Split type horizontal garbage compression device

Abstract

This invention discloses a split-type horizontal garbage compression device, relating to the technical field of garbage compression. It includes a pusher box, a feeding mechanism, and a cleaning mechanism. The top of the pusher box is equipped with a feeding hopper. The feeding mechanism is located at the outer end of the pusher box and uses a garbage shovel to pour garbage into the feeding hopper. Several pushing cylinders are installed on the inner wall of the pusher box, and the piston rods of the pushing cylinders are connected to the same pushing plate. The cleaning mechanism of this application uses a second inclined surface on the pushing plate to cooperate with an inclined surface on the vibrating blade, driving a lifting rod to rise and fall. A linkage mechanism consisting of a first connecting plate, a second connecting plate, and an arc-shaped plate drives a striking rod to swing back and forth. This automatically strikes the inner wall of the feeding hopper to prevent garbage accumulation from affecting feeding; it also automatically strikes the inner wall of the garbage shovel to immediately clean any residue inside the shovel after dumping garbage, preventing garbage accumulation. Furthermore, it cleans the pushing surface of the pushing plate. The vibrating blade, moving with the lifting rod, can scrape off garbage from the pushing surface of the pushing plate.

Description

Technical Field

[0001] This invention relates to the technical field of waste compression, and specifically to a split-type horizontal waste compression device. Background Technology

[0002] With the acceleration of urbanization, the amount of urban domestic waste is increasing day by day. As an important piece of equipment for waste treatment, waste compression devices have been widely used in various waste transfer stations and waste treatment facilities. Existing horizontal waste compression devices typically include a pusher box and a compression mechanism. The waste is pushed into a self-unloading hook-lift waste container by a pusher plate, and then transported to a designated location for processing by a transfer vehicle.

[0003] However, existing horizontal garbage compression devices have the following problems in actual use: First, garbage tends to stick to the inner wall of the feed hopper during compression, and the amount of garbage accumulates over time, affecting the normal operation of the equipment; Second, garbage sticks to the pushing surface of the pusher plate, and as the pusher plate circulates, garbage accumulates on the pusher plate, requiring regular manual cleaning, which is labor-intensive and the cleaning effect is not ideal; Third, when the feeding mechanism of the existing device dumps garbage into the pusher box, the garbage sticks to the inner wall of the garbage shovel and is not easy to fall off, affecting the use of the garbage shovel.

[0004] Since some of the aforementioned mechanisms are located inside the device, making disassembly and assembly inconvenient, a split-type horizontal waste compression device is needed that can automatically clean the residual waste on the feed hopper and push plate during the compression process, thus extending the time required for manual cleaning. Summary of the Invention

[0005] The purpose of this invention is to provide a split-type horizontal garbage compression device to overcome the shortcomings of existing horizontal garbage compression devices, which are prone to the accumulation of garbage on the inner walls of the feed hopper and the pusher box during the compression process. Over time, the accumulated garbage will increase. In addition, garbage sticks to the pushing surface of the pusher plate, and with the cyclical movement of the pusher plate, garbage will accumulate on the pusher plate, requiring regular manual cleaning, which is labor-intensive and the cleaning effect is not ideal. Furthermore, the feeding mechanism of existing devices is complex, the feeding efficiency is low, and the garbage on the inner wall of the garbage shovel is difficult to clean, resulting in a gradual decrease in the feeding capacity of the garbage shovel.

[0006] A split-type horizontal garbage compression device includes a pusher box, a feeding mechanism and a cleaning mechanism. The top of the pusher box is provided with a feeding hopper. The feeding mechanism is located at the outer end of the pusher box and uses a garbage shovel on it to pour garbage into the feeding hopper. Several pushing cylinders are installed on the inner wall of the pusher box. The piston rod ends of all the pushing cylinders are connected to the same pushing plate. The cleaning mechanism is located in the feed hopper and the pusher box. The cleaning mechanism includes a lifting rod, a knocking rod, and a vibrating blade. The lifting rod is slidably connected to a bracket in the feed hopper. The knocking rod is rotatably connected to the upper end of the bracket. The vibrating blade is located at the lower end of the lifting rod. The pusher plate drives the vibrating blade to move up and down and drives the knocking rod to knock on the residual garbage on the inner wall of the feed hopper and the inner wall of the garbage shovel, and also causes the vibrating blade to clean the pushing surface of the pusher plate.

