Weaving and burnt-out mechanism for high-strength and high-brightness double-color burnt-out sofa fabric and operation method

Abstract

The invention provides a high-strength high-brightness double-color burnt-out sofa fabric weaving burnt-out mechanism and an operation method, and belongs to the technical field of textile equipment. Comprising a plate body with a guardrail, a vertical plate body, a drying assembly, a square block and a burn-out roller rotating shaft, the vertical plate body and the drying assembly are sequentially arranged at the top of the plate body with the guardrail from front to back, a strip-shaped groove and a first rotating shaft hole are sequentially formed in the side face of the vertical plate body from top to bottom, and the square block is arranged in the strip-shaped groove; and the square block is in threaded connection with a vertical plate body through a square block bolt. Through the arrangement of the movable gravure module, the device can actively adjust the gravure depth according to the thickness of a fabric needing to be processed, so that the device can better adapt to fabric processing, and compared with a gravure with a single depth on a traditional burnt-out roller, the gravure depth is greatly improved. The gravure depth of the module can be adjusted to a certain extent, so that the market competitiveness of the device can be improved to a certain extent, and the adaptability of the device in a working environment is also improved to a certain extent.

Description

Technical Field

[0001] This invention relates to the field of textile equipment technology, and in particular to a burnout weaving mechanism and operating method for high-strength, high-gloss, two-color burnout sofa fabric. Background Technology

[0002] The sofa fabric market is increasingly demanding in terms of aesthetics and durability. Burnout technology is widely used in the production of high-end fabrics because it can create three-dimensional patterns and has a unique feel, making burnout equipment particularly important.

[0003] A dyeing mechanism for burnout fabric disclosed in Chinese Invention Patent Application Publication No. CN220550346U, while solving the problem of waste caused by the inability to squeeze and collect excess dye inside the burnout fabric during the fabric extraction mechanism of traditional dyeing mechanisms, overlooks the fact that the depth of the gravure on the existing roller is uniform and cannot be adjusted according to actual production needs. If the depth of the gravure needs to be changed, the roller must be replaced, which is very inconvenient. This reduces the market competitiveness of the device and its adaptability to working environments. Furthermore, the device ignores the fact that the existing scraper can only scrape off excess slurry on the surface of the burnout roller. After scraping, slurry may still remain on the surface of the burnout roller. If the remaining slurry corrodes the fabric, the burnout effect will not meet the requirements and will also affect the burnout quality of the product. Therefore, this application provides a high-strength, high-gloss, two-color burnout sofa fabric weaving burnout mechanism and operation method to meet the needs. Summary of the Invention

[0004] (a) Technical problems to be solved To address the shortcomings of existing technologies, this invention provides a high-strength, high-gloss, two-color burnout sofa fabric weaving burnout mechanism and operation method. It solves the problems of existing devices having a single depth of intaglio printing on the roller, which cannot be flexibly adjusted, and existing devices having a scraper that can only scrape off the slurry but cannot wipe away the residual slurry after scraping, which easily leads to the burnout effect and quality not meeting the requirements.

[0005] (II) Technical Solution To solve the above-mentioned technical problems, the present invention provides the following technical solution: A high-strength, high-gloss, two-tone burnout sofa fabric weaving mechanism and operating method includes a guardrail panel. The top of the guardrail panel has, from front to back, a vertical panel and a drying assembly. The sides of the vertical panel have, from top to bottom, strip grooves and a first pivot hole. A square block is located inside the strip groove, and the square block is threadedly connected to the vertical panel via bolts. A second pivot hole is located on the side of the square block, and a burnout roller pivot is installed inside the second pivot hole. A burnout roller is installed inside the burnout roller pivot. The surface of the burnout roller is provided with a first elliptical groove, and a movable intaglio module is installed on the inner wall of the first elliptical groove. A lifting lug is fixedly connected to the top of the square block. A pair of roller shafts is installed inside the first rotating shaft hole. A pair of rollers is installed inside the pair of roller shafts. A servo motor is provided at one end of the pair of rollers. A servo motor base is provided on the lower surface of the servo motor. A vertical plate is fixedly connected to one side of the servo motor base. A hollow plate, a new type of scraping integrated module, and a slurry box are fixedly connected to the inner wall of the vertical plate from top to bottom.

[0006] Preferably, the top of the perforated plate is provided with a slurry feeding machine, and the perforated plate is connected to the slurry feeding machine by bolts. An inclined plate is fixedly connected to the front of the vertical plate, and a third rotating shaft hole is opened on the side of the inclined plate. A driven roller shaft is installed inside the third rotating shaft hole.

[0007] Preferably, a driven roller is installed inside the driven roller shaft, a support leg is fixedly connected to the bottom of the body with guardrail, a fabric feeding assembly is fixedly connected to the front of the support leg, and a fabric receiving assembly is fixedly connected to the back of the support leg.

[0008] Preferably, the movable intaglio module includes a cylindrical sleeve, the surface of which is provided with a second elliptical groove, a connecting plate is fixedly connected to the surface of the cylindrical sleeve, and a rubber ring is installed inside the cylindrical sleeve.

