Hybrid power supply bus, bus board and power supply system

Abstract

The invention provides a hybrid power bus, a bus board, a power supply system and a method for assembling the bus board. The hybrid power bus comprises: a first type connection portion (110) having a plurality of regularly arranged slots (112) for receiving electrical and / or mechanical interfaces (511-i, 512-i) of electrical devices (510a, 510b) of a first connection type from a front face (FS) of the bus (100); a second type of connection portion (120) having a front contact portion (122) at the front face (FS) of the bus bar (100) and a back engagement portion (124) facing away from the front contact portion (122), a first electrical and / or mechanical interface (521-i, 523-i) for an electrical device (520a, 520b) of the second connection type engaging the back engagement portion (124); and a rear power coupling portion (130) extending from the second type connection portion (120) and facing away from the front face (FS) of the bus bar (100) for receiving a feed-in current for powering the bus bar (100) and / or for providing a feed-out current at a rear face (RS) of the bus bar (100).

Description

Technical Field

[0001] This invention relates to hybrid power busbars, busbar boards, and power supply systems, all of which can provide the option of rear power supply while allowing various electrical devices to be installed on the front. Background Technology

[0002] Power supply systems used to distribute power among electrical devices are typically installed in control cabinets. Examples of electrical devices include switching devices and switching elements, such as contactors, fuses, or even display units that can, for example, indicate the operating status of downstream electrical entities. Control cabinets have limited internal space, making them expensive, especially since the area available for users to install electrical equipment is particularly valuable.

[0003] In traditional control cabinets, power is fed in via power modules located on the front of the busbar. A drawback of this design is that the space required for these front-facing power modules cannot be used for other busbar components.

[0004] EP 4 184 732 A1 describes a power supply module for back-side power supply in a power distribution bus system. Summary of the Invention

[0005] The purpose of this invention is to improve existing power supply systems, particularly in terms of flexibility and compatibility in use, simplicity of design, and operational performance.

[0006] The subject matter of the independent claims addresses the aforementioned problems.

[0007] Therefore, according to a first aspect of the present invention, a hybrid power bus is provided, comprising: The first type of connection portion has a plurality of regularly arranged slots for receiving electrical and / or mechanical interfaces of electrical equipment of the first connection type from the front of the power busbar by means of (at least) selection (in particular arbitrary selection) of the slots; The second type of connection portion has a front contact portion located on the front of the power busbar and a back engagement portion opposite to the front contact portion. A first electrical and / or mechanical interface for the electrical equipment of the second connection type engages with the back engagement portion, while its second electrical and / or mechanical interface contacts the front contact area; and The rear power coupling portion, which extends from the second type connection portion and faces away from the front of the power bus, is used to receive feed current for supplying power to the power bus and / or to provide feed current on the rear side of the power bus.

[0008] Electrical equipment of the first connection type and / or electrical equipment of the second connection type can be any of the following: fuse holder, fuse switch disconnector, switch disconnector, switch disconnector with fuse, adapter for MCB or MCCB or motor starter or contactor, power supply, motor starter, surge protector and other electrical and / or electronic equipment.

[0009] The term "hybrid power bus" or "hybrid bus" refers to the compatibility of a power bus with electrical equipment of a first connection type as well as with electrical equipment of a second connection type. This is in contrast to a conventional "non-hybrid" power bus, which, without the use of an adapter, is configured to be compatible with only one or the other.

[0010] Receiving electrical and / or mechanical interfaces for electrical equipment of the first connection type through (at least) the selection of slots refers to the fact that typically each electrical device (e.g., adapter, switch component, etc.) will occupy only a few slots, and the primary purpose of the busbar is to provide power to multiple devices. It should be understood that, generally, slots can be arbitrarily selected to install any electrical device.

[0011] In some variations, preferably, the front (or: mounting side, or: mounting surface) of the power busbar is as regular as possible, thus providing the user with maximum flexibility regarding where to install which electrical equipment. The front is specified in this way because the power busbar (e.g., within a busbar plate) will typically be mounted with its back facing a wall or mounting surface, and its front facing forward, allowing the user access to install and remove electrical equipment.

[0012] Regarding electrical equipment of the second connection type, it should be understood that when such equipment is installed on a power bus, the first electrical and / or mechanical interface and the second electrical and / or mechanical interface of the same equipment simultaneously contact the front contact portion and the rear engagement portion, respectively. Typically, either the first or second mechanical interface can be electrical and mechanical, purely electrical or purely mechanical, although typically at least one interface of any equipment will have at least an electrical function.

[0013] An electrical interface (or: an interface with electrical functionality) is an interface that enables a device to receive and / or output electrical energy from a device. A mechanical interface (or: an interface with mechanical functionality) means that the interface enables a device to be secured to a power bus in a certain way or orientation. Therefore, electrical and mechanical (or electromechanical) interfaces provide some mechanical fixation or stability while also allowing current to pass through.

[0014] The rear power coupling section allows the exchange of electrical energy or current between an external source / load (e.g., using a power module as described below) and the rear power bus, while electrical equipment can be easily mounted (or attached) to the front of the power bus.

[0015] This has several advantages: First, the valuable (and usually limited) space on the front side does not need to be used for feeding current into (or out of) the power bus. This frees up more space for electrical equipment on the front side, thereby improving the space efficiency of switchgear, such as within a control cabinet.

[0016] Second, compared to the arrangement of electrical equipment on the front, the power supply to / from the power busbar typically changes less frequently. Therefore, the more frequently needed sections of the power busbar are conveniently located on the front (i.e., the side accessible when the power busbar is installed), while the less frequently needed sections are located on the back.

[0017] In this way, a particularly suitable power bus for back-side power coupling is provided, which improves upon previously known systems.

[0018] The power busbar is suitable for carrying currents of 400A or greater, 600A or greater, or even 800A or greater. It can have a minimum length of 100 mm. For example, its length can be between 100 mm and 2000 mm, particularly between 200 mm and 1600 mm, or between 300 mm and 1500 mm, including all terminal values. The total cross-sectional area of ​​the power busbar can be 150 mm². 2 and 400 mm 2 Between, preferably 200 mm 2 and 350 mm 2 Between, more preferably between 210 mm 2 and 300 mm 2 between.

[0019] In some advantageous embodiments, improvements, or variations of the embodiments, the rear power coupling portion is configured as a rear feed-in portion for receiving feed current from the power bus to supply current to electrical equipment of a first connection type via a first type connection portion and / or to electrical equipment of a second connection type via a second type connection portion. In this way, the entire front side of the power bus can be used to mount electrical equipment. Furthermore, any operation that could jeopardize the power supply to the entire power bus is more likely to be prevented because the portion or component providing the rear feed-in is not (easily or not at all) accessible from the front.

[0020] In some advantageous embodiments, improvements, or variations of the embodiments, any cross-section perpendicular to the longitudinal extent of the power bus intersects with the first type of connection portion, the second type of connection portion, and the rear power coupling portion. Therefore, the entire power bus provides all three portions at all locations, thus offering the user maximum flexibility and variability.

[0021] In some advantageous embodiments, improvements, or variations of the embodiments, the power bus is integrally formed of at least one metal and / or at least one metal alloy. This has considerable advantage in the present case because the power bus of the present invention provides structural stability in all directions: stability not only along its longitudinal direction but also in directions perpendicular to the longitudinal direction, due to the specific shape of the back power coupling portion extending away from the front. In particular, when the power bus is mounted on a busbar, it typically reinforces the busbar by passing through it from left to right (longitudinal direction) and from its front to its back.

[0022] In some advantageous embodiments, improvements, or variations of the embodiments, the first type of connection portion and the second type of connection portion constitute the front side of the power bus. Preferably, each of them constitutes at least 35% of the front side of the power bus, more preferably at least 40% or more, and even more preferably 45% or more.

[0023] In some advantageous embodiments, improvements, or variations of the embodiments, the rear power coupling portion extends substantially along an imaginary boundary line between the first type of connection portion and the second type of connection portion, and is perpendicular to the front side of the power bus. In this way, the power bus has a particularly robust shape with a well-balanced profile for current carrying and for the distribution of electrical and mechanical loads.

[0024] In some advantageous embodiments, improvements, or variations of the embodiments, the power bus includes at least one locking portion disposed between the second type connection portion and the rear power coupling portion and / or between the first type connection portion and the rear power coupling portion, and adapted to receive a latch from the bus plate for locking the power bus within the bus plate. Preferably, the locking portion is immovable, such that the power bus can only be inserted longitudinally into the bus plate (typically a rear component of the bus plate housing). This allows the bus plate including the power bus to be easily assembled and provides high stability.

[0025] According to a second aspect, the present invention also provides a busbar board comprising a housing in which a plurality of power buses are arranged according to any embodiment of the first aspect of the invention. The housing may have a touch-protected front side through which electrical and / or mechanical interfaces of electrical devices of a first connection type can enter slots of a first type of connection portion, and through which mechanical and / or electrical interfaces of electrical devices of a second connection type can engage with a front contact portion and / or a rear engagement portion. The housing also has at least one rear opening for each of its power buses for receiving an external power coupling contact for contacting the rear power coupling portion of the corresponding power bus for feeding power to and / or receiving power from the corresponding power bus.