[0007] Furthermore, the feeding mechanism also includes a feeding cylinder, a drive plate, and a swing plate. The cylinder body of the feeding cylinder is hinged to a fixed frame on the side of the push box via a pin. One end of the drive plate is hinged to the fixed frame via a pin, and the other end of the drive plate is hinged to the side of the garbage shovel via a pin. The piston rod end of the feeding cylinder is hinged to the drive plate via a pin. One end of the swing plate is hinged to a vertical plate on the top of the push box via a pin, and the other end of the swing plate is hinged to the side of the garbage shovel via a pin.

[0008] Furthermore, the bracket includes a base plate and a support plate. The end of the base plate is provided with a fixing plate, which is connected to the inner wall of the feed hopper by several bolts. The support plate is disposed on the base plate.

[0009] Furthermore, the cleaning mechanism also includes a first connecting plate, a second connecting plate, and an arc-shaped plate. The lifting rod is slidably connected to the base plate and the support plate. The knocking rod is hinged to the side of the support plate via a pin. One end of the first connecting plate is hinged to the side of the base plate via a pin. One end of the second connecting plate is hinged to the knocking rod via a pin. The other end of the second connecting plate is hinged to the other end of the first connecting plate via a pin. One end of the arc-shaped plate is hinged to the side of the fixed seat on the lifting rod via a pin. The other end of the arc-shaped plate is hinged to the first connecting plate via a pin. The vibrating knife has a first inclined surface on its side. The pushing surface of the pushing plate has a second inclined surface that cooperates with the first inclined surface.

[0010] Furthermore, the end of the striking rod is provided with a rubber head.

[0011] Furthermore, bolts are threaded at all four corners of the fixing plate.

[0012] Furthermore, the support plate has an overall inverted "L" shaped structure.

[0013] Furthermore, several bristles are provided along the side perimeter of the feed hopper.

[0014] Furthermore, the entire pusher box is mounted on a support frame.

[0015] The beneficial effects achieved by this invention are as follows: The cleaning mechanism of this application uses the inclined surface two on the pusher plate and the inclined surface one of the vibrating knife to drive the lifting rod to reciprocate up and down. Then, through the linkage mechanism composed of connecting plate one, connecting plate two and arc plate, the linear motion of the lifting rod is converted into the reciprocating swing of the hammer. On the one hand, it automatically knocks on the inner wall of the feed hopper to clean the adhering garbage and prevent garbage accumulation from affecting the feeding. On the other hand, it automatically knocks on the inner wall of the garbage shovel to clean the residue in the shovel immediately after dumping garbage and prevent garbage accumulation. In addition, it cleans the pushing surface of the pusher plate. As the lifting rod moves down, the vibrating knife can scrape off the residual garbage on the pushing surface of the pusher plate. Thus, this device can clean the mechanism on the device, extend the time of manual cleaning, and the easy disassembly and assembly of the cleaning mechanism facilitates subsequent cleaning. Attached Figure Description

[0016] The present invention will be further described in detail below with reference to the accompanying drawings and specific embodiments: Figure 1 This is a schematic diagram of the overall structure of the present invention.

[0017] Figure 2 This is a top view of the entire invention.

[0018] Figure 3 for Figure 2 A cross-sectional view along the AA direction.

[0019] Figure 4 This is a schematic diagram of the cleaning mechanism of the present invention.

