High-down two-box machine with drum-type negative pressure and down feather treatment method of high-down two-box machine

Abstract

The invention relates to the technical field of textile processing, in particular to a high-down two-compartment machine with drum-type negative pressure and a down feather processing method thereof.The high-down two-compartment machine comprises a two-compartment machine body and is characterized in that the two-compartment machine body comprises a first-compartment box body, a second-compartment box body is arranged on one side of the bottom of the first-compartment box body, and a negative pressure integration device is arranged in the second-compartment box body; the negative pressure dust collection device comprises a negative pressure roller unit and a dust collection unit, a cleaning execution assembly is arranged on one side of the negative pressure roller unit, a wool inlet pipe is arranged on one side of the first box body, and the other end of the wool inlet pipe is connected with a wool adding machine. The purification efficiency and quality are improved; the drum-type negative-pressure integrated device stably adsorbs down dust, and the dust collecting unit collects the down dust intensively, so that flying pollution is reduced; the cleaning assembly is anti-blocking and suction-protecting, and the wool inlet pipe is directly connected with the wool adding machine for continuous material conveying. The grid roller and the two-way negative pressure opening are uniform in airflow, and the separation effect is improved; and a waste velvet circulating system is used for humidifying and recycling through cyclone separation, so that the utilization rate is increased, the humidity is controlled, and dust and electricity are prevented.

Description

Technical Field

[0001] This invention relates to the field of textile processing technology, and in particular to a high-down two-box machine with roller-type negative pressure and its down processing method. Background Technology

[0002] In the production of textiles, home textiles, and down products, raw materials often contain varying degrees of dust, debris, and other non-down components. The presence of these impurities directly affects the fluffiness, cleanliness, and quality stability of the final product. Therefore, in the initial processing stage of raw materials, multiple cleaning and screening processes are required using mechanical separation and dust removal equipment to remove entrained materials and improve the purity of the down. The industry commonly uses single-chamber or simple double-chamber separators, which use fans to create negative pressure airflow to suck away the down dust, followed by simple collection and treatment. However, these types of equipment often suffer from insufficient separation efficiency, poor negative pressure stability, easy clogging, difficulty in recycling fine down dust, and high energy consumption, resulting in limited production continuity, significant raw material waste, and a working environment susceptible to secondary pollution.

[0003] Chinese patent discloses a down separation device for processing down products (Publication No.: CN 113019911 A), which includes a shell, a storage chamber located in the middle of the shell, a coarse separation chamber in the upper part of the shell, and a fine separation chamber in the bottom of the shell. The coarse separation chamber is equipped with a suction fan extending into the storage chamber. The interior of the coarse separation chamber is equipped with a coarse separation component for separating coarse fragments. The lower sides of the coarse separation chamber are equipped with coarse separation outlets that cooperate with the coarse separation component. The upper side of the coarse separation chamber is equipped with a conveying fan that connects to the upper side of the fine separation chamber. However, this down separation device has problems such as insufficient separation efficiency, poor negative pressure stability, easy clogging, difficulty in recycling fine down dust, and high energy consumption, which leads to limited production continuity, significant waste of raw materials, and the working environment is easily subject to secondary pollution. Therefore, there is a need for a high-down two-chamber machine with roller-type negative pressure and its down processing method. Summary of the Invention

[0004] The purpose of this invention is to solve the problems of poor negative pressure stability, easy clogging, insufficient separation efficiency, low resource recovery rate and high energy consumption of existing high-down separation equipment, and to propose a high-down two-chamber machine with drum-type negative pressure and its down processing method.

[0005] The technical solution adopted by this invention to solve its technical problem is as follows: A high-density two-compartment dust collector with roller-type negative pressure, comprising a two-compartment main body, characterized in that: the two-compartment main body includes a first compartment, a second compartment is located on one side of the bottom of the first compartment, and a negative pressure integrated device is installed inside the second compartment. The negative pressure dust collection device includes a negative pressure roller unit and a dust collection unit. A cleaning execution component is located on one side of the negative pressure roller unit, and a lint inlet pipe is located on one side of the first compartment. The other end of the lint inlet pipe is connected to a lint-adding machine. Through the combination of the two-compartment structure and the negative pressure integrated device, the equipment can process raw materials in different working stages, improving separation efficiency. The negative pressure roller and the dust collection unit work together to effectively capture and concentrate lint, reducing scattering. The cleaning execution component can clean the roller in a timely manner, avoiding blockage and suction reduction, maintaining continuous and stable dust removal performance. The lint inlet pipe is directly connected to the lint-adding machine, ensuring continuous and smooth raw material conveying and improving the degree of production automation.