[0009] Preferably, a cylinder is installed inside the rubber ring, a rechargeable fan is fixedly connected to one end of the cylinder, a cylinder rod is provided on the surface of the cylinder, a circular iron plate is fixedly connected to the top of the cylinder rod, and a cap and a strong magnet are provided on one end of the circular iron plate from left to right.

[0010] Preferably, the cap is threadedly connected to a circular iron plate by a cap bolt, one end of the cap is provided with an elliptical iron piece, and the top of the elliptical iron piece is provided with a telescopic recess.

[0011] Preferably, the novel integrated scraping module includes a small plate, a vertical plate body is threadedly connected to the small plate via small plate bolts, a scraper is fixedly connected to the inner wall of the small plate, and a U-shaped baffle is fixedly connected to the top of the scraper.

[0012] Preferably, the inner wall of the U-shaped baffle is provided with a third elliptical groove, the inner wall of the third elliptical groove is fixedly connected to a slurry discharge pipe, the bottom of the scraper is fixedly connected to a connecting short plate, the side of the connecting short plate is provided with a fourth rotating shaft hole, a long rod rotating shaft is installed inside the fourth rotating shaft hole, and a long rod is installed inside the long rod rotating shaft.

[0013] Preferably, a short straight rod is fixedly connected to the surface of the long rod, one end of the short straight rod is provided with a first hook and loop fastener, one end of the first hook and loop fastener is provided with a second hook and loop fastener, and one end of the second hook and loop fastener is provided with a cleaning cloth.

[0014] The operating method for the burnout weaving mechanism of high-strength, high-gloss, two-tone burnout sofa fabric includes the following steps: Step 1: The fabric feeding assembly is responsible for conveying the fabric to be processed. The driven roller receives the fabric and places it between the burnout roller and the opposing roller for burnout processing. Two pairs of burnout rollers and opposing rollers are installed from front to back on the inner wall of the vertical plate. The front pair uses an acidic slurry for burnout, while the rear pair uses an alkaline slurry. The lifting lugs are used to hoist the fabric upwards when the required processing thickness increases, thereby increasing the distance between the burnout roller and the opposing roller. The slurry dispensing machine is responsible for applying the slurry to the surface of the burnout roller, while the movable... The dynamic gravure module can flexibly change the depth of the gravure to actively adapt to the needs of burnout processing. When the servo motor is started, it will drive the rollers to rotate. At this time, the rollers on the acidic slurry side only play an auxiliary role in feeding, while the rollers on the alkaline slurry side will also move under the influence of the transmission force between the feeding and receiving assemblies. At this time, the rollers will work together with the burnout roller to perform burnout processing. The new integrated scraping module can scrape off and wipe the slurry on the surface of the burnout roller. Excess slurry will be scraped into the slurry box for secondary recycling. Step 2: The rubber ring between the cylindrical sleeve and the cylinder is to increase the friction between them and prevent the cylinder from shaking inside the cylindrical sleeve. When the depth of the gravure needs to be adjusted, the rechargeable blower needs to be started. The rechargeable blower provides sufficient air pressure to the cylinder or releases pressure, thereby lifting or retracting the cylinder rod. At this time, the elliptical iron piece on the telescopic gravure will move up and down with the cylinder rod due to strong magnetic attraction. When the pressure is released, it will move the telescopic gravure towards the cylinder, at which point the telescopic gravure will be stretched, and its depth will increase. Increasing the pressure will cause the telescopic gravure to move towards the burnout roller, thereby reducing the depth of the telescopic gravure. This process can flexibly change the depth of the telescopic gravure and thus actively adapt to the actual production needs. Step 3: The new integrated scraping module adjusts the height of the entire module using a small plate, thereby adjusting the height of the scraper within the vertical plate to match the burnout roller. Excess slurry on the burnout roller is scraped off by the scraper, and the slurry collects in the U-shaped baffle and is squeezed into the third elliptical groove, flowing into the slurry collection box from the slurry discharge pipe. The wiping cloth wipes away the slurry residue remaining on the surface of the burnout roller after the scraping operation. When a wiping cloth is full of enough slurry, gravity drives the long rod to rotate, allowing a new wiping cloth to move to the position of the previous wiping cloth to continue the wiping operation.

[0015] Compared with the prior art, the present invention has at least the following beneficial effects: In the above solution, the movable gravure module allows the device to actively adjust the depth of the gravure according to the thickness of the fabric to be processed, thereby better adapting to fabric processing. Compared with the single-depth gravure on the traditional burnout roller, the adjustable depth of the gravure module can improve the market competitiveness of the device to a certain extent, and also improve the adaptability of the device in the working environment.

[0016] By setting up a new integrated scraping module, the module can not only scrape off excess paste from the surface of the burnout roller, but also wipe the surface of the burnout roller after the paste has been scraped off. This can reduce the possibility that the residual paste on the surface of the burnout roller will corrode the fabric, resulting in an unsightly burnout effect on the fabric that does not meet the requirements. It also ensures the quality of the burnout of the product to a certain extent.