[0020] The following are explanations of the reference numerals in the attached drawings: 1. Pushing box; 11. Support frame; 2. Feeding hopper; 21. Material blocking brush; 3. Feeding mechanism; 31. Garbage shovel; 32. Feeding cylinder; 33. Fixed frame; 34. Drive plate; 35. Swing plate; 4. Pushing cylinder; 5. Pushing plate; 51. Inclined surface two; 6. Cleaning mechanism; 61. Lifting rod; 611. Fixed seat; 62. Bracket; 621. Base plate; 622. Fixed plate; 623. Support plate; 63. Knocking rod; 631. Rubber head; 64. Vibrating knife; 641. Inclined surface one; 65. Connecting plate one; 66. Connecting plate two; 67. Arc plate. Detailed Implementation

[0021] To make the objectives, technical solutions, and advantages of the embodiments of this application clearer, the technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, not all embodiments. Based on the embodiments of this application, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this application.

[0022] like Figure 1-4As shown, the present invention provides a split-type horizontal garbage compression device, including a pusher box 1, a feeding mechanism 3 and a cleaning mechanism 6. The pusher box 1 is mounted on a support frame 11. The support frame 11 provides a stable support foundation for the pusher box 1, ensuring the stability of the pusher box 1 during the compression process, preventing the equipment from tilting or moving due to excessive compression force, and ensuring the safety and reliability of the entire compression device. In addition, the top of the pusher box 1 is provided with a feed hopper 2, and a number of bristles 21 are provided along the side periphery of the feed hopper 2. The bristles 21 can block the garbage when it enters the feed hopper 2, preventing the garbage from scattering during the process of entering the feed hopper 2. In addition, the feeding mechanism 3 is located at the outer end of the push box 1 and uses the garbage shovel 31 on it to pour garbage into the feed hopper 2. Furthermore, the feeding mechanism 3 also includes a feeding cylinder 32, a drive plate 34, and a swing plate 35. The cylinder body of the feeding cylinder 32 is hinged to the fixed frame 33 on the side of the push box 1 by a pin. One end of the drive plate 34 is hinged to the fixed frame 33 by a pin, and the other end of the drive plate 34 is hinged to the side of the garbage shovel 31 by a pin. The piston rod end of the feeding cylinder 32 is hinged to the drive plate 34 by a pin. One end of the swing plate 35 is hinged to the vertical plate at the top of the push box 1 by a pin, and the other end of the swing plate 35 is hinged to the side of the garbage shovel 31 by a pin. When the piston rod of the feeding cylinder 32 extends, the garbage shovel 31, through the coordinated action of the drive plate 34 and the swing plate 35, pours the garbage from the garbage truck back into the feeding hopper 2, realizing automated garbage feeding and thus improving the efficiency of garbage transfer.

[0023] In addition, several pushing cylinders 4 are installed on the inner wall of the pushing box 1. The piston rod ends of all pushing cylinders 4 are connected to the same pushing plate 5. The garbage enters the pushing box 1 through the feeding hopper 2. Driven by the pushing cylinders 4, the pushing plate 5 pushes the garbage forward into the self-unloading pull-arm garbage compartment that is connected to the pushing box 1. After compression, the pushing plate 5 is reset under the action of the piston rod of the pushing cylinder 4.

[0024] However, the cleaning mechanism 6 is located in the feed hopper 2 and the push box 1. The cleaning mechanism 6 includes a lifting rod 61, a knocking rod 63, and a vibrating knife 64. The lifting rod 61 is slidably connected to the bracket 62 in the feed hopper 2. The knocking rod 63 is rotatably connected to the upper end of the bracket 62. The bracket 62 includes a base plate 621 and a support plate 623. The end of the base plate 621 is provided with a fixing plate 622. The fixing plate 622 is connected to the inner wall of the feed hopper 2 by several bolts. Bolts are threaded at the four corners of the fixing plate 622, so that the fixing plate 622 and the feed hopper 2 can be firmly and reliably connected, which facilitates the installation and disassembly of the bracket 62 and the subsequent disassembly of the cleaning mechanism 6 for cleaning, reducing the disassembly and assembly of more complex internal mechanisms of the device. The support plate 623 is located on the base plate 621, and the support plate 623 has an inverted "L" shaped structure.