[0006] Preferably, the negative pressure roller unit includes a drive roller covered with a 12-mesh stainless steel screen for isolating down. One end of the drive roller is connected to a roller belt and a roller main shaft that is associated with and cooperates with the roller belt. One end of the roller main shaft is connected to a roller motor. The dust collection unit includes a suction duct. One bottom end of the suction duct is associated with the drive roller, and one top end of the suction duct penetrates the outer wall of the two-compartment box and is connected to a main fan. One end of the main fan is connected to a dust box, and one bottom end of the dust box is connected to a dust exhaust pipe. One bottom end of the dust exhaust pipe is connected to a dust collection bag. The drive roller rotates under the drive of the motor, forming a stable negative pressure zone, which allows down to be efficiently sucked in. The layout of the suction duct concentrates the dust-laden airflow into the main fan, improving the suction efficiency. The combination of the main fan, dust box, dust exhaust pipe, and dust collection bag achieves air purification and sealed dust collection, preventing secondary pollution, improving the working environment, and reducing cleaning difficulty.

[0007] Preferably, the drive roller includes a cylindrical body and flanges at both ends. The flanges are welded from iron square tubing and iron plates. The cross-sectional dimensions of the iron square tubing are 30mm × 30mm, and the thickness of the iron plates is 5~7mm. The center hole of the flange is used to mount the roller spindle, and the diameter of the roller spindle is φ140~145mm. The robust flange structure enhances the overall rigidity and durability of the roller, enabling it to withstand long-term high-speed operation without easily deforming. The precise fit between the spindle and the flange ensures transmission stability, reduces vibration and noise, extends the roller's service life, and lowers maintenance frequency.

[0008] Preferably, the cylindrical body has negative pressure ports at both ends for introducing negative pressure airflow, and these ports are connected to the interior of the cylinder. The interior of the cylindrical body has a mesh structure composed of multiple square grids. The bidirectional air intake design of the negative pressure ports makes the negative pressure distribution inside the cylinder more uniform, improving the adsorption efficiency of lint. The mesh internal structure increases airflow channels, making it easier for lint to be carried away and reducing residue. This design enhances the separation effect while maintaining the air permeability of the roller surface, avoiding suction attenuation due to clogging.

[0009] Preferably, a waste heat recovery system is provided on one side of the main fan. This system includes a finned housing, which is composed of an upper air inlet, a middle finned heat exchange module, and a lower air outlet. The lower air outlet is connected to the inlet tube. The waste heat recovery system utilizes the hot air discharged from the main fan to preheat the raw materials inside the inlet tube, reducing agglomeration or static electricity caused by low temperatures and improving subsequent processing quality. Simultaneously, this heat reuse reduces overall energy consumption, making the equipment more economical and environmentally friendly.

[0010] Preferably, the ash collection bag is equipped with a waste wool recycling system on one side. This system includes a cyclone separator and a humidification section. The cyclone separator is a cylindrical cavity with an inlet on one side and a conical waste outlet at the bottom. One end of the conical waste outlet is connected to a waste collection tank, and the top of the cyclone separator has an air outlet. The humidification section includes an atomizing humidification pipe, one end of which is connected to the air outlet, and the top end of which is connected to a reuse pipe. This recycling system can reuse previously discarded wool and fine dust, improving raw material utilization and reducing production costs. Cyclone separation effectively removes heavier impurities, ensuring the cleanliness of the reused wool. The humidification section regulates the humidity of the wool, preventing dust or static electricity during reuse and improving the processing stability of subsequent steps.

[0011] Preferably, the first compartment has a separating shaft inside, a feeding shaft below the separating shaft, a feather discharge shaft below the feeding shaft, and a feather discharge outlet below the feather discharge shaft. The second compartment has a second separating shaft at its center inside, with feather discharge outlets below the second separating shaft. The first compartment has multiple equally spaced dispersing shaft assemblies near the top of the first separating shaft, and a down separation baffle is located on one side of each dispersing shaft assembly. This multi-stage separation and feather discharge structure design allows materials to be processed step-by-step in different areas, improving separation accuracy and purity. The dispersing shaft assemblies can break up clumps of material, making them loose for subsequent separation. The down separation baffle effectively blocks down from non-down components, preventing mixing and ensuring product quality. The dual-compartment separating shaft layout enhances the machine's adaptability to processing different materials.

[0012] Preferably, the dispersing shaft assembly includes a longitudinal dispersing shaft with a plurality of stirring rods evenly arranged on it. The stirring rods extend radially along the longitudinal dispersing shaft and are fixed perpendicularly to it. The stirring rods are equidistantly distributed and number 8 to 16. This uniform arrangement of stirring rods applies a balanced shear force to the material, effectively loosening it without damaging the fiber structure. An appropriate number of stirring rods ensures effective dispersing while reducing power consumption and equipment wear, thus extending the service life of the dispersing assembly. Preferably, the cleaning execution component includes a cleaning brush, one end of which is connected to a brush shaft, one end of which is connected to a brush belt, and one end of which is connected to a brush shaft motor. The cleaning brush actively scrapes away accumulated lint and dust from the roller surface, maintaining the roller's permeability and negative pressure adsorption capacity. Automated cleaning reduces manual intervention, avoids production efficiency losses caused by downtime for cleaning, and ensures long-term stable operation of the equipment.

