Container rotary unloading lifting appliance
By designing a container rotating unloading spreader, the size of the material discharge opening is adjusted using hydraulic cylinders, motors, and threaded rods, combined with a blocking component, which solves the problems of inaccurate material dumping and spillage, and achieves precise material packaging and spillage prevention collection.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- JIANGSU RONGXIN GENERAL EQUIP CO LTD
- Filing Date
- 2026-04-10
- Publication Date
- 2026-05-08
AI Technical Summary
When unloading materials from existing container spreaders, the materials tend to spill outside the material bins, making it difficult to precisely control the material dropping area. Furthermore, when the opening of the material bin is smaller than the container opening, the materials cannot be effectively collected.
A container rotary unloading spreader was designed, comprising a frame, a tilting frame, a positioning component, and an unloading auxiliary component. The size of the discharge opening is adjusted by the cooperation of a hydraulic cylinder, a motor, and a threaded rod, and a blocking component is provided to prevent material from overflowing.
It enables precise dispensing of materials into each material bin, preventing spillage, ensuring normal collection, and automatically covering the discharge port when the material bin is full to prevent spillage.
Smart Images

Figure CN121990450A_ABST
Abstract
Description
Technical Field
[0001] This invention belongs to the field of hoisting equipment technology, specifically a container rotating unloading spreader. Background Technology
[0002] A shipping container is a large cargo container with sufficient strength, reusability, and ease of mechanical loading and unloading. It is commonly used to load bulk materials such as ores. During transshipment, containers are often lifted using spreader equipment and transported to a designated unloading point. The container is then driven to tilt or overturn in the air to unload the cargo.
[0003] Patent CN221587790U discloses a bulk container tipping spreader, including a spreader frame, a rotating frame, locking components, and rotating components. The rotating frame is rotatably mounted inside the spreader frame at both ends via two sets of trunnions. Two sets of rotating components are fixedly installed inside the spreader frame on both sides of the rotating frame. A rotating worm gear is fixedly installed on each trunnion on both sides of the rotating frame, and the output end of the rotating component is connected to the rotating worm gear. Two sets of locking components are symmetrically installed on the top inner side of the rotating frame. The rotating frame is locked and fixed to the top of the container via the locking components. This patent simplifies the overall unloading process and saves unloading costs.
[0004] However, the above technical solutions still have the following shortcomings in practical applications: The spreader is secured by connecting its locking head to the mating holes on the container, while a clamping device holds the container in place, creating a stable connection between the spreader and the container. The crane then lifts the container to the designated unloading point and rotates it to achieve unloading.
[0005] When materials fall out of the container opening, the range of material falling depends on the size of the container opening. In some cases, it is necessary for the materials to fall into one or more material bins of the same size so that they can be stored and transferred uniformly in the future. However, when the opening size of the material bin is smaller than the opening size of the container, some materials will fall outside the material bin during the dumping process, thus affecting the normal collection of materials. Summary of the Invention
[0006] In order to overcome the shortcomings of the prior art and solve at least one of the technical problems mentioned in the background art, the present invention proposes a container rotating unloading spreader.
[0007] The technical solution adopted by the present invention to solve its technical problem is: a container rotating unloading spreader, including a frame, a plurality of lifting lugs are provided on the upper end of the frame, and a tilting frame is rotatably provided on both sides of the bottom of the frame; It also includes positioning components; The positioning component includes two crossbeams located on the left and right sides of the tilting frame. The end of the left crossbeam is fixedly connected to the tilting frame, and the end of the right crossbeam is slidably connected to the tilting frame. Sliders are slidably connected to both sides of the crossbeams, and a rotary locking device is provided at the bottom of the sliders. Reinforcing plates are slidably connected to both sides of the bottom of the crossbeams. It also includes unloading auxiliary components; The unloading auxiliary component includes a connecting rod 1 rotatably mounted on both sides of the frame. An unloading box is rotatably mounted on one end of the connecting rod 1. Multiple partitions are slidably connected to the unloading box's chute. The partitions are in contact with the inner wall of the unloading box's chute. A guide plate 1 is rotatably mounted on one upper side of the partitions. A guide plate 2 is inserted into and slidably connected to one side of the guide plate 1. A guide plate 3 is rotatably mounted on one end of the guide plate 2. An inclined plate 2 is slidably connected to one side of the inclined plate 2. A sleeve 1 is fixedly connected to one side of the inclined plate 2. A take-up and release shaft 1 is rotatably mounted inside the sleeve 1. A material cloth 3 is wound around the take-up and release shaft 1. One end of the material cloth 3 is fixedly connected to the inclined plate 2.
[0008] Preferably, hydraulic cylinders are rotatably installed on both sides of the frame, and the piston ends of the hydraulic cylinders on both sides are rotatably connected to one end of the connecting rod on both sides. A motor is fixedly connected to one side of the bottom of the frame, and the output end of the motor is fixedly connected to one side of the tilting frame.