[0025] In addition, the vibrating blade 64 is located at the lower end of the lifting rod 61. The pushing plate 5 drives the vibrating blade 64 to move up and down and drives the knocking rod 63 to knock the residual garbage on the inner wall of the feeding hopper 2 and the inner wall of the garbage shovel 31, and enables the vibrating blade 64 to clean the pushing surface of the pushing plate 5.

[0026] In addition, the cleaning mechanism 6 also includes a first connecting plate 65, a second connecting plate 66, and an arc-shaped plate 67. The lifting rod 61 is slidably connected to the base plate 621 and the support plate 623. The knocking rod 63 is hinged to the side of the support plate 623 by a pin. The end of the knocking rod 63 is provided with a rubber head 631. The rubber head 631 can play a buffering role when the knocking rod 63 knocks on the inner wall of the feed hopper 2, preventing the knocking rod 63 from damaging the inner wall of the feed hopper 2. At the same time, the rubber head 631 can elastically deform, so that it can adapt to the required shape during operation. Furthermore, one end of the connecting plate 65 is hinged to the side of the base plate 621 via a pin; one end of the connecting plate 66 is hinged to the knocking rod 63 via a pin; the other end of the connecting plate 66 is hinged to the other end of the connecting plate 65 via a pin; one end of the arc-shaped plate 67 is hinged to the side of the fixed seat 611 on the lifting rod 61 via a pin; the other end of the arc-shaped plate 67 is hinged to the connecting plate 65 via a pin; the vibrating knife 64 has a bevel 641 on its side; and the pushing surface of the pushing plate 5 has a surface that is flush with the bevel 641. The inclined surface 51 of the pusher plate 5 has two functions. First, the inclined surface 51 of the pusher plate 5 can drive the vibrating blade 64 to move upward, thereby driving the lifting rod 61 to move and causing the hammer rod 63 to reciprocate, striking the garbage shovel 31 and the feed hopper 2, causing some of the garbage attached to them to fall off. Second, when the vibrating blade 64 moves downward under its own weight, it can clean the garbage remaining on the inclined surface 51 of the pusher plate 5, keeping the pusher plate 5 cleaner and also extending the time required for disassembly and reassembly of the pusher plate 5 inside the device.

[0027] Detailed implementation methods and principles: During operation, the self-unloading hook-lift garbage container docks with the push box 1 of this device, and then the small garbage truck dumps the garbage to be transferred inside into the garbage shovel 31 of this device; Next, the piston rod of the control cylinder 32 extends, driving the drive plate 34 and the swing plate 35 to rotate, thereby driving the garbage shovel 31 to rotate to the feed hopper 2 to dump the garbage into the push box 1. The bristles 21 on the side of the feed hopper 2 can prevent the dumped garbage from flying everywhere, protecting the cleanliness of the landfill and the health of the surrounding workers.