[0013] Preferred: Step 1: Raw material input and initial mixing The raw materials are fed into the processing area of ​​a compartment by the feathering machine through the feather inlet pipe. Inside the compartment, multiple equally spaced dispersing shaft assemblies start working. The longitudinal dispersing shaft drives the evenly distributed stirring rods to rotate, breaking up the lumpy materials and making them loose for subsequent separation. The down separation baffle on one side of the dispersing shaft assembly initially blocks and diverts the down and non-down components during the material flow, preparing for subsequent fine separation. Step Two: Separation of the First and Second Cars The loosened raw material enters the first-stage separation shaft area. Under the action of the separation shaft, the fluff and heavier impurities are further separated. Then, it passes through the first-stage feeding shaft and the first-stage fluff discharge shaft in sequence, and is discharged as finished or semi-finished fluff from the first-stage fluff discharge port. Some of the material that still contains dust and impurities enters the second-stage box located on one side of the bottom of the first-stage box. Under the action of the second-stage separation shaft, it undergoes fine separation and is sent out as purer fluff from the second-stage fluff discharge port, realizing two-stage separation to improve the overall purity. Step 3: Negative pressure roller adsorption and dust collection Inside the two-compartment box, the negative pressure integrated device is activated. The drive roller of the negative pressure roller unit is driven by a roller motor, which drives the roller main shaft to rotate via a roller belt. The flanges at both ends of the drive roller ensure structural stability. The cylindrical cylinder surface is covered with a 12-mesh stainless steel screen to isolate down and prevent down from directly penetrating the roller wall. The grid structure inside the cylindrical cylinder and the negative pressure ports at both ends allow the negative pressure airflow to enter the cylinder evenly, forming a stable negative pressure adsorption zone on the cylinder surface. The residual dust and light impurities in the raw materials are sucked into the exhaust pipe under the action of negative pressure. The bottom of the exhaust pipe is connected to the drive roller, which guides the dust-laden airflow into the main fan. The main fan pressurizes the airflow and sends it into the ash box. The dust settles in the ash box and falls into the ash collection bag through the dust discharge pipe for centralized collection, realizing dust-air separation and closed collection. Step 4: Drum cleaning and waste heat utilization On one side of the negative pressure roller unit, the cleaning execution components operate synchronously. The cleaning brush is driven to rotate by the brush shaft motor through the brush belt, which drives the cleaning brush to gently clean the 12-mesh stainless steel screen on the drive roller inside the two-compartment housing, maintaining the permeability of the roller and the stability of the negative pressure effect. At the same time, the hot air discharged from the main fan enters the finned housing of the waste heat recovery system. This housing consists of an upper air inlet, a middle finned heat exchange module, and a lower air outlet. After heat exchange in the finned heat exchange module, the hot air is sent into the inlet pipe through the lower air outlet to preheat the raw materials that are about to enter the equipment, reducing agglomeration or static electricity caused by low temperature and realizing the reuse of thermal energy. Step 5: Waste lint recycling, humidification, and reuse The waste lint recycling system on one side of the ash collection bag begins operation. Lint-laden exhaust gas enters the cylindrical cavity of the cyclone separator, receiving airflow through the inlet. Under centrifugal force, heavier waste slag settles into the conical waste outlet and enters the waste collection tank, while lighter lint is carried by the airflow from the top outlet into the humidification section. The humidification section's atomizing pipes are equipped with micro-mist nozzles, spraying fine water mist that fully contacts the lint, achieving uniform humidification and preventing dust and static electricity. After humidification, the lint undergoes subsequent processing such as drying to adjust to suitable moisture content and bulkiness before being conveyed into the wool-adding machine for reuse in the production process. This achieves efficient recycling and reuse of waste lint, improving raw material utilization and ensuring stable quality of recycled materials. Step Six: Overall Coordination and Closed-Loop Processing Throughout the entire operation, the first and second compartments work collaboratively, with the dispersing shaft assembly, separating shaft, negative pressure roller unit, dust collection unit, cleaning execution components, waste heat recovery system, and waste lint recycling system operating continuously. The raw materials undergo a complete closed-loop process within the equipment, including continuous input, gradual dispersal, multi-stage separation, efficient dust removal, heat energy reuse, and waste recycling. This ensures the purity of the high-lint raw materials and product quality, while also improving production continuity and energy efficiency, and effectively reducing environmental pollution and raw material waste.