[0026] Preferably, the housing is touch-protected from all sides, especially from its front or back. Touch protection can be quantified using the "IP code" or "ingress protection" code defined by the International Electrotechnical Commission (IEC) under international standards such as IEC 60529. For example, the housing may have an IP20 touch protection rating.

[0027] In some advantageous embodiments, improvements, or variations of the embodiments, for each power bus, the touch-protected front surface of the busbar housing includes a first row of first openings aligned with slots to allow electrical and / or mechanical interfaces of electrical equipment of a first connection type to pass through them and through the slots of the corresponding power bus below; and The second row of the second opening is for allowing the electrical and / or mechanical interfaces of the second type of electrical equipment to pass through and engage with the second type of connection portion of the corresponding power bus below (specifically, engaging with the front contact portion and / or the back engagement portion). The first opening in the first row and the second opening in the second row can be formed identically for all power buses, or partially differently for at least one power bus.

[0028] In some advantageous embodiments, improvements, or variations of the busbar, the shape of the second opening for the first power bus differs from the shape of the second opening for at least another power bus. This allows for additional functionality, such as preventing electrical equipment from being installed on the busbar in the wrong orientation, providing additional opportunities to mechanically secure (or: reversibly lock) electrical equipment to the busbar, and so on.

[0029] Therefore, the present invention also provides a busbar assembly according to any embodiment of the second aspect of the invention, and at least one electrical device (of a first or second connection type) configured such that the shape of a second opening in the busbar prevents the electrical device from being mounted on the busbar in the wrong direction (e.g., upside down) or in the wrong location (e.g., connected to a set of power buses other than the power buses included in the busbar).

[0030] Preferably, all second openings within the same row (or, in other words, for contacting the same power busbar within the busbar board) have the same shape. For example, the second opening for busbar A may have shape X, and the second opening for busbar B may have shape Y. This again provides the flexibility to select any second opening for installing electrical equipment. In other variations, the second openings within a row may present a regular pattern of at least two different shapes, such as the XYX YX Y pattern, the XXYXXY pattern, and so on. Two different rows may have the same set of shapes but different patterns, or different arrangements of the same pattern. For example, busbar A may have XYXYXY, busbar B may have YX YXYX, and many other combinations are also possible.

[0031] In some advantageous embodiments, improvements, or variations of the embodiments, each of the second openings for the first power bus is shaped as a rectangle modified by at least one flared portion, while the second opening for at least another power bus is shaped as a simple rectangle. This means that, when properly positioned and oriented for installation, electrical equipment having any kind of protrusion aligned with the flared portion is prevented from being installed in a position and / or orientation where the protrusion aligns with the second opening of at least one power bus that is shaped as a simple rectangle.

[0032] In some advantageous embodiments, improvements, or variations of the embodiments, each of the second openings for the first power bus is shaped as a rectangle modified by at least two flared portions, while the second opening for at least another power bus is shaped as a rectangle modified by only a single flared portion. In this way, the flared portions provided for more than one power bus can be used for anchoring fasteners, while additional flared portions can be used to prevent electrical equipment from being installed in the wrong position and / or orientation.

[0033] According to a third aspect of the invention, a power supply system is provided, comprising a busbar according to any embodiment of the second aspect of the invention, and a power module (feed-in or feed-out) for back-side power coupling to the busbar. The busbar may be configured to interface with the power module, wherein for each power bus of the busbar, the power module has at least one power coupling contact arranged to enter at least one back-side opening of the busbar when the busbar interfaces with the power module.

[0034] In some advantageous embodiments, improvements, or variations of the embodiments, the busbar also includes a pair of fastener openings through which fastener elements of the power module can engage with corresponding fastener mating elements (e.g., fastener flanges) of the busbar. Each fastener element can be rotatably mounted at the power module and can rotate between an unlocked position and a locked position. In the unlocked position, the fastener element can be inserted into and removed from the fastener opening of the busbar; in the locked position, the fastener element engages with the fastener mating element (e.g., fastener flange) to secure the busbar to the power module.

[0035] In some advantageous embodiments, improvements, or variations of the embodiments, the fastening elements of the same pair of fastening elements are configured to rotate toward each other when they are rotated from the unlocked position to the locked position. In this way, the busbar is held in a stable manner, preventing movement in multiple directions.

[0036] Preferably, the power module and busbar (specifically: fastener elements, fastener flanges, and fastener openings) are configured such that when the fastener elements are in the locked position, they are positioned at an angle (neither parallel nor perpendicular) to each other relative to the mounting surfaces of the power module and busbar, such that the corresponding axis of rotation of each fastener element is closer to the center of the busbar than the latch (or tip) of the fastener element. Preferably, the distance between the axes of rotation of the fastening elements of a pair of fastener elements is the closest distance between the fastener elements of the pair of fastener elements, and in particular, closer than the distance between the latches of the fastener elements of the pair of fastener elements.

[0037] Thus, when a force is applied to the busbar, driving (pushing, pulling, or biasing) the busbar away from the power module and pulling the fastener elements (the latches), a torque is applied to each fastener element, biasing (self-reinforcing) the corresponding fastener element so that it rotates toward the corresponding other fastener element in the same pair in the direction that the latch of the corresponding fastener element also points, thereby increasing the clamping of the fastener element's latch on the fastener flange.

[0038] In some advantageous embodiments, improvements, or variations of the embodiments, the power module includes a housing with multiple protrusions, and the busbar housing includes multiple rear recesses configured to receive the protrusions in a close-fitting manner to secure the busbar in a direction parallel to the front (power busbar) when it is mated with the power module. The protrusions and recesses interact to more securely attach the busbar to the power module (or a similarly designed support module).

[0039] According to a fourth aspect, the present invention provides a method for assembling a busbar according to any embodiment of the second aspect of the present invention, the method comprising at least the following steps: Provides components for the internal (particularly the back) portion of the busbar housing; The components inside slide longitudinally in the power bus on their side ends (especially the back). The power bus is sealed within the housing by closing at least one open side of the internal components with a component at the end portion of the housing (especially the back side).

[0040] The components of the internal sections and / or the components of the end sections can be either the entire internal section or the end section itself. Multiple internal sections can be combined laterally, i.e., along the range of the power bus, to accommodate power buses of various lengths.

[0041] However, preferably, the components of the internal and / or end portions are rear-side components (i.e., components of the busbar plate for mechanical contact with the power module or support module). The method may then include the step of assembling (or: completing) the respective internal and / or end portions by combining them with the respective front-side components. The front-side components may specifically include first and second openings. Advantageously, the components are configured such that, after assembly, the rear-side and front-side components cannot be non-destructively separated.

[0042] The at least one internal portion and the at least one end portion are also advantageously configured to be combinable such that, after assembly, they cannot be separated in a non-destructive manner. Similarly, when more than one internal portion is provided, the internal portions are joined together such that they cannot be separated in a non-destructive manner.

[0043] According to a fourth aspect, the present invention also provides a power bus without a first type of connection portion. Although electrical devices of the first connection type can only be connected via adapters of the second connection type, this power bus still has advantages over previously known power buses because it provides a rear power coupling portion.

[0044] Accordingly, the present invention also provides a power bus, comprising: (Second type) connection portion, having a front contact portion located on the front of the power busbar and a back engagement portion opposite to the front contact portion, for a first electrical and / or mechanical interface of (second connection type) electrical equipment to engage the back engagement portion, while its second electrical and / or mechanical interface contacts the front contact area; and The rear power coupling section extends from the (second type) connection section away from the front of the power bus and is used to receive feed current to power the power bus on the back side of the power bus and / or to provide feed current on the back side of the power bus. Attached Figure Description

[0045] The invention will be explained in more detail with reference to the exemplary embodiments described in the accompanying drawings.

[0046] The accompanying drawings are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification. The drawings illustrate embodiments of the invention and, together with the description, serve to explain the principles of the invention. Other embodiments of the invention and many anticipated advantages of the invention will become more readily apparent from the following detailed description.

[0047] In some variations, the proportions in the diagram may be precise, while in others they may be considered simple and illustrative.

[0048] In the attached diagram: Figure 1A A power bus according to one embodiment is shown in cross-sectional view; Figure 1B Displayed in a tilted 3D view Figure 1A The power bus; Figure 2A , Figure 2B A variant power bus according to another embodiment is shown; Figure 3A , Figure 3B Another variant of the power bus according to yet another embodiment is shown; Figure 4A A busbar plate according to another embodiment of the present invention is shown; Figure 4B It shows Figure 4A Details of the busbar; Figure 4C It shows Figure 4A and Figure 4B An isometric view of the busbar, in which the following are installed according to Figure 1A and Figure 1B The power busbar, some of which has been faded; Figure 4D It shows Figures 4A-4C A view of the busbar plate from its rear side; Figure 5A The power module of the embodiment is shown from the front. Figure 5B Showing views from the same direction Figure 5A An internal view of the power module; Figure 5C It shows Figure 5A and Figure 5B The cross-section of the power module, on which are mounted Figures 4A-4D busbars; Figure 5D It shows parallel to Figure 5C The cross-section shown is the cross-section passing through the power module and the busbar. Figure 5E It shows the parallel lines passing through the power module and busbar. Figure 5C The cross section shown and Figure 5D Another cross-section shown in the diagram; Figure 6 This illustrates a power supply system as part of an embodiment of the present invention. Figure 5A and Figure 5B The power module and the configuration of two support modules; Figure 7 An overview of a power supply system according to an embodiment of the present invention is shown; Figure 8A , Figure 8B The electrical equipment of the first connection type is shown as seen from the installation side; Figure 8C It shows Figures 4A-4D Specific details of the openings in the busbar plate; Figure 8D It shows the installation Figures 4A-4D The cross-section of the electrical equipment of the first connection type on the busbar; Figure 8E It shows the installation Figures 4A-4D Another cross section of the first connection type of electrical equipment on the busbar plate; Figure 9A , Figure 9B The electrical equipment of the second connection type is shown as seen from the mounting side; Figure 9C It shows the installation Figures 4A-4D The cross-section of the second connection type electrical equipment on the busbar; and Figure 10 A method for assembling a busbar is illustrated schematically according to an embodiment of the present invention.