[0017] In summary, the present invention has the advantages of being able to flexibly adjust the depth of the gravure and being able to scrape and rub the slurry on the surface of the embossing roller. Attached Figure Description

[0018] Figure 1 A schematic diagram of the structure and operation method for weaving burnout patterns on high-strength, high-gloss, two-color burnout sofa fabric; Figure 2 for Figure 1 A schematic diagram of the exploded structure; Figure 3 for Figure 2 Enlarged schematic diagram of a local part of the structure; Figure 4 for Figure 1 A schematic diagram of the burnt-out assembly; Figure 5 for Figure 4 Enlarged schematic diagram of a local part of the structure; Figure 6 for Figure 1 A schematic diagram of the movable intaglio module; Figure 7 for Figure 6Schematic diagram of the cylindrical sleeve assembly; Figure 8 for Figure 7 Enlarged schematic diagram of a local part of the structure; Figure 9 for Figure 6 A schematic diagram of the cylinder assembly; Figure 10 for Figure 9 Enlarged schematic diagram of a local part of the structure; Figure 11 for Figure 6 Schematic diagram of the telescopic gravure assembly; Figure 12 for Figure 1 A schematic diagram of a new integrated scraping module; Figure 13 for Figure 12 Schematic diagram of the scraper assembly; Figure 14 for Figure 12 Schematic diagram of the wiping cloth assembly; Figure 15 for Figure 14 Enlarged schematic diagram of a local part of the structure.

[0019] [Figure Labels] 1. Panel with guardrail; 2. Vertical panel; 3. Drying assembly; 4. Square block; 5. Burnout roller shaft; 6. Burnout roller; 7. Movable gravure module; 701. Cylindrical sleeve; 702. Connecting plate; 703. Rubber ring; 704. Cylinder; 705. Rechargeable fan; 706. Cylinder rod; 707. Circular iron plate; 708. Cap; 709. Strong magnet; 710. Oval iron sheet; 711. Telescopic gravure; 8. Lifting lug; 9. Double roller shaft; 10. Double roller; 11. Servo motor; 12. Hollowed-out design. 13. New type of integrated scraping module; 1301. Small plate; 1302. Scraper; 1303. U-shaped baffle; 1304. Slurry discharge pipe; 1305. Connecting short plate; 1306. Long rod shaft; 1307. Long rod; 1308. Short straight rod; 1309. First Velcro; 1310. Second Velcro; 1311. Wiping cloth; 14. Slurry box; 15. Slurry discharge machine; 16. Inclined plate; 17. Driven roller shaft; 18. Driven roller; 19. Support leg; 20. Fabric feeding assembly; 21. Fabric receiving assembly.

[0020] As shown in the figure, specific structures and devices are marked in the figure to clearly illustrate the structure of the embodiments of the present invention. However, this is only for illustrative purposes and is not intended to limit the present invention to this specific structure, device and environment. Those skilled in the art can adjust or modify these devices and environments according to specific needs. Detailed Implementation

[0021] The following describes in detail the high-strength, high-gloss, two-tone burnout sofa fabric weaving mechanism and operation method provided by the present invention, with reference to the accompanying drawings and specific embodiments. It should also be noted that, to make the embodiments more detailed, the following embodiments are the best and preferred embodiments; those skilled in the art can also use other alternative methods to implement some known technologies; and the accompanying drawings are only for more specific description of the embodiments and are not intended to specifically limit the present invention.

[0022] It should be noted that the use of terms such as "an embodiment," "an embodiment," "an exemplary embodiment," and "some embodiments" in the specification indicates that the described embodiment may include a specific feature, structure, or characteristic, but not every embodiment necessarily includes that specific feature, structure, or characteristic. Furthermore, when a specific feature, structure, or characteristic is described in connection with an embodiment, implementing such a feature, structure, or characteristic in conjunction with other embodiments (whether explicitly described or not) should be within the knowledge of those skilled in the art.

[0023] Generally, terms can be understood at least partly from their use in context. For example, depending at least partly on the context, the term "one or more" as used herein can be used to describe any feature, structure, or characteristic in a singular sense, or a combination of features, structures, or characteristics in a plural sense. Additionally, the term "based on" can be understood not necessarily to convey an exclusive set of factors, but rather, alternatively, depending at least partly on the context, to allow for the presence of other factors that are not necessarily explicitly described.

[0024] It is understood that the meanings of “on”, “above”, and “above” in this invention should be interpreted in the broadest manner, such that “on” means not only “directly on” something, but also includes the meaning of being “on” something with an intervening feature or layer, and that “above” or “above” means not only “on” something, but also includes the meaning of being “on” something without an intervening feature or layer.

[0025] Furthermore, spatially related terms such as “below,” “under,” “lower,” “above,” and “upper” are used herein for convenience to describe the relationship of one element or feature to one or more other elements or features, as illustrated in the accompanying drawings. Spatially related terms are intended to cover different orientations in the use or operation of the device other than those depicted in the accompanying drawings. The device may be oriented in other ways, and the spatially related descriptive terms used herein can be interpreted similarly.