[0014] The advantages of this invention are: The high-fiber two-compartment cleaning machine provided by this invention establishes a collaborative working structure between the first and second compartments, enabling raw materials to undergo multiple separation and cleaning processes in a partitioned environment, significantly improving the efficiency and quality of fiber purification. The equipment employs a drum-type negative pressure integrated device. With the cooperation of the drive drum and dust collection unit, a stable negative pressure zone can be formed during continuous operation, efficiently sucking in and collecting the fiber dust, light impurities, and fine particles entrained in the raw materials, effectively reducing scattering and secondary pollution. The cleaning execution component continuously removes the fiber dust adhering to the surface during drum operation, maintaining the drum's permeability and suction stability, and preventing clogging that leads to performance degradation. The direct connection between the fiber inlet tube and the fiber addition machine ensures continuous and reliable raw material input, reducing manual feeding. The grid-like structure and bidirectional negative pressure ports designed inside the negative pressure drum result in more uniform airflow distribution, improving separation efficiency and reducing residue. The waste heat recovery system uses the hot air discharged from the main fan to preheat the raw materials in the fiber inlet tube, reducing the impact of low temperatures on the raw material's condition and simultaneously reducing energy consumption. The waste down recycling system uses cyclone separation and humidification to return reusable down and dust to the production process, improving raw material utilization and controlling the humidity and cleanliness of recycled materials to prevent dust and static electricity. The separation shaft, feeding shaft, down extraction shaft, and dispersing shaft assemblies inside the first and second compartments gradually disperse, separate, and discharge the material in multiple stages. The uniform stirring action of the dispersing shaft assembly loosens clumps of material without damaging the fibers, while the down separation baffles effectively isolate down from other components, ensuring product purity. The overall structure gives the equipment comprehensive advantages such as high-efficiency separation, continuous cleaning, resource recycling, energy saving, and stable production, making it suitable for the fine processing of high-down-content raw materials. Attached Figure Description

[0015] To more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0016] Figure 1 This is a schematic diagram of the overall structure of the present invention.

[0017] Figure 2 This is a schematic diagram of the cleaning execution component structure of the present invention.

[0018] Figure 3 This is a schematic diagram of the negative pressure dust collection device of the present invention.

[0019] Figure 4 This is a schematic diagram of the structure of the disintegration shaft assembly of the present invention.

[0020] Figure 5 This is a schematic diagram of the left view structure of the drum of the present invention.

[0021] Figure 6 This is a schematic diagram of the internal structure of the drum of the present invention.

[0022] Figure 7 This is an axial sectional view of the drum of the present invention.

[0023] Figure 8 This is a structural diagram of the inner wall of the drum in this invention.

[0024] Figure 9 This is a schematic diagram of the main structure of the waste heat recovery system of the present invention.

[0025] Figure 10 This is an isometric structural diagram of the waste heat recovery system of the present invention.

[0026] Figure 11 This is an isometric structural diagram of the waste lint recycling system of the present invention.

[0027] Figure 12 This is a schematic diagram of the main structure of the waste lint recycling system of the present invention.

[0028] In the diagram: 1. First compartment housing; 2. Dispersing shaft assembly; 3. Wool adding machine; 4. Wool inlet pipe; 5. First compartment separation shaft; 6. First compartment feeding shaft; 7. First compartment wool outlet shaft; 8. First compartment wool outlet; 9. Second compartment wool outlet; 10. Second compartment separation shaft; 11. Second compartment housing; 12. Cleaning actuator assembly; 13. Negative pressure dust collection device; 14. Waste heat recovery system; 15. Waste wool recycling system; 16. Cleaning brush; 17. Brush belt; 18. Brush shaft motor; 19. Main fan; 20. Ash box; 21. Dust discharge pipe; 22. Ash residue. 23. Collection bag; 24. Exhaust duct; 25. Drive drum; 26. Drum belt; 27. Drum motor; 28. Stirring rod; 29. ​​Longitudinal dispersing shaft; 30. Negative pressure port; 31. Iron square tube; 32. Iron plate; 33. Drum main shaft; 34. Finned box; 35. Upper air inlet; 36. Middle finned heat exchange module; 37. Lower air outlet; 38. Recycled pipe; 39. Atomizing humidification pipe; 40. Feed inlet; 41. Cyclone separator; 42. Conical waste discharge outlet; 43. Waste residue collection tank; 44. 12-mesh stainless steel screen. Detailed Implementation

[0029] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention. Example

[0030] Please see Figures 1-12 As shown, a high-density two-compartment dust collector with roller-type negative pressure includes a two-compartment main body. The main body comprises a first compartment 1, with a second compartment 11 located on one side of the bottom of the first compartment 1. A negative pressure integrated device is installed inside the second compartment 11. The negative pressure dust collection device 13 includes a negative pressure roller unit and a dust collection unit. A cleaning execution component 12 is located on one side of the negative pressure roller unit. A hair inlet pipe 4 is located on one side of the first compartment 1, and the other end of the hair inlet pipe 4 is connected to a hair-adding machine 3. Through the combination of the two-compartment structure and the negative pressure integrated device, the equipment can process raw materials in different zones at different working stages, improving separation efficiency. The negative pressure roller and the dust collection unit work together to effectively capture and concentrate hair, reducing scattering. The cleaning execution component 12 can clean the roller in a timely manner, avoiding blockage and suction reduction, maintaining continuous and stable dust removal performance. The hair inlet pipe 4 is directly connected to the hair-adding machine 3, ensuring continuous and smooth raw material conveying and improving the degree of production automation.