[0049] In the accompanying drawings, unless otherwise stated, the same reference numerals denote the same or functionally identical parts. Any directional terms such as "top," "bottom," "left," "right," "upper," "lower," "horizontal," "vertical," "rear," "front," and similar terms are for illustrative purposes only and are not intended to limit the embodiments to the specific arrangement shown in the drawings. In general, these figures relate to a common coordinate system x, y, z, and to how the different parts are designed to be arranged relative to each other. Detailed Implementation

[0050] Figure 1A A schematic cross-section of a power bus 100 according to an embodiment of the first aspect of the present invention is shown.

[0051] from Figure 1A It can be clearly seen that the power bus 100 generally comprises or consists of three parts: a first type connection portion 110, a second type connection portion 120, and a rear power coupling portion 130. Preferably, the entire power bus 100 is integrally formed of at least one metal and / or at least one metal alloy.

[0052] Preferably, the power bus 100 may have a length between 300 mm and 1500 mm.

[0053] Figure 1A The cross-sectional area of ​​the power bus 100 shown can be 150 mm². 2 and 400 mm 2 Between, preferably 200mm 2 and 350 mm 2 Between, more preferably between 210 mm 2 and 300 mm 2 Between. In one variant, the power bus 100 has 300mm. 2 The total cross-sectional area.

[0054] Returning to the three main parts of power bus 100, we will also refer to... Figure 1B It shows an oblique three-dimensional view of the end of the same power bus 100.

[0055] The first type of connection portion 110 is configured to receive electrical equipment of the first connection type from the front FS of the power bus 100. Reception may specifically include electrical connection and / or mechanical fixation. The electrical equipment of the first connection type will be described in more detail below (see, for example, [reference]). Figure 8A and Figure 8B Electrical devices 510a, 510b of the first type of connection (for example, electrical devices of the first type of connection 110). For this purpose, the first type of connection portion 110 includes a plurality of regularly arranged slots 112, which may in particular be equally spaced slots 112.

[0056] In addition to slots 112, the first type of connection portion 110 may also include regularly arranged, preferably equally spaced, entrance slots 113. Although slots 112 are defined on all sides by the first type of connection portion 110, the entrance slots 113 are open at their respective longitudinal ends opposite to the second type of connection portion 120, i.e., they open to the free edge of the first type of connection portion 110.

[0057] Inlet slot 113 can be configured to receive a corresponding (inwardly projecting) ridge of the busbar housing (see...). Figure 4A (and below and its description). Their main purpose is to ensure and maintain good alignment between the slot 112 and the busbar housing (preferably contact-protected). This is particularly useful when the power bus 100 and the busbar housing are made of materials with different coefficients of thermal expansion, which is the case in general.

[0058] Furthermore, when the busbar is installed such that the power busbar 100 is arranged vertically, some of the weight of the power busbar 100 is transferred to the housing via the ridge of the housing inserted into the inlet slot 113, and from there to the mounting plate or switch cabinet frame to which the housing is mounted.

[0059] The first type of connection portion 110 is formed here, for example, as a flat strip extending along the longitudinal direction x of the power bus 100, wherein the flat strip is completely penetrated by the slot 112. The slot 112 is configured such that the electrical and / or mechanical interfaces of the electrical devices of the first connection types 510a, 510b can be inserted into and / or pass through at least one selected portion of the slot 112. Advantageously, the slots 112 are uniformly distributed, allowing the user to freely choose where to attach the electrical devices of the first connection types 510a, 510b.

[0060] For example, again Figure 8A and Figure 8B As shown, electrical interfaces 512-1, 512-2, and 512-3 (collectively referred to as 512-i) can be configured to be inserted into slot 112, and adjacent mechanical interfaces 511-1, 511-2, and 511-3 (collectively referred to as 511-i) can be configured (their shape and spacing from electrical interface 512-i are specially designed) so that when electrical interfaces 512-i are inserted into other slots 112, they can also be inserted into adjacent (preferably adjacent) slots 112.

[0061] When inserted, electrical interfaces 512-i connect to the inner wall of slot 112 on their lateral sides, thereby providing an electrical connection between devices 510a, 510b and power bus 100 via first-type connection portion 110. For example, when devices 510a, 510b are not mounted on power bus 100, mechanical interfaces 511-i provide benefits such as mechanical stability and protection for electrical interfaces 512-i. Since device 510a is a three-pole device, its electrical interfaces 512-i are arranged in three rows (two electrical interfaces 512-i in each row, and each side is surrounded by a mechanical interface 511-i). In contrast, device 510b is a two-pole device, exhibiting the same number of mechanical interfaces 511-i, but only two electrical interfaces 512-2 and 512-3 in total.

[0062] Back Figure 1A and Figure 1B The power bus 100 also includes a second type connection portion 120, which has a front contact portion 122 located at the front side FS of the power bus 100 and a back engagement portion 124 opposite to the front contact portion 122. The second type connection portion 120 is configured to receive electrical and / or mechanical interfaces of electrical devices of the second connection type. The electrical devices of the second connection type will be described in more detail below (see, for example, [reference]). Figure 9A and Figure 9B Electrical equipment 520a and 520b of the second connection type (in the context).

[0063] For example, again Figure 9A and Figure 9B As shown, electrical interfaces 522-1, 522-2, and 522-3 (collectively referred to as 522-i) can be configured to contact the front contact portion 122 of the second type connection portion 120 from the front FS of the power bus 100. Similarly, mechanical interfaces 523-1, 523-2, and 523-3 (collectively referred to as 523-i) or electromechanical interfaces 521-1, 521-2, and 521-3 (collectively referred to as 521-i), which in particular can be partially or fully hook-shaped, can be configured to surround the second type connection portion 120 and engage the back engagement portion 124 opposite to the front contact portion 122.

[0064] The interface that engages with the front contact portion 122 can be electrical and / or mechanical in nature, as can the interface that engages with the back contact portion 124.

[0065] For example, in Figure 9A In device 520a, the interface 522-i for contacting the front contact portion 122 and the interface 521-i for engaging the rear contact portion 124 can both be made of metal and / or metal alloy and can serve as electrical interfaces. Furthermore, they also serve together as mechanical interfaces, clamping the second type connection portion 120 of the power bus 100 from both ends. In this way, when the power bus 100 is installed such that the second type connection portion 120 faces upward and the first type connection portion 110 faces downward, the electrical devices 520a and 520b of the second connection type can be secured against gravity by being hooked onto the second type connection portion 120.

[0066] exist Figure 9BIn device 520b, the interface 522-i for contacting the front contact portion 122 can be a metal electrical interface, while the interface 523-i for engaging the rear contact portion 124 can be purely mechanical in nature and can be integrally formed with, for example, the housing of device 520b. The insulating housing of any device 510a, 510b, 520a, 520b is typically made of a plastic.

[0067] As described above, in some variations, one way to distinguish the electrical devices 510a, 510b of the first connection type from the electrical devices 520a, 520b of the second connection type is that the electrical devices 510a, 510b of the first connection type engage with mechanical interfaces 511-i and electrical interfaces 512-i on the same surface and sides of the first type connection portion 110, while the electrical devices 520a, 520b of the second connection type have electrical and / or mechanical interfaces that engage with the second type connection portion 120 from two different sides, particularly from the front FS and the back.

[0068] Back Figure 1A and Figure 1B The power bus 100 also includes a rear power coupling (or current coupling) portion 130 extending from the second type connection portion 12 and away from the front FS of the power bus 100. The rear power coupling portion 130 is configured to receive feed current for powering the power bus 100 at the rear RS of the power bus 100, and / or provide feed current from the power bus 100 at the rear RS of the power bus 100.

[0069] In a preferred variant, the rear power coupling portion 130 is a rear feed-in portion for receiving the feed-in current from the power bus 100 to supply current to electrical equipment of the first connection type 510a, 510b via the first type connection portion 110, and / or to electrical equipment of the second connection type 520a, 520b via the second type connection portion 120.

[0070] However, as already described, the rear power coupling portion 130 can also serve as a rear feedout portion, for example when power is fed into the power bus 100 by a feed-in electrical device (of any type) installed at the front FS of the power bus 100, particularly at the first type connection portion 110 or the second type connection portion 120.

[0071] Furthermore, any combination is possible, for example, a variation in which both input and output are performed via the rear power coupling section 130. In some cases, there may even be a configuration in which both input and output are performed by electrical equipment at the front FS; although this does not fully utilize the advantageous design of the power bus 100, it is a viable option, for example, for rapid testing or as a temporary solution.

