A mine dry type filtration dust removal system suitable for high humidity and high dust environment
This mine dry filtration dust removal system, which combines an ultrasonic atomization elimination device and a hydrophobic filter plate assembly with an ultrasonic dust agglomeration device and a double-layer adaptive filter cartridge, solves the problem of low dust and mist purification efficiency in high humidity and high dust environments. It achieves system stability and high efficiency and is suitable for dust removal in high humidity and high dust mines.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- JIANGSU RENHE ENERGY SAVING TECHNOLOGY CO LTD
- Filing Date
- 2026-04-20
- Publication Date
- 2026-05-29
AI Technical Summary
Existing dry dust removal systems suffer from problems such as low dust and droplet purification efficiency, poor system stability, high energy consumption, frequent failures due to module independence, and insufficient intelligent control in high humidity and dust environments. In particular, they are difficult to effectively remove spray droplets and dust in high humidity and dust environments.
The primary dust removal unit consists of an ultrasonic atomization elimination device, a hydrophobic filter plate assembly, and an ultrasonic dust agglomeration device. Combined with a secondary dust removal unit with a double-layer adaptive filter cartridge and magnetorheological control, the unit achieves efficient graded purification of dust and droplets through ultrasonic standing wave field agglomeration, hydrophobic filter plate interception, and adaptive filter cartridge adjustment. The central controller coordinates and regulates the operation of each module.
It achieves efficient graded purification of dust and mist droplets in high humidity and dust environments, solves the problems of easy condensation and clogging of filter media and the failure to capture micro dust, and ensures the stability and efficiency of the dust removal system, making it suitable for high humidity and dust mining environments.
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Figure CN122098142A_ABST
Abstract
Description
Technical Field
[0001] This invention relates to a dry filtration dust removal system for mining, specifically a dry filtration dust removal system suitable for high humidity and high dust environments, belonging to the field of mine safety and environmental protection technology. Background Technology
[0002] Dust pollution is a core hazard threatening miners' occupational health and mine safety during underground mining and transfer operations. It not only easily induces pneumoconiosis, but high concentrations of coal dust can also pose an explosion risk. Traditional spray dust suppression technology has significant limitations in practical applications: to ensure dust suppression efficiency, the spray system needs to generate a large number of tiny droplets (particle size mostly 1µm~50µm). After capturing dust, these droplets form dust-laden droplets, and some unsettled droplets diffuse within the roadway with the airflow. Especially in areas such as fully mechanized tunneling faces and belt conveyor transfer points, due to the disturbance of ventilation airflow, approximately 30% to 50% of the dust-laden droplets cannot settle naturally, leading to a significant increase in relative humidity within the roadway (often exceeding 80%), creating a high-humidity, dust-laden environment. This environment not only exacerbates equipment corrosion but also poses a severe challenge to subsequent dry dust removal systems.
[0003] With the development of intelligent and unmanned coal mining technologies, the requirements for the stability, efficiency, and low maintenance of underground dust removal systems are increasing. There is a need to develop high-efficiency dust removal technologies adapted to complex high-humidity conditions to achieve synergistic purification of dust and mist droplets. Existing dry dust removal systems suffer from several technical defects: ultrasonic devices operate independently, resulting in poor adaptability to operating conditions for agglomeration / agglomeration and low energy utilization; fixed filter plate and cartridge structures cannot cope with varying conditions such as high-humidity fine dust and low-humidity coarse dust, easily leading to condensation blockage or dust leakage; pressure potential energy and airflow kinetic energy are wasted during dust collection, and system energy consumption relies on external power supply; single module failures cause a sharp drop in system efficiency, lacking functional replacement mechanisms; independent and unintegrated sensor detection makes it easy for control parameter adjustments to deviate due to errors in a single sensor; and the biomimetic structure is a fixed physical structure with no inherent synergy with intelligent control, resulting in insufficient structural adaptability.
[0004] Therefore, in order to address the challenge of controlling residual dust droplets after spray dust suppression, the development of a dry filtration dust removal system for mining that can actively reduce spray droplets, balance dust collection efficiency and system stability, and achieve deep synergy across all modules has become an urgent need in the field of coal mine dust control. This system is of great significance for improving the quality of the underground working environment, protecting miners' occupational health, and ensuring safe production in mines. Summary of the Invention
[0005] To address the problems existing in the prior art, this invention provides a dry filtration dust removal system for mining applications suitable for high humidity and high dust environments. It can achieve efficient graded purification of spray droplets and dust, and can solve problems such as easy condensation and clogging of filter media and leakage of micro-dust in high humidity environments. It is particularly suitable for dust removal in high humidity and high dust mining environments.
[0006] To achieve the above objectives, this dry filtration dust removal system for mining applications, suitable for high humidity and high dust environments, includes an air inlet unit, a primary dust removal unit, an airflow diffusion unit, a secondary dust removal unit, a filter cartridge cleaning unit, a dust collection unit, an air outlet unit, and a centralized control unit.
[0007] An air velocity sensor is installed inside the air inlet unit. The primary dust removal unit is connected to the front end of the air inlet unit. The primary dust removal unit includes an ultrasonic atomization elimination device, a hydrophobic filter plate assembly, a filter plate cleaning device, an ultrasonic dust agglomeration device, and a gravity dust discharge plate. The ultrasonic atomization elimination device and the ultrasonic dust agglomeration device are respectively located at the rear end and front end of the inner cavity of the primary dust removal unit. The ultrasonic atomization elimination device and the ultrasonic dust agglomeration device have the same structure, both including multiple ultrasonic nozzles symmetrically arranged along the center of the inner cavity of the primary dust removal unit. The ultrasonic nozzles include an ultrasonic generator, a biomimetic directional array support plate, a support base, a shape memory alloy guide hood, and a particle size sensor I. The biomimetic directional array support plate is installed inside the inner cavity of the primary dust removal unit through the support base. The generators are arranged in a centrally symmetrical array on a biomimetic directional array support plate, and each ultrasonic generator has multiple ultrasonic micro-holes arranged in a centrally symmetrical array. A shape memory alloy guide shroud is positioned at the circumferential edge of the biomimetic directional array support plate. Particle size sensor I is positioned at the geometric center of the biomimetic directional array support plate. A hydrophobic filter plate assembly is positioned between the ultrasonic atomization elimination device and the ultrasonic dust agglomeration device. This assembly includes an upper hydrophobic filter plate assembly positioned on the top plate of the primary dust removal unit's inner cavity and a lower hydrophobic filter plate assembly positioned opposite each other on the bottom plate of the primary dust removal unit's inner cavity. Both the upper and lower hydrophobic filter plate assemblies include multiple large-aperture hydrophobic filter plates spaced apart along the front-to-back direction. The large-aperture hydrophobic filter plates of the upper hydrophobic filter plate assembly are positioned opposite the lower... The large-pore hydrophobic filter plates in the hydrophobic filter plate assembly are staggered in the front-to-back direction. The surface of each large-pore hydrophobic filter plate features biomimetic micro-nano textures and is coated with a hydrophobic coating. Multiple large-pore through-holes penetrate the surface of each large-pore hydrophobic filter plate. The bottom end of each large-pore hydrophobic filter plate is hinged to the inner cavity of the primary dust removal unit. A shape memory alloy tilt adjustment component is provided between the large-pore hydrophobic filter plate and the inner cavity of the primary dust removal unit, and the large-pore hydrophobic filter plate is tilted forward. A filter plate cleaning device is installed between two adjacent large-pore hydrophobic filter plates. The filter plate cleaning device includes a mounting base, a dual-cavity coaxial airflow nozzle I, and a telescopic rod I. The mounting base is fixedly installed on the top or bottom plate of the inner cavity of the primary dust removal unit. The base end of the telescopic rod I of the control mechanism is fixedly connected to the mounting base, and the telescopic end is fixedly connected to the dual-cavity coaxial airflow nozzle I. The dual-cavity coaxial airflow nozzle I includes an inner tube and an outer tube fixedly arranged coaxially. An outer cavity is formed between the inner tube and the outer tube. The hollow inner cavity of the inner tube forms an inner cavity. The outer cavity and the inner cavity are respectively connected to a high-pressure compressed air storage tank through a high-pressure gas input pipe I. Multiple small spray holes are provided on the pipe walls of the inner tube and the outer tube. The gravity ash discharge plate, which includes the ash discharge plate opening and closing control mechanism, is openably and closably set on the bottom plate of the primary dust removal unit. A weight sensor I is also provided on the gravity ash discharge plate or the bottom plate of the primary dust removal unit. A humidity sensor and a dust pressure sensor are also provided at the front end of the inner cavity of the primary dust removal unit.
