate 13. The fixing plate 11 is fixed on the main body of the frame 1. Multiple demolding teeth 12 are fixed on the fixing plate 11 at equal intervals. The demolding teeth 12 are arranged alternately with the teeth in the large tooth assembly 6. Each demolding tooth 12 is fixed with a demolding rubber plate 13. The suspension frame 5 is driven to swing upward by the hydraulic cylinder 9 to lift the large tooth assembly 6. The large tooth assembly 6 moves upward relative to the demolding device 4. The demolding is completed by scraping the residual film on the teeth by the demolding rubber plate 13.
[0025] In this embodiment, a pressing device is provided on the rear side of the suspension frame 5. The pressing device includes a pressing roller 10 and a pressing roller shaft. The pressing roller shaft is fixed on the suspension frame 5, and the pressing roller 10 is rotatably connected to the pressing roller shaft. The pressing roller 10 is used to level the soil after the operation.
[0026] In this embodiment, the lower end of the frame body 1 is provided with several traveling wheels, and the frame body 1 is also provided with a transmission device. The power input end of the transmission device is connected to the power output end of the traction device, and the transmission device is used to drive the residual film gathering device 2 to run.
[0027] In this embodiment, the transmission device includes a first gearbox 14, the input shaft of the first gearbox 14 is connected to the output shaft of the traction device, and the output shafts on both sides of the first gearbox 14 are respectively connected to a first power output shaft 15. The end of the first power output shaft 15 away from the first gearbox 14 is connected to a residual film gathering device 2.
[0028] In this embodiment, the residual film gathering device 2 includes a gathering rotating main shaft 16. A driving bevel gear is provided on the first power output shaft 15, and a driven bevel gear is provided at the upper end of the gathering rotating main shaft 16. The driving bevel gear and the driven bevel gear mesh to realize the direction change transmission, converting the horizontal rotation into the vertical rotation. An upper rotating plate 17 is fixedly connected to the lower end of the gathering rotating main shaft 16. Multiple film-collecting arms 18 are provided in the circumferential direction of the upper rotating plate 17. The film-collecting arms 18 are rotatably connected to the upper rotating plate 17. Limiting plates 25 are evenly distributed in the circumferential direction at the lower end of the upper rotating plate 17. Each film-collecting arm 18 passes through two limiting plates 25 in sequence and is rotatably connected to the two limiting plates 25. Each film-collecting arm 18 is fixed with multiple elastic racks 19. As the gathering rotating main shaft 16 rotates, it drives each film-collecting arm 18 to rotate, thereby passing through the elastic racks. 19. The film fragments are gathered to the center so that the film fragments can be gathered and brought to the edge of the field by the film gathering device 3. The residual film gathering device 2 also includes a closed-loop guide wheel track 20. The guide wheel track 20 is fixed to the frame body 1. The end of the film gathering arm 18 near the guide wheel track 20 is fixedly connected to a radial connector 21. The end of the radial connector 21 away from the film gathering arm 18 is connected to a guide wheel 22. The guide wheel 22 is rolled in the guide wheel track 20. The guide wheel track 20 includes a straight section and an arc section. As the gathering rotation main shaft 16 rotates, it drives each film gathering arm 18 to rotate. During the process of the elastic rack 19 gathering the film fragments on both sides to the center, the guide wheel 22 is in the straight section and the elastic rack 19 is vertically downward. After that, the guide wheel 22 enters the arc section and the elastic rack 19 rotates upward without contacting the ground, so as to avoid gathering the film fragments gathered to the center to the sides again.
[0029] Specific examples have been used to illustrate the principles and implementation methods of this invention. The descriptions of the above embodiments are only for the purpose of helping to understand the method and core ideas of this invention. Furthermore, those skilled in the art will recognize that, based on the ideas of this invention, there will be changes in the specific implementation methods and application scope. Therefore, the content of this specification should not be construed as a limitation of this invention.