[0072] The first type connection portion 110, the second type connection portion 120, and the rear power coupling portion 130 should be understood to be at least partially (or even completely) along the longitudinal range of the power bus 100. Figure 1B Extending in the direction x). Therefore, any cross section perpendicular to the longitudinal range of the power bus 100 can intersect all first type connection portions 110, second type connection portions 120 and rear power coupling portions 130.

[0073] Back to Figure 1A and Figure 1B The diagram shows the rear power coupling portion 130 extending substantially along the imaginary boundary line between the first type connection portion 110 and the second type connection portion 120, and perpendicular to the front FS of the power bus 100. Figure 1B The orthogonal coordinate system (or orthogonal tripod) x, y, z is indicated, where x is arranged along the longitudinal range of the power bus 100. The y direction is perpendicular to the x direction and parallel to the longitudinal range of the slot 112 and the inlet slot 113, extending along the front FS from the first type connection portion 110 to the second type connection portion 120.

[0074] The z-direction is perpendicular to the x and y directions and extends from the front FS to the rear RS. Therefore, when the mounting plane at the front FS of the power bus 100 is arranged parallel to the xy plane, the rear power coupling portion 130 can also be said to extend approximately along the z-direction.

[0075] All the accompanying figures will use an x, y, z coordinate system to show the respective orientations of the different devices when they are installed as intended (see, for example, see...). Figure 7 (Overview).

[0076] exist Figure 1A and Figure 1B The diagram also shows a thinner intermediate section arranged between the larger sections of the second type connection portion 120 and the rear power coupling portion 130. It is believed, and not intended to be limited to this possible interpretation, that the particularly good performance of the power bus 100 may be partly due to the fact that the cross-section of the power bus 100 has a large surface area, which is influenced by the skin effect.

[0077] The large surface area of ​​the power bus 100, provided by its special cross-sectional profile, also improves its cooling: the increased surface area enhances radiative cooling. Furthermore, as described later, the bus plate according to the invention has multiple openings in its housing, providing opportunities for heat radiation to escape and for heat convection to occur. In addition, the plastic material of the housing itself also provides cooling through heat conduction.

[0078] In addition, Figure 1Aand Figure 1B In the variant shown, corresponding locking portions 151 and 152 are arranged on either side of the rear power coupling portion 130, i.e., between the rear power coupling portion 130 and the second type connection portion 120 on one side, and between the rear power coupling portion 130 and the first type connection portion 110. The locking portions 151 and 152 can be configured to receive locking hooks on the busbar for locking the power bus 100 within the busbar, particularly relative to movement in the z and y directions. The interaction between the power bus 100 and the busbar will be described in more detail below.

[0079] One way to implement the locking portions 151 and 152 is that the cross-sectional profile of the power bus 100 extends from the second type connection portion 120 toward the rear end 131 of the rear power coupling portion 130, first toward the center of the power bus 100 in the y-axis, and then away from the center again, thereby forming the first locking portion 151. Similarly, the cross-sectional profile of the power bus 100 extends from the first type connection portion 110 to the rear end 131 of the rear power coupling portion 130, first toward the center of the power bus 100 in the y-axis, and then away from the center again, thereby forming the second locking portion 152. As shown, the first and second locking portions 151 and 152 can be set at the same height (along the z-direction) (not shown) or at different heights.

[0080] In the following sections, some other variations and technical considerations of the embodiment of the power bus 100 will be described, particularly regarding the shape of the cross-section.

[0081] Figure 2A and Figure 2B The variant power bus 100' is shown, which is connected to... Figure 1A and Figure 1B The difference of the power bus 100 lies in the construction of the second type connection part 120' and the construction of the rear power coupling part 130'.

[0082] For in Figure 2A The second type of connection portion 120', indicated by the dashed box, clearly has the same characteristics as... Figure 1A The second type of connection portion 120 of / 1B has the same external contour, but instead of a solid cross section, it has a recessed channel 125 (or: channel-shaped recess, or: cut-out portion) extending parallel to the y direction, that is, the longitudinal extent parallel to the front FS and the slot 112.

[0083] The recessed channel 125 within the second type of connection portion 120' can be used for a variety of purposes: increasing the outer surface of the cross-section of the power bus 100 affected by the skin effect, reducing the weight and necessary material of the power bus 100, providing additional anchoring facilities for other types of electrical and / or mechanical interfaces, and so on.

[0084] Depend on Figure 2A and Figure 2B visible, Figure 9A and Figure 9B The electrical devices 520a and 520b of the second connection type, with their electrical interfaces 521-i, 522-i, and 523-i, are capable of achieving equally effective mating / engagement with the second type connection portion 120', because the second type connection portion 120 and 120' have the same external contour. Specifically, the front contact portion 122 and the back engagement portion 124 are substantially or completely unaffected by the presence of the recessed channel 125.

[0085] As already mentioned, the second difference between power bus 100 and 100' is the construction of the rear power coupling section 130'. The rear power coupling section 130' extends from the second type connection section 120', essentially acting as a flat wall parallel to the xz plane, optionally except for one (such as...). Figure 2A (Shown / 2B) or two (not shown) locking portions 152'. The locking portion 152' of the rear power coupling portion 130' is configured as a simple flange (or flange-like protrusion) extending along the longitudinal range (i.e., along the x direction) of the power bus 100, arranged at the middle 1 / 3 of the rear power coupling portion 130', and protruding from the rear power coupling portion 130' in the y direction (negative here). In this variant, the locking latch corresponding to the locking portion 152' can be provided only by the bus plate. Figure 2A On the right side.

[0086] The rearmost end 131' (or, here: the rearmost tip) of the back-side power coupling portion 130' is simply the flat end of the wall-shaped back-side power coupling portion 130'. The advantageous shape of the rearmost tip 131' can be selected depending on the type of power coupling contacts used to engage with it, which will be described in more detail below, particularly with reference to... Figure 5B .

[0087] Figure 3A and Figure 3B Another variant power bus 100 is shown, which is related to Figure 2A and Figure 2B The difference between the power bus 100' and the power coupling section 130" on the back is the construction of the power bus 100'.

[0088] The rear power coupling portion 130” has a bifurcated cross section at its last end 131”, with a channel 135” formed between them along the x-direction. Where the rear power coupling portion 130” begins to extend outward from the second type connection portion 120’ into a bifurcated cross section, in addition to the locking portion 152” already present in the power bus 100’, corresponding locking portions 151”, 153” are formed on either side of the last end 131”.

[0089] In summary, it is clear that the construction and shape of the power buses 100, 100', and 100" can advantageously and flexibly adapt to different locking latches, different electrical and / or mechanical interfaces, etc., while still benefiting from the core ideas of the present invention. In the following description, as an example, the invention will continue without prejudice. Figure 1A and Figure 1B The power bus 100. It should be understood that any other variation of the power bus 100 can be used just as well unless otherwise stated, either explicitly or implicitly. For simplicity, only the reference numeral "100" will be used for the power bus 100 below, and it should be understood that in some variations this may be replaced by 100' or 100”.

[0090] Figure 4A A schematic diagram of a busbar 200 according to another embodiment of the present invention is shown.

[0091] Figure 4B Details of the busbar plate 200 (one side end) shown in Figure 4 are presented and will be used for a more detailed explanation below.

[0092] The busbar includes a housing 260, in which a plurality of power buses 100-1, 100-2, 100-3 (collectively referred to as 100-i) are arranged in parallel according to an embodiment of the present invention. The housing 260 and / or any part thereof may be manufactured using methods such as injection molding.

[0093] Typically, each power bus 100-i in the busbar 200 carries current of a different phase, such as L1, L2, L3, N, or PE. Therefore, the busbar 200 can typically be configured with 3, 4, or 5 power buses 100, although any number is possible.

[0094] The housing 260 is made of an electrically insulating material, such as a plastic material, particularly a thermally conductive plastic material.

[0095] Busbar 200 provides multiple functions: for example, it provides contact protection to power busbar 100-i, and it provides mechanical anchoring to power busbar 100-i and the electrical equipment 510a, 510b, 520a, 520b to be installed thereon. Busbar 200 can be provided as an out-of-the-box (OOTB) system, meaning it is provided with a closed housing 260 that cannot be opened without tools or damage. OOTB also means that no user assembly is required, as the user can simply remove busbar 200 from the box and begin installation.

[0096] Therefore, housing 260 advantageously has a touch-protected front (see Figure 4B For each of its power bus 100-i, the front side includes a row of (along the x-direction) first openings 212-1, 212-2, 212-3 (or “slots”, collectively referred to as 212-i and extending in the y-direction), through which electrical and / or mechanical interfaces 511-i, 512-i of the first connection type of electrical devices 510a, 510b can enter the slots 112 arranged in the first type of connection portion 110 below.

[0097] For each of its power bus 100-i, the front of the housing 260 also includes a row (along the x-direction) of second openings 222-1, 222-2, 222-3 (or “slots”; collectively referred to as 222-i and extending in the y-direction), through which the mechanical and / or electrical interfaces 521-i, 522-i, 523-i of the second connection type electrical devices 520a, 520b can engage with the second type connection portion 120, particularly with the front contact portion 122 (through... Figure 4B The second opening 222-i is slightly visible in the middle, and the back engagement portion 124 (which engages by entering the second opening 222-i along the z direction, located above the front contact portion 122 in the y direction, and then moving along the negative y direction) is engaged. Figure 4B In the middle, the upper edge 121 of the power bus 100-3 is visible, and mechanical and / or electrical interfaces 521-i, 523-i will surround the upper edge 121 for engaging the back engagement portion 124.