[0009] Preferably, a bidirectional threaded rod 2 is rotatably provided at both ends of one side of the crossbeam, and the two sides of the bidirectional threaded rod 2 are respectively threadedly connected to the sliders on both sides. A motor 7 is fixedly connected to one end of the crossbeam, and the output end of the motor 7 is fixedly connected to one end of the bidirectional threaded rod 2. A threaded rod 1 is threadedly connected to one end of the right side of the crossbeam, and both ends of the threaded rod 1 are rotatably provided on the tilting frame. A motor 4 is fixedly connected to one side of the tilting frame, and the output end of the motor 4 is fixedly connected to one end of the threaded rod 1. A bidirectional threaded rod 1 is rotatably provided at both ends of the bottom of the crossbeam, and the two sides of the bidirectional threaded rod 1 are respectively threadedly connected to the reinforcing plates on both sides. A motor 2 is fixedly connected to one side of the bottom of the crossbeam, and the output end of the motor 2 is fixedly connected to one end of the bidirectional threaded rod 1.
[0010] Preferably, two connecting rods three are rotatably provided at one end of the leftmost and rightmost partitions, and two connecting rods two are rotatably provided at one end of the other partitions. One end of the connecting rod three is rotatably connected to one end of the connecting rod two, and the ends of two adjacent connecting rods two are rotatably connected. A cylinder one is fixedly connected to one side of the unloading box, and the piston end of the cylinder one is fixedly connected to one end of the rightmost partition.
[0011] Preferably, a baffle is slidably connected to one side of the inner cavity of the unloading box, and a threaded rod is threadedly connected to one end of the baffle. Both ends of the threaded rod are rotatably mounted on the unloading box. A motor is fixedly connected to one side of the unloading box, and the output end of the motor is fixedly connected to one end of the threaded rod. A roller is rotatably mounted on one side of the outer wall of the unloading box, and a material cloth is wound on the roller. The material cloth slides through one side of the unloading box, and one end of the material cloth is fixedly connected to one side of the baffle. A motor is fixedly connected to one side of the unloading box, and the output end of the motor is fixedly connected to one end of the roller.
[0012] Preferably, a cylinder three is fixedly connected to one side of the partition, and the piston end of the cylinder three is fixedly connected to one side of the guide plate three.
[0013] Preferably, it also includes multiple cylinders four and multiple inclined plates one. The piston ends of the multiple cylinders four are respectively fixedly connected to one side of the multiple inclined plates one. One end of the leftmost cylinder four is fixedly connected to the inner wall of the unloading box, and one end of the other cylinders four is fixedly connected to the partition plate. The leftmost inclined plate one is slidably connected to the inner wall of the unloading box, and the other inclined plates one is slidably connected to the partition plate. It also includes multiple sleeves 2. The leftmost sleeve 2 is fixedly connected to the inner wall of the unloading box, and the other sleeves 2 are fixedly connected to the partition. The inner cavities of the sleeves 2 are rotatably provided with take-up and release shafts 2. Material cloth 2 is wound on the take-up and release shafts 2. The material cloth 2 slides through one side of the sleeves 2, and the end of the material cloth 2 is fixedly connected to one side of the inclined plate 1. One end of the take-up and release shaft 1 and the take-up and release shaft 2 are respectively fitted with torsion spring 1 and torsion spring 2. One end of torsion spring 1 is fixedly connected to the sleeve 1, and the other end is fixedly connected to the take-up and release shaft 1. One end of torsion spring 2 is fixedly connected to the sleeves 2, and the other end is fixedly connected to the take-up and release shaft 2. The inclined plate 1 and the inclined plate 2 are in contact with one side.
[0014] Preferably, it also includes a blocking component; The blocking assembly includes a second baffle that is rotatably disposed on one side of the upper end of the partition, a third baffle that is inserted into and slidably connected to the inner side of the second baffle, and a telescopic plate that is inserted into and slidably connected to the inner side of the first baffle.
[0015] Preferably, a motor six is fixedly connected to one side of the upper end of the partition, and the output end of the motor six is fixedly connected to one end of the baffle two.
[0016] Preferably, a threaded rod three is threadedly connected to one side of the baffle three, one end of which is rotatably mounted on the baffle two. A motor five is fixedly connected to one side of the inner cavity of the baffle two, and the output end of the motor five is fixedly connected to one end of the threaded rod three. A threaded rod four is threadedly connected to one side of the telescopic plate, one end of which is rotatably mounted in the inner cavity of the baffle one. A motor seven is fixedly connected to one side of the inner cavity of the baffle one, and the output end of the motor seven is fixedly connected to one end of the threaded rod four.
[0017] The beneficial effects of this invention are as follows: 1. The container rotary unloading spreader of this invention utilizes an unloading auxiliary component to precisely control the material dropping range during container unloading, allowing materials to be directly distributed into individual material bins, effectively preventing material spillage outside the bins and ensuring proper material collection. Simultaneously, this component enables automatic alignment of multiple discharge ports with the bin openings simply by placing the material bins side-by-side, making operation convenient.
[0018] 2. The container rotary unloading spreader of the present invention utilizes a blocking assembly. When the material bucket corresponding to the discharge port is full, baffles two and three rotate 90 degrees to cover the discharge port, thereby preventing material from falling to the ground. Furthermore, when baffles three and two, aligned with baffle one, rotate, the telescopic plate in baffle one also moves, causing its end to fit against the corresponding partition, thus filling the gap and further preventing material spillage. Attached Figure Description
[0019] The invention will now be further described with reference to the accompanying drawings.