[0031] In this embodiment, the negative pressure roller unit includes a drive roller 24, which is covered with a 12-mesh stainless steel screen 43 for isolating down, and a drive roller 25 is covered with a 12-mesh stainless steel screen 33 for isolating down. One end of the drive roller 24 is connected to a roller belt 25 and a roller main shaft 32 associated with and cooperating with the roller belt 25. One end of the roller main shaft 32 is connected to a roller motor 26. The roller motor 2624 is model Y2-90L-4, which is a common product on the market and can be purchased directly. The dust collection unit includes a suction pipe 23, one bottom end of which is associated with the drive roller 24, and one top end of which penetrates the outer wall of the two-compartment box 11 and is connected to a main fan 19. One end of the main fan 19 is connected to an ash box 20, one bottom end of which is connected to a dust discharge pipe 21, and one bottom end of the dust discharge pipe 21 is connected to an ash collection bag 22. Driven by a motor, the roller 24 rotates, creating a stable negative pressure zone that efficiently draws in dust. The layout of the exhaust duct 23 concentrates the dust-laden airflow into the main fan 19, improving suction efficiency. The combination of the main fan 19, ash box 20, dust exhaust pipe 21, and ash collection bag 22 achieves air purification and airtight dust collection, preventing secondary pollution, improving the working environment, and reducing cleaning difficulty.

[0032] In this embodiment, the drive roller 24 includes a cylindrical body and flanges at both ends. The flanges are welded from iron square tubes 30 and iron plates 31. The cross-sectional dimensions of the iron square tubes 30 are 30mm × 30mm, and the thickness of the iron plates 31 is 5~7mm. The center hole of the flange is used to insert the roller spindle 32, and the diameter of the roller spindle 32 is φ140~145mm. The robust flange structure improves the overall rigidity and durability of the roller, enabling it to withstand long-term high-speed operation without easily deforming. The precise fit between the spindle and the flange ensures the stability of the transmission, reduces vibration and noise, extends the service life of the roller, and reduces maintenance frequency.

[0033] In this embodiment, the cylindrical body has negative pressure ports 29 at both ends for introducing negative pressure airflow, and the negative pressure ports 29 are connected to the interior of the cylinder. The interior of the cylindrical body has a mesh structure, which is composed of multiple square meshes. The bidirectional air intake design of the negative pressure ports 29 makes the negative pressure distribution inside the cylinder more uniform, improving the adsorption efficiency of dust. The mesh internal structure increases the airflow channels, making it easier for dust to be carried away and reducing residue. This design enhances the separation effect while maintaining the air permeability of the roller surface, avoiding suction attenuation due to blockage.

[0034] In this embodiment, a waste heat recovery system 14 is provided on one side of the main fan 19. The waste heat recovery system 14 includes a finned housing 33, which is composed of an upper air inlet 34, a middle finned heat exchange module 35, and a lower air outlet 36. The lower air outlet 36 is connected to the inlet tube 4. The waste heat recovery system 14 can use the hot air discharged from the main fan 19 to preheat the raw materials in the inlet tube 4, reducing agglomeration or static electricity caused by low temperature and improving the quality of subsequent processing. At the same time, this heat reuse can reduce overall energy consumption, making the equipment operation more economical and environmentally friendly.

[0035] In this embodiment, a waste wool recycling system 15 is provided on one side of the ash collection bag 22. The waste wool recycling system 15 includes a cyclone separator 40 and a humidification section. The cyclone separator 40 is a cylindrical cavity with an inlet 39 on one side and a conical waste outlet 41 at the bottom. One end of the conical waste outlet is connected to a waste collection tank 42, and the top of the cyclone separator 40 has an air outlet. The humidification section includes an atomizing humidification pipe 38, one end of which is connected to the air outlet, and the top end of which is connected to a reuse pipe 37. This recycling system can reuse the originally discarded wool and fine dust, improving raw material utilization and reducing production costs. Cyclone separation effectively removes heavier impurities, ensuring the cleanliness of the reused wool. The humidification section can adjust the humidity of the wool, avoiding dust or static electricity during reuse and improving the processing stability of subsequent processes.

[0036] In this embodiment, the first compartment 1 is equipped with a separation shaft 5, a feeding shaft 6 is located below the separation shaft, a feather discharge shaft 7 is located below the feeding shaft 6, and a feather discharge outlet 8 is located below the feather discharge shaft 7. The second compartment 11 has a second separation shaft 10 located at its center, and a feather discharge outlet 9 is located below the second separation shaft 10. The first compartment 1 has multiple equally spaced dispersing shaft assemblies 2 near the top of the first separation shaft 5, and a down separation baffle is located on one side of each dispersing shaft assembly 2. This multi-stage separation and feather discharge structure design allows materials to be processed step-by-step in different areas, improving separation accuracy and purity. The dispersing shaft assembly 2 can break up clumps of material, making them loose for subsequent separation. The down separation baffle effectively blocks down and non-down components, preventing mixing and ensuring product quality. The dual-compartment separation shaft layout enhances the machine's adaptability to processing different materials.