[0028] Then, the piston rod of the pushing cylinder 4 extends, and the pushing plate 5 is pushed forward under the drive of the pushing cylinder 4, pushing the garbage in the pushing box 1 into the self-unloading hook-lift garbage box. During the movement of the pushing plate 5, since the inclined surface 2 51 on the pushing plate 5 cooperates with the inclined surface 1 641 on the vibrating knife 64, the pushing plate 5 drives the vibrating knife 64 and the lifting rod 61 to move upward along the bottom plate 621 and the support plate 623. The arc plate 67 can drive the connecting plate 1 65 and the connecting plate 2 66 to rotate, thereby driving the knocking rod 63 to rotate, so that the knocking rod 63 rotates around the hinge point with the support plate 623. The rubber head 631 at the end of the knocking rod 63 knocks on the inner wall of the garbage shovel 31, causing the garbage remaining on the inner wall of the garbage shovel 31 to fall into the pushing box 1, preventing the garbage from adhering to the inner wall of the garbage shovel 31. Next, when the pusher plate 5 returns to its original position, the piston rod of the pusher cylinder 4 is controlled to retract, and the pusher plate 5 is reset under the drive of the pusher cylinder 4. Under its own weight, the vibrating knife 64 causes the lifting rod 61 to move down along the bottom plate 621 and the support plate 623. The vibrating knife 64 moves down along the second inclined surface of the pusher plate 5, thereby cleaning the second inclined surface of the pusher plate 5. Meanwhile, as the lifting rod 61 moves downward, the arc plate 67 drives the connecting plate 65 and the connecting plate 66 to rotate, thereby driving the knocking rod 63 to rotate. The knocking rod 63 rotates around the hinge point with the support plate 623, and the rubber head 631 on the knocking rod 63 knocks on the inner wall of the feeding hopper 2, causing the garbage remaining on the inner wall of the feeding hopper 2 to fall into the push box 1. Finally, the piston rod of the control loading cylinder 32 retracts, driving the drive plate 34 and the swing plate 35 to rotate in the opposite direction, thereby driving the garbage shovel 31 to rotate to the initial position. Then, the garbage in another small garbage truck dumps the garbage to be transferred into the garbage shovel 31 of this device, and then the garbage is compressed into the self-unloading hook-lift garbage box for the next cycle. In summary, the cleaning mechanism 6 of this application, through the cooperation of the inclined surface 51 on the pusher plate 5 and the inclined surface 641 on the vibrating knife 64, drives the lifting rod 61 to reciprocate up and down. Then, through the linkage mechanism composed of the connecting plate 65, the connecting plate 66, and the arc plate 67, the linear motion of the lifting rod 61 is converted into the reciprocating swing of the striking rod 63. On the one hand, it automatically strikes the inner wall of the feed hopper 2 to clean the adhering garbage and prevent garbage accumulation from affecting the feeding. On the other hand, it automatically strikes the inner wall of the garbage shovel 31 to clean the residue in the shovel immediately after dumping the garbage and prevent garbage accumulation. In addition, it cleans the pushing surface of the pusher plate 5. As the lifting rod 61 moves down, the vibrating knife 64 can scrape off the residual garbage on the pushing surface of the pusher plate 5. Thus, this device can clean the mechanism on the device, extend the time for manual cleaning, and, combined with the easy disassembly and assembly feature of the cleaning mechanism 6, facilitates subsequent cleaning.

[0029] In this invention, unless otherwise explicitly specified and limited, the terms "installation," "connection," "linking," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this invention according to the specific circumstances.

[0030] In this invention, unless otherwise explicitly specified and limited, "above" or "below" the second feature can mean that the first feature is in direct contact with the second feature, or that the first feature is in indirect contact with the second feature through an intermediate medium. Furthermore, "above," "over," and "on top" of the second feature can mean that the first feature is directly above or diagonally above the second feature, or simply that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature can mean that the first feature is directly below or diagonally below the second feature, or simply that the first feature is at a lower horizontal level than the second feature.

[0031] In the description of this specification, the references to terms such as "one embodiment," "some embodiments," "example," "specific example," or "some examples," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples. Moreover, without contradiction, those skilled in the art can combine and integrate the different embodiments or examples described in this specification, as well as the features of different embodiments or examples. The present invention has been described above by way of example with reference to the accompanying drawings. Obviously, the specific implementation of the present invention is not limited to the above-described manner. Any non-substantial improvements made using the inventive concept and technical solution of the present invention, or the direct application of the inventive concept and technical solution of the present invention to other occasions without modification, are all within the protection scope of the present invention.