[0020] Figure 1 This is a three-dimensional structural schematic diagram of the present invention; Figure 2 This is a three-dimensional structural diagram of the unloading box. Figure 3 yes Figure 2 Enlarged view of a portion of point A in the middle; Figure 4 This is a schematic diagram of the three-dimensional structure at the crossbeam; Figure 5 This is a schematic diagram of the three-dimensional structure at the partition. Figure 6 This is a three-dimensional structural diagram of the unloading box from another perspective; Figure 7 yes Figure 6 Enlarged view of a section at point B in the middle; Figure 8 This is a schematic diagram of the planar structure showing the connection relationship between the baffle and the telescopic plate; Figure 9 This is a schematic diagram of the planar structure showing the connection relationship between baffle two and baffle three; Figure 10 This is a schematic diagram of a three-dimensional structure of an inclined plate; Figure 11 yes Figure 10 Enlarged view of a section at point C; Figure 12 This is a schematic diagram of a three-dimensional structure of the motor; Figure 13 yes Figure 12 Enlarged view of a section at point D.
[0021] In the diagram: 1. Frame; 2. Lifting lug; 3. Hydraulic cylinder; 4. Connecting rod 1; 5. Unloading box; 6. Tilting frame; 7. Motor 1; 8. Crossbeam; 9. Threaded rod 1; 10. Sliding block; 11. Twisting lock device; 12. Double-sided threaded rod 1; 13. Motor 2; 14. Reinforcing plate; 15. Threaded rod 2; 16. Fabric 1; 17. Cylinder 1; 18. Motor 7; 19. Baffle 1; 20. Partition plate; 21. Motor 6; 22. Threaded rod 3; 23. Baffle 2; 24. Baffle 3; 25. Guide plate 1; 26. Guide plate 2; 27. Guide plate 3; 28. Cylinder 3; 29. Cylinder 4; 30. Inclined plate 1; 31. Inclined plate 2; 32. Connecting rod 2; 33. Connecting rod 3; 34. Bidirectional threaded rod 2; 35. Motor 3; 36. Roller; 37. Motor 4; 38. Motor 5; 39. Fabric 2; 40. Fabric 3; 41. Sleeve 1; 42. Sleeve 2; 43. Take-up and release shaft 1; 44. Torsion spring 1; 45. Torsion spring 2; 46. Take-up and release shaft 2; 47. Telescopic plate; 48. Threaded rod 4. Detailed Implementation
[0022] The technical solution of the present invention will now be clearly and completely described with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0023] Please refer to Figures 1-13 The present invention provides a technical solution: a container rotating unloading spreader, including a frame 1, a plurality of lifting lugs 2 are provided on the upper end of the frame 1, and a tilting frame 6 is rotatably provided on both sides of the bottom of the frame 1; It also includes positioning components; The positioning assembly includes two crossbeams 8, which are located on the left and right sides of the tilting frame 6. The end of the left crossbeam 8 is fixedly connected to the tilting frame 6, and the end of the right crossbeam 8 is slidably connected to the tilting frame 6. Sliding sliders 10 are slidably connected to both sides of the crossbeam 8. A rotary locking device 11 is provided at the bottom of the sliding slider 10. Reinforcing plates 14 are slidably connected to both sides of the bottom of the crossbeam 8. It also includes unloading auxiliary components; The unloading auxiliary component includes a connecting rod 4 rotatably mounted on both sides of the frame 1. A unloading box 5 is rotatably mounted on one end of the connecting rod 4. Multiple partitions 20 are slidably connected to the chute of the unloading box 5. The partitions 20 are in contact with the inner wall of the chute of the unloading box 5. A guide plate 25 is rotatably mounted on one side of the upper end of the partition 20. A guide plate 26 is inserted into and slidably connected to one side of the guide plate 25. A guide plate 27 is rotatably mounted on one end of the guide plate 26. An inclined plate 31 is slidably connected to one side of the guide plate 37. A sleeve 41 is fixedly connected to one side of the inclined plate 31. A take-up and release shaft 43 is rotatably mounted inside the sleeve 41. A material cloth 40 is wound around the take-up and release shaft 43. One end of the material cloth 40 is fixedly connected to the inclined plate 31.
[0024] In this embodiment, as Figures 1-7 , Figures 10-13 As shown, hydraulic cylinders 3 are rotatably installed on both sides of the frame 1. The piston ends of the hydraulic cylinders 3 on both sides are rotatably connected to the ends of the connecting rods 4 on both sides. A motor 7 is fixedly connected to one side of the bottom of the frame 1. The output end of the motor 7 is fixedly connected to one side of the tilting frame 6.