[0008] An airflow diffusion unit is installed between the primary dust removal unit and the secondary dust removal unit. The secondary dust removal unit has an upper and lower chamber sealed by a partition. The partition has openings and multiple rows of double-layer adaptive filter cartridges. The double-layer adaptive filter cartridges include a sealed mounting base, an outer hydrophobic large-pore filter cartridge, an inner small-pore filter cartridge, a magnetorheological control mechanism, a sealed mounting top plate, and a shape memory alloy mesh skeleton. The sealed mounting top plate, which has a flow channel, is sealed and connected to the partition. The sealed mounting base is coaxially mounted on the partition via a base lifting mechanism including a lifting drive component. Directly below the sealed mounting top plate, the outer hydrophobic large-pore filter cartridge is hermetically positioned between the sealed mounting top plate and the sealed mounting base. The inner small-pore filter cartridge is hermetically positioned inside the outer hydrophobic large-pore filter cartridge, and the inner cavity of the inner small-pore filter cartridge is connected to the flow channel of the sealed mounting top plate. The shape memory alloy mesh skeleton is positioned between the outer hydrophobic large-pore filter cartridge and the inner small-pore filter cartridge. The shape memory alloy mesh skeleton has a hermetically sealed cavity. The magnetorheological fluid of the magnetorheological control mechanism is filled in the hermetically sealed cavity of the shape memory alloy mesh skeleton.
[0009] The filter cartridge cleaning unit is located in the upper cavity of the secondary dust removal unit; the dust collection unit is located at the bottom of the secondary dust removal unit.
[0010] The air outlet unit is sealed and connected to the front end of the upper cavity of the secondary dust removal unit. The inner cavity of the air outlet unit is connected to the upper cavity of the secondary dust removal unit. A dust concentration monitor and a fan are installed inside the inner cavity of the air outlet unit.
[0011] The centralized control unit includes a central controller, a dust removal control loop, and a dust cleaning control loop. The central controller is electrically connected to the wind speed sensor of the air inlet unit. The central controller is also electrically connected to the ultrasonic atomization elimination device, filter plate cleaning device, ultrasonic dust agglomeration device, dust discharge plate opening and closing control mechanism, weight sensor I, humidity sensor, and dust pressure sensor of the primary dust removal unit. The central controller is also electrically connected to the magnetorheological control mechanism and the base lifting mechanism of the sealed mounting base of the secondary dust removal unit. Finally, the central controller is electrically connected to the dust concentration monitor and fan of the air outlet unit.
[0012] As a further improvement of the present invention, an electromagnetic coil electrically connected to the central controller is provided between the outer hydrophobic large-pore filter cartridge and the inner small-pore filter cartridge.
[0013] As a further improvement of the present invention, the support base of the ultrasonic nozzle is installed in the inner cavity of the primary dust removal unit by means of a drive roller including a roller drive component and a guide rail arranged along the circumferential direction of the inner cavity of the primary dust removal unit and cooperating with the drive roller. The roller drive component is electrically connected to the central controller.
[0014] As a further improvement of the present invention, a guide plate is provided inside the airflow diffusion unit. The bottom end of the guide plate is hinged to the inner cavity of the airflow diffusion unit, and a guide plate swing control mechanism electrically connected to the central controller is provided between the guide plate and the inner cavity of the airflow diffusion unit.
[0015] As a further improvement of the present invention, the filter cartridge cleaning unit includes a dual-cavity coaxial airflow nozzle II, a monitoring mechanism, and a telescopic rod II. The structure of the dual-cavity coaxial airflow nozzle II is the same as that of the dual-cavity coaxial airflow nozzle I. The dual-cavity coaxial airflow nozzle II is coaxially mounted on the telescopic end of the telescopic rod II and is located inside the double-layer adaptive filter cartridge. The base end of the telescopic rod II is positioned above the double-layer adaptive filter cartridge. The dual-cavity coaxial airflow nozzle II is connected to a high-pressure compressed air storage tank through a high-pressure gas input pipe II. The monitoring mechanism includes a differential pressure sensor and a particle size sensor II installed on the double-layer adaptive filter cartridge. The central controller is electrically connected to the monitoring mechanism and the telescopic rod II respectively.
[0016] As a further improvement of the present invention, the dual-cavity coaxial airflow jet nozzle II is also provided with an ultrasonic vibrator electrically connected to the central controller, and the ultrasonic vibrator has an ultrasonic transmitter built in.
[0017] As a further improvement of the present invention, the ash collection unit includes an ash collection chamber that communicates with the inner cavity of the secondary dust removal unit, and a push plate that is slidably connected to the inner cavity of the ash collection chamber. A hydraulic press including a hydraulic cylinder is provided on one side of the ash collection chamber corresponding to the push plate. The telescopic end of the hydraulic cylinder extends into the ash collection chamber and is connected to the push plate. A weight sensor II is provided on the bottom plate of the ash collection chamber. An electric door is provided on the other side of the ash collection chamber corresponding to the push plate. The central controller is electrically connected to the hydraulic press, the electric door, and the weight sensor II.
[0018] As a further improvement of the present invention, the ultrasonic pinholes are arranged on the biomimetic directional array support plate in a "dense in the middle and sparse at the edges" biomimetic directional array layout.