[0026] like Figures 1 to 5As shown, embodiments of the present invention provide a high-strength, high-gloss, two-tone burnout sofa fabric weaving burnout mechanism and operating method, including a guardrail panel 1. The top of the guardrail panel 1 has a vertical panel 2 and a drying assembly 3 arranged sequentially from front to back. The side of the vertical panel 2 has a strip groove and a first rotating shaft hole arranged sequentially from top to bottom. A square block 4 is provided inside the strip groove. The square block 4 is threadedly connected to the vertical panel 2 via square block bolts. A second rotating shaft hole is provided on the side of the square block 4. A burnout roller shaft 5 is installed inside the second rotating shaft hole, and a burnout roller is installed inside the burnout roller shaft 5. Roller 6, the surface of the burnout roller 6 is provided with a first elliptical groove, the inner wall of the first elliptical groove is installed with a movable intaglio module 7, the top of the square block 4 is fixedly connected with a lifting lug 8, the inside of the first rotating shaft hole is installed with a pair of roller shafts 9, the inside of the pair of roller shafts 9 is installed with a pair of rollers 10, one end of the pair of rollers 10 is provided with a servo motor 11, the lower surface of the servo motor 11 is provided with a servo motor base, one side of the servo motor base is fixedly connected with a vertical plate 2, the inner wall of the vertical plate 2 is fixedly connected from top to bottom with a hollow plate 12, a new type of scraping integrated module 13 and a slurry box 14.

[0027] The top of the perforated plate 12 is provided with a slurry discharge machine 15, which is connected to the perforated plate 12 by a slurry discharge machine bolt thread. The front of the vertical plate 2 is fixedly connected with an inclined plate 16, and a third rotating shaft hole is opened on the side of the inclined plate 16. A driven roller shaft 17 is installed inside the third rotating shaft hole.

[0028] A driven roller 18 is installed inside the driven roller shaft 17. A support leg 19 is fixedly connected to the bottom of the guardrail body 1. A fabric feeding assembly 20 is fixedly connected to the front of the support leg 19, and a fabric receiving assembly 21 is fixedly connected to the back of the support leg 19.

[0029] The vertical plate 2 and the drying assembly 3 are both welded to the top of the guardrail plate 1. The square block 4 is placed in the strip groove and is fixed to the vertical plate 2 by the square block bolts. The burnout roller shaft 5 is placed into the second shaft hole, and the burnout roller 6 is inserted into the burnout roller shaft 5. The movable gravure module 7 is welded into the first elliptical groove of the burnout roller 6, and the lifting lug 8 is welded to the top of the square block 4. The roller shaft 9 is placed into the first shaft hole, and the roller 10 is inserted into the roller shaft 9. The servo motor 11 is installed at one end of the roller 10, and the servo motor 11 is placed on the weld... The servo motor base attached to the vertical plate 2, the perforated plate 12, the new scraping integrated module 13 and the slurry box 14 are installed on the inner wall of the vertical plate 2 in the order from top to bottom. The slurry discharge machine 15 is fixed to the top of the perforated plate 12 by the slurry discharge machine bolts. The inclined plate 16 is welded to the front of the vertical plate 2. The driven roller shaft 17 is placed into the third shaft hole. The driven roller 18 is inserted into the driven roller shaft 17. The support leg 19 is welded to the bottom of the plate 1 with guardrail. The fabric feeding assembly 20 and the fabric receiving assembly 21 are welded to the front and back of the support leg 19, respectively.

[0030] The fabric feeding assembly 20 is responsible for conveying the fabric to be processed. The driven roller 18 is responsible for receiving the fabric and placing it between the calendering roller 6 and the opposing roller 10 for calendering. Two pairs of calendering rollers 6 and opposing rollers 10 are arranged from front to back on the inner wall of the vertical plate 2. The front pair uses an acidic slurry for calendering, while the rear pair uses an alkaline slurry. The lifting lug 8 is used to hoist the fabric upwards when the required processing thickness increases, thereby increasing the distance between the calendering roller 6 and the opposing roller 10. The slurry dispensing machine 15 is responsible for dispensing slurry onto the surface of the calendering roller 6, while the movable gravure plate... Module 7 can flexibly change the depth of the gravure to actively adapt to the needs of burnout processing. When the servo motor 11 is started, it will drive the roller 10 to rotate. At this time, the roller 10 on the acidic slurry side only plays an auxiliary role in receiving the feed, while the roller 10 on the alkaline slurry side will also move under the influence of the transmission force between the feeding assembly 20 and the receiving assembly 21. At this time, the roller 10 will cooperate with the burnout roller 6 to perform burnout processing. The new integrated scraping module 13 can scrape off and wipe the slurry on the surface of the burnout roller 6 clean. Excess slurry will be scraped into the slurry box 14 for secondary recycling.

[0031] like Figures 6 to 11 As shown, in this embodiment, the movable intaglio module 7 includes a cylindrical sleeve 701, the surface of which is provided with a second elliptical groove, a connecting plate 702 is fixedly connected to the surface of the cylindrical sleeve 701, and a rubber ring 703 is installed inside the cylindrical sleeve 701.

[0032] A cylinder 704 is installed inside the rubber ring 703. A rechargeable fan 705 is fixedly connected to one end of the cylinder 704. A cylinder rod 706 is provided on the surface of the cylinder 704. A circular iron plate 707 is fixedly connected to the top of the cylinder rod 706. A cap 708 and a strong magnet 709 are provided from left to right on one end of the circular iron plate 707.