[0025] Two bidirectional threaded rods 34 are rotatably installed at both ends of one side of the crossbeam 8. The two sides of the two bidirectional threaded rods 34 are threadedly connected to the sliders 10 on both sides. One end of the crossbeam 8 is fixedly connected to a motor 18. The output end of the motor 18 is fixedly connected to one end of the two bidirectional threaded rods 34. One end of the right crossbeam 8 is threadedly connected to a threaded rod 9. Both ends of the threaded rod 9 are rotatably installed on the tilting frame 6. One side of the tilting frame 6 is fixedly connected to a motor 37. The output end of the motor 37 is fixedly connected to one end of the threaded rod 9. Two bidirectional threaded rods 12 are rotatably installed at both ends of the bottom of the crossbeam 8. The two sides of the two bidirectional threaded rods 12 are threadedly connected to the reinforcing plates 14 on both sides. One side of the bottom of the crossbeam 8 is fixedly connected to a motor 13. The output end of the motor 13 is fixedly connected to one end of the two bidirectional threaded rod 12.
[0026] Two connecting rods 33 are rotatably installed at one end of the leftmost and rightmost partitions 20, and two connecting rods 22 are rotatably installed at one end of the other partitions 20. One end of the connecting rod 33 is rotatably connected to one end of the connecting rod 22, and the ends of two adjacent connecting rods 22 are rotatably connected. A cylinder 17 is fixedly connected to one side of the unloading box 5, and the piston end of the cylinder 17 is fixedly connected to one end of the rightmost partition 20.
[0027] A baffle 19 is slidably connected to one side of the inner cavity of the unloading box 5. A threaded rod 15 is threaded to one end of the baffle 19. Both ends of the threaded rod 15 are rotatably mounted on the unloading box 5. A motor 37 is fixedly connected to one side of the unloading box 5. The output end of the motor 37 is fixedly connected to one end of the threaded rod 15. A roller 36 is rotatably mounted on one side of the outer wall of the unloading box 5. A cloth 16 is wound around the roller 36. The cloth 16 is slidably passed through one side of the unloading box 5. The end of the cloth 16 is fixedly connected to one side of the baffle 19. A motor 35 is fixedly connected to one side of the unloading box 5. The output end of the motor 35 is fixedly connected to one end of the roller 36.
[0028] A cylinder 28 is fixedly connected to one side of the partition 20, and the piston end of the cylinder 28 is fixedly connected to one side of the guide plate 27.
[0029] It also includes multiple cylinders 29 and multiple inclined plates 30. The piston ends of the multiple cylinders 29 are fixedly connected to one side of the multiple inclined plates 30 respectively. One end of the leftmost cylinder 29 is fixedly connected to the inner wall of the unloading box 5, and one end of the other cylinders 29 is fixedly connected to the partition plate 20. The leftmost inclined plate 30 is slidably connected to the inner wall of the unloading box 5, and the other inclined plates 30 are slidably connected to the partition plate 20. It also includes multiple sleeves 42. The leftmost sleeve 42 is fixedly connected to the inner wall of the unloading box 5, and the remaining sleeves 42 are fixedly connected to the partition plate 20. The two ends of the inner cavity of the sleeve 42 are rotatably provided with take-up and release shafts 46. Material cloth 39 is wound on the take-up and release shafts 46. Material cloth 39 slides through one side of the sleeve 42, and the end of material cloth 39 is fixedly connected to one side of the inclined plate 30. One end of the take-up and release shaft 43 and the take-up and release shaft 46 are respectively fitted with torsion spring 44 and torsion spring 45. One end of torsion spring 44 is fixedly connected to the sleeve 41 and the other end is fixedly connected to the take-up and release shaft 43. One end of torsion spring 45 is fixedly connected to the sleeve 42 and the other end is fixedly connected to the take-up and release shaft 46. The inclined plate 30 is in contact with one side of the inclined plate 31.
[0030] Specifically, in existing technology, the locking head on the spreader is connected and fixed to the mating hole on the container, while a clamping device is used to hold the container, thus forming a stable connection between the spreader and the container. The crane then lifts the container to the designated unloading point and drives it to rotate, thereby achieving unloading.
[0031] When materials fall out of the container opening, the range of material falling depends on the size of the container opening. In some cases, it is necessary for the materials to fall into one or more material bins of the same size so that they can be stored and transferred uniformly in the future. However, when the opening size of the material bin is smaller than the opening size of the container, some materials will fall outside the material bin during the dumping process, thus affecting the normal collection of materials.
[0032] Therefore, in order to solve the above problems, the working principle of this embodiment is as follows: This solution is applied to unloading bulk materials from a container into one or more identical material bins. The frame 1 is connected to the hoist via the lifting lug 2. Initially, the bottom of the unloading bin 5 is higher than the bottom of the tipping frame 6. The hoist moves the frame 1 above the container. Based on the container's dimensions, motor 7 18 drives the bidirectional threaded rod 2 34 to rotate, adjusting the distance between the two sliders 10 on the same crossbeam 8. Simultaneously, motor 4 37 drives the threaded rod 1 9 to rotate, adjusting the distance between the two crossbeams 8. The hoist also adjusts the angle and orientation of the frame 1, aligning the four locking devices 11 with the mating holes at the four corners of the container. The locking heads of the locking devices 11 are then inserted into the mating holes, and rotating them achieves the locking effect. The connection between the locking devices 11 and the mating holes is existing technology and will not be elaborated further here. At the same time, motor 213 drives the bidirectional threaded rod 12 to rotate, causing the two reinforcing plates 14 to slide and move closer to each other, thus using the reinforcing plates 14 to clamp the container and further reinforce it.