[0019] As a further improvement of the present invention, the mesh size of the shape memory alloy mesh skeleton is between the mesh size of the outer hydrophobic large-pore filter cartridge and the mesh size of the inner small-pore filter cartridge.
[0020] As a further improvement of the present invention, the central controller controls the ultrasonic generators of the ultrasonic atomization elimination device and the ultrasonic dust agglomeration device to emit fundamental frequency ultrasonic waves and harmonic ultrasonic waves, forming a dual-frequency interference standing wave field. Furthermore, the central controller controls the ultrasonic frequency of the ultrasonic generator based on the wind speed detected by the wind speed sensor. The quantitative mathematical expression for the relationship between ultrasonic frequency and wind speed is as follows:
[0021]
[0022] In the formula: Ultrasonic frequency; The synergy coefficient ranges from 0.08 to 0.12. The density of the dust-laden airflow; Wind speed; Target agglomeration particle size; It represents the dynamic viscosity of the airflow.
[0023] Compared with existing technologies, this dry filtration dust removal system for mining applications, suitable for high-humidity and high-dust environments, features an ultrasonic atomization elimination device, a hydrophobic filter plate assembly, and an ultrasonic dust agglomeration device within its primary dust removal unit. This forces dust particles to collide and agglomerate at the standing wave nodes of the standing wave field formed by the ultrasonic atomization elimination device and the ultrasonic dust agglomeration device. Tiny droplets in the high-humidity, dust-laden gas flowing through the primary dust removal unit can agglomerate into larger droplets under ultrasonic action and be intercepted by the large-pore hydrophobic filter plate of the hydrophobic filter plate assembly. The biomimetic micro-nano textures and hydrophobic coating on the large-pore hydrophobic filter plate significantly reduce the adhesion between droplets and dust. Larger droplets and dust particles can slide down the large-pore hydrophobic filter plate under their own gravity onto the bottom plate of the primary dust removal unit, achieving dehumidification of the high-humidity, dust-laden gas and removal of large dust particles. Furthermore, the secondary dust removal unit's double-layer adaptive filter cartridges, from the outside in, consist of an outer hydrophobic large-pore filter cartridge and a shape memory alloy mesh frame. The filter consists of a frame and an inner small-aperture filter cartridge. The sealed cavity of the shape memory alloy mesh skeleton contains magnetorheological fluid. Therefore, the current flowing through the magnetorheological fluid can be controlled by the magnetorheological control mechanism to control the deformation of the shape memory alloy mesh skeleton, thereby variably increasing or decreasing the airflow of the double-layer adaptive filter cartridge, thus adjusting the dust removal effect of the adaptive filter cartridge. The central controller can dynamically adjust the ultrasonic frequency of the ultrasonic generator in the primary dust removal unit, dynamically adjust the swing angle of the guide plate inside the airflow diffusion unit, and dynamically increase or decrease the airflow of the double-layer adaptive filter cartridge based on feedback from various sensors. This allows the primary and secondary dust removal units to work collaboratively under multi-field coupling conditions to enhance the dust removal effect of high-humidity dust-laden gas. On the one hand, this ensures that emissions meet standards; on the other hand, it solves problems such as easy condensation and clogging of filter media and leakage of micro-dust in high-humidity environments. It is particularly suitable for dust removal operations in high-humidity and high-dust environments. Attached Figure Description
[0024] Figure 1 This is a schematic diagram of the overall three-dimensional structure of the present invention;
[0025] Figure 2 This is a schematic diagram of the structure of the primary dust removal unit of the present invention;
[0026] Figure 3 This is a three-dimensional structural schematic diagram of the ultrasonic nozzle of the present invention;
[0027] Figure 4This is a schematic diagram of the structure of the dual-cavity coaxial airflow jet nozzle I of the present invention;
[0028] Figure 5 This is a schematic diagram of the structure of the double-layer adaptive filter cartridge of the present invention;
[0029] Figure 6 This is a schematic diagram of the filter cartridge cleaning unit of the present invention;
[0030] Figure 7 This is a schematic diagram of the ash collection unit of the present invention.
[0031] In the diagram: 1. Air inlet unit; 2. Primary dust removal unit; 21. Ultrasonic atomization elimination device; 211. Ultrasonic generator; 212. Ultrasonic orifice; 213. Bionic directional array support plate; 214. Support base; 215. Drive roller; 216. Shape memory alloy guide shroud; 217. Particle size sensor I; 22. Hydrophobic filter plate assembly; 23. Filter plate cleaning device; 231. Mounting base; 232. Sealing gasket; 233. Dual-cavity coaxial airflow jet nozzle I; 2331. Outer cavity; 2332. Inner cavity; 2333. Jet nozzle; 234. Telescopic rod I; 235. High-pressure gas input pipe I; 236. High-pressure compressed air storage tank; 24. Ultrasonic dust agglomeration device; 25. Gravity dust discharge plate; 26. Shape memory alloy tilt angle adjustment assembly; 3. Airflow diffusion unit; 31. Sealing gasket; 4. Secondary dust removal unit; 41. Double-layer adaptive filter cartridge; 411. Sealed mounting base; 412. Outer layer hydrophobic large-pore filter cartridge; 413. Inner layer small-pore filter cartridge; 414. Magnetorheological control mechanism; 415. Sealed mounting top plate; 416. Shape memory alloy mesh skeleton; 5. Filter cartridge cleaning unit; 51. 52. Dual-cavity coaxial airflow jet nozzle II; 53. Monitoring mechanism; 54. High-pressure gas input pipe II; 55. Telescopic rod II; 6. Ash collection unit; 61. Hydraulic press; 611. Hydraulic cylinder telescopic end; 612. Guide rod; 613. Push plate; 62. Alarm light; 63. Electric door; 64. Weight sensor II; 65. Ash unloading cart; 7. Air outlet unit; 71. Dust concentration monitor; 72. Fan; 8. Centralized control unit. Detailed Implementation
[0032] The present invention will be further described below with reference to the accompanying drawings and embodiments (the following description refers to the direction of airflow as forward, i.e.) Figure 1 (The direction to the right is the front).
[0033] like Figure 1 As shown, this dry filtration dust removal system for mining applications, suitable for high humidity and high dust environments, includes an air inlet unit 1, a primary dust removal unit 2, an airflow diffusion unit 3, a secondary dust removal unit 4, a filter cartridge cleaning unit 5, a dust collection unit 6, an air outlet unit 7, and a centralized control unit 8.