[0033] The cap 708 is connected to a circular iron plate 707 by a cap bolt thread. One end of the cap 708 is provided with an elliptical iron piece 710, and the top of the elliptical iron piece 710 is provided with a telescopic recess 711.

[0034] The connecting plate 702 is welded between the cylindrical sleeve 701 and the burnout roller 6. The rubber ring 703 is placed between the cylindrical sleeve 701 and the cylinder 704. The rechargeable fan 705 is welded to the cylinder 704. The cylinder rod 706 and the cylinder 704 are integrally connected. The circular iron plate 707 is welded to the cylinder rod 706. The strong magnet 709 is placed on the circular iron plate 707. Then, the cap 708 is installed on the circular iron plate 707 by the cap bolt. The elliptical iron piece 710 is welded to the telescopic gravure plate 711, and the telescopic gravure plate 711 is welded into the first elliptical groove of the burnout roller 6.

[0035] The rubber ring 703 is placed between the cylindrical sleeve 701 and the cylinder 704 to increase the friction between them and prevent the cylinder 704 from shaking inside the cylindrical sleeve 701. When the depth of the gravure needs to be adjusted, the rechargeable blower 705 needs to be activated. The rechargeable blower 705 provides sufficient air pressure to the cylinder 704 or releases pressure, thereby lifting or retracting the cylinder rod 706. At this time, the elliptical iron piece 710 on the telescopic gravure 711 will be attracted by the strong magnet 709 and will move up and down with the cylinder rod 706. When the pressure is released, it will move the telescopic gravure 711 towards the cylinder 704, at which point the telescopic gravure 711 will be pulled open, and its depth will increase. Increasing the pressure will cause the telescopic gravure 711 to move towards the burnout roller 6, thereby reducing the depth of the telescopic gravure 711. This process can flexibly change the depth of the telescopic gravure 711 and actively adapt to the needs of actual production.

[0036] By setting up a movable gravure module 7, the device can actively adjust the depth of the gravure according to the thickness of the fabric to be processed, thereby better adapting to fabric processing. Compared with the single depth of the gravure on the traditional burnout roller 6, the adjustable depth of the gravure in this module can improve the market competitiveness of the device to a certain extent, and also improve the adaptability of the device in the working environment to a certain extent.

[0037] like Figures 12 to 15 As shown, in this embodiment, the novel integrated scraping module 13 includes a small plate 1301, a vertical plate 2 is threadedly connected to the small plate 1301 by a small plate bolt, a scraper 1302 is fixedly connected to the inner wall of the small plate 1301, and a U-shaped baffle 1303 is fixedly connected to the top of the scraper 1302.

[0038] The inner wall of the U-shaped baffle 1303 is provided with a third elliptical groove, and the inner wall of the third elliptical groove is fixedly connected to the slurry discharge pipe 1304. The bottom of the scraper 1302 is fixedly connected to the connecting short plate 1305. The side of the connecting short plate 1305 is provided with a fourth pivot hole. The inside of the fourth pivot hole is installed with a long rod pivot 1306, and the inside of the long rod pivot 1306 is installed with a long rod 1307.

[0039] A short straight rod 1308 is fixedly connected to the surface of the long rod 1307. One end of the short straight rod 1308 is provided with a first hook and loop fastener 1309, one end of the first hook and loop fastener 1309 is provided with a second hook and loop fastener 1310, and one end of the second hook and loop fastener 1310 is provided with a cleaning cloth 1311.

[0040] The small plate 1301 is installed on the inner wall of the vertical plate 2 by small plate bolts. The scraper 1302 is welded to the inner wall of the small plate 1301. The U-shaped baffle 1303 is welded to the top of the scraper 1302. The slurry discharge pipe 1304 is welded to the inner wall of the third elliptical groove of the U-shaped baffle 1303. The connecting short plate 1305 is welded to the bottom of the scraper 1302. The long rod shaft 1306 is installed into the fourth shaft hole. The long rod 1307 is inserted into the long rod shaft 1306. The short straight rod 1308 is welded to the long rod 1307. The first hook and loop fastener 1309 and the short straight rod 1308 are integrally connected. The second hook and loop fastener 1310 is attached to the first hook and loop fastener 1309. The wiping cloth 1311 and the second hook and loop fastener 1310 are integrally connected.

[0041] The new integrated scraping module 13 adjusts the height of the entire module through the small plate 1301, and then adjusts the height of the scraper 1302 in the vertical plate 2, so that it can be adapted to the burnout roller 6. Excess slurry on the burnout roller 6 will be scraped off by the scraper 1302. The slurry will be collected in the U-shaped baffle 1303 and squeezed into the third elliptical groove, and flow into the slurry box 14 from the slurry discharge pipe 1304. The wiping cloth 1311 will wipe the slurry remaining on the surface of the burnout roller 6 after the scraping operation. When a wiping cloth 1311 is full of enough slurry, it will rotate the long rod 1307 due to gravity, so that the new wiping cloth 1311 will move to the position of the previous wiping cloth 1311 to continue the wiping operation.