[0037] In this embodiment, the dispersing shaft assembly 2 includes a longitudinal dispersing shaft 28, on which a plurality of stirring rods 27 are evenly arranged. The stirring rods 27 extend radially along the longitudinal dispersing shaft 28 and are fixed perpendicularly to it. The stirring rods 27 are evenly distributed and number 8 to 16. This uniform arrangement of stirring rods 27 applies a balanced shear force to the material, ensuring thorough dispersal without damaging the fiber structure. An appropriate number of stirring rods 27 ensures effective dispersal while reducing power consumption and equipment wear, thus extending the service life of the dispersing assembly. In this embodiment, the cleaning execution component 12 includes a cleaning brush 16, one end of which is connected to a brush shaft, and the other end of which is connected to a brush belt 17. The other end of the brush belt 17 is connected to a brush shaft motor 18. The brush shaft motor 18 is model NMRV063, a commercially available product. The cleaning brush 16 actively scrapes away accumulated lint and dust from the roller surface, maintaining the roller's permeability and negative pressure adsorption capacity. Automated cleaning reduces manual intervention, avoids production efficiency losses due to downtime for cleaning, and ensures long-term stable operation of the equipment.

[0038] In this embodiment: Step 1: Raw material input and initial mixing The raw material is fed into the processing area of ​​the box 1 by the feathering machine 3 through the feather inlet pipe 4. Inside the box 1, multiple equally spaced dispersing shaft assemblies 2 start to work. The longitudinal dispersing shaft 28 drives the evenly distributed stirring rods 27 to rotate, dispersing the lumpy material and making it loose for subsequent separation. The down separation baffle on one side of the dispersing shaft assembly 2 initially blocks and diverts the down and non-down components during the material flow, preparing for subsequent fine separation. Step Two: Separation of the First and Second Cars The loosened raw material enters the first compartment separation shaft 5 area. Under the action of the separation shaft, the fluff and heavier impurities are further separated. Then, it passes through the first compartment feeding shaft 6 and the first compartment fluff discharge shaft 7 in sequence, and is discharged as finished or semi-finished fluff from the first compartment fluff discharge port 8. Some of the material that still contains dust and impurities enters the second compartment 11 located on one side of the bottom of the first compartment 1. Under the action of the second compartment separation shaft 10, it undergoes fine separation and is sent out as purer fluff from the second compartment fluff discharge port 9, realizing two-stage separation to improve the overall purity. Step 3: Negative pressure roller adsorption and dust collection Inside the two-compartment housing 11, the negative pressure integrated device is activated. The drive roller 24 of the negative pressure roller unit is driven by the roller motor 26 and rotates the roller main shaft 32 via the roller belt 25. The flanges at both ends of the drive roller 24 ensure structural stability. The cylindrical cylinder surface is covered with a 12-mesh stainless steel screen 43 to isolate down and prevent down from directly penetrating the roller wall. The grid structure inside the cylindrical cylinder and the negative pressure ports 29 at both ends allow the negative pressure airflow to enter the cylinder evenly, forming a stable negative pressure adsorption zone on the cylinder surface. The residual dust and light impurities in the raw materials are sucked into the exhaust pipe 23 under the action of negative pressure. The bottom of the exhaust pipe 23 is connected to the drive roller 24, which guides the dust-laden airflow into the main fan 19. The main fan 19 pressurizes the airflow and sends it into the ash box 20. The dust settles in the ash box 20 and falls into the ash collection bag 22 through the dust discharge pipe 21 for centralized collection, realizing dust-air separation and closed collection. Step 4: Drum cleaning and waste heat utilization On one side of the negative pressure roller unit, the cleaning execution component 12 operates synchronously. The cleaning brush 16 is driven to rotate by the brush shaft motor 18 through the brush belt 17, which drives the cleaning brush 16 to perform flexible cleaning on the 12-mesh stainless steel screen 43 on the drive roller 24 inside the two-compartment box 11, maintaining the permeability of the roller and the stability of the negative pressure effect. At the same time, the hot air discharged by the main fan 19 enters the finned box 33 of the waste heat recovery system 14. The box consists of an upper air inlet 34, a middle finned heat exchange module 35, and a lower air outlet 36. After the hot air undergoes heat exchange in the finned heat exchange module, it is sent into the inlet tube 4 through the lower air outlet 36 to preheat the raw materials that are about to enter the equipment, reduce agglomeration or static electricity caused by low temperature, and realize the reuse of thermal energy. Step 5: Waste lint recycling, humidification, and reuse The waste wool recycling system 15 on one side of the ash collection bag 22 starts working. The wool-containing waste gas enters the cylindrical cavity of the cyclone separator 40, receives the airflow through the feed inlet 39, and under centrifugal force, the heavier waste slag sinks into the conical waste discharge outlet 41 and enters the waste slag collection tank 42, while the lighter wool material enters the humidification section from the top air outlet with the airflow. The atomizing humidification pipe 38 in the humidification section is equipped with micro-mist nozzles, which spray fine water mist to fully contact the wool material, achieving uniform humidification and avoiding dust and static electricity. After humidification, the wool material undergoes subsequent processing such as drying to adjust to a suitable moisture content and fluffiness, and then is conveyed into the wool-adding machine 3 to be put back into the production process, realizing the efficient recycling and reuse of waste wool, improving the utilization rate of raw materials and ensuring the stable quality of recycled materials. Step Six: Overall Coordination and Closed-Loop Processing Throughout the entire operation, the first and second compartments (11) work together, with the dispersing shaft assembly (2), separation shaft, negative pressure roller unit, dust collection unit, cleaning execution assembly (12), waste heat recovery system (14), and waste lint recycling system (15) operating continuously. The raw materials undergo a complete closed-loop process within the equipment, including continuous input, gradual dispersal, multi-stage separation, efficient dust removal, heat energy reuse, and waste recycling. This ensures the purity of the high-lint raw materials and product quality, improves production continuity and energy efficiency, and effectively reduces environmental pollution and raw material waste.