[0098] The first opening 212-i and the second opening 222-i of the housing 260 can be arranged regularly, particularly at equal intervals, wherein the first opening 212-i conforms to the spacing and size of the slots 112 in the first type of connection portion 110, while the second opening 222-i can have a different spacing than the first opening 212-i. For example... Figure 5BAs shown, the period of repeating the second opening 222-i can be an integer multiple of the period of repeating the first opening 212-i, for example, it can be twice that period. This allows the specific shape of the second opening 222-i to be used for the mechanical and / or electrical interface 513-i of the electrical equipment of the first connection types 510a, 510b, and vice versa.

[0099] Figure 4B The openings 212-i and 222-i in different rows, i.e., those used to allow access to different power buses 100-i, can have different shapes. All the first openings 212-i (here, exemplarily) have the same shape. In contrast, the second opening 222-1 for the first power bus 100-1 (with the lowest y-coordinate), the second opening 222-2 for the second power bus 100-2 (with an intermediate y-coordinate), and the second opening 222-3 for the third power bus 100-3 (with the highest y-coordinate) have all different shapes from each other. This provides advantageous functionality, which will be combined below. Figure 8C To explain in more detail.

[0100] However, preferably, the second openings 222-i within the same row (i.e., for the same power bus 100) have the same shape. It is also preferred that all second openings 222-i on all rows have the same minimum width, such that all mechanical and / or electrical interfaces 521-i, 522-i, 523-i of electrical equipment of the second connection types 520a, 520b with a width not exceeding said minimum width can access all second openings 222-i.

[0101] Figure 4C A perspective view of busbar 200 is shown, in which power bus 100-2 is mounted, with other power buses 100-1, 100-3 and some portions of the busbar 200 faded out to better show how the specific cross-sectional shape of power bus 100-2 mates with busbar 200.

[0102] Figure 4C The diagram illustrates how the first latch 251-i of the busbar 200 can engage with the locking portion 151; 151” between the second type connection portion 120 and the rear power coupling portion 130 of the corresponding power bus 100-i, and how the second latch 252-i of the busbar 200 can engage with the locking portion 152; 152' between the first type connection portion 110 and the rear power coupling portion 130 of the corresponding power bus 100.

[0103] Both the first latch 251-i and the second latch 252-i for the power bus 100-i extend parallel to each other along the x-direction. Therefore, when manufacturing the bus plate 200, an internal portion of the housing 260 can be provided into which the power bus 100-i can slide longitudinally, and at least one end portion of the housing 260 can then be used to close the internal portion, sealing the power bus 100-i within the bus plate 200.

[0104] Figure 4D The busbar plate 200 according to the invention is shown from the rear. It should be noted that... Figure 4D It shows the relationship with Figure 4A The busbar in the middle is slightly shorter than the busbar 200, simply because it is easier to explain; in all respects, the busbar 200 can be treated the same.

[0105] Now, specifically, Figure 4D The housing 260 is shown to be assembled from a plurality of internal portions 265 (here: three) arranged along the x-direction and end portions 269 at each end thereof, wherein all internal portions 265 are identical, and the end portions 269 in the illustrated configuration are provided with a left end portion and a right end portion. Therefore, Figure 4A The busbar 200 shown can be equipped with more such... Figure 4D The internal part 265 is shown, without changing any other parts.

[0106] Each internal portion 265 or end portion 269 may include or consist of two components: a rear component for receiving the power bus 100-i and for mounting the busbar to the mounting module; and a front component including openings 212-i, 222-i (or in other words, providing mounting surfaces for portions 265, 269). During manufacturing, the rear component and the front component may be coupled to each other, wherein the coupling mechanism is preferably configured such that the rear component and the front component can no longer be separated in a non-destructive manner (see also...). Figure 10 (and corresponding descriptions).

[0107] Either of the portions 265 and 269 of the housing 260 (preferably each) may have at least one inwardly projecting ridge for mating (specifically, entering) with the inlet slot 113 in the power bus 100-i. More preferably, for each power bus 100-i to be included in the housing 260, an inwardly projecting ridge is provided at each of the portions 265 and 269. The inwardly projecting ridge is preferably located at the center of each portion 265 and 269 of the housing 260 (in the x-direction, i.e., along the longitudinal extent of the power bus 100-i).

[0108] One idea behind this is that, typically, the power bus 100-i (usually made of metal or a metal alloy) and portions 265, 269 of the housing 260 (usually made of plastic) will expand differently when heated (especially from the power bus 100-i). In principle, this could cause the first opening 212-i in one portion 265, 269 and the slot 112 in the lower portion of the power bus 100-i on the other side to misalign.

[0109] In the busbar 200, this problem is solved by an inward ridge that mates with the inlet slot 113, which aligns (or centers) each part 265, 269 of the housing 260 with the corresponding part of the power bus 100-i that it covers (or surrounds).

[0110] As mentioned earlier, busbar 200 can be assembled into an OOTB system, so that parts 265 and 269 cannot be disassembled from each other, or without tools, or at all (without the risk of damage).

[0111] The housing 260 has at least one rear opening 232-1, 232-2, 232-3 (collectively referred to as 232-i) for each of its power buses 100-i, for receiving an external power coupling contact for contacting the rear power coupling portion 130 of the respective power bus 100-i for feeding power to (or receiving power from) the respective power bus 100-i.

[0112] like Figure 4D As shown, each internal portion 265 has four rear openings 232-i for each power bus 100-i within the busbar 200. In some rows, i.e. for some power buses 100-i, the four rear openings 232-i may be adjacent to each other (here for the first power bus 100-1 and the third power bus 100-3), while in other rows (here for the second power bus 100-2), they may be arranged partially or completely apart, here in groups of two.

[0113] Specifically, the rear openings 232-i for the intermediate power bus 100-2 can be arranged at both ends of each internal portion 265 (in the x direction), two on each side. Where two internal portions 265 meet, a group of four rear openings 232 is created, as follows: Figure 4D As shown. These groups, which are generated by arranging two parts 265 and 269 adjacent to each other, are identical in shape to the groups provided entirely by the same part 265 and 269.

[0114] End portion 269 is exemplarily designed here to have the same width (in the x direction) as inner portion 265, but only has rear openings 232-i for some power bus 100-i rows (here: only for two power bus 100-i), and has an equal or unequal number (here: two rear openings 232-2 for the middle power bus 100-2, four for the other one - which one depends on the type of end portion 269 - left end type or right end type).

[0115] Advantageously, the two rear openings 232-i in the middle of the end portion 269 can be used to make the two rear openings 232-i in the middle of the inner portion 265 again a set of four rear openings 232-i. As a result, for each power bus 100-i, a combination of an end portion 269 and an inner portion 265 includes at least one set of four rear openings 232-i. Figure 4D The circle marks the center. As described below, this allows for rear power feed (or feed) via a power module having a width extending over an end portion 269 and an inner portion 265 of the housing 260.

[0116] Figure 4D Further illustration shows that each intermediate portion 265 and each end portion 269 of the busbar 200 has two fastener openings 284-1, 284-2 arranged in a straight line (in the y-direction) at the respective upper and lower ends (in the y-direction) of each intermediate portion 265 or end portion 269. As will be discussed below regarding... Figure 5B and Figure 5C In more detail, these fastener openings 284-1, 284-2 are provided for receiving fastener elements designed to secure the busbar 200 to external devices, such as power modules or support modules (see also below). Figure 6 In this example, fastener openings 284-1 and 284-2 have a rectangular shape. Outside of fastener openings 284-1 and 284-2, inside the busbar plate 200, corresponding fastener flanges are provided, which fastener elements entering fastener openings 284-1 and 284-2 can mate with (see also...). Figure 5C ).

[0117] Figure 5A A power module 300 is shown, which is part of a power supply system according to the invention, and will be described below (see details). Figure 7 ).

[0118] When the busbar 200 with power bus 100-i is connected to (or installed on) the power module 300, the power module 300 is configured to couple to, for example, power conductors 301-1, 301-2, 301-3 (collectively referred to as 301-i) carrying different current phases (L1, L2...), and to couple each power conductor 301-i to the corresponding power bus 100-i.

[0119] The power module 300 is configured to receive at least a portion of the busbar 200 within the receiving volume 370. (Reference) Figure 4D The power module 300 advantageously has a basic (or precise) combined width (in the x direction) of an end portion 269 and an inner portion 265 of the housing 260 of the busbar 200. The power module 300 also provides a corresponding power coupling contact group 330-i for each power bus 100-i (see also...). Figure 5B ).from Figure 4D It is obvious that when Figure 4D When the busbar 200 is connected to the power module 300, these groups 330-i are configured to slide in. Figure 4D The back opening 232-i is marked with a circle.

[0120] Preferably, the receiving volume 370 of the power module 300 is configured to be touch-protected, particularly having an IP20 rating.

[0121] Typically, the power module 300 will be mounted vertically, that is, the power conductor 301-i extends vertically, and the busbar 200 is mounted horizontally (perpendicular to the power conductor 301-i). When different electrical devices 510a, 510b, 520a, 520b are mounted on the busbar 200, a considerable amount of weight may fall on the power module 300.