[0042] By setting up a new integrated scraping module 13, the module can not only scrape off the excess paste on the surface of the burnout roller 6, but also wipe the surface of the burnout roller 6 after the paste has been scraped off. This can reduce the possibility that the burnout effect on the fabric will be unsightly and fail to meet the requirements due to the residual paste on the surface of the burnout roller 6 corroding the fabric. It also ensures the burnout quality of the product to a certain extent.

[0043] All electrical components mentioned in this article are connected to an external main controller and 220V AC mains power, and the main controller can be a conventional known device such as a computer that can control it.

[0044] The operation method of the high-strength, high-gloss, two-color burnout sofa fabric weaving burnout mechanism includes the following steps: Step 1: The fabric feeding assembly 20 is responsible for conveying the fabric to be processed. The driven roller 18 is responsible for receiving the fabric and placing it between the burnout roller 6 and the opposing roller 10 for burnout processing. Two pairs of burnout rollers 6 and opposing rollers 10 are arranged from front to back on the inner wall of the vertical plate 2. The front pair uses an acidic slurry for burnout, while the rear pair uses an alkaline slurry. The lifting lug 8 is used to hoist the fabric upwards when the required processing thickness increases, thereby increasing the distance between the burnout roller 6 and the opposing roller 10. The slurry dispensing machine 15 is responsible for dispensing slurry onto the surface of the burnout roller 6, while the movable... The gravure module 7 can flexibly change the depth of the gravure to actively adapt to the needs of burnout processing. When the servo motor 11 is started, it will drive the roller 10 to rotate. At this time, the roller 10 on the acidic slurry side only plays an auxiliary role in receiving the feed. The roller 10 on the alkaline slurry side will also move under the influence of the transmission force between the feeding assembly 20 and the receiving assembly 21. At this time, the roller 10 will cooperate with the burnout roller 6 to perform burnout processing. The new scraping integrated module 13 can scrape off and wipe the slurry on the surface of the burnout roller 6. The excess slurry will be scraped into the slurry box 14 for secondary recycling. Step 2: The rubber ring 703 is placed between the cylindrical sleeve 701 and the cylinder 704 to increase the friction between them and prevent the cylinder 704 from shaking inside the cylindrical sleeve 701. When the depth of the gravure needs to be adjusted, the rechargeable blower 705 needs to be started. The rechargeable blower 705 provides sufficient air pressure to the cylinder 704 or releases the pressure, thereby lifting or retracting the cylinder rod 706. At this time, the elliptical iron piece 710 on the telescopic gravure 711 will be attracted by the strong magnet 709 and will move up and down with the cylinder rod 706. When the pressure is released, it will move the telescopic gravure 711 towards the cylinder 704, at which point the telescopic gravure 711 will be pulled open, and its depth will increase. Increasing the pressure will cause the telescopic gravure 711 to move towards the burnout roller 6, thereby reducing the depth of the telescopic gravure 711. This process can flexibly change the depth of the telescopic gravure 711 and actively adapt to the needs of actual production. Step 3: The new integrated scraping module 13 adjusts the height of the entire module through the small plate 1301, and then adjusts the height of the scraper 1302 in the vertical plate 2 so that it can be adapted to the burnout roller 6. The excess slurry on the burnout roller 6 will be scraped off by the scraper 1302. The slurry will be collected in the U-shaped baffle 1303 and squeezed into the third elliptical groove, and flow into the slurry box 14 from the slurry discharge pipe 1304. The wiping cloth 1311 will wipe the slurry remaining on the surface of the burnout roller 6 after the scraping operation. When a wiping cloth 1311 is full of enough slurry, it will rotate the long rod 1307 due to gravity, so that the new wiping cloth 1311 will move to the position of the previous wiping cloth 1311 to continue the wiping operation.

[0045] The technical solution provided by this invention is as follows: The fabric feeding assembly 20 is responsible for conveying the fabric to be processed by burnout. The driven roller 18 is responsible for receiving the fabric and placing it between the burnout roller 6 and the opposing roller 10 for burnout processing. Two pairs of burnout rollers 6 and opposing rollers 10 are arranged from front to back on the inner wall of the vertical plate 2. The front pair uses acidic slurry for burnout processing, while the rear pair uses alkaline slurry. The lifting lug 8 is used to hoist the steel wire rope upwards when the required processing thickness on the fabric increases, thereby increasing the distance between the burnout roller 6 and the opposing roller 10. The slurry dispensing machine 15 is responsible for dispensing slurry onto the surface of the burnout roller 6. The movable gravure module 7 can flexibly change the depth of the gravure, thus actively adapting to different applications. When the burnout processing is required, the servo motor 11 starts, which drives the rollers 10 to rotate. At this time, the rollers 10 on the acidic slurry side only serve as auxiliary feeders. The rollers 10 on the alkaline slurry side also move under the influence of the transmission force between the feeding assembly 20 and the take-up assembly 21. The rollers 10 then work in conjunction with the burnout roller 6 to perform the burnout process. The new integrated scraping module 13 can scrape and wipe the slurry off the surface of the burnout roller 6. Excess slurry is scraped into the slurry collection box 14 for secondary recycling. The rubber ring 703 between the cylindrical sleeve 701 and the cylinder 704 increases the friction between them, preventing the cylinder 704 from shaking within the cylindrical sleeve 701. When adjusting the depth of the gravure, the rechargeable blower 705 needs to be activated. The rechargeable blower 705 provides sufficient air pressure to the cylinder 704 or releases pressure, thereby lifting or retracting the cylinder rod 706. At this time, the elliptical iron piece 710 on the telescopic gravure 711 will be attracted by the strong magnet 709 and will move up and down with the cylinder rod 706. When the pressure is released, it will move the telescopic gravure 711 towards the cylinder 704, at which point the telescopic gravure 711 will be stretched, and its depth will increase. Increasing the pressure will cause the telescopic gravure 711 to move towards the burnout roller 6, thereby reducing the depth of the telescopic gravure 711. This process allows for flexible adjustment of the depth of the telescopic gravure 711, thus actively adapting to different needs. For actual production needs, the new integrated scraping module 13 adjusts the height of the entire module through the small plate 1301, and then adjusts the height of the scraper 1302 in the vertical plate 2, so that it can be adapted to the slurry roller 6. The excess slurry on the slurry roller 6 will be scraped off by the scraper 1302, and the slurry will be collected in the U-shaped baffle 1303 and squeezed into the third elliptical groove, and flow into the slurry box 14 from the slurry discharge pipe 1304. The wiping cloth 1311 will wipe the slurry remaining on the surface of the slurry roller 6 after the scraping operation. When a wiping cloth 1311 is full of enough slurry, it will rotate the long rod 1307 due to gravity, so that the new wiping cloth 1311 will move to the position of the previous wiping cloth 1311 to continue the wiping operation.