[0034] An air inlet unit 1 is equipped with a wind speed sensor, and a primary dust removal unit 2 is connected to the front end of the air inlet unit 1, such as... Figure 2 As shown, the primary dust removal unit 2 includes an ultrasonic atomization elimination device 21, a hydrophobic filter plate assembly 22, a filter plate cleaning device 23, an ultrasonic dust agglomeration device 24, and a gravity dust discharge plate 25. The ultrasonic atomization elimination device 21 and the ultrasonic dust agglomeration device 24 are respectively located at the rear and front ends of the inner cavity of the primary dust removal unit 2. The ultrasonic atomization elimination device 21 and the ultrasonic dust agglomeration device 24 have the same structure, both including multiple ultrasonic nozzles symmetrically arranged along the center of the inner cavity of the primary dust removal unit 2, such as... Figure 3 As shown, the ultrasonic nozzle includes an ultrasonic generator 211, a biomimetic directional array support plate 213, a support base 214, a shape memory alloy guide shroud 216, and a particle size sensor I 217. The biomimetic directional array support plate 213 is installed inside the primary dust removal unit 2 via the support base 214. Multiple ultrasonic generators 211 are arranged in a centrally symmetrical array on the biomimetic directional array support plate 213, and each ultrasonic generator 211 has multiple centrally symmetrically arranged ultrasonic holes 212. The ultrasonic holes 212 can be arranged in a "dense in the middle and dense at the edges" manner. The biomimetic directional array layout is sparse, with a shape memory alloy guide shroud 216 positioned at the circumferential edge of the biomimetic directional array support plate 213. The phase transition temperature of the shape memory alloy guide shroud 216 is 30–60°C. The particle size sensor I 217 is positioned at the geometric center of the biomimetic directional array support plate 213. The hydrophobic filter plate assembly 22 is positioned between the ultrasonic atomization elimination device 21 and the ultrasonic dust agglomeration device 24, including an upper hydrophobic filter plate assembly positioned on the top plate of the primary dust removal unit 2 cavity and an opposing one positioned at the bottom of the primary dust removal unit 2 cavity. The upper and lower hydrophobic filter plate assemblies on the plate each include multiple large-pore hydrophobic filter plates spaced apart along the front-to-back direction. The large-pore hydrophobic filter plates in the upper and lower assemblies are staggered in the front-to-back direction. The surfaces of the large-pore hydrophobic filter plates are decorated with biomimetic micro / nano textures and coated with a hydrophobic coating. This hydrophobic coating can be a fluorinated ethylene propylene copolymer coating, a polydimethylsiloxane coating, a polytetrafluoroethylene-silica composite coating, or other coatings with good hydrophobic properties. The plate surface is also provided with multiple large-diameter through holes. The bottom end of the large-diameter hydrophobic filter plate is hinged to the inner cavity of the primary dust removal unit 2. A shape memory alloy tilt angle adjustment component 26 is provided between the large-diameter hydrophobic filter plate and the inner cavity of the primary dust removal unit 2 to adjust the swing angle of the large-diameter hydrophobic filter plate. The large-diameter hydrophobic filter plate is tilted forward. The shape memory alloy tilt angle adjustment component 26 can make the large-diameter hydrophobic filter plate adaptively adjust within the range of 20° to 45°. The filter plate cleaning device 23 is set between two adjacent large-diameter hydrophobic filter plates, such as... Figure 4As shown, the filter plate cleaning device 23 includes a mounting base 231, a dual-cavity coaxial airflow jet nozzle I 233, and a telescopic rod I 234. The mounting base 231 is fixedly installed on the top or bottom plate of the inner cavity of the primary dust removal unit 2. The base end of the telescopic rod I 234, including the telescopic control mechanism, is fixedly connected to the mounting base 231 via a sealing gasket 232, and the telescopic end is fixedly connected to the dual-cavity coaxial airflow jet nozzle I 233. The telescopic control mechanism can be a telescopic cylinder structure, a spiral telescopic control structure, or other structures that can control the telescopic rod I 234. The dual-cavity coaxial airflow jet nozzle I 233 includes an inner tube and an outer tube fixedly arranged coaxially. An outer cavity 2331 is formed between the inner tube and the outer tube, and the hollow inner cavity of the inner tube forms an inner cavity 23. 32. The outer cavity 2331 and the inner cavity 2332 are respectively connected to the high-pressure compressed air storage tank 236 through the high-pressure gas input pipe I 235. The inner and outer pipes are provided with multiple small spray holes 2333. The spray holes 2333 can be provided with guide rings to guide the dust removal airflow to be sprayed directionally along the biomimetic micro-nano textured grooves of the large-aperture hydrophobic filter plate 22. The gravity dust removal plate 25, including the dust removal plate opening and closing control mechanism, is openably and closably set on the bottom plate of the primary dust removal unit 2. The dust removal plate opening and closing control mechanism can be an electric control structure, a hydraulic control structure, or a pneumatic control structure. The gravity dust removal plate 25 or the bottom plate of the primary dust removal unit 2 is also provided with a weight sensor I. The front end of the inner cavity of the primary dust removal unit 2 is also provided with a humidity sensor and a dust pressure sensor.
[0035] The airflow diffusion unit 3 is installed between the primary dust removal unit 2 and the secondary dust removal unit 4 via a sealing gasket 31. An inspection door can be installed on the airflow diffusion unit 3. A guide plate is provided inside the airflow diffusion unit 3. The bottom end of the guide plate is hinged to the inner cavity of the airflow diffusion unit 3. A guide plate swing control mechanism is provided between the guide plate and the inner cavity of the airflow diffusion unit 3. The guide plate swing control mechanism can be a telescopic cylinder structure or a rotary motor structure, etc., which can control the swing of the guide plate.
[0036] The secondary dust removal unit 4 has an enclosed upper and lower chamber separated by a partition. The partition has openings and multiple rows of double-layer adaptive filter cartridges 41 are installed. The upper and lower chambers are connected through the double-layer adaptive filter cartridges 41. Figure 5As shown, the double-layer adaptive filter cartridge 41 includes a sealed mounting base 411, an outer hydrophobic large-pore filter cartridge 412, an inner small-pore filter cartridge 413, a magnetorheological control mechanism 414, a sealed mounting top plate 415, and a shape memory alloy mesh skeleton 416. The sealed mounting top plate 415, which has a flow channel, is sealed and connected to the partition plate. The sealed mounting base 411 is coaxially mounted directly below the sealed mounting top plate 415 via a base lifting mechanism including a lifting drive component. The base lifting mechanism can be a lifting structure controlled by a telescopic cylinder, a lifting structure controlled by a lifting drive motor, or other structures that can control the lifting of the sealed mounting base 411. The outer hydrophobic large-pore filter cartridge 412 is sealed and positioned between the sealed mounting top plate 415 and the sealed mounting base 411. Between the inner layer small-pore filter cartridge 413, the inner layer small-pore filter cartridge 413 is sealed and positioned inside the outer layer hydrophobic large-pore filter cartridge 412, and the inner cavity of the inner layer small-pore filter cartridge 413 is connected to the flow channel of the sealed mounting top plate 415. The outer layer hydrophobic large-pore filter cartridge 412 and the inner layer small-pore filter cartridge 413 can be made of ceramic filter media. The shape memory alloy mesh skeleton 416 is set between the outer layer hydrophobic large-pore filter cartridge 412 and the inner layer small-pore filter cartridge 413. The mesh size of the shape memory alloy mesh skeleton 416 is between the mesh size of the outer layer hydrophobic large-pore filter cartridge 412 and the mesh size of the inner layer small-pore filter cartridge 413. The shape memory alloy mesh skeleton 416 has a sealed cavity, and the magnetorheological fluid of the magnetorheological control mechanism 414 is filled in the sealed cavity of the shape memory alloy mesh skeleton 416.