[0033] Then, the frame 1 is lifted using a hoist. When the container moves above the designated unloading point, the hydraulic cylinder 3 is activated, driving the connecting rod 4 to rotate on the frame 1, thus moving the unloading box 5 below the container. Since the guide plate 27, the inclined plate 30, the inclined plate 31, and the inner wall of the unloading box cooperate to form the discharge port, the size of the discharge port can be adjusted by the cylinder 28 driving the guide plate 27 to move laterally and the cylinder 29 driving the inclined plate 30 to move laterally. Furthermore, when the guide plate 27 moves laterally, the guide plate 26 slides on the guide plate 25, and both rotate simultaneously. The inclined plate 31 will also move relative to the inclined plate 30. Furthermore, as inclined plates 2 (31) and 1 (30) move, they respectively pull the ends of fabric 3 (40) and fabric 2 (39), causing take-up shaft 1 (43) and take-up shaft 2 (46) to rotate simultaneously, unwinding fabric 3 (40) and fabric 2 (39). Meanwhile, torsion springs 1 (44) and 2 (45) deform, keeping the unwound portions of fabric 3 (40) and fabric 2 (39) taut. Through the coordination of these structures, the size of the material discharge port can be adjusted to match the opening size of the material bin, while preventing any excess gaps at the discharge port. When multiple material bins are placed side-by-side below the unloading box 5, with the opening of the leftmost material bin aligned with the leftmost discharge port, and so on, the openings of multiple material bins will align with multiple discharge ports. Additionally, to facilitate the placement of the material bins and prevent them from shifting during receiving, the side-by-side material bins are usually positioned close together. However, under normal circumstances, the opening diameter of the material bucket is smaller than its own maximum diameter. Therefore, when multiple material buckets are placed side by side, the opening distance between two adjacent material buckets is fixed. The above operation can only match the size of the discharge port with the opening of the material bucket. Therefore, when the distance between adjacent discharge ports is different from the distance between adjacent openings, multiple discharge ports still cannot be aligned with the openings of multiple material buckets placed side by side. Therefore, to solve this problem, the cylinder 17 drives one side of the partition 20 to slide in the chute. The other partitions 20 will also move synchronously under the transmission of the connecting rod 32 and the connecting rod 33, adjusting the distance between two adjacent partitions 20. Furthermore, while the partitions 20 are moving, the above adjustment operation can be used again to keep the size of the discharge port unchanged until the distance between adjacent discharge ports is equal to the distance between adjacent openings. At this time, when multiple material buckets are placed side by side under the unloading box 5, as long as the opening of the leftmost material bucket is aligned with the leftmost discharge port, the openings of the other material buckets will also be aligned with the other discharge ports.
[0034] At this point, based on the number of material bins, motor 437 drives threaded rod 215 to rotate, causing baffle 19 to move laterally. Simultaneously, motor 35 drives roller 36 to rotate, unwinding fabric 16 and keeping the unwound portion of fabric 16 taut until baffle 19 aligns with the corresponding partition 20. At this point, the number of discharge ports on the left side of baffle 19 is the same as the number of material bins. Then, motor 7 drives tilting frame 6 to rotate, tilting the container. The material in the container will fall into unloading box 5, dropping along the surface of fabric 16 and the inner wall of unloading box 5 from each discharge port and accurately into each material bin. By controlling the dropping range, the material is distributed into each material bin, preventing material from falling outside the bins during the pouring process, thus ensuring proper material collection. Furthermore, during placement, the material bins only need to be placed side-by-side to ensure that multiple discharge ports are simultaneously aligned with the bin openings, which is quite convenient.
[0035] Furthermore, as the material falls out along the discharge port, it can fall smoothly without accumulating because the guide plate 25, guide plate 26, inclined plate 30, inclined plate 31, material cloth 39, and material cloth 40 are all inclined. In addition, the chute on the unloading box 5 for adjusting the partition 20 is narrow, making it difficult for material to fall outside the chute, and any small amount of material spillage is negligible.
[0036] In this embodiment, as Figure 5 , Figure 8 , Figure 9 As shown, it also includes a blocking component; The blocking assembly includes a second baffle 23 rotatably disposed on one side of the upper end of the partition 20, a third baffle 24 inserted into and slidably connected to the inner side of the second baffle 23, and a telescopic plate 47 inserted into and slidably connected to the inner side of the first baffle 19.
[0037] A motor 6 21 is fixedly connected to one side of the upper end of the partition 20, and the output end of the motor 6 21 is fixedly connected to one end of the baffle 2 23.
[0038] A threaded rod 22 is threadedly connected to one side of baffle 3 24. One end of the threaded rod 22 is rotatably mounted on baffle 2 23. A motor 38 is fixedly connected to one side of the inner cavity of baffle 2 23. The output end of motor 38 is fixedly connected to one end of threaded rod 22. A threaded rod 48 is threadedly connected to one side of telescopic plate 47. One end of threaded rod 48 is rotatably mounted in the inner cavity of baffle 1 19. A motor 18 is fixedly connected to one side of the inner cavity of baffle 1 19. The output end of motor 18 is fixedly connected to one end of threaded rod 48.