Claims

1. A split-type horizontal waste compression device, characterized in that: It includes a pusher box (1), a feeding mechanism (3) and a cleaning mechanism (6). The top of the pusher box (1) is provided with a feeding hopper (2). The feeding mechanism (3) is located at the outer end of the pusher box (1) and uses a garbage shovel (31) on it to pour garbage into the feeding hopper (2). Several pushing cylinders (4) are installed on the inner wall of the pusher box (1). The piston rod ends of all the pushing cylinders (4) are connected to the same pushing plate (5). The cleaning mechanism (6) is located in the feed hopper (2) and the push box (1). The cleaning mechanism (6) includes a lifting rod (61), a knocking rod (63) and a vibrating knife (64). The lifting rod (61) is slidably connected to the bracket (62) in the feed hopper (2). The knocking rod (63) is rotatably connected to the upper end of the bracket (62). The vibrating knife (64) is located at the lower end of the lifting rod (61). The push plate (5) drives the vibrating knife (64) to move up and down and drives the knocking rod (63) to knock on the residual garbage on the inner wall of the feed hopper (2) and the inner wall of the garbage shovel (31), and makes the vibrating knife (64) clean the pushing surface of the push plate (5).

2. The split-type horizontal waste compression device according to claim 1, characterized in that: The feeding mechanism (3) also includes a feeding cylinder (32), a drive plate (34) and a swing plate (35). The cylinder body of the feeding cylinder (32) is hinged to the fixing frame (33) on the side of the push box (1) by a pin. One end of the drive plate (34) is hinged to the fixing frame (33) by a pin. The other end of the drive plate (34) is hinged to the side of the garbage shovel (31) by a pin. The piston rod end of the feeding cylinder (32) is hinged to the drive plate (34) by a pin. One end of the swing plate (35) is hinged to the vertical plate at the top of the push box (1) by a pin. The other end of the swing plate (35) is hinged to the side of the garbage shovel (31) by a pin.

3. A split-type horizontal waste compression device according to claim 1, characterized in that: The bracket (62) includes a base plate (621) and a support plate (623). The end of the base plate (621) is provided with a fixing plate (622). The fixing plate (622) is connected to the inner wall of the feed hopper (2) by several bolts. The support plate (623) is located on the base plate (621).

4. A split-type horizontal waste compression device according to claim 3, characterized in that: The cleaning mechanism (6) further includes a connecting plate one (65), a connecting plate two (66), and an arc plate (67). The lifting rod (61) is slidably connected to the base plate (621) and the support plate (623). The knocking rod (63) is hinged to the side of the support plate (623) by a pin. One end of the connecting plate one (65) is hinged to the side of the base plate (621) by a pin. One end of the connecting plate two (66) is hinged to the knocking rod (63) by a pin. The other end of the connecting plate 2 (66) is hinged to the other end of the connecting plate 1 (65) by a pin. One end of the arc plate (67) is hinged to the side of the fixed seat (611) on the lifting rod (61) by a pin. The other end of the arc plate (67) is hinged to the connecting plate 1 (65) by a pin. The side of the vibrating knife (64) is provided with a first inclined surface (641). The pushing surface of the pusher plate (5) is provided with a second inclined surface (51) that cooperates with the first inclined surface (641).

5. A split-type horizontal waste compression device according to claim 1, characterized in that: The end of the striking rod (63) is provided with a rubber head (631).

6. A split-type horizontal waste compression device according to claim 3, characterized in that: Bolts are threaded at all four corners of the fixing plate (622).

7. A split-type horizontal waste compression device according to claim 3, characterized in that: The support plate (623) has an overall inverted "L" shaped structure.

8. A split-type horizontal waste compression device according to claim 1, characterized in that: Several bristles (21) are provided along the side periphery of the feed hopper (2).

9. A split-type horizontal waste compression device according to claim 1, characterized in that: The entire pusher box (1) is mounted on the support frame (11).

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