[0037] The filter cartridge cleaning unit 5 is installed in the upper cavity of the secondary dust removal unit 4, such as... Figure 6 As shown, the device includes a dual-cavity coaxial airflow nozzle II 51, a monitoring mechanism 52, and a telescopic rod II 54. The structure of the dual-cavity coaxial airflow nozzle II 51 is the same as that of the dual-cavity coaxial airflow nozzle I 233. The dual-cavity coaxial airflow nozzle II 51 is coaxially mounted on the telescopic end of the telescopic rod II 54 and is coaxially disposed inside the double-layer adaptive filter cartridge 41. The base end of the telescopic rod II 54 is positioned above the double-layer adaptive filter cartridge 41. The dual-cavity coaxial airflow nozzle II 51 is connected to the high-pressure compressed air storage tank 236 through the high-pressure gas input pipe II 53. The monitoring mechanism 52 includes a differential pressure sensor and a particle size sensor II disposed on the double-layer adaptive filter cartridge 41.
[0038] The dust collection unit 6 is located at the bottom of the secondary dust removal unit 4, such as... Figure 7As shown, the dust collection unit 6 includes a dust collection chamber that communicates with the inner cavity of the secondary dust removal unit 4. A pusher plate 613 is slidably connected to the inner cavity of the dust collection chamber. The pusher plate 613 can be installed in the dust collection chamber via a guide rod 612 arranged along its sliding direction. A hydraulic press 61, including a hydraulic cylinder, is located on one side of the dust collection chamber corresponding to the pusher plate 613. The telescopic end 611 of the hydraulic cylinder extends into the dust collection chamber and connects to the pusher plate 613. By controlling the movement of the hydraulic press 61, the pusher plate 613 can be guided and moved within the dust collection chamber by the hydraulic cylinder. A weight sensor II 64 is located on the bottom plate of the dust collection chamber. An electric door 63 is located on the other side of the dust collection chamber corresponding to the pusher plate 613. An unloading trolley 65 can be installed outside the electric door 63 to move and dock with it. An alarm light 62 can also be installed on the dust collection unit 6 to trigger an alarm when the dust in the dust collection chamber reaches a certain amount.
[0039] The air outlet unit 7 is sealed and connected to the front end of the upper cavity of the secondary dust removal unit 4. The inner cavity of the air outlet unit 7 is connected to the upper cavity of the secondary dust removal unit 4. The inner cavity of the air outlet unit 7 is equipped with a dust concentration monitor 71 and a fan 72.
[0040] The centralized control unit 8 includes a central controller, a dust removal control circuit, and a dust removal control circuit. The central controller is electrically connected to the wind speed sensor of the air inlet unit 1. The central controller is also electrically connected to the ultrasonic atomization elimination device 21, filter plate cleaning device 23, ultrasonic dust agglomeration device 24, and the dust removal plate opening and closing control mechanism, weight sensor I, humidity sensor, and dust pressure sensor of the primary dust removal unit 2. The central controller is also electrically connected to the guide plate swing control mechanism of the airflow diffusion unit 3. The central controller is also electrically connected to the magnetorheological control mechanism 414 and the base lifting mechanism of the sealed mounting base 411 of the secondary dust removal unit 4. The central controller is also electrically connected to the dual-cavity coaxial airflow jet nozzle II 51, monitoring mechanism 52, and telescopic rod II 54 of the filter cartridge cleaning unit 5. The central controller is also electrically connected to the hydraulic press 61, electric door 63, and weight sensor II of the dust collection unit 6. Finally, the central controller is electrically connected to the dust concentration monitor 71 and fan 72 of the air outlet unit 7.
[0041] When this dry filtration dust removal system, suitable for high-humidity and high-dust environments, is placed in a high-humidity and high-dust environment underground for dust removal operations, after the fan 72 is started, the high-humidity dust-laden gas can enter the system through the air inlet unit 1 under negative pressure. The wind speed sensor of the air inlet unit 1 provides real-time feedback to the central controller on the wind speed of the high-humidity dust-laden gas entering the air inlet unit 1. The particle size sensor I217 on the ultrasonic atomization elimination device 21 and the ultrasonic dust agglomeration device 24 provides real-time feedback on the dust particle size to the central controller. The humidity sensor at the front end of the inner cavity of the primary dust removal unit 2 and the dust... The air pressure sensor provides real-time feedback to the central controller on the humidity and pressure of the dust-laden gas entering the airflow diffusion unit 3. The differential pressure sensor and particle size sensor II on the double-layer adaptive filter cartridge 41 provide real-time feedback to the central controller on the internal and external pressure difference and dust particle size of the adaptive filter cartridge 41. The weight sensor I provides real-time feedback to the central controller on the dust weight on the bottom plate of the primary dust removal unit 2. The weight sensor II provides real-time feedback to the central controller on the dust weight on the bottom plate of the dust collection chamber. The dust concentration monitor 71 provides real-time feedback to the central controller on the dust concentration of the gas entering the exhaust unit 7.
[0042] When the high-humidity, dust-laden gas flows through the primary dust removal unit 2, the central controller controls the ultrasonic generators 211 of the ultrasonic atomization elimination device 21 and the ultrasonic dust agglomeration device 24 to emit fundamental frequency ultrasonic waves and harmonic ultrasonic waves, forming a dual-frequency interference standing wave field. On the one hand, the central controller adaptively adjusts the ultrasonic frequency of the ultrasonic generator 211 according to the detected dust particle size (when the dust particle size is less than the set value, the central controller can control the ultrasonic frequency to increase to enhance the droplet agglomeration effect; when the dust particle size is greater than the set value, the central controller can control the ultrasonic frequency to decrease to reduce energy consumption). On the other hand, the central controller controls the ultrasonic frequency of the ultrasonic generator 211 according to the detected wind speed. The quantitative mathematical expression of ultrasonic frequency and wind speed is as follows:
[0043]
[0044] In the formula: Ultrasonic frequency; The synergy coefficient ranges from 0.08 to 0.12. The density of the dust-laden airflow; Wind speed; Target agglomeration particle size; The viscosity is the dynamic viscosity of the airflow.
[0045] The shape memory alloy flow guide 216 can adaptively adjust the ultrasonic field focusing degree according to the ambient temperature, and the shape memory alloy tilt angle adjustment component 26 can adaptively adjust the swing angle of the large-pore hydrophobic filter plate according to the ambient temperature.