[0039] Specifically, in the above embodiments, although the material can be divided into multiple material buckets, the discharge amount of each outlet is random, so the filling speed of each material bucket is also different. When a material bucket is full, in order to avoid the material overflowing, it needs to be moved away from under the unloading box 5. This will cause the material falling out of the outlet to fall on the ground, which will also cause the material to spill out.
[0040] Therefore, in order to solve the above problems, the working principle of this embodiment is as follows: Each set of baffles 23 and 34 corresponds to a discharge port. When the material bucket corresponding to the discharge port is full, motor 6 21 drives baffles 23 and 34 to rotate 90 degrees. Furthermore, based on the distance between two adjacent partitions 20, motor 5 38 drives threaded rod 3 22 to rotate, causing baffle 3 24 to slide within the cavity of baffle 23 until the end of baffle 3 24 is in contact with another partition 20, thus covering the discharge port and preventing material from falling to the ground. In addition, since baffle 19 needs to be aligned with partition 20, baffle 19 will also be aligned with baffles 34 and 23, and the end of baffle 19 will be in contact with baffle 3 24 to prevent material overflow due to a large gap between them. When baffles 24 and 23, which are aligned with baffle 19, rotate, a gap appears between baffle 19 and partition 20, causing material to flow to the discharge port on the right side of baffle 19, resulting in material spillage. Therefore, to avoid this problem, when baffles 24 and 23 rotate, the telescopic plate 47 in baffle 19 also moves under the action of the threaded rod 48 driven by motor 18, causing the end of the telescopic plate 47 to fit against the corresponding partition 20, thus filling the gap and further preventing material spillage.
[0041] Working principle: The frame 1 is connected to the hoist via the lifting lug 2. In the initial state, the bottom of the unloading box 5 is higher than the bottom of the tilting frame 6. The hoist moves the frame 1 above the container. Based on the container's dimensions, motor 7 18 drives the bidirectional threaded rod 2 34 to rotate, adjusting the distance between the two sliders 10 on the same crossbeam 8. Simultaneously, motor 4 37 drives the threaded rod 1 9 to rotate, adjusting the distance between the two crossbeams 8. The hoist also adjusts the angle and orientation of the frame 1, aligning the four locking devices 11 with the mating holes at the four corners of the container. The locking head of the locking device 11 is then inserted into the mating hole, and the locking head is rotated to achieve the locking effect. The connection between the locking device 11 and the mating hole is existing technology and will not be elaborated further here. Simultaneously, motor 2 13 drives the bidirectional threaded rod 12 to rotate, causing the two reinforcing plates 14 to slide and move closer together, thus clamping the container and further reinforcing it.
[0042] Then, the frame 1 is lifted using a hoist. When the container moves above the designated unloading point, the hydraulic cylinder 3 is activated, driving the connecting rod 4 to rotate on the frame 1, thus moving the unloading box 5 below the container. Since the guide plate 27, the inclined plate 30, the inclined plate 31, and the inner wall of the unloading box cooperate to form the discharge port, the size of the discharge port can be adjusted by the cylinder 28 driving the guide plate 27 to move laterally and the cylinder 29 driving the inclined plate 30 to move laterally. Furthermore, when the guide plate 27 moves laterally, the guide plate 26 slides on the guide plate 25, and both rotate simultaneously. The inclined plate 31 will also move relative to the inclined plate 30. Furthermore, as inclined plates 2 (31) and 1 (30) move, they respectively pull the ends of fabric 3 (40) and fabric 2 (39), causing take-up shaft 1 (43) and take-up shaft 2 (46) to rotate simultaneously, unwinding fabric 3 (40) and fabric 2 (39). Meanwhile, torsion springs 1 (44) and 2 (45) deform, keeping the unwound portions of fabric 3 (40) and fabric 2 (39) taut. Through the coordination of these structures, the size of the material discharge port can be adjusted to match the opening size of the material bin, while preventing any excess gaps at the discharge port. When multiple material bins are placed side-by-side below the unloading box 5, with the opening of the leftmost material bin aligned with the leftmost discharge port, and so on, the openings of multiple material bins will align with multiple discharge ports. Additionally, to facilitate the placement of the material bins and prevent them from shifting during receiving, the side-by-side material bins are usually positioned close together. However, under normal circumstances, the opening diameter of the material bucket is smaller than its own maximum diameter. Therefore, when multiple material buckets are placed side by side, the opening distance between two adjacent material buckets is fixed. The above operation can only match the size of the discharge port with the opening of the material bucket. Therefore, when the distance between adjacent discharge ports is different from the distance between adjacent openings, multiple discharge ports still cannot be aligned with the openings of multiple material buckets placed side by side. Therefore, to solve this problem, the cylinder 17 drives one side of the partition 20 to slide in the chute. The other partitions 20 will also move synchronously under the transmission of the connecting rod 32 and the connecting rod 33, adjusting the distance between two adjacent partitions 20. Furthermore, while the partitions 20 are moving, the above adjustment operation can be used again to keep the size of the discharge port unchanged until the distance between adjacent discharge ports is equal to the distance between adjacent openings. At this time, when multiple material buckets are placed side by side under the unloading box 5, as long as the opening of the leftmost material bucket is aligned with the leftmost discharge port, the openings of the other material buckets will also be aligned with the other discharge ports.