[0122] The mechanical fixing / installation of the busbar 200 to the power module 300 for the interface is essentially provided by two mechanisms: the first mechanism includes a plurality (here: eight) protrusions 340 in the housing 360 of the power module 300, which abut against corresponding back recesses 240 in the back of the housing 260 of the busbar 200, such as... Figure 4D As shown. The housing 360 is made of an electrically insulating material, such as a plastic material.

[0123] The rear recess 240 is configured to receive a plurality of protrusions 340 in a close-fitting manner for securing the bus plate 200 in the x and / or y directions parallel to the front FS of the power bus 100 when the bus plate 200 is mated with (or installed on) the power module 300.

[0124] In the vertical direction (i.e., in the y-direction), the protrusions 340 can be arranged in a single line, while in the horizontal direction (i.e., in the x-direction), they can be staggered. They can also be arranged in a straight line in both directions, or staggered in both directions.

[0125] The protrusion 340 is preferably integrally formed with the housing 360 of the power module 300. More preferably, the protrusion 340 includes a surface perpendicular to the housing 360, and when the power module 300 is mated with the busbar 200, a front surface FS perpendicular to the power bus 100-i.

[0126] More preferably, the protrusion includes a surface located in a plane perpendicular to the front side FS of the power bus 100-i and extending parallel to the longitudinal direction of the power bus 100-i (i.e., a surface extending parallel to the xz plane). This is because, as previously mentioned, the busbar plate 200 is typically mounted to a wall such that the power bus 100-i extends horizontally therein (i.e., parallel to the floor in the x-direction and parallel to the opposite direction of gravity in the y-direction).

[0127] The busbar 200 can have a considerable weight, not only from the (partially solid) power bus 100-i, but also from any type of electrical equipment mounted to (or connected to) the busbar 200. When the protrusions 340 of the power module 300's housing are inserted into (or engaged with) the recesses 240 in the housing 260 of the busbar 200, and when the protrusions are shaped as described above, they are able to bear most of the weight of the busbar 200.

[0128] For example, a protrusion can be essentially blocky, such as... Figure 5A As shown. Therefore, the recess 240 in the busbar plate 200 can have a corresponding shape.

[0129] Preferably, a second fixing mechanism is also provided, particularly for holding the busbar 200 within the receiving volume 370, especially relative to the z-direction. Figure 5A The first pair of fastener elements 381-1, 381-2 and the second pair of fastener elements 382-1, 382-2 are shown, both of which protrude through the housing 360 into the receiving volume 370.

[0130] All fastener elements 381-i and 382-i can mate with the corresponding fastener flanges of the busbar 200. Fastener elements 381-i and 382-i are rotatably mounted at the power module 300 and can rotate between an unlocked position and a locked position. In the unlocked position, fastener elements 381-i and 382-i can be inserted into and removed from fastener openings within the housing 260 of the busbar 200. In the locked position, fastener elements 381-i and 382-i engage with fastener flanges, securing the busbar 200 to the power module 300.

[0131] Figure 5B An internal view of the housing 360 of the power module 300 is provided (i.e., the top cover of the power module 300 is removed).

[0132] like Figure 5A As shown, and in Figure 5B and Figure 5C More clearly, the fastening latches of fastener elements 381-i and 382-i of a pair of fastener elements face each other. Fastener elements 381-1, 382-1 or 381-2, 382-2 facing the same direction can be mounted on the same axis of rotation and can be operated by the same operating members 383-1, 383-2. Operating members 383-1, 383-2 can be shaped so that they can be engaged by a screwdriver or the like. Pulling the operating members 383-1, 383-2 outward causes the fastener elements 381-i and 382-i connected to them to rotate outward and away from their respective opposite sides within the same pair of fastener elements, thereby releasing the busbar plate 200.

[0133] Figure 5C A cross-section through the power module 300 is shown, with the busbar 200 mounted on the power module 300, or in other words, the busbar 200 mating with the power module 300. A power busbar 100-i installed within the busbar 200 is also shown.

[0134] Figure 5C Specifically, it is shown how fastener elements 381-1 and 381-2 are inserted into the busbar plate 200 through corresponding fastener openings 284-i and engage therewith with corresponding fastener flanges 285-i. In other words, in Figure 5C In the diagram, fastener elements 381-1 and 381-2 are shown in their respective fastened positions. In order to release the busbar 200, fastener elements 381-1 and 381-2; 382-1 and 382-2 will have to be rotated away from each other into their respective fastener openings 284-i, and only then can the busbar 200 be removed. Figure 5C It can also be used to depict the busbar 200 mounted on the support module (see...) Figure 6 (and corresponding descriptions).

[0135] Preferably, the power module 300 and the busbar 200 (specifically: fastener elements 381-i, 382-i, fastener flange 285-i, and fastener opening 284-i) are configured such that when the fastener elements 381-i, 382-i are in the locked position, they are in a position that is inclined (neither parallel nor perpendicular) to each other relative to the mounting surfaces of the power module 300 and the busbar 200 (parallel to the xy plane), such that the corresponding axis of rotation of each fastener element 381-i, 382-i is closer to the center of the busbar 200 (in the y direction) than the latch 387-i (or tip) of the fastener elements 381-i, 382-i. Preferably, the distance between the rotation shafts 384-i of the pair of fastener elements 381-i, 382-i is the closest distance between the fastener elements 381-i, 382-i of the pair of fastener elements 381-i, 382-i, and is particularly closer than the distance between the latches 387-i of the pair of fastener elements 381-i, 382-i.

[0136] This mechanism is not only easy to operate, but also has another advantage: the forces that push the busbar 200 (along the negative z-direction) away from the power module 300 will pull the fastener latches 387-i of the fastener elements 381-i and 382-i. Since the latches 387-i of the fastener elements 381-i and 382-i are positioned further outward (along the y-direction) than the rotation axis 384-i, pulling the fastener elements 381-i and 382-i will cause them to rotate (self-reinforcingly) toward each other, thereby increasing the gripping force of the latches 387-i on the corresponding fastener flanges 285-i.

[0137] Therefore, fastener elements 381-i and 382-i are preferably as follows: Figure 5C The device is formed as shown, having an angled shape, wherein a first linear portion 385-i extends radially from a rotation axis 384-i, and then a second linear portion 386-i is angled to the first portion 385-i (the angle being, for example, between 10 and 60 degrees). The first linear portion 385-i is coupled to the rotation axis 384-i, and the second linear portion 386-i terminates at a latch 387-i. The latch 387-i points inward, i.e., towards the corresponding other fastener element 381-i, 382-i of the pair of fastener elements 381-i, 382-i.

[0138] Other geometries of fastener elements 381-i and 382-i are also possible, for example, the vertical angle between the first and second linear portions. To achieve the aforementioned self-reinforcing effect, it is preferred that fastener elements 381-i and 382-i include at least (or exactly) two linear portions 385-i and 386-i arranged in series, wherein the linear portion 385-i closest to the rotation axis 384-i does not directly point to the latch 386-i of fastener elements 381-i and 382-i.

[0139] Figure 5B Three sets of power coupling contacts 330-1, 330-2, and 330-3 are shown, but the housing 360 surrounding them is not shown. Figure 5A Any touch protection features shown (as illustrated). Each group is provided for electrically coupling a corresponding one of the power conductors 300-i to a corresponding one of the power buses 100-i of the busbar 200. Between the power conductor 300-i and the corresponding power coupling contact 330-i, a corresponding intermediate bus (arranged along the y-direction) may be electrically coupled.

[0140] The power coupling contact 330-i is shaped to mate with the rear power coupling portion 130 of the corresponding power bus 100. In the example shown, the power coupling contact 330-i is harp-shaped and is therefore configured to surround the rear end of the rear power coupling portion 130 from both sides. The advantage of the harp shape is that, in the event of a short circuit, its arms are pushed / pulled toward each other, thereby increasing the physical grip on the rear power coupling portion 130 in situations where a firm grip is particularly required.

[0141] Figure 5D The parallel lines passing through the power module 300 and the busbar 200 are shown. Figure 5C The cross-section shown is the cross-section of the cross-section.

[0142] Figure 5D It is specifically shown how the power coupling contact 330-i engages (here: double-sided clamping) the back power coupling portion 130 of the corresponding power bus 100-3 when the bus board 200 is installed onto the power module 300.

[0143] Figure 5E Another cross-section is shown passing through the power module 300 and the busbar 200, which is parallel to... Figure 5C The cross section shown is parallel to Figure 5D The cross-section shown.

[0144] Figure 5ESpecifically shown is how, when the busbar 200 is mounted to the power module 300, the protrusion 340 (which may also be designated as a stabilizing protrusion or a load-bearing protrusion) of the housing 360 of the power module 300 forms a form-fitting engagement (or: fit, or: fill) with the back recess 240 in the housing 260 of the busbar 200. Figure 5E It can also be used to depict the busbar 200 mounted on the support module (see...) Figure 6 (and corresponding descriptions).