[0046] The ultrasonic dust agglomeration device 24 uses harmonics and forms a standing wave field with the fundamental frequency of the ultrasonic atomization elimination device 21. This forces dust to collide and agglomerate at the standing wave nodes. Tiny droplets in the high-humidity dust-laden gas flowing through the primary dust removal unit 2 can agglomerate into larger droplets under the action of ultrasound. As the airflow moves, the larger droplets and dust can be intercepted by the large-pore hydrophobic filter plate of the hydrophobic filter plate assembly 22. The biomimetic micro-nano texture and polytetrafluoroethylene-silica composite hydrophobic coating on the large-pore hydrophobic filter plate can significantly reduce the adhesion between droplets and dust. The larger droplets and dust can slide down the large-pore hydrophobic filter plate to the bottom plate of the primary dust removal unit 2 under their own gravity. When the weight sensor I reports that the weight of the wet dust on the bottom plate of the primary dust removal unit 2 reaches the preset weight, the central controller controls the ash discharge plate opening and closing control mechanism to open the gravity ash discharge plate 25 and discharge the wet dust, thereby achieving dehumidification of the high-humidity dust-laden gas and removal of large dust particles.
[0047] After being processed by the primary dust removal unit 2, the dust-laden gas enters the airflow diffusion unit 3. The central controller, based on the humidity and pressure of the dust-laden gas detected by the humidity sensor and dust pressure sensor at the front end of the primary dust removal unit 2, and the differential pressure sensor on the double-layer adaptive filter cartridge 41 detecting the pressure difference between the inside and outside of the adaptive filter cartridge 41, bidirectionally adjusts the rotation angle of the guide plate inside the airflow diffusion unit 3. When the moisture content of the dust-laden gas entering the airflow diffusion unit 3 exceeds a set value, or when the dust pressure of the dust-laden gas entering the airflow diffusion unit 3 exceeds a set value, the central controller controls the guide plate angle to increase, thereby reducing the wind speed of the dust-laden gas entering the secondary dust removal unit 4. Simultaneously, the central controller controls the magnetorheological control mechanism 414 to adjust the shape memory alloy mesh skeleton 4. The magnetorheological fluid inside the shape memory alloy mesh skeleton 416 cools down due to the reduced current, thereby deforming the shape memory alloy mesh skeleton 416. This indirectly increases the airflow of the double-layer adaptive filter cartridge 41, thus enhancing the hydrophobic and liquid-guiding effect of the primary dust removal unit 2. When the pressure difference between the inside and outside of the adaptive filter cartridge 41 is less than the set value, the central controller controls the angle of the guide plate to decrease, thereby increasing the wind speed of the dust-laden gas entering the secondary dust removal unit 4. At the same time, the central controller controls the magnetorheological control mechanism 414 to make the magnetorheological fluid inside the shape memory alloy mesh skeleton 416 heat up due to the increased current, thereby deforming the shape memory alloy mesh skeleton 416. This indirectly reduces the airflow of the double-layer adaptive filter cartridge 41, thus enhancing the dust removal effect of the adaptive filter cartridge 41.
[0048] When the dust-laden gas entering the secondary dust removal unit 4 flows through the double-layer adaptive filter cartridge 41, the outer hydrophobic large-pore filter cartridge 412 intercepts residual droplets and large dust particles, while the inner small-pore filter material 413 intercepts fine dust particles. The dust-removed gas enters the outlet unit 7 through the upper cavity of the secondary dust removal unit 4. When the dust concentration monitor 71 detects that the dust concentration of the gas entering the outlet unit 7 is greater than the set value, the central controller controls to increase the ultrasonic frequency of the ultrasonic atomization elimination device 21 and the ultrasonic dust agglomeration device 24. At the same time, it controls the magnetorheological control mechanism 414 to make the magnetorheological fluid in the shape memory alloy mesh skeleton 416 heat up due to the increase of the current, thereby indirectly reducing the airflow of the double-layer adaptive filter cartridge 41 to enhance the dust removal effect of the adaptive filter cartridge 41, until the dust concentration detected by the dust concentration monitor 71 is less than the set value, ensuring that the emission meets the standards.
[0049] This dry filtration dust removal system for mining applications, suitable for high-humidity and high-dust environments, performs dust removal operations when the system operates for a set time or when the pressure difference between the inside and outside of the adaptive filter cartridge 41 exceeds a set value. For the primary dust removal unit 2, the central controller controls the telescopic rod I234 of the filter plate cleaning device 23 to extend and retract, while simultaneously controlling the high-pressure compressed air storage tank 236 to supply clean high-pressure cleaning air to the high-pressure gas input pipe I235. This clean air is then directed onto the surface of the large-aperture hydrophobic filter plate via the dual-cavity coaxial airflow nozzle I233. The double-layer sleeve structure of the dual-cavity coaxial airflow nozzle I233 allows the high-pressure cleaning air to form local turbulence within the outer cavity 2331, thereby indirectly increasing the injection pressure. The combined impact effect of the cleaning airflow removes dust from the surface of the large-aperture hydrophobic filter plate. The removed dust falls onto the bottom plate of the primary dust removal unit 2. The central controller then controls the opening and closing mechanism of the ash discharge plate to activate the gravity ash discharge plate 25. Open and discharge moist dust; for the secondary dust removal unit 4, the central controller first controls the base lifting mechanism of the sealed mounting base 411 to lower the sealed mounting base 411 and detach it from the outer hydrophobic large-pore filter cartridge 412, the inner small-pore filter cartridge 413 and the shape memory alloy mesh skeleton 416. Then, the central controller controls the telescopic rod II 54 to extend and retract while controlling the high-pressure compressed air storage tank 236 to supply clean high-pressure cleaning air to the high-pressure gas input pipe II 53. The dual-cavity coaxial airflow blowing nozzle II 51 blows the outer hydrophobic large-pore filter cartridge 412, the inner small-pore filter cartridge 413 and the shape memory alloy mesh skeleton 416 in a directional manner. The dust is stripped off by the impact and composite effect of the cleaning airflow. The stripped dust can fall into the dust collection chamber of the dust collection unit 6. Then, the central controller controls the electric door 63 to open and controls the hydraulic press 61 to move the push plate 613 to push out the stripped dust in the dust collection chamber.
[0050] To achieve better dust removal performance of the dual-layer adaptive filter cartridge 41, as a further improvement of the present invention, an electromagnetic coil electrically connected to the central controller is provided between the outer hydrophobic large-pore filter cartridge 412 and the inner small-pore filter cartridge 413. When the dual-cavity coaxial airflow blowing nozzle II 51 blows the outer hydrophobic large-pore filter cartridge 412, the inner small-pore filter cartridge 413, and the shape memory alloy mesh skeleton 416 in a directional manner, the central controller can control the electromagnetic coil to be energized to generate electromagnetic vibration, thereby achieving better dust removal performance of the dual-layer adaptive filter cartridge 41.