[0043] At this point, based on the number of material bins, motor 37 drives threaded rod 15 to rotate, causing baffle 19 to move laterally. Simultaneously, motor 35 drives roller 36 to rotate, unwinding fabric 16 and keeping the unwound portion of fabric 16 taut until baffle 19 aligns with the corresponding partition 20. At this point, the number of discharge ports on the left side of baffle 19 is the same as the number of material bins. Then, motor 7 drives tilting frame 6 to rotate, causing the container to tilt. The material in the container will fall into unloading box 5, dropping along the surface of fabric 16 and the inner wall of unloading box 5 from each discharge port and accurately into each material bin.
[0044] Furthermore, as the material falls out along the discharge port, it can fall smoothly without accumulating because the guide plate 25, guide plate 26, inclined plate 30, inclined plate 31, material cloth 39, and material cloth 40 are all inclined. In addition, the chute on the unloading box 5 for adjusting the partition 20 is narrow, making it difficult for material to fall outside the chute, and any small amount of material spillage is negligible.
[0045] Each set of baffles 23 and 34 corresponds to a discharge port. When the material bucket corresponding to the discharge port is full, motor 6 21 drives baffles 23 and 34 to rotate 90 degrees. Furthermore, based on the distance between two adjacent partitions 20, motor 5 38 drives threaded rod 3 22 to rotate, causing baffle 3 24 to slide within the cavity of baffle 23 until the end of baffle 3 24 is in contact with another partition 20, thus covering the discharge port and preventing material from falling to the ground. In addition, since baffle 19 needs to be aligned with partition 20, baffle 19 will also be aligned with baffles 34 and 23, and the end of baffle 19 will be in contact with baffle 3 24 to prevent material overflow due to a large gap between them. When baffles 24 and 23, which are aligned with baffle 19, rotate, a gap appears between baffle 19 and partition 20, causing material to flow to the discharge port on the right side of baffle 19, resulting in material spillage. Therefore, to avoid this problem, when baffles 24 and 23 rotate, the telescopic plate 47 in baffle 19 also moves under the action of the threaded rod 48 driven by motor 18, causing the end of the telescopic plate 47 to fit against the corresponding partition 20, thus filling the gap and further preventing material spillage.
[0046] The foregoing has shown and described the basic principles, main features, and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of the invention. Various changes and modifications can be made to the invention without departing from its spirit and scope, and all such changes and modifications fall within the scope of the present invention as claimed. The scope of protection of the present invention is defined by the appended claims and their equivalents.
Claims
1. A container rotating unloading spreader, comprising a frame (1), characterized in that: The frame (1) is provided with multiple lifting lugs (2) at the upper end, and the frame (1) is provided with a flipping frame (6) on both sides of the bottom. It also includes positioning components; The positioning component includes two crossbeams (8), which are located on the left and right sides of the tilting frame (6). The end of the left crossbeam (8) is fixedly connected to the tilting frame (6), and the end of the right crossbeam (8) is slidably connected to the tilting frame (6). Sliding blocks (10) are slidably connected to both sides of the crossbeam (8). A rotary locking device (11) is provided at the bottom of the sliding block (10). Reinforcing plates (14) are slidably connected to both sides of the bottom of the crossbeam (8). It also includes unloading auxiliary components; The unloading auxiliary component includes a connecting rod (4) rotatably disposed on both sides of the frame (1). A unloading box (5) is rotatably disposed at one end of the connecting rod (4). Multiple partitions (20) are slidably connected to the groove of the unloading box (5). The partitions (20) are in contact with the inner wall of the groove of the unloading box (5). A guide plate (25) is rotatably disposed on one side of the upper end of the partition (20). A guide plate (26) is inserted into and slidably connected on one side of the guide plate (25). A guide plate (27) is rotatably disposed at one end of the guide plate (26). An inclined plate (31) is slidably connected on one side of the guide plate (27). A sleeve (41) is fixedly connected on one side of the inclined plate (31). A take-up and release shaft (43) is rotatably disposed in the inner cavity of the sleeve (41). A material cloth (40) is wound on the take-up and release shaft (43). One end of the material cloth (40) is fixedly connected to the inclined plate (31).
2. The container rotary unloading spreader according to claim 1, characterized in that: Hydraulic cylinders (3) are rotatably installed on both sides of the frame (1). The piston ends of the hydraulic cylinders (3) on both sides are rotatably connected to the ends of the connecting rods (4) on both sides. A motor (7) is fixedly connected to one side of the bottom of the frame (1). The output end of the motor (7) is fixedly connected to one side of the tilting frame (6).