[0046] This invention encompasses any substitutions, modifications, equivalent methods, and solutions made within the spirit and scope of this invention. To provide the public with a thorough understanding of this invention, specific details are described in detail in the following preferred embodiments; however, those skilled in the art will fully understand the invention even without these details. Furthermore, to avoid unnecessary misunderstanding of the essence of this invention, well-known methods, processes, procedures, components, and circuits are not described in detail.

[0047] The above are merely preferred embodiments of the present invention. It should be noted that those skilled in the art can make various improvements and modifications without departing from the principle of the present invention, and these improvements and modifications should also be considered within the scope of protection of the present invention.

Claims

1. A high-strength, high-gloss, two-tone burnout sofa fabric weaving burnout mechanism, characterized in that... The device includes a guardrail panel (1), with a vertical panel (2) and a drying assembly (3) arranged sequentially from front to back on the top of the guardrail panel (1). A strip groove and a first pivot hole are sequentially formed on the side of the vertical panel (2) from top to bottom. A square block (4) is provided inside the strip groove. The square block (4) is threadedly connected to the vertical panel (2) via square block bolts. A second pivot hole is provided on the side of the square block (4). A burnout roller shaft (5) is installed inside the second pivot hole. A burnout roller (6) is installed inside the burnout roller shaft (5). A first elliptical groove is formed on the surface of the burnout roller (6). The inner wall of the first elliptical groove is equipped with a movable concave plate module (7), the top of the square block (4) is fixedly connected with a lifting lug (8), the inside of the first rotating shaft hole is equipped with a roller shaft (9), the inside of the roller shaft (9) is equipped with a roller (10), one end of the roller (10) is provided with a servo motor (11), the lower surface of the servo motor (11) is provided with a servo motor base, one side of the servo motor base is fixedly connected with a vertical plate (2), the inner wall of the vertical plate (2) is fixedly connected from top to bottom with a hollow plate (12), a new type of scraping integrated module (13) and a slurry box (14).

2. The high-strength, high-gloss, two-tone burnout sofa fabric weaving burnout mechanism according to claim 1, characterized in that, The top of the perforated plate (12) is provided with a slurry feeder (15), and the slurry feeder (15) is threadedly connected to the perforated plate (12) by a slurry feeder bolt. The front of the vertical plate (2) is fixedly connected with an inclined plate (16), and a third rotating shaft hole is opened on the side of the inclined plate (16). A driven roller shaft (17) is installed inside the third rotating shaft hole.

3. The high-strength, high-gloss, two-tone burnout sofa fabric weaving burnout mechanism according to claim 2, characterized in that, A driven roller (18) is installed inside the driven roller shaft (17). A support leg (19) is fixedly connected to the bottom of the guardrail body (1). A fabric feeding assembly (20) is fixedly connected to the front of the support leg (19). A fabric receiving assembly (21) is fixedly connected to the back of the support leg (19).

4. The high-strength, high-gloss, two-tone burnout sofa fabric weaving burnout mechanism according to claim 1, characterized in that, The movable intaglio module (7) includes a cylindrical sleeve (701), the surface of which is provided with a second elliptical groove, a connecting plate (702) is fixedly connected to the surface of the cylindrical sleeve (701), and a rubber ring (703) is installed inside the cylindrical sleeve (701).

5. The high-strength, high-gloss, two-tone burnout sofa fabric weaving burnout mechanism according to claim 4, characterized in that, A cylinder (704) is installed inside the rubber ring (703). A rechargeable fan (705) is fixedly connected to one end of the cylinder (704). A cylinder rod (706) is provided on the surface of the cylinder (704). A circular iron plate (707) is fixedly connected to the top of the cylinder rod (706). A cap (708) and a strong magnet (709) are provided on one end of the circular iron plate (707) from left to right.