[0039] In the description of this specification, references to terms such as "an embodiment," "example," "specific example," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the invention. In this specification, illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.

[0040] The foregoing has shown and described the basic principles, main features, and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of the invention. Various changes and modifications can be made to the invention without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed invention.

Claims

1. A high-fluff two-compartment machine with roller-type negative pressure, comprising a two-compartment machine body, characterized in that... The main body of the two-compartment machine includes a compartment (1), and a two-compartment (11) is provided on one side of the bottom of the compartment (1). The two-compartment (11) is provided with a negative pressure integrated device. The negative pressure dust collection device (13) includes a negative pressure roller unit and a dust collection unit. A cleaning execution component (12) is provided on one side of the negative pressure roller unit. A hair inlet pipe (4) is provided on one side of the compartment (1). The other end of the hair inlet pipe (4) is connected to a hair-adding machine (3).

2. The high-fiber two-compartment machine with roller-type negative pressure according to claim 1, characterized in that: The negative pressure roller unit includes a drive roller (24), which is covered with a 12-mesh stainless steel screen (43) for isolating down. One end of the drive roller (24) is connected to a roller belt (25) and a roller main shaft (32) associated with the roller belt (25). One end of the roller main shaft (32) is connected to a roller motor (26). The dust collection unit includes a suction pipe (23), one end of which is associated with the drive roller (24). One end of the suction pipe (23) penetrates the outer wall of the two-compartment box (11) and is connected to a main fan (19). One end of the main fan (19) is connected to a dust box (20). One end of the dust box (20) is connected to a dust discharge pipe (21). One end of the dust discharge pipe (21) is connected to a dust collection bag (22).

3. A high-fiber two-compartment machine with roller-type negative pressure according to claim 1, characterized in that: The drive roller (24) includes a cylindrical body and flanges at both ends. The flanges are welded together from iron square tubes (30) and iron plates (31). The cross-sectional dimensions of the iron square tubes (30) are 30mm×30mm, and the thickness of the iron plates (31) is 5~7mm. The center hole of the flange is used to install the roller spindle (32), and the diameter of the roller spindle (32) is φ140~145mm.

4. A high-fiber two-compartment machine with roller-type negative pressure according to claim 3, characterized in that: The cylindrical body is provided with negative pressure ports (29) at both ends for introducing negative pressure airflow, and the negative pressure ports (29) are connected to the inside of the cylinder; the inside of the cylindrical body is a grid structure, and the grid structure of the cylindrical body is composed of multiple square grids.

5. A high-fiber two-compartment machine with roller-type negative pressure according to claim 2, characterized in that: The main fan (19) is provided with a waste heat recovery system (14) on one side. The waste heat recovery system (14) includes a finned box (33). The finned box (33) is composed of an upper air inlet (34), a middle finned heat exchange module (35) and a lower air outlet (36). The lower air outlet (36) is connected to the inlet tube (4).

6. A high-fiber two-compartment machine with roller-type negative pressure according to claim 2, characterized in that: The ash collection bag (22) is provided with a waste lint recycling system (15) on one side. The waste lint recycling system (15) includes a cyclone separator (40) and a humidification section. The cyclone separator (40) is a cylindrical cavity. The cyclone separator (40) is provided with a feed inlet (39) on one side. The bottom of the cyclone separator (40) is provided with a conical waste discharge outlet (41). One end of the bottom of the conical waste discharge outlet is connected to a waste slag collection tank (42). The top of the cyclone separator (40) is provided with an air outlet. The humidification section includes an atomizing humidification pipe (38). One end of the bottom of the atomizing humidification pipe (38) is connected to the air outlet. One end of the top of the atomizing humidification pipe (38) is connected to a reuse pipe (37).

7. A high-fiber two-compartment machine with roller-type negative pressure according to claim 1, characterized in that: The first compartment (1) is provided with a compartment separation shaft (5), a compartment feeding shaft (6) is provided below the separation shaft, a compartment feather discharge shaft (7) is provided below the first compartment feeding shaft (6), and a compartment feather discharge port (8) is provided below the first compartment feather discharge shaft (7). The second compartment (11) is provided with a second compartment separation shaft (10) at the center inside, and a second compartment feather discharge port (9) is provided below the second compartment separation shaft (10). The first compartment (1) is provided with a plurality of equally spaced dispersing shaft assemblies (2) near the top of the first compartment separation shaft (5), and a down separation partition is provided on one side of the dispersing shaft assembly (2).

8. A high-fiber two-compartment machine with roller-type negative pressure according to claim 7, characterized in that: The dispersing shaft assembly (2) includes a longitudinal dispersing shaft (28), on which a plurality of stirring rods (27) are evenly provided. The stirring rods (27) extend radially along the longitudinal dispersing shaft (28) and are fixed perpendicularly to the longitudinal dispersing shaft (28). The stirring rods (27) are evenly distributed and the number is 8 to 16.