[0145] Figure 6 A configuration is shown as part of a power supply system according to an embodiment of the invention, wherein a power module 300 and two support modules 400 are arranged on a mounting plate 410 or a wall. The distance between the power module 300 and the support modules 400 is arranged such that the busbar 200 can simultaneously dock with all these modules. The support modules 400 are formed substantially the same as the power module 300, except that they do not provide the electrical conductors 301-i to be connected, and therefore do not need to include any electrical coupling contacts 330-i. The support modules 400 can be simply configured to mount and secure the busbar 200 to the mounting plate 410 or the wall. Advantageously, they also include the two aforementioned fixing mechanisms, namely the protrusions 340 in the housing and fastener elements 381-i, 382-i. Figure 7 A power supply system 1000 according to an embodiment of the present invention is shown.

[0146] The power supply system 1000 includes at least one busbar 200 (which itself includes one or more power buses 100-i) and a power module 300. It may also include one or more support modules 400, mounting plates 410, control cabinets and / or one or more electrical devices 510a, 510b, 520a, 520b of a first or second connection type, wherein other parts of the power supply system 1000 are arranged in the control cabinet.

[0147] Figure 7 The power supply system 1000 shown can, for example, be configured to be vertically mounted and receive power via power conductor 301-i (here from below). Furthermore, the power supply system 1000 shown is configured such that power is... Figure 7 The leftmost end of each is coupled to the power bus 100-i, and from there it propagates along their longitudinal range (i.e., in the x direction) to their rightmost end.

[0148] Alternative configurations are also possible, for example, to handle varying available amperes along the longitudinal range of power bus 100-i. For instance, power module 300 may not be located at the lateral (here: left) end of bus plate 200, but rather somewhere along its middle. In other words, power module 300 does not necessarily need to mate with any end 269 of the housing 260 of bus plate 200, but may only mate with the internal portion 265 of housing 260. This is achieved through a regular design on the back of bus plate 200 that repeats the pattern of three sets of diagonally arranged back openings 232-i. Figure 4A Four such complete patterns are shown. In this configuration, where the power module 300 is connected to the busbar 200 at some point in the middle, current can be supplied in both left and right directions.

[0149] More than one power module 300 may also be provided, for example, one at the leftmost end of the busbar 200 and one at the rightmost end, both of which feed current into the busbar 200 from their respective ends. Other variations may again include a power module 300 at each end, but one configured to feed current into the busbar 200 and one configured to feed current out of the busbar 200.

[0150] Any of these variations can be combined with electrical equipment that can be mounted to the front of the busbar 200, which can also be configured to feed current into and / or out of the busbar 200 from the front.

[0151] For example, the power module 300 can be provided for back-side current feeding, and electrical equipment mounted on the front side of the busbar 200 can be configured to feed out (some) current. These examples will suffice to illustrate the vast diversity and possibilities offered by the present invention.

[0152] Figure 7 It also shows how the entire mounting surface of the front of the busbar 200 can be used for electrical equipment 510a, 510b, 520a, 520b, completely disregarding the presence of the power module 300 or support module 400 on the rear.

[0153] Finally, the references have been made. Figures 8A to 9B Some electrical devices 510a, 510b, 520a, 520b that can be used with the busbar 200 of the present invention are shown in more detail. They are specifically used to illustrate how electrical devices 510a, 510b of the first connection type and electrical devices 520a, 520b of the second connection type can be installed on the same busbar 200 without any problems.

[0154] Figure 8A A fuse switch disconnector is shown. Figure 8BThe power supply is shown.

[0155] Figure 8C Advantageous details of the second opening 222-i of the busbar plate 200 are shown. Specifically, Figure 8C The second opening 222-3 in the top row of the middle Figure 8C The second opening 222-2 in the middle row and Figure 8C The second opening 222-1 in the bottom row of the middle row has a different shape.

[0156] Although they all have the same minimum width w1, the second opening 222-3 in the top row has a simple rectangular shape.

[0157] The second opening 222-1 in the bottom row generally has the same rectangular shape as the second opening 222-3 in the top row, but is additionally provided with a first flared portion 224 with a width w2 greater than the minimum width w1. Therefore, the second openings 222-1 in the bottom row have a shape in which, along their length in the y direction, their width is first w1, then w2, and then w1 again.

[0158] The second opening 222-2 in the middle row has a generally similar shape to the second opening 222-1 in the bottom row, but is additionally provided with a second flared portion 226 with a width w3 greater than the minimum width w1. Therefore, the second openings 222-2 in the middle row have a shape in which, along their length in the y-direction, their widths are first w1, then w3, then w1, then w2, and then w1 again. Here, w2 and w3 can be the same or different; in this example, w3 is less than w2, but still greater than w1.

[0159] Now refer to Figure 8B The first connection type of electrical device 510b, namely the power supply 510b having the first connection type, describes some of the advantageous functions provided by these shapes of the second opening 222-i.

[0160] First, if additional clamping is desired or required between the electrical device 510b of the first connection type and the busbar 200, the device 510b may be provided with movable fastening hooks 513-1, 513-2.

[0161] In this example, two fastening hooks 513-1 are arranged parallel to each other between the first row of mechanical contacts 511-1 and the second row of electrical and mechanical interfaces 511-2, 512-2. Two more fastening hooks 513-2 are provided parallel to each other between the second row of electrical and mechanical interfaces 511-2, 512-2 and the third row of electrical and mechanical interfaces 511-3, 512-3.

[0162] Fastening hooks 513-1 and 513-2 are arranged to engage the corresponding edges 225 of the first flared portions 224 in the second openings 222-1 and 222-2, with inclined surfaces on their tops, when interfaces 511-i and 512-i are inserted into the first opening 212-i of the busbar 200. Figure 8C In the figure, these edges 225 are the lower edges of the first flared portion 224.

[0163] The fastening hooks 513-1 and 513-2 are configured to move (against, for example, a biasing force provided by a spring) along the longitudinal direction of the mechanical and electrical interfaces 511-1 and 512-2 (or in other words, in the y-direction when the device 510b is pushed into the first opening 212-i). When the user presses the device 510b into the busbar 200 (along the z-direction), the edge 225 interacts with the inclined surface of the top of the fastening hooks 513-i and pushes them along the positive y-direction until the fastening hooks 513-i are fully aligned with the first flared portion 224. At this point, the latches of the fastening hooks 513-i have disengaged from the edge 225, and the biasing force causes them to return to their unbiased state, thus securing the device 510b to the busbar 200 around the edge 225.

[0164] The electrical device 510b of the first connection type is also provided with a release mechanism that can be operated by the user when the device 510b is mounted on the busbar 200. Operating the release mechanism causes the fastening hooks 513-i to move against their biasing forces until they are fully aligned again with the first flared portion 224, at which point the device 510b can be easily pulled away from the busbar 200. The release mechanism may be configured to require a tool (e.g., a screwdriver) to operate to prevent accidental misoperation.

[0165] Another function provided by the shape of the second opening 222-i is to prevent possible misorientation of electrical equipment 510b of the first connection type when it is mounted on the busbar 200.

[0166] As previously mentioned, the layout of the electrical interfaces 512-i of device 510b is asymmetrical: electrical interfaces 512-2 and 512-3 are only located in two rows, not in a third row (the space between mechanical interfaces 511-1 is closed and empty). Therefore, it is important that device 510b is mounted on busbar 200 in the correct orientation, because the power bus 100-i receiving the mechanical contacts 511-1 row will not be electrically connected to device 510b. This is theoretically possible because, in this example, the first opening 212-i of all rows (i.e., for all power buses 100-i) has the same shape.

[0167] To prevent such misoriented installation, the second flare portion 225 is provided in some, but not all, of the second openings 222-i. In this example, only the second opening 222-1 of the middle (in y-coordinate) power bus 100-2 includes the second flare portion 225.

[0168] Accordingly, the mounting surface of device 510b includes only one row of directional protrusions 514. Figure 8B In the example, these directional protrusions 514 are only located between the two rows of electrical interfaces 512-2, 512-3. Therefore, the device 510b can only be installed on the busbar 200 such that its electrical interface 512-3 enters the first slot 212-3 of the top power bus 100-3 (with the highest y-coordinate), and its electrical interface 512-2 enters the first slot 212-2 of the middle power bus 100-2 (with the middle y-coordinate).

[0169] Figure 8D It shows the passage through the busbar plate 200 Figure 8B A cross-section (parallel to the yz plane) of electrical device 510b of the first connection type. Only the components necessary to explain the electrical and mechanical connections near the power module 300 are shown for this device. Behind device 510, device 510a is visible, as shown... Figure 7 The arrangement.

[0170] Figure 8D It is shown in particular how the directional protrusion 514 of the electrical equipment 510c enters the second flared portion 226, and how the fastener hooks 513-1, 513-2 enter the first flared portion 224 of the busbar 200. Figure 8D It is also shown how the electrical interface 512-i passes through the slot 112 of the first type connection portion 110 of the power bus 100-i.

[0171] Figure 8E It shows the passage installed in Figures 4A-4D Another cross-section (parallel to the xz plane) of the electrical device 510a of the first connection type on the busbar shows, in particular, the docking of the electrical interface 512-i and mechanical interface 511-i of the electrical device 510b with the first opening 212-i in the busbar 200 and the slot 112 in the power bus 100-i.

[0172] Figure 9A It is another fuse switch disconnector. Figure 9B It is an adapter for all types of electrical and / or electronic equipment.

[0173] Figure 9CA cross-section (parallel to the yz plane) of an electrical device 520a of a second connection type mounted on a busbar 200 is shown, with particular emphasis on how the electromechanical interface 521-i engages with the rear engagement portion 124 of the second type connection portion 120 of the power bus 100-i, and how the electrical interface 522-i engages with the front contact portion 122 of the second type connection portion 120 of the power bus 100.