[0051] To achieve better dust removal performance of the dual-layer adaptive filter cartridge 41, as a further improvement of the present invention, an ultrasonic vibrator electrically connected to the central controller can be installed on the dual-cavity coaxial airflow jet nozzle II 51. The ultrasonic vibrator has a built-in ultrasonic transmitter. When the dual-cavity coaxial airflow jet nozzle II 51 performs directional jetting on the outer hydrophobic large-pore filter cartridge 412, the inner small-pore filter cartridge 413, and the shape memory alloy mesh skeleton 416, the central controller can control the ultrasonic vibrator to generate vibrating ultrasonic waves, thereby achieving better dust removal performance of the dual-layer adaptive filter cartridge 41.
[0052] To achieve better ultrasonic agglomeration, as a further improvement of the present invention, the support base 214 of the ultrasonic nozzle is installed inside the cavity of the primary dust removal unit 2 via a drive roller 215 including a roller drive component and a guide rail arranged along the circumferential direction of the cavity of the primary dust removal unit 2 and cooperating with the drive roller 215. The roller drive component is electrically connected to the central controller. The central controller can control the synchronous rotation of the drive roller 215 to realize the circular motion of multiple centrally symmetrically arranged ultrasonic nozzles within the cavity of the primary dust removal unit 2, thereby achieving a better ultrasonic agglomeration effect.
[0053] This dry filtration dust removal system for mining applications, suitable for high humidity and high dust environments, can dynamically adjust the ultrasonic frequency of the ultrasonic generator 211 in the primary dust removal unit 2, dynamically adjust the swing angle of the guide plate inside the airflow diffusion unit 3, and dynamically adjust the airflow of the double-layer adaptive filter cartridge 41 to increase or decrease. This allows the primary dust removal unit 2 and the secondary dust removal unit 4 to work together under multi-field coupling conditions to enhance the dust removal effect of high humidity dust-laden gas. On the one hand, it can ensure that emissions meet standards, and on the other hand, it can solve problems such as easy condensation and clogging of filter media and leakage of micro-dust in high humidity environments. It is particularly suitable for dust removal operations in high humidity and high dust environments.
Claims
1. A dry filtration dust removal system for mining applications suitable for high humidity and high dust environments, comprising an air inlet unit (1), a primary dust removal unit (2), an airflow diffusion unit (3), a secondary dust removal unit (4), a filter cartridge cleaning unit (5), a dust collection unit (6), an air outlet unit (7), and a centralized control unit (8); characterized in that, An air inlet unit (1) is equipped with a wind speed sensor; a primary dust removal unit (2) is connected to the front end of the air inlet unit (1). The primary dust removal unit (2) includes an ultrasonic atomization elimination device (21), a hydrophobic filter plate assembly (22), a filter plate cleaning device (23), an ultrasonic dust agglomeration device (24), and a gravity dust discharge plate (25). The ultrasonic atomization elimination device (21) and the ultrasonic dust agglomeration device (24) are respectively located at the rear end and the front end of the inner cavity of the primary dust removal unit (2). The ultrasonic atomization elimination device (21) and the ultrasonic dust agglomeration device (24) have the same structure, both including a filter plate assembly along the primary dust removal unit (23). Multiple ultrasonic nozzles are symmetrically arranged in the inner cavity of the primary dust removal unit (2). Each ultrasonic nozzle includes an ultrasonic generator (211), a biomimetic directional array support plate (213), a support base (214), a shape memory alloy guide shroud (216), and a particle size sensor I (217). The biomimetic directional array support plate (213) is installed in the inner cavity of the primary dust removal unit (2) through the support base (214). Multiple ultrasonic generators (211) are arranged in a centrally symmetrical array on the biomimetic directional array support plate (213), and each ultrasonic generator (211) is provided with multiple ultrasonic holes (217) arranged in a centrally symmetrical array. 2) A shape memory alloy guide shroud (216) is arranged at the circumferential edge of the bionic directional array support plate (213), and a particle size sensor I (217) is set at the geometric center of the bionic directional array support plate (213); a hydrophobic filter plate assembly (22) is set between the ultrasonic atomization elimination device (21) and the ultrasonic dust agglomeration device (24), including an upper hydrophobic filter plate assembly set on the top plate of the inner cavity of the primary dust removal unit (2) and a lower hydrophobic filter plate assembly set opposite to it on the bottom plate of the inner cavity of the primary dust removal unit (2). Both the upper and lower hydrophobic filter plate assemblies include multiple [unclear text - possibly related to flow patterns]. Large-pore hydrophobic filter plates are arranged at directional intervals, and the large-pore hydrophobic filter plates of the upper and lower hydrophobic filter plates are staggered in the front-to-back direction. The surface of the large-pore hydrophobic filter plates is provided with biomimetic micro-nano textures and sprayed with hydrophobic coating. The surface of the large-pore hydrophobic filter plates is also provided with multiple large-pore through holes that penetrate the surface of the plates. The bottom end of the large-pore hydrophobic filter plates is hinged to the inner cavity of the primary dust removal unit (2). A shape memory alloy tilt angle adjustment component (26) is also provided between the large-pore hydrophobic filter plates and the inner cavity of the primary dust removal unit (2), and the large-pore hydrophobic filter plates are tilted forward.The filter plate cleaning device (23) is set between two adjacent large-pore hydrophobic filter plates. The filter plate cleaning device (23) includes a mounting base (231), a dual-cavity coaxial airflow jet nozzle I (233), and a telescopic rod I (234). The mounting base (231) is fixedly installed on the top or bottom plate of the inner cavity of the primary dust removal unit (2). The base end of the telescopic rod I (234), which includes a telescopic control mechanism, is fixedly connected to the mounting base (231), and the telescopic end is fixedly connected to the dual-cavity coaxial airflow jet nozzle I (233). The dual-cavity coaxial airflow jet nozzle I (233) includes an inner tube and an outer tube fixedly installed coaxially. An outer cavity (2331) is formed, and the hollow inner cavity of the inner tube forms an inner cavity (2332). The outer cavity (2331) and the inner cavity (2332) are respectively connected to the high-pressure compressed air storage tank (236) through the high-pressure gas input pipe I (235). Multiple small spray holes (2333) are provided on the pipe walls of the inner and outer tubes. The gravity ash discharge plate (25), including the ash discharge plate opening and closing control mechanism, is set on the bottom plate of the primary dust removal unit (2). The gravity ash discharge plate (25) or the bottom plate of the primary dust removal unit (2) is also provided with a weight sensor I. The front end of the inner cavity of the primary dust removal unit (2) is also provided with a humidity sensor and a dust pressure sensor. The airflow diffusion unit (3) is installed between the primary dust removal unit (2) and the secondary dust removal unit (4); the secondary dust removal unit (4) has an upper chamber and a lower chamber sealed by a partition. The partition has holes and multiple rows of double-layer adaptive filter cartridges (41) are installed. The double-layer adaptive filter cartridges (41) include a sealed mounting base (411), an outer hydrophobic large-pore filter cartridge (412), an inner small-pore filter cartridge (413), a magnetorheological control mechanism (414), a sealed mounting top plate (415), and a shape memory alloy mesh skeleton (416). The sealed