3. The container rotating unloading spreader according to claim 1, characterized in that: Two bidirectional threaded rods (34) are rotatably provided at both ends of one side of the crossbeam (8). The two bidirectional threaded rods (34) are threadedly connected to the sliders (10) on both sides respectively. One end of the crossbeam (8) is fixedly connected to a motor (18). The output end of the motor (18) is fixedly connected to one end of the two bidirectional threaded rods (34). One end of the right side of the crossbeam (8) is threadedly connected to a threaded rod (9). Both ends of the threaded rod (9) are rotatably provided on the flipping frame (6). One side of the flipping frame (6) is fixedly connected to a motor (37). The output end of the motor (37) is fixedly connected to one end of the threaded rod (9). Two bidirectional threaded rods (12) are rotatably provided at both ends of the bottom of the crossbeam (8). The two bidirectional threaded rods (12) are threadedly connected to the reinforcing plates (14) on both sides respectively. One side of the bottom of the crossbeam (8) is fixedly connected to a motor (13). The output end of the motor (13) is fixedly connected to one end of the two bidirectional threaded rod (12).
4. The container rotating unloading spreader according to claim 1, characterized in that: Two connecting rods (33) are rotatably installed at one end of the leftmost and rightmost partitions (20), and two connecting rods (32) are rotatably installed at one end of the other partitions (20). One end of the connecting rod (33) is rotatably connected to one end of the connecting rod (32), and the ends of two adjacent connecting rods (32) are rotatably connected. A cylinder (17) is fixedly connected to one side of the unloading box (5), and the piston end of the cylinder (17) is fixedly connected to one end of the rightmost partition (20).
5. A container rotating unloading spreader according to claim 1, characterized in that: A baffle (19) is slidably connected to one side of the inner cavity of the unloading box (5). A threaded rod (15) is threaded to one end of the baffle (19). Both ends of the threaded rod (15) are rotatably mounted on the unloading box (5). A motor (37) is fixedly connected to one side of the unloading box (5). The output end of the motor (37) is fixedly connected to one end of the threaded rod (15). A roller (36) is rotatably mounted on one side of the outer wall of the unloading box (5). A cloth (16) is wound on the roller (36). The cloth (16) is slidably mounted on one side of the unloading box (5). The end of the cloth (16) is fixedly connected to one side of the baffle (19). A motor (35) is fixedly connected to one side of the unloading box (5). The output end of the motor (35) is fixedly connected to one end of the roller (36).
6. A container rotating unloading spreader according to claim 1, characterized in that: A cylinder three (28) is fixedly connected to one side of the partition plate (20), and the piston end of the cylinder three (28) is fixedly connected to one side of the guide plate three (27).
7. A container rotating unloading spreader according to claim 1, characterized in that: It also includes multiple cylinders (29) and multiple inclined plates (30). The piston ends of the multiple cylinders (29) are fixedly connected to one side of the multiple inclined plates (30). One end of the leftmost cylinder (29) is fixedly connected to the inner wall of the unloading box (5), and one end of the other cylinders (29) is fixedly connected to the partition (20). The leftmost inclined plate (30) is slidably connected to the inner wall of the unloading box (5), and the other inclined plates (30) are slidably connected to the partition (20). It also includes multiple sleeves (42), the leftmost sleeve (42) is fixedly connected to the inner wall of the unloading box (5), and the other sleeves (42) are fixedly connected to the partition plate (20). The inner cavities of the sleeves (42) are rotatably provided with take-up and release shafts (46), and a material cloth (39) is wound on the take-up and release shafts (46). The material cloth (39) slides through one side of the sleeve (42), and the end of the material cloth (39) is connected to the inclined plate (30). One side is fixedly connected. One end of the take-up shaft 1 (43) and the take-up shaft 2 (46) are respectively fitted with torsion spring 1 (44) and torsion spring 2 (45). One end of torsion spring 1 (44) is fixedly connected to sleeve 1 (41), and the other end is fixedly connected to take-up shaft 1 (43). One end of torsion spring 2 (45) is fixedly connected to sleeve 2 (42), and the other end is fixedly connected to take-up shaft 2 (46). The inclined plate 1 (30) is attached to one side of inclined plate 2 (31).
8. A container rotating unloading spreader according to claim 5, characterized in that: It also includes blocking components; The blocking assembly includes a second baffle (23) rotatably disposed on one side of the upper end of the partition (20), a third baffle (24) inserted into and slidably connected to the inner side of the second baffle (23), and a telescopic plate (47) inserted into and slidably connected to the inner side of the first baffle (19).
9. A container rotating unloading spreader according to claim 8, characterized in that: A motor six (21) is fixedly connected to one side of the upper end of the partition (20), and the output end of the motor six (21) is fixedly connected to one end of the baffle two (23).
10. A container rotating unloading spreader according to claim 8, characterized in that: One side of the baffle three (24) is threaded with a threaded rod three (22), one end of the threaded rod three (22) is rotatably mounted on the baffle two (23), one side of the inner cavity of the baffle two (23) is fixedly connected with a motor five (38), the output end of the motor five (38) is fixedly connected to one end of the threaded rod three (22), one side of the telescopic plate (47) is threaded with a threaded rod four (48), one end of the threaded rod four (48) is rotatably mounted in the inner cavity of the baffle one (19), one side of the inner cavity of the baffle one (19) is fixedly connected with a motor seven (18), the output end of the motor seven (18) is fixedly connected to one end of the threaded rod four (48).
Citation Information
Patent Citations
Bulk cargo container overturning lifting appliance
CN221587790U