[0174] Figure 10 A method for assembling a busbar is illustrated schematically according to an embodiment of the present invention.

[0175] In step S10, at least one component of the internal portion 265 of the housing 260 of the busbar 200 is provided. This component is preferably a back component, but it could also be a front component or even the entire internal portion 265 itself. The case where the component is a back component will be described below, although this description also applies to back components or components identical to the entire portion. When more than one internal portion 265 is provided, the multiple back components of the internal portion 265 can be secured to each other at their respective side ends in a row, preferably such that they can no longer be separated by non-destructive methods.

[0176] In step S20, at least one power bus 100; 100'; 100” slides longitudinally into at least one rear component of the inner portion 265 from the side end of a component of the inner portion 265. In the case where more than one rear component is provided for more than one inner portion 265, at least one power bus 100; 100'; 100” can slide through multiple rear components of the inner portion 265, and preferably through or at least into all rear components of the inner portion 265, which are arranged and secured to each other in a row.

[0177] In step S30, at least one open end of the back component of at least one internal portion 265 is closed by the back component of the end portion 269 of the housing 260, thereby sealing at least one power bus 100; 100'; 100” therein. Preferably, two open ends of the back component of the internal portion 265 or the row of back components of the internal portion 265 are fixed to the corresponding back component of the end portion 269. As previously mentioned, the back components of the internal portion 265 may be identical to each other and arranged adjacent to each other in a translationally symmetrical manner. In step S40, each back component is engaged (or coupled) to the corresponding front component, specifically such that they can no longer be separated (or disassembled) in a non-destructive manner.

[0178] Preferably, some, but preferably all, of the front components of portions 265, 269 include inwardly projecting ridges configured to mate (or couple) with corresponding entry slots 113 in the power buses 100 for inclusion of each power bus 100 in the bus plate 200. Thus, in step S40, when the front components are engaged with the rear components in a non-releasable manner, each projecting ridge aligns and is then inserted into its corresponding entry slot 113. As previously described, this allows for alignment between portions 265, 269 (especially their front components), and consequently, for more precise and stable alignment between the housing 260 and the slots 112 in the first type of connection portion 110 of the power bus 100.

[0179] Reference symbol list: 100 power bus 100' power bus 100” power bus 110 Type I Connection Part 112 slots 113 Entrance Slot 120 Second type connection part 120' Type II Connection Section upper edge of busbar 121 122 Front contact area 124 Backside Joint 125 recessed channel 130 rear power coupling section 130' Rear Power Coupling Section 130” Rear Power Coupling Section The rear end of the 131 rear power coupling section The rear end of the 131' rear power coupling section The rear end of the 131” rear power coupling section 135” channel 1151 locking section 151” Locked section 152 Locked Part 152' Locking Section 153” Locked section 200 busbar 212 First Opening 222 Second opening 224 First flared section 225 Lower flange of the first flared section 226 Second flared section 232 Back opening 240 back recess 251 First Lock 252 Second Lock 260 housing 265 internal parts of the housing 269 ​​End portion of the housing 284 Fastener Opening 285 Fastener Flange 300 power module 301 power cord 330 power coupling contact 340 protrusion 360 power module casing 370 receiving volume 381 Fastener Components 382 Fastener Components 383 operating components Rotating shaft of 384 fastener component The first linear portion of the 385 fastener component The second linear portion of the 386 fastener element 387 Fastener Locking Clip 400 Support Module 410 mounting plate 1000 power supply system 510a Electrical equipment of the first connection type 510b Electrical equipment of the first connection type 511 Mechanical Interface 512 Electrical Interface 513 Fastening Hook 514 directional protrusions 520a Electrical equipment of the second connection type 520b Electrical equipment of the second connection type 521 Electromechanical Interface 522 Electrical Interface 523 Mechanical Interface S10..S40 Method Steps

Claims

1. A busbar board (200). Including a housing (260), at least one hybrid power bus (100; 100'; 100") is arranged within the housing (260); At least one of the hybrid power supply buses (100; 100'; 100) all include: The first type of connection portion (110) has a plurality of regularly arranged slots (112) for receiving electrical and / or mechanical interfaces (511-i, 512-i) of electrical equipment (510a, 510b) of the first connection type from the front side (FS) of the power bus (100; 100'; 100") through the selection of the slots (112). The second type of connection portion (120; 120') has a front contact portion (122) located on the front side (FS) of the power bus (100; 100'; 100") and a back engagement portion (124) opposite to the front contact portion (122), for a first electrical and / or mechanical interface (521-i, 523-i) of an electrical device (520a, 520b) of the second type of connection to engage the back engagement portion (124), while its second electrical and / or mechanical interface (522-i) contacts the front contact area (122); and A rear power coupling portion (130; 130'; 130"), which extends from the second type connection portion (120; 120') and faces away from the front side (FS) of the power bus (100; 100'; 100"), is used to receive feed current to power the power bus (100; 100'; 100") and / or to provide feed current on the rear side (RS) of the power bus (100; 100'; 100"); The housing (260) has at least one rear opening (232-i) for each of its power buses (100; 100'; 100"), the at least one rear opening (232-i) being for receiving an external power coupling contact (130; 130'; 130") for contacting the rear power coupling portion (130) for contacting the respective power bus (100; 100'; 100"), the external power coupling contact being for feeding power into and / or receiving power from the respective power bus (100; 100'; 100").

2. The busbar plate (200) according to claim 1, wherein, The rear power coupling portion (130; 130'; 130") is configured as a rear feed-in portion for receiving feed-in current for supplying current to electrical equipment of a first connection type via the power bus (100; 100'; 100") via a first type connection portion (110) and / or to electrical equipment of a second connection type via a second type connection portion (120; 120').

3. The busbar plate (200) according to claim 1 or claim 2, wherein, Any cross section of the at least one hybrid power bus (100; 100', 100") is perpendicular to the longitudinal extent of the power bus (100; 100'; 100"), the longitudinal extent of which intersects with the first type connection portion (110), the second type connection portion (120; 120'), and the rear power coupling portion (130; 130'; 130").

4. The busbar plate (200) according to any one of claims 1 to 3, wherein, Each of the at least one hybrid power bus (100; 100'; 100) is integrally formed of at least one metal and / or at least one metal alloy.

5. The busbar plate (200) according to any one of claims 1 to 4, wherein, At least one of the at least one hybrid power bus (100; 100'; 100") includes at least one locking portion (151; 151”; 152; 152', 153") arranged between the second type connection portion (120; 120') and the rear power coupling portion (130; 130'; 130") and / or between the first type connection portion (110) and the rear power coupling portion (130; 130'; 130"), and adapted to receive locking latches (251, 252) of the bus plate (200) for locking the power bus (100; 100'; 100") within the bus plate (200).

6. The busbar plate (200) according to any one of claims 1 to 5, wherein, At least one of the at least one hybrid power bus (100') includes a rear power coupling portion (130') that extends generally from a second type connection portion (120') into a flat wall, optionally in addition to one or two locking portions (152').

7. The busbar plate (200) according to claim 6, wherein, Except for one or two locking portions (152'), the rear power coupling portion (130') is shaped as a flat wall, and At least one of the one or two locking portions (152') is shaped as a flange or flange-like protrusion arranged along the longitudinal range of the respective power bus (100').

8. The busbar plate (200) according to claim 6 or 7, wherein, The rear end (131') of the power coupling portion (130') is formed by the flat end of the power coupling portion (130').

9. The busbar plate (200) according to any one of claims 1 to 7, wherein, At least one of the at least one hybrid power bus (100) includes a back power coupling portion (130) having a two-branched cross section at its last end (131) with a channel (135) formed therebetween.

10. The busbar plate (200) according to claim 9, wherein, Where the power coupling portion (130) extends outward from the second type connection portion (120') into the bifurcated cross section, a corresponding locking portion (151”, 153”) is formed on either side of the last end (131”).

11. A power supply system (1000) comprising a busbar (200) according to any one of claims 1 to 10, and a power module (300) for rear power coupling to the busbar (200), wherein the busbar (200) is configured to dock with the power module (300), and for each power bus (100; 100'; 100") of the busbar (200), the power module (300) has at least one power coupling contact (330-i) arranged to enter at least one rear opening (232-i) of the busbar (200) when the busbar (200) docks with the power module (300).

12. The power supply system (1000) according to claim 11, wherein, The power module (300) includes a housing (360) having a plurality of protrusions (340), and the housing (260) of the bus plate (200) includes a plurality of back recesses (240) configured to receive the plurality of protrusions (340) in a close-fitting manner for fixing the bus plate (200) in a direction (x,y) parallel to the front (FS) of the power bus (100; 100'; 100") when the bus plate (200) is mated with the power module (300).

13. A method for assembling a busbar board (200) according to any one of claims 1 to 10, comprising: Provides (S10) the internal portion (265) of the housing (260) of the busbar plate (200); The component in the internal portion (265) slides longitudinally in the power bus (100; 100'; 100") at the end (S20); and The power bus (100; 100'; 100") is sealed inside by at least one open side end of the component of the internal portion (265) of the housing (260) by closing (S30) the component of the end portion (269) of the housing (260).

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