Claims
1. A strip-raking type pre-planting surface film fragment recovery machine, characterized in that: The machine includes a frame body, a residual film gathering device, a film-raking device, and a film-removing device. The residual film gathering device is located on each side of the frame body. The film-raking device and the film-removing device are located at the rear end of the frame body and behind the residual film gathering device. The residual film gathering device is used to gather the surface film fragments to the front of the film-raking device. The film-raking device is used to rak the gathered film fragments to the edge of the field. The film-removing device is used to remove the residual film from the film-raking device.
2. The strip rake-type pre-sowing surface film fragment recovery machine according to claim 1, characterized in that: It also includes a compaction device, which is mounted on the main frame and located behind the film-laying device and the film-removing device. The compaction device is used to level the soil after the operation.
3. The strip rake-type pre-sowing surface film fragment recovery machine according to claim 2, characterized in that: The film-forming device includes a suspension frame, a large tooth assembly, a small tooth assembly, and a hydraulic cylinder. The front end of the suspension frame is rotatably connected to the main frame body. The two ends of the hydraulic cylinder are respectively connected to the main frame body and the suspension frame. The hydraulic cylinder can drive the suspension frame to swing up and down relative to the main frame body. The large tooth assembly and the small tooth assembly are fixedly installed on the suspension frame. The small tooth assembly is located behind the large tooth assembly. The large tooth assembly includes multiple teeth arranged in sequence at equal intervals. The small tooth assembly includes multiple teeth arranged in sequence at equal intervals. The distance between two adjacent teeth in the large tooth assembly is greater than the distance between two adjacent teeth in the small tooth assembly.
4. The strip rake-type pre-sowing surface film fragment recovery machine according to claim 3, characterized in that: The lower side of the suspension frame is provided with a demolding device that cooperates with the large tooth assembly. The demolding device includes a fixing plate, demolding teeth and demolding rubber plate. The fixing plate is fixed to the main body of the frame. Multiple demolding teeth are fixedly fixed on the fixing plate at equal intervals. The demolding teeth are arranged alternately with the teeth in the large tooth assembly. Each demolding tooth is fixed with a demolding rubber plate.
5. The strip rake-type pre-sowing surface film fragment recovery machine according to claim 4, characterized in that: The suspension frame is provided with a pressing device on the rear side. The pressing device includes a pressing roller and a pressing roller shaft. The pressing roller shaft is fixed on the suspension frame, and the pressing roller is rotatably connected to the pressing roller shaft.
6. The strip rake-type pre-sowing surface film fragment recovery machine according to claim 1, characterized in that: The lower end of the frame body is provided with several traveling wheels, and the frame body is also provided with a transmission device. The power input end of the transmission device is connected to the power output end of the traction device, and the transmission device is used to drive the residual film gathering device to operate.
7. The strip rake-type pre-sowing surface film fragment recovery machine according to claim 6, characterized in that: The transmission device includes a first gearbox, the input shaft of which is connected to the output shaft of the traction device, and the output shafts on both sides of the first gearbox are respectively connected to a first power output shaft. The end of the first power output shaft away from the first gearbox is connected to a residual film gathering device.
8. The strip rake-type pre-planting surface film fragment recovery machine according to claim 7, characterized in that: The residual film gathering device includes a gathering rotating main shaft, a driving bevel gear on the first power output shaft, a driven bevel gear at the upper end of the gathering rotating main shaft, the driving bevel gear and the driven bevel gear meshing, an upper rotating plate fixedly connected to the lower end of the gathering rotating main shaft, a plurality of film-collecting arms rotatably connected to the upper rotating plate in the circumferential direction, and each film-collecting arm is fixedly equipped with a plurality of elastic racks; the residual film gathering device also includes a closed-loop guide wheel track, the guide wheel track is fixedly mounted on the frame body, a radial connector is fixedly connected to the end of the film-collecting arm near the guide wheel track, and a guide wheel is connected to the end of the radial connector away from the film-collecting arm, the guide wheel is rotatably connected in the guide wheel track, and the guide wheel track includes a straight section and an arc section.