9. A high-fiber two-compartment machine with roller-type negative pressure according to claim 1, characterized in that: The cleaning execution component (12) includes a cleaning brush (16), one end of which is connected to a brush shaft, one end of which is connected to a brush belt (17), and one end of which is connected to a brush shaft motor (18).

10. A method for processing down feathers using a high-down two-compartment machine with roller-type negative pressure as described in claim 1, characterized in that: Step 1: Raw material input and initial mixing The raw material is fed into the processing area of ​​the box (1) by the wool addition machine (3) through the wool inlet pipe (4). Inside the box (1), multiple equally spaced dispersing shaft assemblies (2) start to work. The longitudinal dispersing shaft (28) drives the evenly distributed stirring rods (27) to rotate, dispersing the lumpy material and making it loose for subsequent separation. The down separation baffle on one side of the dispersing shaft assembly (2) initially blocks and diverts the down and non-down components during the material flow, preparing for subsequent fine separation. Step Two: Separation of the First and Second Cars After being loosened, the raw material enters the area of ​​the first-stage separation shaft (5). Under the action of the separation shaft, the fluff and heavier impurities are further separated. Then, it passes through the first-stage feeding shaft (6) and the first-stage fluff discharge shaft (7) in sequence, and is discharged as finished or semi-finished fluff from the first-stage fluff discharge port (8). Some of the material that still contains dust and impurities enters the second-stage box (11) located on one side of the bottom of the first-stage box (1). Under the action of the second-stage separation shaft (10), it is finely separated and sent out as purer fluff from the second-stage fluff discharge port (9), thus achieving two-stage separation to improve the overall purity. Step 3: Negative pressure roller adsorption and dust collection Inside the two-compartment box (11), the negative pressure integrated device is activated. The drive roller (24) of the negative pressure roller unit is driven by the roller motor (26) and drives the roller main shaft (32) to rotate through the roller belt (25). The flanges at both ends of the drive roller (24) ensure the structural stability. The cylindrical cylinder surface is covered with a 12-mesh stainless steel screen (43) for isolating down, preventing down from directly penetrating the roller wall. The grid structure inside the cylindrical cylinder and the negative pressure ports (29) at both ends allow the negative pressure airflow to enter the cylinder evenly, forming a stable negative pressure adsorption zone on the cylinder surface. The residual dust and light impurities in the raw materials are sucked into the air duct (23) under negative pressure. The bottom of the air duct (23) is connected to the drive roller (24), which guides the dust-laden airflow into the main fan (19). The main fan (19) pressurizes the airflow and sends it into the ash box (20). The dust settles in the ash box (20) and falls into the ash collection bag (22) through the dust discharge pipe (21) for centralized collection, thereby achieving dust-air separation and closed collection. Step 4: Drum cleaning and waste heat utilization On one side of the negative pressure roller unit, the cleaning execution component (12) operates synchronously. The cleaning brush (16) is driven to rotate by the brush shaft motor (18) through the brush belt (17), which drives the cleaning brush (16) to perform flexible cleaning on the 12-mesh stainless steel screen (43) on the drive roller (24) inside the two-compartment box (11), maintaining the permeability of the roller and the stability of the negative pressure effect. At the same time, the hot air discharged by the main fan (19) enters the finned box (33) of the waste heat recovery system (14). The box consists of an upper air inlet (34), a middle finned heat exchange module (35) and a lower air outlet (36). After the hot air undergoes heat exchange in the finned heat exchange module, it is sent into the inlet tube (4) through the lower air outlet (36) to preheat the raw materials that are about to enter the equipment, reduce the agglomeration or static electricity caused by low temperature, and realize the reuse of thermal energy. Step 5: Waste Wool Recycling and Reuse The waste wool recycling system (15) on one side of the ash collection bag (22) starts working. The wool-containing waste gas enters the cylindrical cavity of the cyclone separator (40) and receives the airflow through the feed port (39). Under centrifugal action, the heavier waste slag sinks into the conical waste discharge port (41) and enters the waste slag collection tank (42). The lighter wool material enters the humidification section from the top air outlet with the airflow. The atomizing humidification pipe (38) of the humidification section enters the airflow from the air outlet and humidifies the wool material through water mist. The humidified wool material is returned to the production process through the recycling pipe (37) to realize the reuse of waste wool, improve the utilization rate of raw materials and control the humidity and cleanliness of recycled materials. Step Six: Overall Coordination and Closed-Loop Processing Throughout the entire process, the first compartment (1) and the second compartment (11) work together, with the dispersing shaft assembly (2), separation shaft, negative pressure roller unit, dust collection unit, cleaning execution assembly (12), waste heat recovery system (14) and waste lint recycling system (15) operating continuously. The raw materials undergo a complete closed-loop process in the equipment, including continuous input, gradual dispersing, multi-stage separation, efficient dust removal, heat energy reuse and waste recycling.

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