6. The high-strength, high-gloss, two-tone burnout sofa fabric weaving burnout mechanism according to claim 5, characterized in that, The cap (708) is threadedly connected to a circular iron plate (707) by a cap bolt. One end of the cap (708) is provided with an elliptical iron piece (710), and the top of the elliptical iron piece (710) is provided with a telescopic recess (711).

7. The high-strength, high-gloss, two-tone burnout sofa fabric weaving burnout mechanism according to claim 1, characterized in that, The novel integrated scraping module (13) includes a small plate (1301), which is connected to a vertical plate body (2) by a small plate bolt. A scraper (1302) is fixedly connected to the inner wall of the small plate (1301), and a U-shaped baffle (1303) is fixedly connected to the top of the scraper (1302).

8. The high-strength, high-gloss, two-tone burnout sofa fabric weaving burnout mechanism according to claim 7, characterized in that, The inner wall of the U-shaped baffle (1303) is provided with a third elliptical groove, and the inner wall of the third elliptical groove is fixedly connected to a slurry discharge pipe (1304). The bottom of the scraper (1302) is fixedly connected to a connecting short plate (1305). The side of the connecting short plate (1305) is provided with a fourth rotating shaft hole. A long rod rotating shaft (1306) is installed inside the fourth rotating shaft hole, and a long rod (1307) is installed inside the long rod rotating shaft (1306).

9. The high-strength, high-gloss, two-tone burnout sofa fabric weaving burnout mechanism according to claim 8, characterized in that, A short straight rod (1308) is fixedly connected to the surface of the long rod (1307). One end of the short straight rod (1308) is provided with a first hook and loop fastener (1309), one end of the first hook and loop fastener (1309) is provided with a second hook and loop fastener (1310), and one end of the second hook and loop fastener (1310) is provided with a wiping cloth (1311).

10. The method of operating the high-strength, high-gloss, two-color burnout sofa fabric weaving burnout mechanism according to any one of claims 1-9, characterized in that, Includes the following steps: Step 1: The fabric feeding assembly (20) is responsible for conveying the fabric to be decaled. The driven roller (18) is responsible for receiving the fabric and placing it between the decaling roller (6) and the opposing roller (10) for decaling. Two pairs of decaling rollers (6) and opposing rollers (10) are arranged from front to back in the inner wall of the vertical plate (2). The front one is decaled with acidic slurry, while the rear one is decaled with alkaline slurry. The function of the lifting lug (8) is to hang the wire rope on the lifting lug (8) to lift the fabric upward when the required thickness increases, thereby increasing the distance between the decaling roller (6) and the opposing roller (10). The slurry dispensing machine (15) is responsible for dispensing slurry onto the surface of the decaling roller (6), while the movable The dynamic gravure module (7) can flexibly change the depth of the gravure to actively adapt to the needs of the burnout processing operation. When the servo motor (11) is started, it will drive the roller (10) to rotate. At this time, the roller (10) on the acidic slurry side only plays an auxiliary role in receiving. The roller (10) on the alkaline slurry side will also move under the influence of the transmission force between the feeding assembly (20) and the receiving assembly (21). At this time, the roller (10) will cooperate with the burnout roller (6) to perform burnout operation. The new scraping integrated module (13) can scrape off the slurry on the surface of the burnout roller (6) and wipe it clean. The excess slurry will be scraped into the slurry box (14) for secondary recycling. Step 2: The rubber ring (703) between the cylindrical sleeve (701) and the cylinder (704) is to increase the friction between them and prevent the cylinder (704) from shaking inside the cylindrical sleeve (701). When it is necessary to adjust the depth of the gravure, the rechargeable blower (705) needs to be started. The rechargeable blower (705) provides sufficient air pressure to the cylinder (704) or removes pressure, thereby lifting or retracting the cylinder rod (706). At this time, the elliptical iron piece (710) on the telescopic gravure (711) is... Attracted by a strong magnet (709), it will move up and down with the cylinder rod (706). When the pressure is released, it will move the telescopic gravure (711) towards the cylinder (704). At this time, the telescopic gravure (711) will be pulled open, and its depth will increase. The increased pressure will cause the telescopic gravure (711) to move towards the burnout roller (6), thereby reducing the depth of the telescopic gravure (711). This process can flexibly change the depth of the telescopic gravure (711) and thus actively adapt to the needs of actual production. Step 3: The height of the new integrated scraping module (13) is adjusted by the small plate (1301), and then the height of the scraper (1302) in the vertical plate (2) is adjusted so that it can be adapted to the smear roller (6). The excess slurry on the smear roller (6) will be scraped off by the scraper (1302). The slurry will be collected in the U-shaped baffle (1303) and squeezed into the third elliptical groove, and flow into the slurry box (14) from the slurry discharge pipe (1304). The wiping cloth (1311) will wipe the slurry remaining on the surface of the smear roller (6) that has been scraped. When a wiping cloth (1311) is full of enough slurry, it will be driven by gravity to rotate the long rod (1307), so that the new wiping cloth (1311) moves to the position of the previous wiping cloth (1311) to continue the wiping operation.

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