mounting top plate (415) with a flow channel is sealed and connected to the partition. The sealed mounting base (411) is coaxially mounted on the sealed mounting top plate through a base lifting mechanism including a lifting drive component. Directly below the plate (415), the outer hydrophobic large-pore filter cartridge (412) is sealed and positioned between the sealed mounting top plate (415) and the sealed mounting base (411). The inner small-pore filter cartridge (413) is sealed and positioned inside the outer hydrophobic large-pore filter cartridge (412), and the inner cavity of the inner small-pore filter cartridge (413) is connected to the flow channel of the sealed mounting top plate (415). The shape memory alloy mesh skeleton (416) is positioned between the outer hydrophobic large-pore filter cartridge (412) and the inner small-pore filter cartridge (413). The shape memory alloy mesh skeleton (416) has a sealed cavity. The magnetorheological fluid of the magnetorheological control mechanism (414) is filled in the sealed cavity of the shape memory alloy mesh skeleton (416). The filter cartridge cleaning unit (5) is located in the upper cavity of the secondary dust removal unit (4); the dust collection unit (6) is located at the bottom of the secondary dust removal unit (4); The air outlet unit (7) is sealed and connected to the front end of the upper cavity of the secondary dust removal unit (4). The inner cavity of the air outlet unit (7) is connected to the upper cavity of the secondary dust removal unit (4). The inner cavity of the air outlet unit (7) is equipped with a dust concentration monitor (71) and a fan (72). The centralized control unit (8) includes a central controller, a dust removal control loop and a dust removal control loop. The central controller is electrically connected to the wind speed sensor of the air inlet unit (1). The central controller is electrically connected to the ultrasonic atomization elimination device (21), filter plate dust removal device (23), ultrasonic dust agglomeration device (24), dust removal plate opening and closing control mechanism of gravity dust removal plate (25), weight sensor I, humidity sensor and dust pressure sensor of the primary dust removal unit (2). The central controller is electrically connected to the magnetorheological control mechanism (414) of the secondary dust removal unit (4) and the base lifting mechanism of the sealed mounting base (411). The central controller is electrically connected to the dust concentration monitor (71) and fan (72) of the air outlet unit (7).
2. The dry filtration and dust removal system for mining applications suitable for high-humidity and high-dust environments according to claim 1, characterized in that, An electromagnetic coil electrically connected to the central controller is also provided between the outer hydrophobic large-pore filter cartridge (412) and the inner small-pore filter cartridge (413).
3. The dry filtration and dust removal system for mining applications suitable for high-humidity and high-dust environments according to claim 1, characterized in that, The support base (214) of the ultrasonic nozzle is installed in the cavity of the primary dust removal unit (2) via a drive roller (215) including a roller drive component and a guide rail arranged along the circumferential direction of the cavity of the primary dust removal unit (2) and cooperating with the drive roller (215). The roller drive component is electrically connected to the central controller.
4. The dry filtration and dust removal system for mining applications suitable for high humidity and high dust environments according to any one of claims 1 to 3, characterized in that, The airflow diffusion unit (3) is equipped with a guide plate inside. The bottom end of the guide plate is hinged to the inner cavity of the airflow diffusion unit (3), and a guide plate swing control mechanism electrically connected to the central controller is provided between the guide plate and the inner cavity of the airflow diffusion unit (3).
5. The dry filtration and dust removal system for mining applications suitable for high-humidity and high-dust environments according to any one of claims 1 to 3, characterized in that, The filter cartridge cleaning unit (5) includes a dual-cavity coaxial airflow nozzle II (51), a monitoring mechanism (52), and a telescopic rod II (54). The structure of the dual-cavity coaxial airflow nozzle II (51) is the same as that of the dual-cavity coaxial airflow nozzle I (233). The dual-cavity coaxial airflow nozzle II (51) is coaxially mounted on the telescopic end of the telescopic rod II (54), and the dual-cavity coaxial airflow nozzle II (51) is set inside the double-layer adaptive filter cartridge (41). The base end of the telescopic rod II (54) is positioned above the double-layer adaptive filter cartridge (41). The dual-cavity coaxial airflow nozzle II (51) is connected to the high-pressure compressed air storage tank (236) through the high-pressure gas input pipe II (53). The monitoring mechanism (52) includes a differential pressure sensor and a particle size sensor II set on the double-layer adaptive filter cartridge (41). The central controller is electrically connected to the monitoring mechanism (52) and the telescopic rod II (54) respectively.
6. The dry filtration and dust removal system for mining applications suitable for high humidity and high dust environments according to claim 5, characterized in that, The dual-cavity coaxial airflow jet nozzle II (51) is also equipped with an ultrasonic vibrator that is electrically connected to the central controller. The ultrasonic vibrator has an ultrasonic transmitter built in.
7. The dry filtration and dust removal system for mining applications suitable for high-humidity and high-dust environments according to any one of claims 1 to 3, characterized in that, The dust collection unit (6) includes a dust collection chamber that communicates with the inner cavity of the secondary dust removal unit (4), and a push plate (613) that is slidably connected to the inner cavity of the dust collection chamber. A hydraulic press (61) including a hydraulic cylinder is provided on one side of the dust collection chamber corresponding to the push plate (613). The telescopic end (611) of the hydraulic cylinder extends into the dust collection chamber and is connected to the push plate (613). A weight sensor II (64) is provided on the bottom plate of the dust collection chamber. An electric door (63) is provided on the other side of the dust collection chamber corresponding to the push plate (613). The central controller is electrically connected to the hydraulic press (61), the electric door (63), and the weight sensor II respectively.
8. The dry filtration and dust removal system for mining applications in high-humidity and high-dust environments according to any one of claims 1 to 3, characterized in that, The ultrasonic pinholes (212) are arranged on the biomimetic directional array support plate (213) in a "dense in the middle and sparse at the edges" biomimetic directional array layout.
9. The dry filtration and dust removal system for mining applications in high-humidity and high-dust environments according to any one of claims 1 to 3, characterized in that, The mesh size of the shape memory alloy mesh skeleton (416) is between that of the outer hydrophobic large-pore filter cartridge (412) and the inner small-pore filter cartridge (413).
10. The dry filtration and dust removal system for mining applications in high-humidity and high-dust environments according to any one of claims 1 to 3, characterized in that, The central controller controls the ultrasonic generators (211) of the ultrasonic atomization elimination device (21) and the ultrasonic dust agglomeration device (24) to emit fundamental frequency ultrasonic waves and harmonic ultrasonic waves, forming a dual-frequency interference standing wave field. The central controller controls the ultrasonic frequency of the ultrasonic generator (211) according to the wind speed detected by the wind speed sensor. The quantitative mathematical expression of ultrasonic frequency and wind speed is as follows: In the formula: Ultrasonic frequency; The synergy coefficient ranges from 0.08 to 0.
12. The density of the dust-laden airflow; Wind speed; Target agglomeration particle size; It represents the dynamic viscosity of the airflow.